Energy-saving and environment-friendly cotton yarn textile carding device

By introducing a cotton yarn speed regulation component and an electrostatic elimination component into the cotton yarn spinning device, combined with a pressure sensor and a visual monitoring module, the problems of static electricity and output speed regulation are solved, achieving efficient and environmentally friendly cotton yarn production.

CN119372906BActive Publication Date: 2025-11-21ZAOYANG SIYUAN SPINNING CO LTD
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202411541498.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-11-21
Estimated Expiration
2044-10-31

AI Technical Summary

Technical Problem

Existing cotton yarn spinning equipment cannot effectively remove static electricity and automatically adjust the output speed, resulting in low production efficiency and environmental pollution.

Method used

By employing a cotton yarn speed adjustment component and an electrostatic elimination component, combined with a pressure sensor and a visual monitoring module, precise control of the cotton yarn output speed and automatic elimination of static electricity can be achieved.

Benefits of technology

It improves the stability and quality of cotton yarn transmission, reduces energy waste, lowers environmental pollution, and enhances automation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119372906B_ABST
    Figure CN119372906B_ABST
Patent Text Reader

Abstract

The application discloses an energy-saving and environment-friendly cotton yarn textile carding device, which comprises a lathe, the lathe is connected with a cotton yarn moving speed adjusting assembly, and the cotton yarn moving speed adjusting assembly is used for outputting cotton yarn and adjusting the output speed of the cotton yarn; the cotton yarn moving speed adjusting assembly comprises a cylinder, square openings arranged on the arc-shaped wall surface of the cylinder, a first motor, cotton yarn moving speed adjusting rods, a disc, a limiting ring, a rotating rod, a second electric push rod, a convex shaft, a rotating disc and an inclined chute, the two ends of the cylinder are rotationally connected with one end of the two sides of the lathe respectively, the square openings are evenly arranged on the arc-shaped wall surface of the cylinder in a circumferential direction, and each square opening is provided with the cotton yarn moving speed adjusting rod. The application relates to the technical field of textile carding equipment, in particular to an energy-saving and environment-friendly cotton yarn textile carding device, so as to solve the problems that cotton yarn cannot be removed from static electricity and the output speed of the cotton yarn cannot be automatically adjusted in the prior art.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of textile combing equipment technology, and in particular to an energy-saving and environmentally friendly cotton yarn combing device. Background Technology

[0002] In the traditional cotton yarn textile industry, carding devices typically face problems such as low efficiency, high energy consumption, and environmental pollution. These devices often lack precise control over the cotton yarn transport speed, resulting in low production efficiency. At the same time, the static electricity generated during the production process is difficult to eliminate effectively, affecting the quality of the cotton yarn.

[0003] A search revealed CN115537981A, a carding device for cotton yarn spinning, belonging to the technical field of cotton yarn spinning equipment. It includes a feed roller, a conveyor belt, and a discharge roller. The conveyor belt is located below the feed roller, and a vibrating box is located below the conveyor belt. A vibrating device is installed inside the vibrating box. A carding device is located on the upper side of the discharge roller above the conveyor belt. The vibrating device inside the vibrating box includes a vibrating motor, a rotating cam, a cam groove, a roller, a roller shaft, a bracket, a roller bracket, a moving rod, a spring, and a shock-absorbing pad. The rotating shaft of the vibrating motor passes through the vibrating box and is inserted into the eccentric hole of the rotating cam. The roller is placed on the cam groove on the rotating cam, causing the roller to move along a trajectory. The roller shafts on both sides of the roller pass through two roller brackets located at the lower part of the bracket. A moving rod is located at the upper part of the bracket, and a spring is inserted into the moving rod. A shock-absorbing block is located at the top of the moving rod, and a shock-absorbing hole is located in the center of the shock-absorbing block. The moving rod is inserted into the shock-absorbing hole, allowing the moving rod to move stably up and down.

[0004] The invention described above can clean impurities such as wool and velvet from the surface of fabrics; it can also loosen synthetic cotton fibers and chemical fibers by vibrating the raw materials to improve softness. However, it cannot remove static electricity from cotton yarn or automatically adjust the output speed of cotton yarn. Furthermore, the pressure rods that provide pressure during the output of traditional cotton yarn are usually fixed. After they wear out, the cotton yarn transmission becomes unstable and must be replaced before production can continue, which is quite troublesome. Therefore, an energy-saving and environmentally friendly cotton yarn textile combing device was designed. Summary of the Invention

[0005] The main objective of this invention is to provide an energy-saving and environmentally friendly cotton yarn combing device to solve the problem that the existing technology cannot remove static electricity from cotton yarn or automatically adjust the output speed of cotton yarn.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] An energy-saving and environmentally friendly cotton yarn textile combing device includes a lathe, the lathe being connected to a cotton yarn speed adjustment component, the cotton yarn speed adjustment component being used to output cotton yarn and adjust its output speed;

[0008] The yarn speed adjustment assembly includes a cylinder, a square opening on the arc-shaped wall of the cylinder, a first motor, a yarn speed adjustment rod, a disc, a limiting ring, a rotating rod, a second electric push rod, a cam shaft, a turntable, and an inclined slide. The two ends of the cylinder are rotatably connected to one end of the lathe. Several square openings are evenly distributed circumferentially on the arc-shaped wall of the cylinder. Each square opening is equipped with a yarn speed adjustment rod that can pass through the square opening. One end of each yarn speed adjustment rod is fixedly connected to the cam shaft. The convex shafts are respectively set in the inclined sliding grooves opened on the turntable. The center of the turntable is fixedly connected to one end of the rotating rod. The rotating rod is Z-shaped. One end of the rotating rod passes through the center of the disc. The disc is fixedly connected to one end of the cylinder. The other end of the rotating rod is rotatably connected to the limiting ring. The limiting ring fixes the telescopic rod end of the second electric push rod. The outer shell end of the second electric push rod is rotatably connected to one side edge of the disc. The other end of the cylinder is fixed to the output shaft of the first motor. The first motor is fixed to one side of the lathe.

[0009] It also includes a pressure sensor, which communicates with the controller. The controller controls the first motor and the second electric push rod. The pressure sensor is located at the rotational connection between the central axis of the cylinder and the lathe. The pressure sensor is used to detect the real-time pressure on the cylinder. Based on the value of the pressure sensor, the extension distance of the cotton yarn speed control rod can be controlled, thereby controlling the output speed of the cotton yarn roll.

[0010] As a further limitation of the present invention, the lathe is also provided with an electrostatic elimination component, which includes a moving block, a connecting rod, a first electric push rod, an ion air knife, a linear track, and a slider. The linear track is fixed to the upper part of one side of the lathe and is arranged along the axial direction of the cylinder. Symmetrical sliders are slidably arranged inside the linear track. One side of each slider is rotatably connected to one end of the connecting rod, and the other ends of the two connecting rods are rotatably connected to the two ends of the moving block. The moving block is fixed to the upper end of the telescopic rod of the first electric push rod. The outer shell of the first electric push rod is fixed to the middle part of the linear track, and the other side of each slider is fixedly connected to the ion air knife.

[0011] As a further limitation of the present invention, the upper parts of one side of the lathe are rotatably connected to the two ends of the cotton yarn roll, and the upper parts of the other side of the lathe are rotatably connected to the two ends of the take-up roller. One end of the take-up roller is fixed to the output shaft of the second motor, and the second motor is fixed to one side of the lathe.

[0012] As a further limitation of the present invention, the two sides of the lathe are respectively rotatably connected to the two ends of the first auxiliary transmission roller, the second auxiliary transmission roller and the third auxiliary transmission roller. The first auxiliary transmission roller, the second auxiliary transmission roller and the third auxiliary transmission roller are disposed between the cotton yarn roll and the take-up roller. The third auxiliary transmission roller is higher than the first auxiliary transmission roller, the first auxiliary transmission roller is higher than the second auxiliary transmission roller, and the second auxiliary transmission roller is disposed between the first auxiliary transmission roller and the third auxiliary transmission roller.

[0013] As a further limitation of the present invention, the lathe is also connected to an impurity removal assembly, which consists of two sets of impurity removal assemblies for removing impurities from cotton yarn. The impurity removal assembly includes a cotton yarn combing tooth shaft, an impurity removal rod, and a fixed seat. The fixed seat fixes both sides of the lathe and a plurality of impurity removal rods are fixedly connected to the fixed seat. The angle between the axis of the impurity removal rod and the horizontal plane is - degrees. The outer end of the impurity removal rod can be inserted into the bristles of the cotton yarn combing tooth shaft. The central axis of the cotton yarn combing tooth shaft is rotatably connected to both sides of the lathe. The cotton yarn combing tooth shaft is connected to a drive assembly, and one of the cotton yarn combing tooth shafts is located below the ion air knife.

[0014] As a further limitation of the present invention, the drive assembly includes a rotating wheel, a passive friction wheel, a driving friction wheel, a third motor, and a belt. One end of the central shaft of each of the cotton yarn combing tooth shafts is fixedly connected to the rotating wheel. Two of the rotating wheels are coupled through belt drive. The outer end of the central shaft of one of the cotton yarn combing tooth shafts is fixedly connected to the passive friction wheel. The axes of the passive friction wheel and the cotton yarn combing tooth shaft are on the same straight line. The passive friction wheel and the driving friction wheel are driven by friction. The arc-shaped wall of the passive friction wheel fits against the arc-shaped wall of the driving friction wheel. The driving friction wheel fixes the output shaft of the third motor. The third motor fixes the lathe.

[0015] As a further limitation of the present invention, the lathe is fixedly connected to the middle of both sides of the lathe, the impurity transfer platform is triangular in shape, the two upper inclined surfaces of the impurity transfer platform correspond to one of the impurity removal components, and the two ends of the lathe are respectively inverted U-shaped chassis.

[0016] As a further limitation of the present invention, the lathe is also connected to a vision monitoring module, the vision monitoring module includes a vision sensor and a bracket, the bracket is fixedly connected to the lathe, there are several vision sensors and they are all fixed on the bracket, the bracket is disposed between the cotton yarn roll and the static elimination component, the controller communicates with the vision sensor, and the controller controls the first electric push rod, the ion air knife, the second motor and the third motor.

[0017] This invention, through the combined use of a cotton yarn speed adjustment component and a pressure sensor, can precisely control the output speed of cotton yarn. By setting up a pressure sensor and detecting the real-time pressure on the cylinder, the extension distance of the cotton yarn speed adjustment rod can be controlled based on the pressure sensor value, thereby controlling the output speed of the cotton yarn roll. The output speed of the cotton yarn can be adjusted by regulating the resistance encountered by the cotton yarn when passing through the cotton yarn speed adjustment rod. The pressure resistance during cotton yarn output can be changed by adjusting the feed depth of the cotton yarn speed adjustment rod, avoiding the problem of unstable resistance pressure provided by a fixed rod after wear.

[0018] By working together with the electrostatic elimination component and the impurity removal component, impurities and static electricity in cotton yarn are effectively removed, thus improving the quality of cotton yarn.

[0019] This invention integrates functions such as automatic winding, automatic combing, and automatic impurity removal, reducing manual intervention and improving the degree of automation;

[0020] By setting up a visual monitoring module, cotton yarn density can be monitored in real time, and the output of the ion air knife can be intelligently adjusted to reduce energy waste and environmental impact. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of an energy-saving and environmentally friendly cotton yarn spinning and combing device according to the present invention. Figure 1 ;

[0022] Figure 2 This is a schematic cross-sectional view of the structure of an energy-saving and environmentally friendly cotton yarn spinning combing device of the present invention;

[0023] Figure 3 This is a schematic diagram of the structure of an energy-saving and environmentally friendly cotton yarn spinning and combing device according to the present invention. Figure 2 ;

[0024] Figure 4 This is a partial structural diagram of an energy-saving and environmentally friendly cotton yarn spinning and combing device according to the present invention. Figure 1 ;

[0025] Figure 5 This is a partial structural diagram of an energy-saving and environmentally friendly cotton yarn spinning and combing device according to the present invention. Figure 2 ;

[0026] Figure 6 This is a partial structural diagram of an energy-saving and environmentally friendly cotton yarn spinning and combing device according to the present invention. Figure 3 ;

[0027] Figure 7 This is a partial side view of an energy-saving and environmentally friendly cotton yarn spinning and combing device according to the present invention;

[0028] Labeling Explanation: 1. Static Elimination Component; 11. Moving Block; 12. Connecting Rod; 13. First Electric Push Rod; 14. Ionizing Air Knife; 15. Linear Track; 16. Slider; 2. Cotton Yarn Roll; 3. Cotton Yarn Speed ​​Adjustment Component; 31. Cylinder; 311. Square Opening; 312. First Motor; 32. Cotton Yarn Speed ​​Adjustment Rod; 33. Disc; 34. Limiting Ring; 35. Rotating Rod; 36. Second Electric Push Rod; 37. Convex Shaft; 38. Turntable; 39. Inclined Slide; 4. Lathe, 41. First auxiliary transfer roller, 42. Second auxiliary transfer roller, 43. Third auxiliary transfer roller, 5. Impurity transfer platform, 6. Take-up roller, 61. Second motor, 7. Impurity removal assembly, 71. Cotton yarn combing toothed shaft, 72. Impurity removal rod, 73. Fixed seat, 8. Drive assembly, 81. Rotary wheel, 82. Passive friction wheel, 83. Drive friction wheel, 84. Third motor, 85. Belt, 9. Vision monitoring module, 91. Vision sensor, 92. Bracket. Detailed Implementation

[0029] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0030] like Figures 1-6 As shown, this embodiment provides an example of an energy-saving and environmentally friendly cotton yarn spinning and combing device. In this embodiment, see [link to example]. Figures 1-4 An energy-saving and environmentally friendly cotton yarn textile combing device includes a lathe 4, the lathe 4 being connected to a cotton yarn speed adjustment component 3, the cotton yarn speed adjustment component 3 being used to output cotton yarn and adjust its output speed;

[0031] The cotton yarn speed adjustment assembly 3 includes a cylinder 31, a square opening 311 formed on the arc-shaped wall of the cylinder 31, a first motor 312, a cotton yarn speed adjustment rod 32, a disc 33, a limiting ring 34, a rotating rod 35, a second electric push rod 36, a cam shaft 37, a turntable 38, and an inclined slide groove 39. The two ends of the cylinder 31 are rotatably connected to one end of the lathe 4. Several square openings 311 are evenly distributed around the circumference of the arc-shaped wall of the cylinder 31. Each square opening 311 is provided with a cotton yarn speed adjustment rod 32, which can pass through the square opening 311. One end of each cotton yarn speed adjustment rod 32 is fixedly connected to the cam shaft 37. Each of the convex shafts 37 is respectively disposed in the inclined groove 39 opened on the turntable 38. The center of the turntable 38 is fixedly connected to one end of the rotating rod 35. The rotating rod 35 is Z-shaped. One end of the rotating rod 35 passes through the center of the disk 33. The disk 33 is fixedly connected to one end of the cylinder 31. The other end of the rotating rod 35 is rotatably connected to the limiting ring 34. The limiting ring 34 fixes the telescopic rod end of the second electric push rod 36. The outer shell end of the second electric push rod 36 is rotatably connected to one side edge of the disk 33. The other end of the cylinder 31 is fixed to the output shaft of the first motor 312. The first motor 312 is fixed to one side of the lathe 4.

[0032] Furthermore, it also includes a pressure sensor, which communicates with the controller. The controller controls the first motor 312 and the second electric push rod 36. The pressure sensor is located at the rotational connection between the central axis of the cylinder 31 and the lathe 4. The pressure sensor is used to detect the real-time pressure on the cylinder 31. Based on the value of the pressure sensor, the extension distance of the cotton yarn speed regulating rod 32 can be controlled, thereby controlling the output speed of the cotton yarn roll 2.

[0033] In this embodiment, the transmission speed of the cotton yarn is adjusted by setting a cotton yarn speed adjustment component 3. The cylinder 31 is driven to rotate by the first motor 312. The rotation of the cylinder 31 drives the disc 33, the second electric push rod 36, and the cotton yarn speed adjustment rod 32 to rotate, thereby driving the cotton yarn to move. Due to the presence of a pressure sensor, the extension distance of the cotton yarn speed adjustment rod 32 can be controlled based on the real-time pressure on the cylinder 31, thereby controlling the output speed of the cotton yarn roll 2. The controller controls the second electric push rod 36. The telescopic rod drives the limiting ring 34 to move, the limiting ring 34 drives the rotating rod 35 to move, the rotating rod 35 drives the turntable 38 to rotate, the turntable 38 drives the inclined slide 39 to rotate, the inclined slide 39 drives the convex shaft 37 to move, the convex shaft 37 drives the cotton yarn speed regulating rod 32 to move along the square opening 311, thereby adjusting the distance of the cotton yarn speed regulating rod 32 extending out of the square opening 311, and thus adjusting the resistance encountered by the cotton yarn when passing through the cotton yarn speed regulating rod 32. The output speed of the cotton yarn is adjusted by adjusting the resistance encountered by the cotton yarn when passing through the cotton yarn speed regulating rod 32.

[0034] Furthermore, the lathe 4 is also equipped with an electrostatic elimination component 1, which includes a moving block 11, a connecting rod 12, a first electric push rod 13, an ion air knife 14, a linear track 15, and a slider 16. The linear track 15 is fixed to the upper part of one side of the lathe 4 and is arranged along the axial direction of the cylinder 31. Symmetrical sliders 16 are slidably arranged inside the linear track 15. One side of each slider 16 is rotatably connected to one end of the connecting rod 12, and the other ends of the two connecting rods 12 are rotatably connected to the two ends of the moving block 11. The moving block 11 is fixed to the upper end of the telescopic rod of the first electric push rod 13. The outer shell of the first electric push rod 13 is fixed to the middle part of the linear track 15, and the other side of each slider 16 is fixedly connected to the ion air knife 14.

[0035] In this embodiment, static electricity elimination is achieved by the static electricity elimination component 1. The telescopic rod of the first electric push rod 13 extends and retracts, causing the moving block 11 to move up and down. The moving block 11 drives the connecting rod 12 to swing back and forth. The connecting rod 12 drives the slider 16 to move back and forth along the linear track 15. The slider 16 drives the ion air knife 14 to move back and forth. The ion air knife 14 moves back and forth to eliminate static electricity from the cotton yarn.

[0036] Furthermore, the upper part of one side of the lathe 4 is rotatably connected to the two ends of the cotton yarn roll 2, and the upper part of the other side of the lathe 4 is rotatably connected to the two ends of the take-up roller 6. The output shaft of the second motor 61 is fixed at one end of the take-up roller 6, and the second motor 61 is fixed to one side of the lathe 4.

[0037] In this embodiment, the output cotton yarn is wound up by a take-up roller 6, and the second motor 61 drives the take-up roller 6 to rotate, thereby realizing automatic winding of the cotton yarn.

[0038] Furthermore, the two sides of the lathe 4 are rotatably connected to the two ends of the first auxiliary transmission roller 41, the second auxiliary transmission roller 42, and the third auxiliary transmission roller 43, respectively. The first auxiliary transmission roller 41, the second auxiliary transmission roller 42, and the third auxiliary transmission roller 43 are disposed between the cotton yarn roll 2 and the take-up roller 6. The third auxiliary transmission roller 43 is higher than the first auxiliary transmission roller 41, the first auxiliary transmission roller 41 is higher than the second auxiliary transmission roller 42, and the second auxiliary transmission roller 42 is disposed between the first auxiliary transmission roller 41 and the third auxiliary transmission roller 43.

[0039] In this embodiment, the cotton yarn is supported during the transmission process by setting the first auxiliary transmission roller 41, the second auxiliary transmission roller 42 and the third auxiliary transmission roller 43. The cotton yarn passes through the underside of the cylinder 31, then passes through the underside of the first auxiliary transmission roller 41, then passes around the third auxiliary transmission roller 43, then passes around the second auxiliary transmission roller 42 and is then wound up by the take-up roller 6.

[0040] Furthermore, the lathe 4 is also connected to an impurity removal assembly 7. The impurity removal assembly 7 consists of two sets for removing impurities from the cotton yarn. The impurity removal assembly 7 includes a cotton yarn combing tooth shaft 71, an impurity removal rod 72, and a fixing seat 73. The fixing seat 73 fixes both sides of the lathe 4. The fixing seat 73 is fixedly connected to several impurity removal rods 72. The angle between the axis of the impurity removal rod 72 and the horizontal plane is 15-20 degrees. The outer end of the impurity removal rod 72 can be inserted into the bristles of the cotton yarn combing tooth shaft 71. The central axis of the cotton yarn combing tooth shaft 71 is rotatably connected to both sides of the lathe 4. The cotton yarn combing tooth shaft 71 is connected to a drive assembly 8. One of the cotton yarn combing tooth shafts 71 is located on the lower side of the ion air knife 14.

[0041] In this embodiment, the impurity removal component 7 removes and combs impurities during the cotton yarn transport process. After passing through the cylinder 31, the cotton yarn passes over the upper side of the cotton yarn combing tooth shaft 71, and then passes under the first auxiliary transport roller 41. After being pulled out by the second auxiliary transport roller 42, the cotton yarn passes over the upper side of another cotton yarn combing tooth shaft 71, and is then wound up by the take-up roller 6. The driving component 8 drives the cotton yarn combing tooth shaft 71 to rotate, so that the cotton yarn combing tooth shaft 71 rotates to comb the cotton yarn during its passage. The combed impurities fall off under the action of the impurity removal rod 7 during the rotation of the cotton yarn combing tooth shaft 71. The rotation direction of the cotton yarn combing tooth shaft 71 is consistent with the direction of cotton yarn travel to ensure stable movement of the cotton yarn.

[0042] Further, the drive assembly 8 includes a rotating wheel 81, a passive friction wheel 82, a driving friction wheel 83, a third motor 84, and a belt 85. One end of the central shaft of each cotton yarn combing tooth shaft 71 is fixedly connected to the rotating wheel 81. The two rotating wheels 81 are driven by the belt 85. The outer end of the central shaft of one cotton yarn combing tooth shaft 71 is fixedly connected to the passive friction wheel 82. The axes of the passive friction wheel 82 and the cotton yarn combing tooth shaft 71 are on the same straight line. The passive friction wheel 82 and the driving friction wheel 83 are driven by friction. The arc-shaped wall of the passive friction wheel 82 is in contact with the arc-shaped wall of the driving friction wheel 83. The driving friction wheel 83 fixes the output shaft of the third motor 84. The third motor 84 fixes the lathe 4.

[0043] The third motor 84 drives the driving friction wheel 83 to rotate, which in turn drives the passive friction wheel 82 to rotate. The passive friction wheel 82 drives a cotton yarn combing tooth shaft 71 to rotate, which in turn drives the rotating wheel 81 to rotate. The rotating wheel 81 drives another cotton yarn combing tooth shaft 71 to rotate via the belt 85.

[0044] Furthermore, impurity transfer platforms 5 are fixedly connected to the middle of both sides of the lathe 4. The impurity transfer platform 5 is triangular in shape, and the two upper inclined surfaces of the impurity transfer platform 5 correspond to one of the impurity removal components 7. The two ends of the lathe 4 are inverted U-shaped chassis.

[0045] In this embodiment, the falling impurities fall onto the inclined surface of the impurity conveying platform 5 and slide down to the ground to accumulate, where they are cleaned up by a vacuum cleaner or manually.

[0046] Furthermore, the lathe 4 is also connected to a vision monitoring module 9, which includes vision sensors 91 and a bracket 92. The bracket 92 is fixedly connected to the lathe 4. There are several vision sensors 91, all of which are fixed on the bracket 92. The bracket 92 is located between the cotton yarn roll 2 and the static elimination component 1. The controller communicates with the vision sensors 91. The controller controls the first electric push rod 13, the ion air knife 14, the second motor 61, and the third motor 84.

[0047] A vision sensor 91 is provided to monitor the density of the cotton yarn. When a vision sensor detects that the cotton yarn is denser at a certain angle, the controller controls the ion air knife 14 to increase the output of the thicker area to better remove static electricity. Under normal circumstances, the ion air knife 14 can move back and forth with a low air volume to eliminate static electricity.

[0048] Cotton yarn is pulled out from the cotton yarn roll 2, and the other end is wound onto the take-up roller 6. The first motor 312 is started, and cotton yarn is output through the cotton yarn speed adjustment component 3. The pressure sensor detects the real-time pressure on the cylinder 31, and the extension distance of the cotton yarn speed adjustment rod 32 is controlled according to the pressure sensor value, thereby controlling the output speed of the cotton yarn roll 2. The controller controls the extension rod of the second electric push rod 36 to drive the limit ring 34 to move. The limit ring 34 drives the rotating rod 35 to move. The rotating rod 35 drives the turntable 38 to rotate. The turntable 38 drives the inclined slide 39 to rotate. The inclined slide 39 drives the convex shaft 37 to move. The convex shaft 37 drives the cotton yarn speed adjustment rod 32 to move along the square opening 311, realizing the adjustment of the distance of the cotton yarn speed adjustment rod 32 extending out of the square opening 311. The speed of cotton yarn output is adjusted by regulating the resistance encountered by the cotton yarn speed control rod 32 as it passes through the cylinder 31. After passing through the cylinder 31, the cotton yarn is cleaned and combed by the impurity removal component 7. The cotton yarn combing tooth shaft 71 rotates to comb the cotton yarn, and the impurity removal rod 72 removes impurities. The static elimination component 1 eliminates static electricity from the cotton yarn through the ion air knife 14. The first electric push rod 13 drives the moving block 11 to move up and down, realizing the reciprocating movement of the ion air knife 14. The second motor 61 drives the take-up roller 6 to rotate, automatically taking in the output cotton yarn. The cotton yarn density is monitored by the vision monitoring module 9. Based on the feedback from the vision sensor 91, the controller automatically adjusts the output of the ion air knife 14 to meet the needs of different cotton yarn densities. Impurities falling through the impurity transfer platform 5 are checked and cleaned regularly to maintain a clean production environment.

[0049] The specific embodiments of the invention have been described in detail above, but these are merely examples, and the invention is not limited to the specific embodiments described above. For those skilled in the art, any equivalent modifications or substitutions to the invention are also within the scope of this invention. Therefore, all equivalent transformations, modifications, and improvements made without departing from the spirit and principles of this invention should be covered within the scope of this invention.

Claims

1. An energy-saving and environmentally friendly cotton yarn spinning and combing device, comprising a lathe (4), characterized in that, The lathe (4) is connected to the cotton yarn speed adjustment component (3). The upper part of one end of the lathe (4) is rotatably connected to both ends of the cotton yarn roll (2). The cotton yarn speed adjustment component (3) is used to output cotton yarn and adjust its output speed. The cotton yarn speed adjustment assembly (3) includes a cylinder (31), a square opening (311) on the arc-shaped wall of the cylinder (31), a first motor (312), a cotton yarn speed adjustment rod (32), a disc (33), a limiting ring (34), a rotating rod (35), a second electric push rod (36), a cam shaft (37), a turntable (38), and a slanted slide (39). The two ends of the cylinder (31) are rotatably connected to one end of the lathe (4). There are several square openings (311) and they are evenly arranged around the circumference of the arc-shaped wall of the cylinder (31). Each square opening (311) is provided with a cotton yarn speed adjustment rod (32). The cotton yarn speed adjustment rod (32) can pass through the square opening (311). One end of the cotton yarn speed adjustment rod (32) is fixedly connected to the cam shaft (312). 37), each of the convex shafts (37) is respectively set in the inclined groove (39) opened on the turntable (38), the center of the turntable (38) is fixedly connected to one end of the rotating rod (35), the rotating rod (35) is Z-shaped, one end of the rotating rod (35) passes through the center of the disc (33), the disc (33) is fixedly connected to one end of the cylinder (31), the other end of the rotating rod (35) is rotatably connected to the limiting ring (34), the limiting ring (34) fixes the telescopic rod end of the second electric push rod (36), the outer shell end of the second electric push rod (36) is rotatably connected to one side edge of the disc (33), the other end of the cylinder (31) is fixed to the output shaft of the first motor (312), the first motor (312) is fixed to one side of the lathe (4); It also includes a pressure sensor, which communicates with the controller. The controller controls the first motor (312) and the second electric push rod (36). The pressure sensor is located at the rotational connection between the central axis of the cylinder (31) and the lathe (4). The pressure sensor is used to detect the real-time pressure on the cylinder (31). Based on the value of the pressure sensor, the extension distance of the cotton yarn speed control rod (32) can be controlled, thereby controlling the output speed of the cotton yarn roll (2). The lathe (4) is also equipped with an electrostatic elimination assembly (1). The electrostatic elimination assembly (1) includes a moving block (11), a connecting rod (12), a first electric push rod (13), an ion air knife (14), a linear track (15), and a slider (16). The linear track (15) is fixed to the upper part of one side of the lathe (4). The linear track (15) is arranged along the axial direction of the cylinder (31). The sliders (16) are symmetrically arranged inside the linear track (15). One side of each slider (16) is rotatably connected to one end of the connecting rod (12). The other ends of the two connecting rods (12) are rotatably connected to the two ends of the moving block (11). The moving block (11) is fixed to the upper end of the telescopic rod of the first electric push rod (13). The outer shell of the first electric push rod (13) is fixed to the middle part of the linear track (15). The other side of each slider (16) is fixedly connected to the ion air knife (14). The lathe (4) is also connected to an impurity removal assembly (7). The impurity removal assembly (7) consists of two sets of impurity removal assemblies (7) used to remove impurities from cotton yarn. The impurity removal assembly (7) includes a cotton yarn combing tooth shaft (71), an impurity removal rod (72), and a fixed seat (73). The fixed seat (73) fixes both sides of the lathe (4). The fixed seat (73) is fixedly connected to several impurity removal rods (72). The angle between the axis of the impurity removal rod (72) and the horizontal plane is 15-20 degrees. The outer end of the impurity removal rod (72) can be inserted into the bristles of the cotton yarn combing tooth shaft (71). The central axis of the cotton yarn combing tooth shaft (71) is rotatably connected to both sides of the lathe (4). The cotton yarn combing tooth shaft (71) is connected to a drive assembly (8). One of the cotton yarn combing tooth shafts (71) is located on the lower side of the ion air knife (14).

2. The energy-saving and environmentally friendly cotton yarn spinning carding device according to claim 1, characterized in that, The upper part of the other two sides of the lathe (4) is rotatably connected to the two ends of the take-up roller (6). One end of the take-up roller (6) is fixed to the output shaft of the second motor (61), and the second motor (61) is fixed to one side of the lathe (4).

3. The energy-saving and environmentally friendly cotton yarn spinning carding device according to claim 2, characterized in that, The lathe (4) is rotatably connected to the two ends of the first auxiliary transmission roller (41), the second auxiliary transmission roller (42) and the third auxiliary transmission roller (43). The first auxiliary transmission roller (41), the second auxiliary transmission roller (42) and the third auxiliary transmission roller (43) are arranged between the cotton yarn roll (2) and the take-up roller (6). The third auxiliary transmission roller (43) is higher than the first auxiliary transmission roller (41), the first auxiliary transmission roller (41) is higher than the second auxiliary transmission roller (42), and the second auxiliary transmission roller (42) is arranged between the first auxiliary transmission roller (41) and the third auxiliary transmission roller (43).

4. The energy-saving and environmentally friendly cotton yarn spinning carding device according to claim 3, characterized in that, The drive assembly (8) includes a rotating wheel (81), a passive friction wheel (82), a driving friction wheel (83), a third motor (84), and a belt (85). One end of the central shaft of each cotton yarn combing tooth shaft (71) is fixedly connected to the rotating wheel (81). The two rotating wheels (81) are driven by the belt (85). The outer end of the central shaft of one cotton yarn combing tooth shaft (71) is fixedly connected to the passive friction wheel (82). The axes of the passive friction wheel (82) and the cotton yarn combing tooth shaft (71) are on the same straight line. The passive friction wheel (82) and the driving friction wheel (83) are driven by friction. The arc-shaped wall of the passive friction wheel (82) fits the arc-shaped wall of the driving friction wheel (83). The driving friction wheel (83) fixes the output shaft of the third motor (84). The third motor (84) fixes the lathe (4).

5. The energy-saving and environmentally friendly cotton yarn spinning carding device according to claim 4, characterized in that, The lathe (4) is fixedly connected to the middle of both sides of the impurity transfer platform (5). The impurity transfer platform (5) is triangular in shape. The two inclined surfaces on the upper side of the impurity transfer platform (5) correspond to one of the impurity removal components (7). The two ends of the lathe (4) are inverted U-shaped chassis.

6. The energy-saving and environmentally friendly cotton yarn spinning carding device according to claim 1, characterized in that, The lathe (4) is also connected to a vision monitoring module (9). The vision monitoring module (9) includes a vision sensor (91) and a bracket (92). The bracket (92) is fixedly connected to the lathe (4). There are several vision sensors (91), all of which are fixed on the bracket (92). The bracket (92) is located between the cotton yarn roll (2) and the static elimination component (1). The controller communicates with the vision sensors (91) and controls the first electric push rod (13), the ion air knife (14), the second motor (61), and the third motor (84).

Citation Information

Patent Citations

  • Carding device for cotton yarn spinning

    CN115537981A

  • Adjustable winding device of textile machine

    CN113293487A

  • Textile fabric rapid carding device

    CN209194215U