Combined inductor for improving liquid cooling or air cooling heat dissipation effect

By setting up bonding bumps or reserved gaps on the magnetic core of the combined inductor, the problem of insufficient heat dissipation effect in the traditional inductance in the cooling or cooling cooling system of traditional inductances, and achieved a more efficient cooling heat dissipation effect.

CN119381120APending Publication Date: 2025-01-28ZHONGSHAN ZENITHTEK TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202310937883.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-07-27
Publication Date
2025-01-28

AI Technical Summary

Technical Problem

Traditional combined inductors have insufficient heat dissipation effect in liquid-cooled or air-cooled cooling cooling systems, and they fail to effectively dissipate heat with liquid or air.

Method used

The magnetic iron core of EE, EI, or HI has a magnetic iron core with adhesion or reserved gaps to cause the inductance to generate a circulating gap when power -powered, and promote the circulation and heat dissipation of liquid or gas.

Benefits of technology

By creating circulation gaps, the cooling effect of a combined inductor in the cooling or cooling cooling system of the combined inductance is significantly enhanced, and the cooling effectiveness of the inductance is improved.

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Abstract

The invention provides a combined inductor capable of enhancing liquid cooling or air cooling heat dissipation effect, in particular to a combined inductor suitable for immersed liquid cooling or air cooling heat dissipation, which is characterized in that more than one bonding flange is arranged on a left magnetic iron core and a right magnetic iron core of an EE or EI type inductor or an upper magnetic iron core and a lower magnetic iron core of an HI type inductor; a gap is formed between the left and right combined magnetic iron cores or the upper and lower combined magnetic iron cores, or gaps, an exhaust channel for immersion of cooling liquid and a cooling medium heat dissipation circulation gap are respectively reserved on the magnetic iron cores of the inductors corresponding to two sides of the metal frame; therefore, the liquid or air heat dissipation effect of the combined inductor is effectively improved.
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Description

Technical Field

[0001] The invention relates to a combined inductor for improving the heat dissipation effect of immersion liquid cooling or air cooling. Background Art

[0002] The principle of magnetic inductance is to add varying numbers of current-carrying metal frames to the magnetic component so that when current passes through the inductor, electromagnetic energy is generated, thereby changing the current and voltage values ​​of the circuit.

[0003] The so-called combined magnetic inductor is mainly composed of one or more magnetic core components and at least one metal conductive sheet. The magnetic core is mainly a powder iron core or a ferrite core, and the metal conductive sheet is usually made of copper metal plate, which is stamped into a bent metal frame containing input and output ends.

[0004] The combination of the combined inductor is to place a metal frame into a reserved accommodation space on the inner edge of a magnetic core and then glue it together to complete the combined electrical inductor. When the inductor is energized, the magnetic core and the current-carrying metal frame generate electromagnetic energy through electrical interaction, thereby achieving the expected inductance performance.

[0005] The so-called block combination inductors include a variety of structural products based on the appearance or structural shape of the core, among which EE type (EE Core), EI type (EI Core) and HI type (HI Core) are the most popular. EE type and EI type combination inductors are further divided into single-loop inductors with a single-piece metal frame (Flat Pac) and double-loop inductors with a double-piece metal frame (TLVR).

[0006] Generally, the metal frame and magnetic core of a conventional block-type combination inductor are tightly combined and fixed with adhesive. The heat can only be dissipated by surface conduction, and there is no heat dissipation optimization design for a liquid cooling system where the entire circuit board is immersed in liquid, or a traditional air cooling system with fan blowing. Summary of the invention

[0007] In view of the heat dissipation deficiency of the conventional combined inductor as described above, an object of the present invention is to provide a combined inductor that improves the heat dissipation effect of liquid cooling or air cooling.

[0008] To achieve the above-mentioned purpose, the present invention provides a combined inductor that improves the heat dissipation effect of liquid cooling or air cooling. A bonding flange is provided on the left and right magnetic cores of the EE type and EI type inductors or the upper and lower magnetic cores of the HI type inductors to generate a gap between the two combined magnetic cores, or a gap is reserved at the two sides of the magnetic core of the EE type, EI type or HI type inductor corresponding to the metal frame, so that a flow gap is generated when the inductor is immersed in liquid cooling or air cooling. In addition to the flow of heat dissipation, the gap can also discharge the gas between the gaps, and effectively improve the liquid or air heat dissipation effect of the combined inductor.

[0009] As described above, the technical content of the present invention is applicable to EE type, EI type or HI type inductors which are popular in the market, and can obviously increase the heat energy generated when the inductor is powered on, and provide obvious cooling and heat dissipation performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 The present invention is an exploded perspective view of an EE-type inductor with a bonding flange on a magnetic core.

[0011] Figure 2 The EE type inductor is suitable for the present invention Figure 1 A three-dimensional image of the finished product.

[0012] Figure 3 The present invention is an exploded perspective view of an EI type inductor with a bonding flange on a magnetic core.

[0013] Figure 4 The EI type inductor is suitable for the present invention Figure 3 A three-dimensional image of the finished product.

[0014] Figure 5 This is an exploded perspective view of an EE-type inductor applicable to the present invention, in which a gap member is provided on the magnetic core side.

[0015] Figure 6 The EE type inductor is suitable for the present invention Figure 5 A three-dimensional image of the finished product.

[0016] Figure 7 The present invention is applicable to an EE-type inductor, and an exploded perspective view of a magnetic core provided with a bonding flange and a gap component.

[0017] Figure 8 The EE type inductor is suitable for the present invention Figure 7 A three-dimensional image of the finished product.

[0018] Fig. 9 The present invention is applicable to the EE type double-circuit inductor of the present invention, and the magnetic core is provided with a bonding flange.

[0019] Fig.10This is an exploded perspective view of an EE double-circuit inductor applicable to the present invention and having a gap component in a magnetic core.

[0020] Fig.11 The present invention is applicable to the EE double-circuit inductor of the present invention, and the magnetic core is provided with a bonding flange and a gap component.

[0021] Fig.12 The present invention is an exploded perspective view of an HI-type inductor with a bonding flange on a magnetic core.

[0022] Fig.13 The present invention is suitable for HI type inductor Fig.12 A three-dimensional image of the finished product.

[0023] Fig.14 This is an exploded perspective view of an HI-type inductor applicable to the present invention, in which a gap member is provided on the magnetic core side.

[0024] Fig.15 The present invention is suitable for HI type inductor Fig.14 A three-dimensional image of the finished product.

[0025] Fig.16 The present invention is applicable to the HI type inductor. The exploded perspective view of the magnetic core is provided with bonding flanges and gap components.

[0026] Fig.17 The present invention is suitable for HI type inductor Fig.16 A three-dimensional image of the finished product.

[0027] Explanation of the accompanying drawings: 1-magnetic core; 11-bonding flange; 12-gap; 13-gap; 14-gap; 15-gap; 2-magnetic core; 3-metal frame; 3A-metal frame; 4-magnetic core; 41-bonding flange; 42-gap; 43-gap; 44-gap; 5-magnetic core; 6-metal frame. DETAILED DESCRIPTION

[0028] See also Figure 1-2 As shown, the combined inductor provided by the present invention for improving the heat dissipation effect of liquid cooling or air cooling is suitable for EE type inductors. On the joint surface of one of the left and right magnetic cores 1 and 2, one or more bonding flanges 11 are provided, so that after the left and right magnetic cores 1 and 2 are combined by clamping the metal frame 3, a gap 12 is generated between the left and right magnetic cores 1 and 2 for liquid or gas to flow.

[0029] See also Figure 3-4As shown, the combined inductor provided by the present invention for improving the heat dissipation effect of liquid cooling or air cooling is suitable for EI type inductors. On the joint surface of one of the left and right magnetic cores 1 and 2, one or more bonding flanges 11 are provided, so that after the left and right magnetic cores 1 and 2 are clamped together with the metal frame 3, a gap 12 is generated between the left and right magnetic cores 1 and 2 for liquid or gas to flow.

[0030] See also Figure 5-6 As shown, the combined inductor provided by the present invention for improving the heat dissipation effect of liquid cooling or air cooling is suitable for EE type inductors. A gap 13, 14, 15 is respectively provided on both sides of the left and right magnetic cores 1, 2 corresponding to the inner edge or outer edge of the metal frame 3, so that after the left and right magnetic cores 1, 2 are clamped and assembled with the metal frame 3, a gap 13, 14, 15 penetrating through the two sides of the metal frame 3 for liquid or gas to flow is generated.

[0031] See also Figure 7-Figure 8 As shown, the combined inductor provided by the present invention for improving the heat dissipation effect of liquid cooling or air cooling is suitable for EE type inductors, and one or more bonding flanges 11 are provided on the joint surface of one of the left and right magnetic cores 1 and 2, and gaps 13, 14, and 15 are respectively provided on the left and right magnetic cores 1 and 2 corresponding to the two sides of the metal frame 3, so that after the left and right magnetic cores 1 and 2 are clamped and assembled with the metal frame 3, a gap 12, 13, 14, and 15 is generated between the left and right magnetic cores 1 and 2 and on both sides of the metal frame 3 for liquid or gas to flow.

[0032] See also Fig. 9 As shown, the combined inductor provided by the present invention for improving the heat dissipation effect of liquid cooling or air cooling is suitable for EE type double-circuit inductor. On the joint surface of one of the left and right magnetic cores 1, 2, one or more bonding flanges 11 are provided, so that after the left and right magnetic cores 1, 2 are clamped by the metal frames 3, 3A, a gap 12 is generated between the left and right magnetic cores 1, 2 for liquid or gas to flow.

[0033] See also Fig.10 As shown, the combined inductor provided by the present invention for improving the heat dissipation effect of liquid cooling or air cooling is suitable for EE type double-loop inductors. A gap 13, 14, 15 is respectively provided on both sides of the left and right magnetic cores 1, 2 corresponding to the inner edge or outer edge of the metal frame 3, so that after the left and right magnetic cores 1, 2 are clamped by the metal frame 3, 3A, a gap 13, 14, 15 is generated on both sides of the metal frame 3 for liquid or gas to flow.

[0034] See also Fig.11As shown, the combined inductor provided by the present invention for improving the heat dissipation effect of liquid cooling or air cooling is suitable for EE type double-loop inductors, and one or more bonding flanges 11 are provided on the joint surface of one of the left and right magnetic cores 1 and 2, and gaps 13, 14, and 15 are provided on the left and right magnetic cores 1 and 2 corresponding to the two sides of the metal frame 3, respectively, so that after the left and right magnetic cores 1 and 2 are clamped by the metal frame 3 and 3A, a gap 12, 13, 14, and 15 for liquid or gas to flow through is generated between the left and right magnetic cores 1 and 2 and on both sides of the metal frame 3.

[0035] See also Figure 12-13 As shown, the combined inductor provided by the present invention for improving the heat dissipation effect of liquid cooling or air cooling is suitable for HI type inductors. One or more bonding flanges 41 are provided on the joint surface of one of the upper and lower magnetic cores 4 and 5, so that after the upper and lower magnetic cores 4 and 5 are combined by clamping the metal frame 6, a gap 42 is generated between the upper and lower magnetic cores 4 and 5 for liquid or gas to flow.

[0036] See also Figure 14-15 As shown, the combined inductor provided by the present invention for improving the heat dissipation effect of liquid cooling or air cooling is suitable for HI type inductors. A gap 43, 44 is respectively provided at the upper and lower magnetic cores 4, 5 corresponding to the two sides of the metal frame 6, so that after the left and right magnetic cores 4, 5 are clamped and combined with the metal frame 6, a gap 43, 44 is generated on both sides of the metal frame 6 for liquid or gas to flow through.

[0037] See also Figure 16-17 As shown, the combined inductor provided by the present invention for enhancing the heat dissipation effect of liquid cooling or air cooling is suitable for HI type inductors, and one or more bonding flanges 41 are provided on the joint surface of one of the left and right magnetic cores 4 and 5, and gaps 43 and 44 are respectively provided on the left and right magnetic cores 1 and 2 corresponding to the two sides of the metal frame 3, so that after the left and right magnetic cores 4 and 5 are clamped by the metal frame 6, a gap 42, 43, 44 is generated between the left and right magnetic cores 4 and 5 and on both sides of the metal frame 6 for liquid or gas to flow.

[0038] As described above, the present invention is applied to the gaps 12, 13, 14, 15, 42, 43, 44 generated by the E-type or H-type inductor, so that after the inductor rod is connected to the circuit board, it has the effect of promoting the exhaust of liquid when immersed and significantly improving the cooling and heat dissipation effect during immersion liquid cooling or air cooling.

Claims

1. A combined inductor for improving the heat dissipation effect of liquid cooling or air cooling, characterized in that: One or more bonding flanges (11, 41) are provided on the joint surface of the left and right magnetic cores (1, 2) of the EE, EI type inductor or the upper and lower magnetic cores (4, 5) of the HI type inductor, so that when the EE, EI type or HI type inductor is combined, a gap (12, 42) is generated between the left and right or upper and lower combined magnetic cores (1, 2, 4, 5), or a gap (13, 14, 15, 43, 44) is respectively provided on the left and right or left and right magnetic cores (1, 2, 4, 5) of the E type or H type inductor corresponding to the inner edge or outer edge of the metal frame (3, 3A) and corresponding to the two sides of the metal frame (6), so that when the EE, EI type or HI type inductor is immersed in liquid cooling or air cooling, a flow gap is generated, and the gap can also discharge the gas between the gaps when immersed in liquid.

2. The combined inductor for improving the heat dissipation effect of liquid cooling or air cooling according to claim 1, characterized in that: The gap (12, 42) between the left and right magnetic cores (1, 2) of the EE, EI type inductor or the upper and lower magnetic cores (4, 5) of the HI type inductor or the gaps (13, 14, 15, 43, 44) at the inner edge or outer edge of the metal frame (3, 3A) of the EE, EI type or HI type inductor corresponding to the two sides of the metal frame (6) can be separately set in the EE, EI type inductor or the HI type inductor, or the gap (12, 42) between the left and right magnetic cores (1, 2) of the EE, EI type inductor or the upper and lower magnetic cores (4, 5) of the HI type inductor can be set together with the gaps (13, 14, 15, 43, 44) respectively set at the inner edge or outer edge of the metal frame (3, 3A) of the EE, EI type or HI type inductor corresponding to the two sides of the metal frame (6).