Manipulator for automatic inlaying operation of extrusion roller column nails

By designing the automatic mosaic operating robot of the squeezing roller nail, the traditional squeezing roller is caused by the problem of raised patterns or bump damage due to high temperature or high load, realizing the efficient and automated inlaid of the column nails, reducing the complexity of manual operation and the complexity of manual operation and the complexity of manual operation and the complexity of manual operation and the complexity and the complexity of manual operation. The cost of labor extends the service life and reduces maintenance costs.

CN119369093AActive Publication Date: 2025-01-28CHIZHOU DETE MECHANICAL&ELECTRICAL EQUIP CO LTD
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202411532468.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-01-28
Estimated Expiration
2044-10-30

AI Technical Summary

Technical Problem

During use, traditional extrusion rollers have curled or dropped due to high temperature or high load, which requires frequent repair, which increases labor costs and may cause the roller column to deform, affecting normal use.

Method used

Design a kind of squeezing roller pillar nail automatic inlaid operating robot, including installation board, transverse module, robotic hand mechanism, rubber module, cleaning rubber injection component, and auxiliary feed component. Inject, evenly apply and insert the automation operation in the roller pillar hole.

Benefits of technology

The efficient and automated inlaid of the column nails reduces the complexity and labor cost of manual operation, avoids the deformation of the surface of the roller column, prolongs the service life of the squeezing roller and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119369093A_ABST
    Figure CN119369093A_ABST
Patent Text Reader

Abstract

The invention provides an automatic inlaying operation manipulator for extrusion roller column nails. The automatic inlaying operation manipulator comprises a mounting plate, a transverse moving assembly is mounted in the middle of the top face of the mounting plate, a cleaning glue injection assembly and a manipulator mechanism are mounted on the top face of the transverse moving assembly, a transverse moving threaded rod is fixedly connected to the output shaft end of a transverse moving motor, and a transverse moving plate is in threaded connection with the outer surface of the transverse moving threaded rod. The manipulator mechanism comprises a vertical plate, and the top surface of the transverse moving plate is fixedly connected with the vertical plate; the first clamping assembly comprises a forward extending pneumatic rod, one side of the reciprocating frame is fixedly connected with the forward extending pneumatic rod, the output end of the forward extending pneumatic rod is fixedly connected with a clamping frame, and the middle of one side of the clamping frame is fixedly connected with a rotating motor. Through mutual cooperation of the transverse moving assembly, the cleaning glue injection assembly, the mechanical arm mechanism, the glue solution assembly and the supporting frame assembly, glue solution can be adhered to the surface of a stud, and the stud with the glue solution is inserted into a hole in the surface of a roller column.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of column nail inlaying robots, in particular to an automatic inlaying robot for extrusion roller column nails. Background Art

[0002] The extrusion roller is used to crush materials under high pressure on the roller press, so it is also called a high-pressure roller mill. The normal working pressure is 40-80kN / cm1. Its working principle is that when the fed material passes through the gap between two counter-rotating rollers, it is crushed and pressed into a cake under high pressure. During the relative rotation of the rollers, the linear speed around the rollers is 1-2m / s, which makes the roller press extrusion rollers subject to severe high-stress abrasive wear and stress fatigue damage. At the same time, since foreign objects such as metal parts often enter the crushed materials, the damage form of the roller surface is complicated. This puts high demands on the wear resistance of the roller surface of the roller press.

[0003] At present, when processing traditional extrusion rollers, first, the staff places the roller on the fixture. After the roller is fixed, the staff starts to hold the welding gun to weld the raised patterns or bumps on the surface of the roller. After welding each straight line of patterns or bumps, the staff needs to adjust the angle of the roller to facilitate the welding of the next pattern or bump. When the pattern or bumps are evenly welded on the surface of the roller, the production of the extrusion roller is completed.

[0004] Since the surface of the traditional extrusion roller is made of raised patterns or bumps, when the extrusion roller is used for a long time, it is easy for the extrusion roller to be affected by high temperature or high load, causing the raised patterns or bumps to curl or fall off. When it needs to be repaired later, the damaged patterns or bumps need to be removed, and then the surface of the roller is re-polished. After grinding, new patterns or bumps are welded on. This operation is not only troublesome, but also increases the labor of the staff. At the same time, when re-welding and removing the old patterns and bumps, the roller surface will easily deform, which will cause the extrusion roller to be unable to be used normally, resulting in an increase in overall costs. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides an automatic inlaying robot for extruding roller pins, which solves the problems mentioned in the background technology.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0007] The automatic inlay operation robot for squeezing roller nails comprises a mounting plate; a transverse movement assembly is installed in the middle of the top surface of the mounting plate, and a cleaning glue injection assembly and a manipulator mechanism are respectively installed on the top surface of the transverse movement assembly, a glue assembly is installed on the top surface of the transverse movement assembly and on one side of the manipulator mechanism, one end of the glue assembly is communicated with the cleaning glue injection assembly, an auxiliary feeding assembly is installed on the top surface of the mounting plate and on one side of the transverse movement assembly, a bracket assembly is installed on the top surface of the mounting plate and on the other side of the transverse movement assembly, a roller is installed on the upper part of the bracket assembly, and column holes are arranged at equal intervals on the surface of the roller; the transverse movement assembly comprises a transverse movement rail, the middle of the top surface of the mounting plate is fixedly connected to the transverse movement rail, a transverse movement groove is arranged on the top surface of the transverse movement rail, a transverse movement threaded rod is rotatably connected in the transverse movement groove, one end of the transverse movement rail is fixedly connected to a transverse movement motor, and the output shaft end of the transverse movement motor is fixedly connected The cam is connected to a base plate, and the cam is connected to a base plate by a threaded connection with the top surface of the cam. The cam is connected to a base plate on the top surface of the cam. The cam is connected to a reciprocating motor on one side of the base plate. The output shaft end of the reciprocating motor is connected to the reciprocating frame through a worm gear and a worm gear. A first clamping assembly and a second clamping assembly are respectively installed on two sides of the reciprocating frame. The first clamping assembly includes a forward pneumatic rod, a forward pneumatic rod is fixedly connected to one side of the reciprocating frame, the output end of the forward pneumatic rod is fixedly connected to the clamping frame, and a rotating motor is fixedly connected to the middle part of one side of the clamping frame. The output shaft end of the rotating motor is connected to a rotating rod through a worm gear and a worm gear. The outer surface of the rotating rod is equidistantly connected to a clamping component through a worm gear and a worm gear. An unlocking pneumatic rod is fixedly connected to one side of the clamping frame, and an unlocking rod is fixedly connected to the output end of the unlocking pneumatic rod.

[0008] Furthermore, the clamping component includes an L-shaped clamping plate, which is rotatably connected in the clamping frame, a dovetail groove is provided in the middle of the top surface of the L-shaped clamping plate, a lower clamping plate is slidably connected in the dovetail groove, an extension rod is fixedly connected to one side of the lower clamping plate, a reset damping rod is fixedly connected to one side of the extension rod and located between the L-shaped clamping plates, and a bevel block is fixedly connected to one side of the extension rod.

[0009] Furthermore, the glue liquid assembly includes a glue box, the top surface of the transverse plate is fixedly connected to the glue box, one side of the glue box is fixedly connected to a cover-opening pneumatic rod, the output end of the cover-opening pneumatic rod is fixedly connected to a closing cover, and a glue scraping component is installed in the inner cavity of the glue box.

[0010] Furthermore, the scraping component includes a partition and a stirring motor, the inner cavity of the glue box is fixedly connected with the partition, the top surface of the partition is provided with conical holes at equal intervals, and there are 4 groups of conical holes, one side of the outer surface of the glue box is fixedly connected with the stirring motor, the output shaft end of the stirring motor is rotatably connected to a transmission rod through a worm and a worm gear, the outer surface of the transmission rod is rotatably connected to a stirring shaft through a worm and a worm gear at equal intervals, the interior of the partition and on one side of the conical hole is rotatably connected with the stirring shaft, and the bottom surface of the stirring shaft is fixedly connected with an arc scraper.

[0011] Furthermore, the cleaning and glue injection assembly includes a threaded translation track and an exhaust pump, the top surfaces of the transverse plates are respectively installed with the threaded translation track and the exhaust pump, one side of the threaded translation track is respectively fixedly connected to the cleaning frame and the hollow box, one side of the cleaning frame is fixedly connected with a cleaning motor, the output shaft end of the cleaning motor is connected to a cleaning shaft through a worm and a worm gear, the outer surface of the cleaning shaft is connected to a cleaning cylinder through a worm and a worm gear at equal intervals, a glue coating component is installed on the surface of the cleaning cylinder, one end of the cleaning cylinder is rotatably connected to the hollow box, the outer surface of the cleaning cylinder is provided with sliding grooves at equal intervals, and the circumferential axis surface of the cleaning cylinder is provided with exhaust holes at equal intervals.

[0012] Furthermore, the glue coating component includes a glue pump and a forward-pushing telescopic rod, the glue pump is fixedly connected to the transverse plate, the forward-pushing telescopic rod is fixedly connected to one side of the cleaning frame, the output end of the forward-pushing telescopic rod is fixedly connected to the hollow plate, one side of the hollow plate is rotatably connected to a glue cylinder, the outer surface of the glue cylinder is provided with glue holes at equal intervals, the inner cavity wall of the glue cylinder is fixedly connected to a sliding block, the glue cylinder slides in the sliding groove through the sliding block, the input end of the glue pump is connected to the inner cavity of the glue box through a glue inlet pipe, and the output end of the glue pump is connected to the inner cavity of the hollow plate through a glue discharge pipe.

[0013] Furthermore, the auxiliary feeding component includes a feeding table, the top surface of the mounting plate is fixedly connected to the feeding table, the top surface of the feeding table is fixedly connected to an angle adjustment motor, the output shaft end of the angle adjustment motor is connected to the angle table through a worm and a worm gear, the top surface of the angle table is fixedly connected to a feeding rack, one side of the feeding rack has feeding components installed at equal intervals, and there are 4 groups of feeding components in total, a cleaning component is installed on the top surface of the feeding table and on one side of the angle adjustment motor, and the output end of the cleaning component is connected to the inner cavity of the feeding component.

[0014] Furthermore, the material picking component includes a two-way track, one side of the material picking rack is fixedly connected with the two-way track at equal intervals, the inner cavity of the two-way track is rotatably connected with a two-way threaded rod, the outer surfaces of the two-way threaded rods are respectively threaded with hollow clamping blocks at both ends, one side of the hollow clamping block is provided with exhaust holes at equal intervals, one side of the two-way track is fixedly connected with a clamping motor, and the output shaft end of the clamping motor is rotatably connected to the two-way threaded rod through a sprocket group and a chain.

[0015] Furthermore, the cleaning component includes a blower, and the top surface of the loading platform and one side of the angle adjustment motor is fixedly connected with the blower, the output end of the blower is fixedly connected with a hose, one end of the hose is fixedly connected with an air distribution box, one side of the air distribution box is fixedly connected with a two-way track at equal intervals, one side of the air distribution box is fixedly connected with an air distribution pipe at equal intervals, and one end of the air distribution pipe is connected to the inner cavity of the hollow clamping block.

[0016] Furthermore, the bracket assembly includes a U-shaped frame, the top surface of the mounting plate is fixedly connected to the U-shaped frame, U-shaped grooves are respectively provided on both sides of the U-shaped frame, one side of the U-shaped frame is rotatably connected to a movable threaded rod, the outer surface of the movable threaded rod is threadedly connected to a motor plate, one side of the U-shaped frame is fixedly connected to a rectangular rod, the outer surface of the rectangular rod is slidably connected to the motor plate, one side of the motor plate is fixedly connected to a transmission motor, the output shaft end of the transmission motor is rotatably connected to a transmission shaft through a worm and a worm gear, and one end of the transmission shaft is plug-fitted with one end of a roller.

[0017] The present invention provides a manipulator for automatic inlaying of extruded roller pins. Compared with the prior art, it has the following beneficial effects:

[0018] 1. The closed cover on the top of the glue box can prevent impurities from entering the glue when the glue is not in use, causing the glue to be contaminated. At the same time, it can also prevent the glue from coming into contact with cold air and drying out.

[0019] 2. Insert the arc-shaped end of the column nail from the conical empty hole into the glue box through the manipulator mechanism, so that the arc-shaped end of the column nail is immersed in the glue. At this time, the column nail is driven to rotate by the rotating motor, so that the surface of the column nail is evenly stained with glue. After being stained with glue, when the manipulator mechanism takes the column nail stained with glue out from the inside, the excess glue adhering to the surface of the column nail is removed under the action of the conical hole to avoid waste of glue.

[0020] 3. The threaded rod and the pneumatic rod in the threaded translation track drive the cleaning frame and the hollow box to move. When the cleaning frame moves forward, one end of the cleaning cylinder can be inserted into the hole on the surface of the roller. After insertion, the cleaning motor and the exhaust pump are started. When the cleaning motor works, the cleaning shaft is driven to rotate. When the cleaning shaft rotates, the cleaning cylinder is driven to rotate. When the exhaust pump works, the outside air can be injected into the cleaning cylinder. At this time, the impurities in the hole can be cleaned through the cleaning cylinder.

[0021] 4. After cleaning, start the telescopic rod to push forward. When the telescopic rod works, it will drive the hollow plate to move forward. When the hollow plate moves forward, the hollow plate will drive the rubber cylinder to enter the hole of the roller. After entering, start the glue pump. When the glue pump works, the glue liquid can be pumped into the rubber cylinder. At this time, the rotation of the cleaning cylinder will drive the rubber cylinder to rotate. When the rubber cylinder rotates, the glue liquid can be evenly applied to the inner wall of the roller hole, thus achieving glue coating.

[0022] 5. The column nails can be picked up by the auxiliary feeding component. After picking up, they are transported to the manipulator mechanism. When the manipulator mechanism picks up the column nails, the cleaning components in the auxiliary feeding component will use high-pressure wind to cooperate with the rotating mechanism in the manipulator mechanism to drive the rotation of the column nails, so as to achieve comprehensive cleaning of the surface of the column nails;

[0023] 6. Place the roller in the U-shaped frame and then limit the two ends of the roller through the U-shaped groove. At this time, rotate the movable threaded rod to drive the motor plate to move, and the motor plate drives the transmission shaft to move, so that one end of the transmission shaft is inserted into one end of the roller. At this time, the transmission motor cooperates with the worm gear to drive the transmission shaft to rotate, thereby driving the roller to rotate, so that the column nail can be inserted into the bottom column hole later. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0025] Figure 1 The overall structural diagram of the present invention is shown;

[0026] Figure 2 Another structural diagram of the present invention is shown;

[0027] Figure 3The schematic diagram of the structure of the auxiliary feeding assembly of the present invention is shown;

[0028] Figure 4 A partial structural schematic diagram of the auxiliary feeding assembly of the present invention is shown;

[0029] Figure 5 A schematic diagram of the structure of the auxiliary feeding assembly of the present invention from another perspective is shown;

[0030] Figure 6 The schematic diagram of the cleaning glue injection assembly and the manipulator mechanism structure of the present invention is shown;

[0031] Figure 7 The schematic diagram of the structure of the glue assembly of the present invention is shown;

[0032] Figure 8 A schematic diagram of the cross-sectional structure of the glue assembly of the present invention is shown;

[0033] Fig. 9 The schematic diagram of the structure of the manipulator mechanism of the present invention is shown;

[0034] Fig.10 A schematic diagram of the structure of the first clamping assembly of the present invention is shown;

[0035] Fig.11 A schematic structural diagram of the first clamping assembly of the present invention from another viewing angle is shown;

[0036] Fig.12 A schematic diagram of the structure of the cleaning glue injection assembly of the present invention is shown;

[0037] Fig.13 A partial enlarged structural schematic diagram of the cleaning glue injection component of the present invention is shown;

[0038] Fig.14 A schematic diagram of the partial cross-sectional structure of the cleaning glue injection component of the present invention is shown;

[0039] Fig.15 A schematic diagram of the disassembly structure of the cleaning and glue injection assembly of the present invention is shown;

[0040] As shown in the figure: 1. Mounting plate; 2. Transverse movement assembly; 21. Transverse movement track; 22. Transverse movement slot; 23. Transverse movement threaded rod; 24. Transverse movement motor; 25. Transverse movement plate; 3. Cleaning and glue injection assembly; 31. Threaded translation track; 32. Exhaust pump; 33. Cleaning rack; 34. Hollow box; 35. Cleaning motor; 36. Cleaning shaft; 37. Cleaning cylinder; 38. Gluing component; 381. Glue pump; 382. Forward telescopic rod; 383. Hollow plate; 384. Glue cylinder; 385. Glue hole; 386, sliding block; 387, rubber inlet pipe; 388, rubber outlet pipe; 39, sliding groove; 310, exhaust hole; 4, manipulator mechanism; 41, vertical plate; 42, reciprocating motor; 43, reciprocating frame; 44, first clamping assembly; 441, forward pneumatic rod; 442, clamping frame; 443, rotating motor; 444, rotating rod; 445, clamping part; 4451, L-shaped clamping plate; 4452, dovetail groove; 4453, lower clamping plate; 4454, extension rod; 4455 , reset damping rod; 4456, inclined block; 446, unlocking pneumatic rod; 447, unlocking rod; 45, second clamping assembly; 5, glue liquid assembly; 51, glue box; 52, opening pneumatic rod; 53, closing cover; 54, glue scraping component; 541, partition; 542, stirring motor; 543, tapered hole; 544, transmission rod; 545, stirring shaft; 546, arc scraper; 6, auxiliary feeding assembly; 61, feeding table; 62, angle adjustment motor; 63, angle table; 64, Retrieving rack; 65, retrieving parts; 651, bidirectional track; 652, bidirectional threaded rod; 653, hollow clamping block; 654, exhaust hole; 655, clamping motor; 66, cleaning parts; 661, blower; 662, hose; 663, air distribution box; 664, air distribution duct; 7, bracket assembly; 71, U-shaped frame; 72, U-shaped groove; 73, movable threaded rod; 74, motor plate; 75, rectangular rod; 76, transmission motor; 77, transmission shaft; 8, roller column; 9, column hole. DETAILED DESCRIPTION

[0041] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0042] Embodiment 1

[0043] In order to solve the technical problems in the background technology, the following extrusion roller pin automatic inlay operation robot is provided:

[0044] Combination Figure 1-Figure 15As shown, the automatic inlay operation robot for extruding roller nails provided by the present invention comprises a mounting plate 1; a lateral movement component 2 is mounted in the middle of the top surface of the mounting plate 1, a cleaning glue injection component 3 and a robot mechanism 4 are mounted on the top surface of the lateral movement component 2, a glue component 5 is mounted on the top surface of the lateral movement component 2 and located on one side of the robot mechanism 4, one end of the glue component 5 is connected to the cleaning glue injection component 3, an auxiliary feeding component 6 is mounted on the top surface of the mounting plate 1 and located on one side of the lateral movement component 2, and the top surface of the mounting plate 1 and located on the lateral movement component 2 is provided with a plurality of auxiliary feeding components. A support assembly 7 is installed on the other side of the assembly 2, and a roller 8 is installed on the upper part of the support assembly 7. The surface of the roller 8 is provided with column holes 9 at equal intervals; the transverse movement assembly 2 includes a transverse movement track 21, and the middle part of the top surface of the mounting plate 1 is fixedly connected to the transverse movement track 21, and the top surface of the transverse movement track 21 is provided with a transverse movement groove 22, and a transverse movement threaded rod 23 is rotatably connected in the transverse movement groove 22, and one end of the transverse movement track 21 is fixedly connected to a transverse movement motor 24, and the output shaft end of the transverse movement motor 24 is fixedly connected to the transverse movement threaded rod 23. The outer surface of the threaded rod 23 is threadedly connected to the transverse plate 25; the manipulator mechanism 4 includes a vertical plate 41, the top surface of the transverse plate 25 is fixedly connected to the vertical plate 41, one side of the vertical plate 41 is fixedly connected to a reciprocating motor 42, the output shaft end of the reciprocating motor 42 is connected to a reciprocating frame 43 through a worm gear and a worm gear, and the two sides of the reciprocating frame 43 are respectively installed with a first clamping assembly 44 and a second clamping assembly 45; the first clamping assembly 44 includes a forward extending pneumatic rod 441, and one side of the reciprocating frame 43 is fixedly connected to a forward extending pneumatic rod The movable rod 441 and the output end of the forward pneumatic rod 441 are fixedly connected to a clamping frame 442, a rotating motor 443 is fixedly connected to the middle of one side of the clamping frame 442, the output shaft end of the rotating motor 443 is connected to a rotating rod 444 through a worm and a worm wheel, the outer surface of the rotating rod 444 is evenly connected to clamping parts 445 through a worm and a worm wheel, an unlocking pneumatic rod 446 is fixedly connected to one side of the clamping frame 442, and an unlocking rod 447 is fixedly connected to the output end of the unlocking pneumatic rod 446. The clamping component 445 includes an L-shaped clamping plate 4451, which is rotatably connected to the clamping frame 442, a dovetail groove 4452 is provided in the middle of the top surface of the L-shaped clamping plate 4451, a lower clamping plate 4453 is slidably connected in the dovetail groove 4452, an extension rod 4454 is fixedly connected to one side of the lower clamping plate 4453, a reset damping rod 4455 is fixedly connected to one side of the extension rod 4454 and located between the L-shaped clamping plates 4451, and a bevel block 4456 is fixedly connected to one side of the extension rod 4454.

[0045] The reciprocating motor 42 drives the reciprocating frame 43 to rotate, so that the first clamping assembly 44 and the second clamping assembly 45 are maintained in two states:

[0046] The first state: when the first clamping assembly 44 and the second clamping assembly 45 are in a horizontal state, the first clamping assembly 44 or the second clamping assembly 45 inserts the column nail dipped in glue into the column hole 9, and the other set of clamping assemblies takes the column nail on the auxiliary feeding assembly 6 to facilitate the later gluing;

[0047] The second state: when the first clamping component 44 and the second clamping component 45 are in a vertical state: at this time, the first clamping component 44 or the second clamping component 45 inserts one end of the column nail into the glue component 5, so that the column nail can dip into the glue, and the other group of clamping components is in an idle state. At this time, start the transverse movement component 2. When the transverse movement component 2 works, it will drive the manipulator mechanism 4, the glue component 5 and the cleaning and injection component 3 to move to one side, so that the manipulator mechanism 4 stays next to the column hole 9 where the column nail is not inserted. When the transverse movement motor 2 finishes working, at this time, the cleaning and injection component 3 starts to work and starts to clean and inject glue into the column hole 9. After the injection, the reciprocating motor 42 drives the reciprocating frame 43 to return to the first state, and the insertion of the column nail can be realized.

[0048] Embodiment 2

[0049] like Figure 1-Figure 15 As shown, based on the above embodiment, this embodiment further provides the following contents:

[0050] In order to realize the application of glue to the surface of the column nail, and at the same time, avoid the waste of glue after the glue is applied, clean up the excess glue on the surface of the column nail, and avoid the drying and solidification of the glue after the glue is applied, this embodiment will provide the following technical solutions:

[0051] The glue liquid assembly 5 includes a glue box 51, the top surface of the transverse plate 25 is fixedly connected to the glue box 51, one side of the glue box 51 is fixedly connected to a cover opening pneumatic rod 52, the output end of the cover opening pneumatic rod 52 is fixedly connected to a closing cover 53, and the inner cavity of the glue box 51 is installed with a glue scraping component 54. The glue scraping component 54 includes a partition 541 and a stirring motor 542. The inner cavity of the glue box 51 is fixedly connected with the partition 541. The top surface of the partition 541 is provided with conical holes 543 at equal intervals. There are 4 groups of conical holes 543. One side of the outer surface of the glue box 51 is fixedly connected with the stirring motor 542. The output shaft end of the stirring motor 542 is rotatably connected to a transmission rod 544 through a worm and a worm gear. The outer surface of the transmission rod 544 is rotatably connected to a stirring shaft 545 through a worm and a worm gear at equal intervals. The interior of the partition 541 and one side of the conical hole 543 is rotatably connected with the stirring shaft 545. The bottom surface of the stirring shaft 545 is fixedly connected with an arc scraper 546.

[0052] The closing cover 53 on the upper part of the glue box 51 can prevent the glue from being contaminated by impurities when the glue is not in use, and can also prevent the glue from coming into contact with cold air and drying out.

[0053] The arcuate end of the column nail is inserted into the glue box 51 from the conical empty hole 543 by the manipulator mechanism 4, so that the arcuate end of the column nail is immersed in the glue. At this time, the column nail is driven to rotate by the rotating motor 443, so that the surface of the column nail is evenly stained with the glue. After being stained with the glue, when the manipulator mechanism 4 takes the column nail stained with the glue from the inside, the excess glue adhering to the surface of the column nail is removed under the action of the conical hole 543 to avoid waste of the glue.

[0054] By driving the driving rod 544 and the arc scraper 546 to rotate through the stirring motor 542, the glue liquid inside the glue box can be stirred to prevent drying. At the same time, the arc scraper 546 cooperates with the rotating column nail to scrape off the excess glue liquid on the arc end of the column nail.

[0055] In order to clean the inside of the holes on the surface of the roller 8 and apply glue to the inside after cleaning, the following technical solutions are provided in this embodiment:

[0056] In this embodiment, the cleaning and glue injection assembly 3 includes a threaded translation track 31 and an exhaust pump 32. The top surface of the transverse plate 25 is respectively installed with the threaded translation track 31 and the exhaust pump 32. One side of the threaded translation track 31 is respectively fixedly connected to a cleaning frame 33 and a hollow box 34. One side of the cleaning frame 33 is fixedly connected to a cleaning motor 35. The output shaft end of the cleaning motor 35 is connected to a cleaning shaft 36 through a worm and a worm gear. The outer surface of the cleaning shaft 36 is connected to a cleaning cylinder 37 through a worm and a worm gear at equal intervals. A glue coating component 38 is installed on the surface of the cleaning cylinder 37. One end of the cleaning cylinder 37 is rotationally connected to the hollow box 34. The outer surface of the cleaning cylinder 37 is provided with sliding grooves 39 at equal intervals. The circumferential axis surface of the cleaning cylinder 37 is provided with exhaust holes 310 at equal intervals. The glue coating component 38 includes a glue pump 381 and a forward telescopic rod 382. The glue pump 381 is fixedly connected to the transverse plate 25. The forward telescopic rod 382 is fixedly connected to one side of the cleaning frame 33. The output end of the forward telescopic rod 382 is fixedly connected to a hollow plate 383. A glue cylinder 384 is rotatably connected to one side of the hollow plate 383. Glue holes 385 are arranged at equal intervals on the outer surface of the glue cylinder 384. A sliding block 386 is fixedly connected to the inner wall of the glue cylinder 384. The glue cylinder 384 slides in the sliding groove 39 through the sliding block 386. The input end of the glue pump 381 is connected to the inner cavity of the glue box 51 through the glue inlet pipe 387, and the output end of the glue pump 381 is connected to the inner cavity of the hollow plate 383 through the glue discharge pipe 388.

[0057] The threaded rod and the pneumatic rod in the threaded translation track 31 drive the cleaning frame 33 and the hollow box 34 to move. When the cleaning frame 33 moves forward, one end of the cleaning cylinder 37 can be inserted into the hole on the surface of the roller 8. After the insertion, the cleaning motor 35 and the exhaust pump 32 are started. When the cleaning motor 35 works, the cleaning shaft 36 is driven to rotate. When the cleaning shaft 36 rotates, the cleaning cylinder 37 is driven to rotate. When the exhaust pump 32 works, the outside air can be injected into the cleaning cylinder 37. At this time, the impurities in the hole can be cleaned through the cleaning cylinder 37.

[0058] When applying glue, at this time, first start the forward telescopic rod 382. When the forward telescopic rod 382 works, it will drive the hollow plate 383 to move forward. When the hollow plate 383 moves forward, at this time, the hollow plate 383 will drive the glue cylinder 384 to enter the hole of the roller. After entering, at this time, start the glue pump 381. When the glue pump 381 works, the glue can be pumped into the glue cylinder 384. At this time, the rotation of the cleaning cylinder 37 will drive the glue cylinder 384 to rotate. When the glue cylinder 384 rotates, the glue can be evenly applied to the inner wall of the roller hole, thereby achieving gluing.

[0059] Embodiment 3

[0060] like Figure 1-Figure 15 As shown, based on the above embodiment, this embodiment further provides the following contents:

[0061] In order to realize the taking of the column nail and conveying the taken column nail to the robot mechanism 4, at this time, after the column nail is placed into the robot mechanism 4, one end of the column nail is cleaned, and the present embodiment will provide the following technical solutions:

[0062] The auxiliary feeding component 6 includes a feeding platform 61, and the top surface of the mounting plate 1 is fixedly connected to the feeding platform 61, and the top surface of the feeding platform 61 is fixedly connected to the angle adjustment motor 62, and the output shaft end of the angle adjustment motor 62 is connected to the angle platform 63 through a worm and a worm gear. The top surface of the angle platform 63 is fixedly connected to a feeding rack 64, and feeding components 65 are installed at equal intervals on one side of the feeding rack 64. There are 4 groups of feeding components 65 in total, and a cleaning component 66 is installed on the top surface of the feeding platform 61 and on one side of the angle adjustment motor 62, and the output end of the cleaning component 66 is connected to the inner cavity of the feeding component 65. The material picking component 65 includes a two-way track 651, and the two-way track 651 is fixedly connected to one side of the material picking frame 64 at equal intervals. The inner cavity of the two-way track 651 is rotatably connected to a two-way threaded rod 652, and both ends of the outer surface of the two-way threaded rod 652 are respectively threadedly connected to hollow clamping blocks 653, and one side of the hollow clamping block 653 is provided with exhaust holes 654 at equal intervals. A clamping motor 655 is fixedly connected to one side of the two-way track 651, and the output shaft end of the clamping motor 655 is rotatably connected to the two-way threaded rod 652 through a sprocket group and a chain. The cleaning component 66 includes a blower 661, which is fixedly connected to the top surface of the loading platform 61 and on one side of the angle adjustment motor 62, and a hose 662 is fixedly connected to the output end of the blower 661, and one end of the hose 662 is fixedly connected to an air distribution box 663, and one side of the air distribution box 663 is fixedly connected to a two-way track 651 at equal intervals, and one side of the air distribution box 663 is fixedly connected to an air distribution duct 664 at equal intervals, and one end of the air distribution duct 664 is connected to the inner cavity of the hollow clamping block 653.

[0063] By inserting the arc-shaped end of the column nail between the two groups of hollow clamping blocks 653, and then driving the bidirectional threaded rod 652 to rotate through the clamping motor 655, the two groups of hollow clamping blocks 653 are driven to move in opposite directions, thereby clamping the column nail; after clamping, the material-taking component 65 is driven to rotate by the angle adjustment motor 62, and the material-taking component 65 that drives the column nail can be rotated to one side of the manipulator mechanism 4. At this time, the unlocking pneumatic rod 446 is started, and the unlocking rod 447 is driven to move by the unlocking pneumatic rod 446, so that the unlocking The locking rod 447 drives the inclined block 4456 to move upward. As the inclined block 4456 moves upward, the lower clamping plate 4453 moves upward. At this time, the forward pneumatic rod 441 is started to drive the first clamping assembly 44 to move forward as a whole, so that the other end of the column nail is located between the lower clamping plate 4453 and the L-shaped clamping plate 4451. At this time, the unlocking pneumatic rod 446 is started again, so that the unlocking pneumatic rod 446 drives the unlocking rod 447 to move. At this time, the lower clamping plate 4453 is in the action of the reset damping rod 4455. After resetting, the other end of the column nail is clamped and fixed under the action of the L-shaped clamping plate 4451. After clamping and fixing, the clamping motor 655 is started, and the two sets of hollow clamping blocks 653 are driven to move to both sides by the clamping motor 655, and the arc end of the column nail is no longer clamped. When the two sets of hollow clamping blocks 653 are no longer clamped, the blower 661 is started, and the blower 661 injects air into the hose 662, and then injects air into the hollow clamping block 653 through the air distribution box 663. Finally, , it is sprayed out through the hollow clamping block 653, and the sprayed air begins to clean the arc block end of the column nail. During cleaning, at this time, start the rotating motor 443, and the rotating motor 443 drives the rotating rod 444 to rotate. When the rotating rod 444 rotates, it can drive the lower clamping plate 4453 and the L-shaped clamping plate 4451 to rotate. When the lower clamping plate 4453 and the L-shaped clamping plate 4451 rotate, the clamped column nail will be driven to rotate. At this time, under the action of high-pressure gas, the entire surface of the column nail is cleaned.

[0064] In order to drive the roller 8 to rotate, so as to insert the column nail into the column hole 9 on the surface of the roller 8, the present embodiment provides the following technical solution:

[0065] In this embodiment, the bracket assembly 7 includes a U-shaped frame 71, the top surface of the mounting plate 1 is fixedly connected to the U-shaped frame 71, U-shaped grooves 72 are respectively provided on both sides of the U-shaped frame 71, one side of the U-shaped frame 71 is rotatably connected to a movable threaded rod 73, the outer surface of the movable threaded rod 73 is threadedly connected to a motor plate 74, one side of the U-shaped frame 71 is fixedly connected to a rectangular rod 75, the outer surface of the rectangular rod 75 is slidably connected to the motor plate 74, one side of the motor plate 74 is fixedly connected to a transmission motor 76, the output shaft end of the transmission motor 76 is rotatably connected to a transmission shaft 77 through a worm and a worm gear, and one end of the transmission shaft 77 is plugged into and matched with one end of the roller 8.

[0066] By placing the roller 8 in the U-shaped frame 71, and then limiting the two ends of the roller 8 through the U-shaped groove 72, at this time, the movable threaded rod 73 is rotated to make the movable threaded rod 73 drive the motor plate 74 to move, so that the motor plate 74 drives the transmission shaft 77 to move, so that one end of the transmission shaft 77 is inserted into one end of the roller 8. At this time, the transmission motor 76 cooperates with the worm gear to drive the transmission shaft 77 to rotate, thereby driving the roller 8 to rotate, so that it is convenient to insert the column nail into the bottom column hole 9 later.

[0067] The working principle and use process of the present invention:

[0068] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0069] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. The automatic inlaying robot for extruding roller pins is characterized by: It comprises a mounting plate; a lateral movement component is mounted on the middle of the top surface of the mounting plate, a cleaning glue injection component and a manipulator mechanism are mounted on the top surface of the lateral movement component, a glue liquid component is mounted on the top surface of the lateral movement component and on one side of the manipulator mechanism, one end of the glue liquid component is connected with the cleaning glue injection component, an auxiliary feeding component is mounted on the top surface of the mounting plate and on one side of the lateral movement component, a bracket component is mounted on the top surface of the mounting plate and on the other side of the lateral movement component, a roller is mounted on the upper part of the bracket component, and column holes are arranged at equal intervals on the surface of the roller; The transverse movement assembly includes a transverse movement track, a transverse movement track is fixedly connected to the middle of the top surface of the mounting plate, a transverse movement groove is arranged on the top surface of the transverse movement track, a transverse movement threaded rod is rotatably connected in the transverse movement groove, one end of the transverse movement track is fixedly connected to a transverse movement motor, an output shaft end of the transverse movement motor is fixedly connected to a transverse movement threaded rod, and an outer surface of the transverse movement threaded rod is threadedly connected to a transverse movement plate; The manipulator mechanism comprises a vertical plate, the top surface of the transverse plate is fixedly connected to the vertical plate, one side of the vertical plate is fixedly connected to a reciprocating motor, the output shaft end of the reciprocating motor is rotatably connected to a reciprocating frame through a worm and a worm gear, and the first clamping assembly and the second clamping assembly are respectively installed on both sides of the reciprocating frame; The first clamping assembly includes a forward extending pneumatic rod, a forward extending pneumatic rod is fixedly connected to one side of the reciprocating frame, an output end of the forward extending pneumatic rod is fixedly connected to the clamping frame, a rotating motor is fixedly connected to the middle part of one side of the clamping frame, an output shaft end of the rotating motor is connected to a rotating rod through a worm gear and a worm wheel, a clamping part is connected to the outer surface of the rotating rod at equal intervals through a worm gear and a worm wheel, an unlocking pneumatic rod is fixedly connected to one side of the clamping frame, and an unlocking rod is fixedly connected to the output end of the unlocking pneumatic rod.

2. The automatic inlaying robot for extruding roller pins according to claim 1 is characterized in that: The clamping component includes an L-shaped clamping plate, which is rotatably connected in the clamping frame, a dovetail groove is provided in the middle of the top surface of the L-shaped clamping plate, a lower clamping plate is slidably connected in the dovetail groove, an extension rod is fixedly connected to one side of the lower clamping plate, a reset damping rod is fixedly connected to one side of the extension rod and located between the L-shaped clamping plates, and an inclined block is fixedly connected to one side of the extension rod.

3. The automatic inlaying robot for extrusion roller pins according to claim 2 is characterized in that: The glue liquid assembly includes a glue box, the top surface of the transverse plate is fixedly connected to the glue box, one side of the glue box is fixedly connected to a cover-opening pneumatic rod, the output end of the cover-opening pneumatic rod is fixedly connected to a closing cover, and a glue scraping component is installed in the inner cavity of the glue box.

4. The automatic inlaying robot for extruding roller pins according to claim 3 is characterized in that: The scraping component includes a partition and a stirring motor. The inner cavity of the glue box is fixedly connected with the partition. The top surface of the partition is provided with conical holes at equal intervals. There are 4 groups of conical holes. One side of the outer surface of the glue box is fixedly connected with the stirring motor. The output shaft end of the stirring motor is connected to a transmission rod through a worm and a worm gear. The outer surface of the transmission rod is connected to a stirring shaft through a worm and a worm gear at equal intervals. The interior of the partition and one side of the conical hole is rotatably connected with the stirring shaft, and the bottom surface of the stirring shaft is fixedly connected with an arc scraper.

5. The automatic inlaying robot for extruding roller pins according to claim 4 is characterized in that: The cleaning and glue injection assembly includes a threaded translation track and an exhaust pump, the top surfaces of the transverse plates are respectively installed with the threaded translation track and the exhaust pump, one side of the threaded translation track is respectively fixedly connected to a cleaning frame and a hollow box, one side of the cleaning frame is fixedly connected with a cleaning motor, the output shaft end of the cleaning motor is rotationally connected to a cleaning shaft through a worm and a worm gear, the outer surface of the cleaning shaft is rotationally connected to a cleaning cylinder through a worm and a worm gear at equal intervals, a glue coating component is installed on the surface of the cleaning cylinder, one end of the cleaning cylinder is rotationally connected to the hollow box, the outer surface of the cleaning cylinder is provided with sliding grooves at equal intervals, and the circumferential axial surface of the cleaning cylinder is provided with exhaust holes at equal intervals.

6. The automatic inlaying robot for extruding roller pins according to claim 5 is characterized in that: The glue coating component includes a glue pump and a forward-pushing telescopic rod, the glue pump is fixedly connected to the transverse plate, the forward-pushing telescopic rod is fixedly connected to one side of the cleaning frame, the output end of the forward-pushing telescopic rod is fixedly connected to the hollow plate, one side of the hollow plate is rotatably connected to a glue cylinder, the outer surface of the glue cylinder is provided with glue holes at equal intervals, the inner cavity wall of the glue cylinder is fixedly connected to a sliding block, the glue cylinder slides in the sliding groove through the sliding block, the input end of the glue pump is connected to the inner cavity of the glue box through a glue inlet pipe, and the output end of the glue pump is connected to the inner cavity of the hollow plate through a glue discharge pipe.

7. The automatic inlaying robot for extruding roller pins according to claim 6 is characterized in that: The auxiliary feeding assembly includes a feeding table, the top surface of the mounting plate is fixedly connected to the feeding table, the top surface of the feeding table is fixedly connected to an angle adjustment motor, the output shaft end of the angle adjustment motor is connected to the angle table through a worm and a worm gear, the top surface of the angle table is fixedly connected to a feeding rack, one side of the feeding rack has feeding components installed at equal intervals, and there are 4 groups of feeding components in total, a cleaning component is installed on the top surface of the feeding table and on one side of the angle adjustment motor, and the output end of the cleaning component is connected to the inner cavity of the feeding component.

8. The automatic inlaying robot for extrusion roller pins according to claim 7 is characterized in that: The material picking component includes a two-way track, one side of the material picking rack is fixedly connected with the two-way track at equal intervals, the inner cavity of the two-way track is rotatably connected with a two-way threaded rod, the outer surfaces of the two-way threaded rods are respectively threaded with hollow clamping blocks at both ends, one side of the hollow clamping block is provided with exhaust holes at equal intervals, one side of the two-way track is fixedly connected with a clamping motor, and the output shaft end of the clamping motor is rotatably connected to the two-way threaded rod through a sprocket set and a chain.

9. The automatic inlaying robot for extrusion roller pins according to claim 8 is characterized in that: The cleaning component includes a blower, and the top surface of the loading platform and one side of the angle adjustment motor is fixedly connected with the blower, the output end of the blower is fixedly connected with a hose, one end of the hose is fixedly connected with an air distribution box, one side of the air distribution box is fixedly connected with a two-way track at equal intervals, one side of the air distribution box is fixedly connected with an air distribution pipe at equal intervals, and one end of the air distribution pipe is connected to the inner cavity of the hollow clamping block.

10. The automatic inlaying robot for extruded roller pins according to claim 9 is characterized in that: The bracket assembly includes a U-shaped frame, the top surface of the mounting plate is fixedly connected to the U-shaped frame, U-shaped grooves are respectively provided on both sides of the U-shaped frame, one side of the U-shaped frame is rotatably connected to a movable threaded rod, the outer surface of the movable threaded rod is threadedly connected to a motor plate, one side of the U-shaped frame is fixedly connected to a rectangular rod, the outer surface of the rectangular rod is slidably connected to the motor plate, one side of the motor plate is fixedly connected to a transmission motor, the output shaft end of the transmission motor is rotatably connected to a transmission shaft through a worm and a worm gear, and one end of the transmission shaft is plug-fitted with one end of a roller.

Citation Information

Patent Citations

  • Adjustable manipulator structure

    CN118636183A

  • Automatic processing production line for assembling three-way pipe of infusion apparatus

    CN215316771U

  • Suspension type power-assisted manipulator

    CN221736187U

  • Method for composite work using robot

    JP2003062690A