Sealed belt weigher with sampling function

By designing a sealing belt scale with sampling function, including sampling mechanisms and sealing agencies, it solves the problem of the existing sealing belt scale in the actual operation process. It can achieve material sampling without stopping during operation. And reduced dust distribution.

CN119374701APending Publication Date: 2025-01-28CHUZHOU WEIBO ELECTRIC CO LTD
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Patent Information

Application Number
CN202411347947.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-01-28

AI Technical Summary

Technical Problem

The existing sealed belt scales do not have the sampling function during actual operation, which leads to difficulties in the field of ingredients when sampling and analyzing the materials of each silo.

Method used

A sealing belt scale with a sampling function is designed, including the main body of the belt scale, the sampling mechanism and the sealing agency. The sampling mechanism consists of a sampling box, a rotating shaft, a installation rod, a lifting board, and a supporting board. The sealing mechanism includes a sealing board, a driver rod and a drive board. Through the coordinated work of these components Material sampling and quickly sealed after the sampling is completed.

Benefits of technology

Material sampling can be performed without stopping the operating of the belt scale to ensure that the material closure effect is good, reducing dust distribution, and improving the convenience and practicality of sampling analysis.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a sealed belt weigher with a sampling function, and belongs to the technical field of sealed belt weighers. Comprising a belt weigher body, a sampling mechanism and a sealing mechanism, one side of the belt weigher body is provided with a feeding bin, and the other side of the belt weigher body is provided with a discharging port; a sampling mechanism and a sealing mechanism are arranged on the upper surface of the belt weigher body, a sampling hole is formed in the upper surface of the belt weigher body, the sealing mechanism corresponds to the sampling hole, the sealing mechanism comprises a sealing plate, driving rods and a driving plate, the driving rods are symmetrically distributed on the two sides of the driving plate, and the driving plates are arranged on the driving rods. The end, away from the driving plate, of the driving rod is fixedly connected with the sealing plates, and the two sets of sampling holes are distributed at intervals and are matched with the two sets of sealing plates correspondingly. When the belt weigher body is arranged to operate, material sampling does not need to be stopped, material sampling analysis is facilitated, in the sampling process, the material sealing effect is good, and raised dust is not prone to emission.
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Description

Technical Field

[0001] The invention relates to the technical field of sealed belt scales, and in particular to a sealed belt scale with a sampling function. Background Art

[0002] The sealed belt scale is an efficient and accurate continuous metering device, which is widely used in various occasions that require continuous, uniform and accurate metering of bulk materials. The sealed belt scale combines the metering function and sealing device of the belt scale, transmits materials through the movement of the belt, and uses sensors to measure parameters such as the tension, speed and width of the belt, thereby calculating the weight of the material. Its sealing device effectively prevents the flying and leakage of materials during the metering process, and is particularly suitable for working environments with large environmental pollution. The sealed belt scale adopts advanced metering technology and sensors, which can achieve high-precision material metering and meet the strict requirements of various industries for metering accuracy. The design of the sealing device effectively prevents the flying and leakage of materials during the metering process, reduces environmental pollution, and meets the requirements of modern industry for environmental protection. As an efficient and accurate continuous metering device, the sealed belt scale plays an important role in modern industrial production. Its high-precision metering, environmental protection performance and wide adaptability make it widely used in many industries, but the existing sealed belt scale does not have a sampling function in the actual operation process. The batching field often requires sampling and analysis of materials in each silo. Therefore, the inventor proposes a sealed belt scale with a sampling function. Summary of the invention

[0003] The technical problem to be solved by the present invention is to provide a sealed belt scale with a sampling function to solve the problem that the existing sealed belt scale does not have a sampling function during actual operation, and the material in each silo often needs to be sampled and analyzed in the batching field.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0005] A sealed belt scale with a sampling function, comprising a belt scale body, a sampling mechanism and a sealing mechanism, wherein a feed bin is installed on one side of the belt scale body, and a discharge port is provided on the other side; a sampling mechanism and a sealing mechanism are respectively provided on the upper surface of the belt scale body, and a sampling hole is opened on the upper surface of the belt scale body, and the sealing mechanism corresponds to the sampling hole, and the sealing mechanism comprises a sealing plate, a driving rod, and a driving plate, wherein the driving rod is symmetrically distributed on both sides of the driving plate, and one end of the driving rod away from the driving plate is fixedly connected to the sealing plate, and two groups of sampling holes are opened in a spaced manner, and the two groups of sampling holes are respectively adapted to the two groups of sealing plates; the sampling mechanism comprises a sampling box, a rotating shaft, a mounting rod, a lifting plate and a supporting plate, wherein the supporting plate is vertically distributed with the lifting plate, the mounting rod is vertically arranged at the bottom of the lifting plate, and one end of the mounting rod away from the lifting plate is rotatably connected to the rotating shaft, and the sampling box is a hollow semi-cylindrical structure, which is fixedly connected to the rotating shaft.

[0006] Preferably, a telescopic cylinder is fixedly connected to the bottom of the driving plate, and the telescopic cylinder is vertically arranged and fixed on the outer wall of the belt scale body.

[0007] Preferably, the driving plate is provided with a sliding hole for the driving rod to pass through, a screw rod is rotatably installed inside the sliding hole, and a threaded hole is provided on the side of the driving rod that passes into the sliding hole, and the threaded hole is adapted to the screw rod.

[0008] Preferably, a driving gear is rotatably installed inside the driving plate, and support frames are provided on both sides of the driving gear. The support frames are fixedly connected to the inner wall of the driving plate and rotatably connected to the driving gear, and the center surface of the driving gear is fixedly connected to the screw.

[0009] Preferably, a movable plate is provided above the driving gear, the movable plate is adapted to the driving gear, and a tooth groove is provided on the surface of the movable plate facing the driving gear.

[0010] Preferably, an electric telescopic rod is fixedly connected to the end of the driving plate, and the electric telescopic rod is horizontally fixed to the top end of the inner wall of the driving plate.

[0011] Preferably, a connecting block is protruding from the end of the lifting plate, a lifting groove is vertically opened on the surface of the support plate, the connecting block slides vertically along the lifting groove, a screw rod is rotatably installed inside the lifting groove, and the connecting block is threadedly connected to the screw rod.

[0012] Preferably, a first motor is fixed to the upper surface of the support plate, and the first motor drives the screw rod to rotate.

[0013] Preferably, a second motor is embedded in the lifting plate, a driving wheel is connected to the output shaft of the second motor, a transmission belt is sleeved on the outside of the driving wheel, and the other end of the transmission belt is inserted into the interior of the mounting rod.

[0014] Preferably, a driven wheel is fixedly connected to the end of the rotating shaft, the driven wheel rotates and penetrates into the interior of the mounting rod, and the transmission belt is sleeved on the outside of the driven wheel.

[0015] Compared with the prior art, the present invention has at least the following beneficial effects:

[0016] In the above scheme, thanks to the setting of the sampling mechanism, when the belt scale body is running, there is no need to stop sampling the material, which is convenient for sampling and analysis of the material. During the sampling process, the sealing effect of the material is good, and dust is not easy to be emitted. Through the setting of the sealing mechanism, the sampling hole can be quickly moved to close after the sampling is completed, further reducing the degree of dust emission. It is highly practical. Through the liftable setting of the sampling box, when the sampling hole is in an open state, the height is quickly lowered, and through the rotatability of the sampling box itself, the material on the surface of the belt scale body is dug during transportation, and then raised in the opposite direction. After the material is taken out, the sealing plate can be closed. The principle is simple and easy to implement, which effectively prevents the flying and leakage of materials during the metering process, reduces environmental pollution, and can be widely promoted. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the invention and, together with the description, further serve to explain the principles of the invention and to enable those skilled in the relevant art to make and use the invention.

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of a sealed belt scale with a sampling function;

[0019] Figure 2 It is a schematic diagram of the sealing mechanism and the main structure of the belt scale;

[0020] Figure 3 This is a schematic diagram of the internal structure of the driver board;

[0021] Figure 4 It is a schematic diagram of the sampling mechanism structure;

[0022] Figure 5 It is a schematic diagram of the rotating installation structure of the rotating shaft and the installation rod;

[0023] Figure 6 for Figure 2 Enlarged structural diagram at A in the middle.

[0024] [reference numerals]

[0025] 1. Belt scale body; 2. Feed bin; 3. Sampling mechanism; 4. Sealing mechanism; 5. Drive plate; 6. Telescopic cylinder; 7. Sealing plate; 8. Sampling hole; 9. Drive rod; 10. Support frame; 11. Drive gear; 12. Tooth groove; 13. Screw; 14. Moving plate; 15. Electric telescopic rod; 16. Lifting plate; 17. Mounting rod; 18. Sampling box; 19. Rotating shaft; 20. Screw; 21. Support plate; 22. First motor; 23. Driving wheel; 24. Second motor; 25. Connecting block; 26. Transmission belt; 27. Driven wheel; 28. Threaded hole; 29. ​​Sliding hole.

[0026] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments. DETAILED DESCRIPTION

[0027] The following is a detailed description of a sealed belt scale with a sampling function provided by the present invention in conjunction with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternative methods to implement some known technologies; and the accompanying drawings are only for a more specific description of the embodiments, and are not intended to specifically limit the present invention.

[0028] It should be noted that the references to "one embodiment", "embodiment", "exemplary embodiment", "some embodiments" and the like in the specification indicate that the embodiments described may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, when describing specific features, structures or characteristics in conjunction with an embodiment, it should be within the knowledge of technicians in the relevant field whether or not such features, structures or characteristics are explicitly described in conjunction with other embodiments.

[0029] In general, a term can be understood, at least in part, from its use in context. For example, depending, at least in part, on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending, at least in part, on the context, allow for the presence of other factors that are not necessarily explicitly described.

[0030] It will be understood that the meanings of “on,” “over,” and “above” in the present invention should be interpreted in the broadest manner, so that “on” not only means “directly on” something, but also includes the meaning of being “on” something with intervening features or layers therebetween, and “on” or “over” not only means “on” or “above” something, but also includes the meaning of being “on” or “above” something with no intervening features or layers therebetween.

[0031] Additionally, spatially relative terms such as "under," "beneath," "lower," "above," "upper," and the like may be used herein for descriptive convenience to describe the relationship of one element or feature to another element or features, as shown in the accompanying drawings. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially relative descriptors used herein may be similarly interpreted accordingly.

[0032] like Figure 1 and Figure 2 , Figure 6 As shown, an embodiment of the present invention provides a sealed belt scale with a sampling function, comprising a belt scale body 1, a sampling mechanism 3 and a sealing mechanism 4, wherein a feed bin 2 is installed on one side of the belt scale body 1, and a discharge port is provided on the other side;

[0033] The upper surface of the belt scale body 1 is provided with a sampling mechanism 3 and a sealing mechanism 4, respectively. The upper surface of the belt scale body 1 is provided with a sampling hole 8, and the sealing mechanism 4 corresponds to the sampling hole 8. The sealing mechanism 4 includes a sealing plate 7, a driving rod 9, and a driving plate 5. The driving rod 9 is symmetrically distributed on both sides of the driving plate 5, and the end of the driving rod 9 away from the driving plate 5 is fixedly connected to the sealing plate 7. The sampling holes 8 are arranged in two groups at intervals, and the two groups of sampling holes 8 are respectively adapted to the two groups of sealing plates 7; the bottom of the driving plate 5 is fixedly connected with a telescopic cylinder 6, which is vertically arranged and fixed on the outer wall of the belt scale body 1. The driving plate 5 is provided with a sliding hole 29 for the driving rod 9 to pass through, and a screw 13 is rotatably installed inside the sliding hole 29. The side of the driving rod 9 that penetrates into the sliding hole 29 has a threaded hole 28, and the threaded hole 28 is adapted to the screw 13.

[0034] Reference Figure 3A driving gear 11 is rotatably mounted inside the driving plate 5, and support frames 10 are provided on both sides of the driving gear 11. The support frames 10 are fixedly connected to the inner wall of the driving plate 5 and are rotatably connected to the driving gear 11. The center surface of the driving gear 11 is fixedly connected to the screw 13. A moving plate 14 is provided above the driving gear 11, and the moving plate 14 is adapted to the driving gear 11. The surface of the moving plate 14 facing the driving gear 11 has a tooth groove 12. An electric telescopic rod 15 is fixedly connected to the end of the driving plate 5, and the electric telescopic rod 15 is horizontally fixed to the top of the inner wall of the driving plate 5.

[0035] Reference Figure 4 , Figure 5 The sampling mechanism 3 includes a sampling box 18, a rotating shaft 19, a mounting rod 17, a lifting plate 16 and a support plate 21. The support plate 21 is vertically distributed with the lifting plate 16. The mounting rod 17 is vertically arranged at the bottom of the lifting plate 16. The end of the mounting rod 17 away from the lifting plate 16 is rotatably connected to the rotating shaft 19. The sampling box 18 is a hollow semi-cylindrical structure and is fixedly connected to the rotating shaft 19. A connecting block 25 is protruded from the end of the lifting plate 16. A lifting groove is vertically opened on the surface of the support plate 21. The connecting block 25 slides vertically along the lifting groove. A screw rod 20 is rotatably installed inside the lifting groove. The connecting block 25 is threadedly connected to the screw rod 20. A first motor 22 is fixed on the upper surface of the support plate 21. The first motor 22 drives the screw rod 20 to rotate. A second motor 24 is embedded in the lifting plate 16. A driving wheel 23 is connected to the output shaft of the second motor 24. A transmission belt 26 is sleeved on the outside of the driving wheel 23. The other end of the transmission belt 26 penetrates into the interior of the mounting rod 17. A driven wheel 27 is fixedly connected to the end of the rotating shaft 19 . The driven wheel 27 rotates and penetrates into the interior of the mounting rod 17 , and the transmission belt 26 is sleeved on the exterior of the driven wheel 27 .

[0036] The working principle of the technical solution provided by the present invention is as follows. When in use, the material to be weighed is first poured from the feed bin 2 into the interior of the belt scale body 1. As the belt scale body 1 is moved, the material moves out from the discharge port, and the material passing through the interior of the belt scale body 1 will be measured and weighed. When it is necessary to sample the material, the telescopic cylinder 6 extends out to drive the driving plate 5 to rise, and then the driving plate 5 drives the sealing plates 7 on both sides to rise. After the sealing plates 7 leave the sampling hole 8, the electric telescopic rod 15 contracts accordingly, and the moving plate 14 fixedly connected to the electric telescopic rod 15 slides against the inner wall of the driving plate 5. The moving plate 14 drives the driving gear 11, and the driving gear 11 rotates, thereby driving the screw 13 to rotate, and the driving rod 9 threadedly connected to the screw 13 is forced toward the slide The inside of the hole 29 shrinks and slides, and then the sealing plate 7 moves away from the top of the sampling hole 8. At this time, the first motor 22 starts, driving the screw 20 to rotate, and the connecting block 25 is forced to drive the lifting plate 16 to descend. The sampling box 18 at the bottom of the lifting plate 16 passes through the sampling hole 8 and enters the inside of the belt scale body 1. Then the second motor 24 starts, and the driving wheel 23 rotates to drive the driven wheel 27 to rotate through the transmission belt 26, and then the rotating shaft 19 rotates. The sampling box 18 digs the moving material inside the belt scale body 1. When the sampling box 18 rotates ninety degrees, it stops rotating. At this time, the lifting plate 16 is raised. After the lifting plate 16 leaves the sampling hole 8, the sealing plate 7 can be adjusted back to its original position, and the sampling hole 8 continues to be closed. At this time, the operator can take away the material inside the sampling box 18.

[0037] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the following preferred embodiments of the present invention, but those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.

[0038] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A sealed belt scale with sampling function, characterized in that: It comprises a belt scale body (1), a sampling mechanism (3) and a sealing mechanism (4); a feed bin (2) is installed on one side of the belt scale body (1) and a discharge port is provided on the other side; The upper surface of the belt scale body (1) is provided with a sampling mechanism (3) and a sealing mechanism (4), the upper surface of the belt scale body (1) is provided with a sampling hole (8), the sealing mechanism (4) corresponds to the sampling hole (8), the sealing mechanism (4) comprises a sealing plate (7), a driving rod (9), and a driving plate (5), the driving rod (9) is symmetrically distributed on both sides of the driving plate (5), one end of the driving rod (9) away from the driving plate (5) is fixedly connected to the sealing plate (7), the sampling holes (8) are spaced apart and provided in two groups, and the two groups of sampling holes (8) are respectively adapted to the two groups of sealing plates (7); The sampling mechanism (3) comprises a sampling box (18), a rotating shaft (19), a mounting rod (17), a lifting plate (16) and a support plate (21); the support plate (21) and the lifting plate (16) are vertically distributed; the mounting rod (17) is vertically arranged at the bottom of the lifting plate (16); one end of the mounting rod (17) away from the lifting plate (16) is rotatably connected to the rotating shaft (19); the sampling box (18) is a hollow semi-cylindrical structure and is fixedly connected to the rotating shaft (19).

2. A sealed belt scale with sampling function according to claim 1, characterized in that: The bottom of the driving plate (5) is fixedly connected to a telescopic cylinder (6), and the telescopic cylinder (6) is vertically arranged and fixed on the outer wall of the belt scale body (1).

3. A sealed belt scale with sampling function according to claim 2, characterized in that: The driving plate (5) is provided with a sliding hole (29) for the driving rod (9) to pass through, a screw rod (13) is rotatably mounted inside the sliding hole (29), and a threaded hole (28) is provided on the side of the driving rod (9) that is inserted into the sliding hole (29), and the threaded hole (28) is adapted to the screw rod (13).

4. A sealed belt scale with sampling function according to claim 3, characterized in that: A driving gear (11) is rotatably mounted inside the driving plate (5), and support frames (10) are provided on both sides of the driving gear (11). The support frames (10) are fixedly connected to the inner wall of the driving plate (5) and are rotatably connected to the driving gear (11), and the center surface of the driving gear (11) is fixedly connected to the screw rod (13).

5. A sealed belt scale with sampling function according to claim 4, characterized in that: A moving plate (14) is provided above the driving gear (11), the moving plate (14) is adapted to the driving gear (11), and a tooth groove (12) is provided on the surface of the moving plate (14) facing the driving gear (11).

6. A sealed belt scale with sampling function according to claim 5, characterized in that: An electric telescopic rod (15) is fixedly connected to the end of the driving plate (5), and the electric telescopic rod (15) is horizontally fixed to the top end of the inner wall of the driving plate (5).

7. The sealed belt scale with sampling function according to claim 1, characterized in that: A connecting block (25) is protruding from the end of the lifting plate (16), a lifting groove is vertically opened on the surface of the support plate (21), the connecting block (25) slides vertically along the lifting groove, a screw rod (20) is rotatably installed inside the lifting groove, and the connecting block (25) is threadedly connected to the screw rod (20).

8. The sealed belt scale with sampling function according to claim 7, characterized in that: A first motor (22) is fixed on the upper surface of the support plate (21), and the first motor (22) drives the screw rod (20) to rotate.

9. The sealed belt scale with sampling function according to claim 1, characterized in that: A second motor (24) is embedded in the lifting plate (16); a driving wheel (23) is connected to the output shaft of the second motor (24); a transmission belt (26) is sleeved on the outside of the driving wheel (23); and the other end of the transmission belt (26) is inserted into the interior of the mounting rod (17).

10. A sealed belt scale with sampling function according to claim 9, characterized in that: The end of the rotating shaft (19) is fixedly connected to a driven wheel (27), the driven wheel (27) rotates and penetrates into the interior of the mounting rod (17), and the transmission belt (26) is sleeved on the outside of the driven wheel (27).