Grinding device and grinding method for metal part
By designing an emergency stop protection mechanism in the polishing device of the metal parts, the emergency braking of the grinding wheel is achieved, and the safety accident problem of the operator's hand was rolled away by the grinding wheel by the operator, which improved the safety and reliability of production.
Patent Information
- Application Number
- CN202411804005.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-01-28
AI Technical Summary
When grinding rod-shaped metal parts with a centerless grinder, the operator's hands are easily swept away by the grinding wheel, resulting in production accidents.
A polishing device for metal parts includes unintentional grinding machine seats, emergency stop protection agencies, auxiliary protection agencies and size adaptation agencies. Urgent stop protection agencies monitor the infrared spacing sensor or artificial operation to stop the pedal, which promotes the magnetic force of the electromagnet power to generate magnetic force, disconnect the connection between the driving motor and the grinding wheel, and realize the emergency braking of the grinding wheel.
Effectively avoid the harm of the workers who run the grinding wheel to the workers who make mistakes, improve the safety and reliability of production, and reduce the incidence of safety accidents.
Smart Images

Figure CN119369197A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal part grinding, in particular to a metal part grinding device and a metal part grinding method. Background Art
[0002] During the production process of rod-shaped metal parts with protrusions at both ends, the middle part of the rod-shaped metal parts needs to be ground with the help of a centerless grinder. A centerless grinder is a grinder that does not require the axis of the workpiece to be positioned for grinding. It mainly consists of three mechanisms: a grinding wheel, an adjusting wheel, and a workpiece support. The grinding wheel is responsible for the actual grinding work, the adjusting wheel controls the rotation and feed speed of the workpiece, and the workpiece support supports the workpiece during grinding.
[0003] In the process of grinding rod-shaped metal parts, the operator usually holds the end of the metal part and then grinds the metal part. During the grinding process, the operator manually feeds the metal part. The operator usually wears gloves when working. If the operator has insufficient work experience or the position of the hand is not accurate, the hand is easy to stick to the grinding wheel. The surface of the grinding wheel is relatively rough, and the operator's hand is easy to be rolled away by the grinding wheel, which leads to production accidents. To this end, we propose a grinding device and a grinding method for metal parts. Summary of the invention
[0004] The object of the present invention is to provide a grinding device and a grinding method for metal parts to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a metal part grinding device, comprising a centerless grinder base, an emergency stop protection mechanism is arranged on the top of the centerless grinder base, an auxiliary protection mechanism is arranged on the top of the centerless grinder base, and a size adaptation mechanism is arranged on the top of the centerless grinder base and located in front of the emergency stop protection mechanism.
[0006] A strip plate is fixedly installed at the bottom of the centerless grinder base, an emergency stop pedal and an adjustment pedal are fixedly installed on the top of the strip plate, and a partition plate located between the emergency stop pedal and the adjustment pedal is welded on the top of the strip plate.
[0007] The emergency stop protection mechanism includes a lifting seat, which is fixedly installed on the top of the centerless grinder base, a bar frame is fixedly installed on the top of the lifting seat, a protective cover is movably inserted on the top of the bar frame, a raised seat is fixedly installed on the top of the lifting seat, a rotating shaft is rotatably connected to the inner wall of the raised seat, a grinding wheel is detachably connected to the left side of the rotating shaft, a convex connecting shaft is fixedly connected to the right side of the rotating shaft, a limiting wing located on the right side of the raised seat is fixedly sleeved on the outer wall of the rotating shaft, and a No. 1 limiting seat and a No. 2 limiting seat are fixedly installed on the top of the lifting seat.
[0008] Preferably, a symmetrical round rod is fixedly installed between adjacent sides of the No. 1 limit seat and the No. 2 limit seat, a sliding seat is slidably connected to the outer wall of the symmetrical round rod, a vertical plate seat is fixedly installed on the top of the sliding seat, a driving motor is fixedly installed on the right side of the vertical plate seat, the output shaft of the driving motor extends to the left side of the vertical plate seat and is fixedly connected to a concave connecting shaft, and the convex connecting shaft is movably inserted in the inner cavity of the concave connecting shaft.
[0009] Preferably, a connecting frame is fixedly installed on the right side of the No. 1 limiting seat, a spring is fixedly installed on the right side of the inner wall of the connecting frame, a sliding block is fixedly connected to the left side of the spring, and the sliding block is slidably connected to the inner wall of the connecting frame.
[0010] Preferably, a retraction rod is fixedly installed on the left side of the sliding block, the end of the retraction rod extends to the left side of the No. 1 limit seat and is fixedly connected to the right side of the sliding seat, a welding block is fixedly installed on the top of the No. 1 limit seat, a pin rod is slidably connected to the inner wall of the welding block, the bottom of the pin rod is movably inserted in the top of the sliding block, the top of the pin rod extends to the top of the welding block and is fixedly connected to an iron alloy block, a welding frame is fixedly installed on the top of the No. 1 limit seat, and an electromagnet is fixedly installed on the inner wall of the welding frame.
[0011] Preferably, a raising leg is fixedly installed on the top of the bar frame, a fixing block is fixedly installed on the top of the raising leg, a sliding rod is slidably connected to the inner wall of the fixing block, a limiting block is fixedly installed on the front side of the sliding rod, a receiving plate is fixedly installed on the back side of the sliding rod, a transmission bent rod is fixedly installed on the back side of the receiving plate, one end of the transmission bent rod away from the receiving plate is movably connected to the side of the sliding seat, an elastic part is fixedly installed on the back side of the fixing block, and the back side of the elastic part is fixedly connected to the front side of the receiving plate.
[0012] Preferably, the auxiliary protection mechanism includes a support leg, the support leg is fixedly mounted on the top of the centerless grinder base, a horizontal plate seat is fixedly mounted on the front of the support leg, an infrared ranging sensor is fixedly mounted on the horizontal plate seat, a fitting cover is fixedly mounted on the end of the support leg, a hollow cover is fixedly connected to the outer wall of the fitting cover, a suction hose is fixedly connected to the outer wall of the hollow cover, a movable cover is fixedly connected to the end of the suction hose away from the hollow cover, an annular frame is fixedly mounted on the outer wall of the support leg, a processing cylinder is fixedly mounted on the inner wall of the annular frame, the movable cover is movably plugged into the top of the processing cylinder, and a duct suction fan is fixedly connected to the bottom of the processing cylinder.
[0013] Preferably, a movable ring No. 1 is detachably connected to the inner wall of the treatment cylinder, and a polyester fiber filter cartridge is fixedly connected to the bottom of the movable ring No. 1, and a movable support rod is fixedly installed on the bottom of the polyester fiber filter cartridge, and the bottom of the movable support rod is movably connected to the bottom of the inner wall of the treatment cylinder, and a movable leg is movably connected to the top of the movable ring No. 1, and a movable ring No. 2 is fixedly installed on the top of the movable leg, and the outer wall of the movable ring No. 2 is movably connected to the inner wall of the treatment cylinder, and a separation cylinder is fixedly installed on the bottom of the movable ring No. 2, and a magnetic suction sheet is fixedly installed on the inner wall of the separation cylinder, and an inner rod is fixedly installed at the corner of the inner wall of the separation cylinder, and an inner plate is fixedly connected to the end of the inner rod away from the separation cylinder.
[0014] Preferably, the size adaptation mechanism includes a fixed seat, which is fixedly installed on the top of the centerless grinder base, a track rod is fixedly installed on the inner wall of the fixed seat, a screw rod is rotatably connected to the inner wall of the fixed seat, an adjustment seat is slidably connected to the outer walls of the track rod and the screw rod, the end of the screw rod extends to the front side of the fixed seat and is fixedly connected to a rotating wheel, and a receiving seat is fixedly installed on the top of the adjustment seat.
[0015] Preferably, the top of the receiving seat is slidably connected to a driving seat, a synchronous cylinder is fixedly installed on the front of the receiving seat, the telescopic end of the synchronous cylinder extends to the back of the receiving seat and is fixedly connected to the outer wall of the driving seat, a supporting frame is fixedly installed on the top of the driving seat, a slow motor is fixedly installed on the left side of the inner wall of the supporting frame, the output shaft of the slow motor extends to the left side of the supporting frame and is fixedly connected to an adjusting wheel, a movable rod is detachably connected to the back of the supporting frame, and a workpiece holder is fixedly installed on the back of the movable rod.
[0016] The present invention provides the following technical solution: a grinding method of a metal part grinding device, comprising the following steps:
[0017] S1, start the driving motor to drive the grinding wheel to rotate at high speed, start the slow motor to drive the adjusting wheel to rotate at slow speed;
[0018] S2. Then hold the end of the metal part and support it with the help of the workpiece support. The adjusting wheel will drive the metal part to rotate slowly.
[0019] S3, by stepping on the adjustment pedal to control the synchronous cylinder to extend, the adjustment wheel as a whole and the metal part move toward the grinding wheel, and the high-speed rotating grinding wheel will grind the slow-rotating metal part;
[0020] S4. Push the metal part left or right to switch the grinding position of the metal part;
[0021] S5. After grinding, remove the metal parts upwards.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] The present invention can energize the electromagnet to generate magnetic force through the monitoring of the infrared distance measuring sensor or the manual operation of the emergency stop pedal, and then pull the vertical plate seat to the right through the reset elastic force of the spring, so that the connection between the driving motor and the grinding wheel is disconnected, and the power supply to the grinding wheel is stopped, while the safety of the driving motor during emergency stop is guaranteed, and then the reset elastic force of the elastic member drives the limit block to extend to limit the limit wing, that is, the function of locking the position of the grinding wheel is realized, so as to avoid the problem that the grinding wheel continues to rotate and causes harm to the worker who makes an operating error, thereby improving the safety and reliability of grinding production and reducing the occurrence rate of safety accidents. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 It is a structural schematic diagram of the lifting seat of the present invention;
[0026] Figure 3 It is a schematic diagram of the connection structure between the driving motor and the grinding wheel of the present invention;
[0027] Figure 4 It is a schematic diagram of the structure of the first limiting seat and the second limiting seat of the present invention;
[0028] Figure 5 for Figure 4 A schematic diagram of the enlarged structure at A in the middle;
[0029] Figure 6 It is a structural schematic diagram of the fixing block of the present invention;
[0030] Figure 7 It is a structural schematic diagram of the auxiliary protection mechanism of the present invention;
[0031] Figure 8 It is a schematic diagram of the cutaway structure of the treatment tube of the present invention;
[0032] Fig. 9 It is a schematic diagram of the truncated structure of the second movable ring of the present invention;
[0033] Fig.10 It is a structural schematic diagram of the fixing seat of the present invention;
[0034] Fig.11 It is a structural schematic diagram of the receiving seat of the present invention;
[0035] Fig.12 It is a schematic diagram of the back structure of the support frame of the present invention.
[0036] In the figure: 1, centerless grinder base; 11, strip plate; 12, emergency stop pedal; 13, adjustment pedal; 2, emergency stop protection mechanism; 21, lifting seat; 22, strip frame; 23, protective cover; 24, raised seat; 25, rotating shaft; 251, convex connecting shaft; 252, limit wing; 26, grinding wheel; 27, No. 1 limit seat; 271, No. 2 limit seat; 272, symmetrical round rod; 273, sliding seat; 274, connecting frame; 275, spring; 276, sliding block; 277, welding block; 278, pin rod; 279, ferroalloy block; 2791, welding frame; 2792, electromagnet; 28, frame leg; 281, fixing block; 282, sliding rod; 283, receiving plate; 284, elastic member; 285, limit block; 286, transmission bending rod; 29, vertical plate seat; 291, driving motor; 292 , concave connecting shaft; 3, auxiliary protection mechanism; 31, supporting leg; 32, fitting cover; 321, horizontal plate seat; 322, infrared ranging sensor; 33, hollow cover; 34, suction hose; 35, ring frame; 36, treatment cylinder; 361, No. 1 movable ring; 362, polyester fiber filter cartridge; 363, movable support rod; 364, movable leg; 365, No. 2 movable ring; 366, separation cylinder; 367 , magnetic sheet; 368, inner rod; 369, inner plate; 37, duct suction fan; 38, movable cover; 4, size adaptation mechanism; 41, fixed seat; 42, track rod; 43, screw rod; 44, rotating wheel; 45, adjustment seat; 46, receiving seat; 47, driving seat; 48, synchronous cylinder; 49, supporting frame; 491, slow motor; 492, adjusting wheel; 493, movable rod; 494, workpiece holder. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] Embodiment 1
[0039] See also Figure 1-Figure 12The present invention provides a technical solution: a grinding device for metal parts, comprising a centerless grinder base 1, an emergency stop protection mechanism 2 is arranged on the top of the centerless grinder base 1, an auxiliary protection mechanism 3 is arranged on the top of the centerless grinder base 1, a size adaptation mechanism 4 located on the front of the emergency stop protection mechanism 2 is arranged on the top of the centerless grinder base 1, a strip plate 11 is fixedly installed on the bottom of the centerless grinder base 1, an emergency stop pedal 12 and an adjustment pedal 13 are fixedly installed on the top of the strip plate 11, and a size adaptation mechanism 4 located on the front of the emergency stop protection mechanism 2 is arranged on the top of the centerless grinder base 1 The pedal 12 and the partition plate between the adjustment pedal 13, the emergency stop protection mechanism 2 includes a lifting seat 21, the lifting seat 21 is fixedly installed on the top of the centerless grinder base 1, a strip frame 22 is fixedly installed on the top of the lifting seat 21, a protective cover 23 is movably plugged on the top of the strip frame 22, a raised seat 24 is fixedly installed on the top of the lifting seat 21, a rotating shaft 25 is rotatably connected to the inner wall of the raised seat 24, a grinding wheel 26 is detachably connected to the left side of the rotating shaft 25, a convex connecting shaft 251 is fixedly connected to the right side of the rotating shaft 25, and the rotating shaft 25 is fixedly connected to the right side of the rotating shaft 25. The outer wall of the shaft 25 is fixedly sleeved with a limit wing 252 located on the right side of the raised seat 24, and the top of the lifting seat 21 is fixedly installed with a first limit seat 27 and a second limit seat 271. Through the cooperation of the convex connecting shaft 251 and the concave connecting shaft 292, the output end of the drive motor 291 and the rotating shaft 25 are in a movable connection relationship. When the rotating shaft 25 is emergency braked, the drive motor 291 can be withdrawn to avoid the drive motor 291 being synchronously braked, which will cause the rotor inside the drive motor 291 to be strongly subjected to In order to solve the problem of damage caused by impact force, the safety of the driving motor 291 is ensured. The raised seat 24 is designed to provide a stable rotation support for the rotating shaft 25. The grinding wheel 26 is installed at the end of the rotating shaft 25 by bolts. The worn grinding wheel 26 can be replaced. The protective cover 23 is designed to protect the components on the top of the lifting seat 21. The connection relationship between the bar frame 22 and the protective cover 23 is designed to facilitate the user to disassemble the protective cover 23 and then maintain the components on the top of the lifting seat 21.
[0040] In the preferred technical solution of this embodiment, a symmetrical round rod 272 is fixedly installed between the adjacent sides of the No. 1 limiting seat 27 and the No. 2 limiting seat 271, and a sliding seat 273 is slidably connected to the outer wall of the symmetrical round rod 272. A vertical plate seat 29 is fixedly installed on the top of the sliding seat 273, and a drive motor 291 is fixedly installed on the right side of the vertical plate seat 29. The output shaft of the drive motor 291 extends to the left side of the vertical plate seat 29 and is fixedly connected to a concave connecting shaft 292, and a convex connecting shaft 251 The first limit seat 27 is movably plugged into the inner cavity of the concave connecting shaft 292. A connecting frame 274 is fixedly installed on the right side of the connecting frame 274. A spring 275 is fixedly installed on the right side of the inner wall of the connecting frame 274. A sliding block 276 is fixedly connected to the left side of the spring 275. The sliding block 276 is slidably connected to the inner wall of the connecting frame 274. A retraction rod is fixedly installed on the left side of the sliding block 276. The end of the retraction rod extends to the left side of the first limit seat 27 and is fixedly connected to the right side of the sliding seat 273. The first limit seat 2 A welding block 277 is fixedly installed on the top of the first limit seat 27, and a pin rod 278 is slidably connected to the inner wall of the welding block 277. The bottom of the pin rod 278 is movably plugged into the top of the sliding block 276. The top of the pin rod 278 extends to the top of the welding block 277 and is fixedly connected to the ferroalloy block 279. A welding frame 2791 is fixedly installed on the top of the first limit seat 27, and an electromagnet 2792 is fixedly installed on the inner wall of the welding frame 2791. When the electromagnet 2792 is energized, the electromagnet 2792 can generate The magnetic force then magnetically attracts the ferroalloy block 279, causing the ferroalloy block 279 to drive the pin 278 to move upward, and the bottom of the pin 278 will be withdrawn from the interior of the sliding block 276, releasing the limit on the sliding block 276, and then the sliding block 276 is driven to slide to the right through the initial retraction force of the spring 275. At the same time, the sliding seat 273 is pulled to slide to the right on the outer wall of the symmetrical round rod 272 through the transmission of the retraction rod, thereby realizing the function of retracting the vertical plate seat 29 and the drive motor 291 to the right.
[0041] In the preferred technical solution of this embodiment, a heightening leg 28 is fixedly installed on the top of the bar frame 22, a fixing block 281 is fixedly installed on the top of the heightening leg 28, a slide bar 282 is slidably connected to the inner wall of the fixing block 281, a limit block 285 is fixedly installed on the front of the slide bar 282, a receiving plate 283 is fixedly installed on the back of the slide bar 282, a transmission bent rod 286 is fixedly installed on the back of the receiving plate 283, and one end of the transmission bent rod 286 away from the receiving plate 283 is movably connected to the side of the sliding seat 273, and a fixed rod 286 is fixedly installed on the back of the fixing block 281. The elastic member 284, the back side of the elastic member 284 is fixedly connected to the front side of the receiving plate 283. After the sliding seat 273 is withdrawn to the right, the limit on the transmission bent rod 286 will be released. The initial retraction force of the elastic member 284 drives the sliding rod 282 to slide on the inner wall of the fixed block 281, and simultaneously prompts the limit block 285 to move toward the position of the rotating shaft 25. The limit block 285 will cooperate with the limit wing 252 to limit the rotation of the rotating shaft 25. The limit block 285 absorbs the force of the rotation of the grinding wheel 26, that is, the function of emergency braking of the grinding wheel 26 is realized.
[0042] In the preferred technical scheme of the present embodiment, the auxiliary protection mechanism 3 includes a support leg 31, the support leg 31 is fixedly mounted on the top of the centerless grinder base 1, a horizontal plate seat 321 is fixedly mounted on the front of the support leg 31, an infrared ranging sensor 322 is fixedly mounted on the horizontal plate seat 321, a fitting cover 32 is fixedly mounted on the end of the support leg 31, a hollow cover 33 is fixedly connected to the outer wall of the fitting cover 32, a suction hose 34 is fixedly connected to the outer wall of the hollow cover 33, a movable cover 38 is fixedly connected to the end of the suction hose 34 away from the hollow cover 33, an annular frame 35 is fixedly mounted on the outer wall of the support leg 31, a processing cylinder 36 is fixedly mounted on the inner wall of the annular frame 35, the movable cover 38 is movably plugged into the top of the processing cylinder 36, and a duct suction fan 37 is fixedly connected to the bottom of the processing cylinder 36. The infrared ranging sensor 322 is an existing structure, and the model can be set to GP2Y0A21YK0F, the centerless grinder base 1 includes a controller, and the infrared distance sensor 322 and the controller are connected by electrical signals. The infrared distance sensor 322 can feed back the distance data to the controller through electrical signals. In a stable state, the distance monitored by the infrared distance sensor 322 is the distance between the grinding wheel 26 and the bottom of the infrared distance sensor 322. If a foreign object is involved in the grinding wheel 26, the distance monitored by the infrared distance sensor 322 will be blocked by the foreign object and reduced. The controller can use this signal to control the electromagnet 2792 to work, withdraw the drive motor 291 and brake the grinding wheel 26 to achieve the function of automatic protection. The user can also step on the emergency stop pedal 12 to control the electromagnet 2792 to work when danger occurs, so as to avoid the problem that the electromagnetic 2792 cannot run automatically due to the failure of the infrared distance sensor 322.
[0043] In the preferred technical solution of the present embodiment, a movable ring 361 is detachably connected to the inner wall of the treatment cylinder 36, a polyester fiber filter cartridge 362 is fixedly connected to the bottom of the movable ring 361, a movable support rod 363 is fixedly installed to the bottom of the polyester fiber filter cartridge 362, the bottom of the movable support rod 363 is movably connected to the bottom of the inner wall of the treatment cylinder 36, a movable leg 364 is movably connected to the top of the movable ring 361, a movable ring 365 is fixedly installed on the top of the movable leg 364, the outer wall of the movable ring 365 is movably connected to the inner wall of the treatment cylinder 36, a separation cylinder 366 is fixedly installed on the bottom of the movable ring 365, a magnetic suction sheet 367 is fixedly installed on the inner wall of the separation cylinder 366, an inner rod 368 is fixedly installed at the corner of the inner wall of the separation cylinder 366, and an inner plate 369 is fixedly connected to the end of the inner rod 368 away from the separation cylinder 366 to control the duct suction fan 37 works, and gas can be extracted from the inner cavity of the matching cover 32 through the processing tube 36, the suction hose 34, and the hollow cover 33 to absorb the debris generated during the grinding process. The design of the magnetic suction sheet 367 can adsorb the magnetic debris on the surface, and the polyester fiber filter cartridge 362 can filter out the remaining debris in its inner cavity, so that the user can classify and recycle the magnetic debris, thereby improving the environmental protection of the structure. The flow resistance of the inner plate 369 can enable the magnetic suction sheet 367 to fully magnetically classify the debris. At the same time, when the duct suction fan 37 is working, it will accelerate the contact rate between the outside air and the surface of the grinding wheel 26, realize the function of cooling the grinding wheel 26, and extend the service life of the grinding wheel 26. The movable cover 38 is pulled out from the top of the processing tube 36, and then the No. 2 movable ring 365 and the No. 1 movable ring 361 can be pulled out in turn to carry out cleaning.
[0044] In the preferred technical solution of the present embodiment, the size adaptation mechanism 4 includes a fixed seat 41, which is fixedly installed on the top of the centerless grinder base 1, and a track rod 42 is fixedly installed on the inner wall of the fixed seat 41, and a screw rod 43 is rotatably connected to the inner wall of the fixed seat 41, and an adjustment seat 45 is slidably connected to the outer walls of the track rod 42 and the screw rod 43, and the end of the screw rod 43 extends to the front of the fixed seat 41 and is fixedly connected to a rotating wheel 44, and a receiving seat 46 is fixedly installed on the top of the adjusting seat 45, and a driving seat 47 is slidably connected to the top of the receiving seat 46, and a synchronous cylinder 48 is fixedly installed on the front of the receiving seat 46, and the telescopic end of the synchronous cylinder 48 extends to the back of the receiving seat 46 and is fixedly connected to the outer wall of the driving seat 47, and a support frame 49 is fixedly installed on the top of the driving seat 47, and a slow motor 491 is fixedly installed on the left side of the inner wall of the support frame 49, and the output shaft of the slow motor 491 extends to the support frame 49. An adjusting wheel 492 is fixedly connected to the left side, and a movable rod 493 is detachably connected to the back of the supporting frame 49. A workpiece holder 494 is fixedly installed on the back of the movable rod 493. The metal part can be supported by the workpiece holder 494. By stepping on the adjusting pedal 13, the synchronous cylinder 48 can be controlled to extend, so that the driving seat 47 slides on the top of the receiving seat 46, prompting the adjusting wheel 492 as a whole and the metal part to move in the direction of the grinding wheel 26, thereby the grinding wheel 26 can be used to grind the slow-rotating metal part. Manually rotating the rotating wheel 44 can drive the screw 43 to rotate, prompting the adjusting seat 45 to slide on the outer wall of the track rod 42, and adjusting the overall position of the supporting frame 49 back and forth to adapt to metal parts of different specifications. The movable rod 493 is installed on the supporting frame 49 by bolts, and the user can replace workpiece holders 494 of different specifications to fit metal parts of different specifications.
[0045] Embodiment 2
[0046] See also Figure 1-Figure 12 The present invention provides a technical solution: a grinding method of a metal part grinding device, comprising the following steps:
[0047] S1, start the driving motor 291 to drive the grinding wheel 26 to rotate at high speed, and start the slow motor 491 to drive the adjusting wheel 492 to rotate at slow speed;
[0048] S2, then hold the end of the metal piece, support the metal piece with the help of the workpiece support 494, and the adjustment wheel 492 will drive the metal piece to rotate slowly;
[0049] S3, by stepping on the adjustment pedal 13 to control the synchronous cylinder 48 to perform the extension work, the adjustment wheel 492 as a whole and the metal part move toward the grinding wheel 26, and the high-speed rotating grinding wheel 26 will grind the slow-rotating metal part;
[0050] S4. Push the metal part left or right to switch the grinding position of the metal part;
[0051] S5. After grinding, remove the metal parts upwards.
[0052] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0053] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A grinding device for metal parts, comprising a centerless grinding machine base (1), characterized in that: The top of the centerless grinder base (1) is provided with an emergency stop protection mechanism (2), the top of the centerless grinder base (1) is provided with an auxiliary protection mechanism (3), and the top of the centerless grinder base (1) is provided with a size adaptation mechanism (4) located in front of the emergency stop protection mechanism (2); A strip plate (11) is fixedly mounted on the bottom of the centerless grinder base (1), an emergency stop pedal (12) and an adjustment pedal (13) are fixedly mounted on the top of the strip plate (11), and a partition plate located between the emergency stop pedal (12) and the adjustment pedal (13) is welded to the top of the strip plate (11); The emergency stop protection mechanism (2) comprises a lifting seat (21), wherein the lifting seat (21) is fixedly mounted on the top of the centerless grinder base (1), a strip frame (22) is fixedly mounted on the top of the lifting seat (21), a protective cover (23) is movably inserted on the top of the strip frame (22), a raised seat (24) is fixedly mounted on the top of the lifting seat (21), a rotating shaft (25) is rotatably connected to the inner wall of the raised seat (24), a grinding wheel (26) is detachably connected to the left side of the rotating shaft (25), a convex connecting shaft (251) is fixedly connected to the right side of the rotating shaft (25), a limiting wing (252) located on the right side of the raised seat (24) is fixedly sleeved on the outer wall of the rotating shaft (25), and a first limiting seat (27) and a second limiting seat (271) are fixedly mounted on the top of the lifting seat (21).
2. A metal workpiece grinding device according to claim 1, characterized in that: A symmetrical round rod (272) is fixedly installed between the adjacent sides of the No. 1 limiting seat (27) and the No. 2 limiting seat (271); a sliding seat (273) is slidably connected to the outer wall of the symmetrical round rod (272); a vertical plate seat (29) is fixedly installed on the top of the sliding seat (273); a driving motor (291) is fixedly installed on the right side of the vertical plate seat (29); an output shaft of the driving motor (291) extends to the left side of the vertical plate seat (29) and is fixedly connected to a concave connecting shaft (292); and the convex connecting shaft (251) is movably inserted into the inner cavity of the concave connecting shaft (292).
3. A metal workpiece grinding device according to claim 2, characterized in that: A connecting frame (274) is fixedly installed on the right side of the No. 1 limiting seat (27), a spring (275) is fixedly installed on the right side of the inner wall of the connecting frame (274), a sliding block (276) is fixedly connected to the left side of the spring (275), and the sliding block (276) is slidably connected to the inner wall of the connecting frame (274).
4. A metal workpiece grinding device according to claim 3, characterized in that: A retraction rod is fixedly installed on the left side of the sliding block (276), the end of which extends to the left side of the No. 1 limit seat (27) and is fixedly connected to the right side of the sliding seat (273); a welding block (277) is fixedly installed on the top of the No. 1 limit seat (27); a pin rod (278) is slidably connected to the inner wall of the welding block (277); the bottom of the pin rod (278) is movably inserted into the top of the sliding block (276); the top of the pin rod (278) extends to the top of the welding block (277) and is fixedly connected to an iron alloy block (279); a welding frame (2791) is fixedly installed on the top of the No. 1 limit seat (27); an electromagnet (2792) is fixedly installed on the inner wall of the welding frame (2791).
5. A metal workpiece grinding device according to claim 2, characterized in that: A raising leg (28) is fixedly installed on the top of the bar frame (22), a fixing block (281) is fixedly installed on the top of the raising leg (28), a sliding rod (282) is slidably connected to the inner wall of the fixing block (281), a limiting block (285) is fixedly installed on the front of the sliding rod (282), a receiving plate (283) is fixedly installed on the back of the sliding rod (282), a transmission bent rod (286) is fixedly installed on the back of the receiving plate (283), and one end of the transmission bent rod (286) away from the receiving plate (283) is movably connected to the side of the sliding seat (273), and an elastic member (284) is fixedly installed on the back of the fixing block (281), and the back of the elastic member (284) is fixedly connected to the front of the receiving plate (283).
6. A metal workpiece grinding device according to claim 1, characterized in that: The auxiliary protection mechanism (3) comprises a support leg (31), the support leg (31) being fixedly mounted on the top of the centerless grinder base (1), a horizontal plate seat (321) being fixedly mounted on the front of the support leg (31), an infrared distance measuring sensor (322) being fixedly mounted on the horizontal plate seat (321), a fitting cover (32) being fixedly mounted on the end of the support leg (31), a hollow cover (33) being fixedly connected to the outer wall of the fitting cover (32), and the hollow cover An air suction hose (34) is fixedly connected to the outer wall of the support leg (33), and a movable cover (38) is fixedly connected to the end of the air suction hose (34) away from the hollow cover (33). An annular frame (35) is fixedly installed on the outer wall of the support leg (31), and a processing cylinder (36) is fixedly installed on the inner wall of the annular frame (35). The movable cover (38) is movably plugged into the top of the processing cylinder (36), and the bottom of the processing cylinder (36) is fixedly connected to a duct suction fan (37).
7. A metal workpiece grinding device according to claim 6, characterized in that: A movable ring (361) is detachably connected to the inner wall of the treatment cylinder (36), a polyester fiber filter cartridge (362) is fixedly connected to the bottom of the movable ring (361), a movable support rod (363) is fixedly installed to the bottom of the polyester fiber filter cartridge (362), the bottom of the movable support rod (363) is movably connected to the bottom of the inner wall of the treatment cylinder (36), the top of the movable ring (361) is movably connected to a movable leg (364), the top of the movable leg (364) is movably connected to the bottom of the inner wall of the treatment cylinder (36), and the bottom of the movable leg (364) is movably connected to the bottom of the inner wall of the treatment cylinder (36). A second movable ring (365) is fixedly installed on the part, and the outer wall of the No. 2 movable ring (365) is movably connected to the inner wall of the processing cylinder (36), and a separation cylinder (366) is fixedly installed on the bottom of the No. 2 movable ring (365), and a magnetic attraction sheet (367) is fixedly installed on the inner wall of the separation cylinder (366), and an inner rod (368) is fixedly installed at the corner of the inner wall of the separation cylinder (366), and the end of the inner rod (368) away from the separation cylinder (366) is fixedly connected to an inner plate (369).
8. A metal workpiece grinding device according to claim 1, characterized in that: The size adaptation mechanism (4) comprises a fixed seat (41), the fixed seat (41) is fixedly mounted on the top of the centerless grinder base (1), a track rod (42) is fixedly mounted on the inner wall of the fixed seat (41), a screw rod (43) is rotatably connected to the inner wall of the fixed seat (41), an adjustment seat (45) is slidably connected to the outer walls of the track rod (42) and the screw rod (43), the end of the screw rod (43) extends to the front of the fixed seat (41) and is fixedly connected to a rotating wheel (44), and a receiving seat (46) is fixedly mounted on the top of the adjustment seat (45).
9. A metal workpiece grinding device according to claim 8, characterized in that: The top of the receiving seat (46) is slidably connected to a driving seat (47), the front of the receiving seat (46) is fixedly mounted with a synchronous cylinder (48), the telescopic end of the synchronous cylinder (48) extends to the back of the receiving seat (46) and is fixedly connected to the outer wall of the driving seat (47), the top of the driving seat (47) is fixedly mounted with a supporting frame (49), the left side of the inner wall of the supporting frame (49) is fixedly mounted with a slow motor (491), the output shaft of the slow motor (491) extends to the left side of the supporting frame (49) and is fixedly connected with an adjusting wheel (492), the back of the supporting frame (49) is detachably connected with a movable rod (493), and the back of the movable rod (493) is fixedly mounted with a workpiece support (494).
10. A grinding method for a metal part according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, starting the driving motor (291) to drive the grinding wheel (26) to rotate at high speed, and starting the slow motor (491) to drive the adjusting wheel (492) to rotate at slow speed; S2, then hold the end of the metal piece and support the metal piece with the help of the workpiece support (494), and the adjustment wheel (492) will drive the metal piece to rotate slowly; S3, by stepping on the adjustment pedal (13) to control the synchronous cylinder (48) to perform the extension work, the adjustment wheel (492) as a whole and the metal part move in the direction of the grinding wheel (26), and the high-speed rotating grinding wheel (26) will grind the slow-rotating metal part; S4. Push the metal part left or right to switch the grinding position of the metal part; S5. After grinding, remove the metal parts upwards.
Citation Information
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