Intelligent equipment for heating and straightening cable and use method

By using the technical means such as hinge fixed devices, opening buckle device and miniature electromagnetic vibrator in the direct equipment of cable heating schools, the problem of uneven heating and tedious operations is solved, and the uniformity of cable heating and the simple operation of operations are realized Essence

CN119381977APending Publication Date: 2025-01-28STATE GRID HEBEI ELECTRIC POWER CO LTD +2
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Patent Information

Application Number
CN202411500791.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-01-28

AI Technical Summary

Technical Problem

The prior art has defects such as uneven heating, cumbersome operation and damage to the cable during the cable heating and straightening process.

Method used

Use an open -or -closed hinge fixed device to the surface of the wrap cable, combined with the open tail buckle and the self -locking device for wrap connection, use miniature electromagnetic vibrations and heating blankets for uniform heating. Component optimization of heating school DC process.

Benefits of technology

The uniformity of the cable heating and the simple operation of the operation reducing the risk of damage of the cable, and suitable for a variety of cables with different radius.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses intelligent equipment for heating and straightening a cable and a using method, the intelligent equipment for heating and straightening the cable comprises a hinged fixing device capable of being unfolded or closed, and a retraction degree detection device in data connection with a control system is arranged in the fixing device; the surface of the cable is wrapped by the fixing device which can be unfolded or closed and hinged, so that the phenomena of tedious operation steps caused by manual winding and insufficient subsequent retraction caused by non-uniform heating of the cable in the traditional technical scheme are avoided, and the traditional technical scheme adopting analytical calculation is abandoned; the retraction degree of the cable is detected in the fixing device, the insulation thermal retraction attribute of the cable is detected and judged, the heating and straightening process is optimized, when it is detected that the straightness of the cable does not reach the standard, secondary heating and straightening are conducted on the cable, and secondary damage to the cable caused by repeated loading and unloading is avoided.
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Description

Technical Field

[0001] The present application relates to the technical field of cable heating and straightening equipment, and more specifically, to an intelligent cable heating and straightening equipment and a method of using the equipment. Background Art

[0002] Heating straightening is a process in which a certain area of ​​the cable end is wrapped with a heating tape during the construction of cable accessories, heated for a specified time and temperature, and then fixed on a straight object and naturally cooled to ambient temperature to make the cable end straight. Its purpose is to eliminate the mechanical stress generated during the cable production and laying process, ensure good fit between the cable and accessory interface, and reduce the shrinkage of the cable caused by insulation heat after the cable is put into operation.

[0003] The published Chinese patent CN113315040A discloses that the present invention discloses a cable accessory installation heating and straightening system, including a clamping tube and a clamping device, wherein the clamping tube is composed of an upper clamp and a lower clamp, and when the upper clamp and the lower clamp are connected, a clamping space for clamping and straightening the cable core is formed, and a heating device is arranged on the clamping tube; the clamping device is fixed on the outside of the clamping tube; the device places the cable to be heated in the clamp and wraps a fireproof and heat-insulating blanket outside the clamp, and heats the clamped cable through the heating device arranged on the upper part of the clamp; the published Chinese patent CN107660007A discloses A cable heating device and a cable heating method, comprising at least one heating unit; the heating unit comprises a positioning member, a locking member, a heating wire, a temperature sensing piece, a charging part and at least one heating piece; the heating wire and the temperature sensing piece are both built into the heating piece, the positioning member and the locking member are arranged on the heating piece and are detachably connected; the heating wire is electrically connected to the charging part, and the temperature sensing piece is electrically connected to the charging part; the device winds the integrated heating piece around the cable to be heated section, then connects and fixes the positioning member and the locking member, and finally connects the charging part to the power supply device to perform heating and straightening operations;

[0004] The disclosed technical solutions all involve wrapping the outside of the cable. When heating is performed on this basis, the disorder of the winding method causes partial winding gaps or winding overlaps, which will lead to uneven heating of the cable in the subsequent heating and straightening process, and cause a series of subsequent straightening defects, reducing the overall work quality, and in the process of wrapping and subsequent disassembly, secondary damage to the cable may be unavoidable. The device also has certain limitations on the site of use. In places with limited space, it is difficult to wrap the outside of the cable. Summary of the invention

[0005] The present application aims to provide an intelligent device for heating and straightening cables and a method for using the device to solve the technical problem of uneven heating of cable terminals.

[0006] In order to solve the above technical problems, the technical solutions adopted in this application are as follows:

[0007] An intelligent equipment for cable heating and straightening, including an articulated fixing device that can be expanded or closed, a control system is provided on the fixing device, a retraction detection device connected to the control system data is provided inside the fixing device, a fixedly connected open-tail buckling device and a self-locking device fixedly installed on the open-tail buckling device are provided on one side of the fixing device, the fixing device includes an arc-shaped articulated support plate, movable plates located on both sides of the support plate and slidably connected to the support plate, a head end movable plate and a tail movable plate located on both sides of the support plate and slidably connected to the movable plate, the open-tail buckling device includes a main buckling chain fixedly installed on the head end support plate, a secondary buckling chain fixedly installed on the terminal support plate, and chain teeth in a linear array obliquely fixed on the main buckling chain and the secondary buckling chain.

[0008] The beneficial effects of the technical solution are as follows: by wrapping the cable surface with an expandable or closable hinged fixing device, the cumbersome operation steps caused by manual winding and the uneven heating of the cable resulting in insufficient subsequent shrinkage in the traditional technical solution are avoided. An open-tail snap-fit ​​device is used to wrap and connect the two ends of the fixing device, making the overall wrapping operation simpler and completely wrapping the cable surface to be heated. The flexibility of the equipment and the overall neatness and aesthetics are higher.

[0009] A further technical solution is that: fixedly connected strip-shaped winding sealing strips are provided at both ends of the fixing device, a fixedly installed installation limit bar is provided on the inner side of the fixing device, a heating blanket fixed on the inner side of the fixing device and connected to the control system is provided in the installation limit bar, and miniature electromagnetic vibrators distributed in a network shape on the fixing device and connected to the control system are provided between the fixing device and the heating blanket.

[0010] Beneficial effects of this technical solution: The micro-electromagnetic vibrator can enhance the heat conduction capacity of the equipment during the heating process, promote the uniform distribution of heat, reduce stress concentration during the cooling and straightening process, and assist in stress release.

[0011] A further technical solution is that: an end of the movable plate away from the support plate and an end of the support plate close to the movable plate are both provided with movable grooves, and the other end of the movable plate close to the support plate is provided with a movable rod, a first movable limiting protrusion is provided at the edge of the movable groove, a second movable limiting protrusion is provided on the movable rod, the end of the movable rod and the second movable limiting protrusion are located in the movable groove, a reset spring fixedly connected to the bottom of the movable groove is provided at the top of the movable rod, and the first movable limiting protrusion prevents the movable rod and the second movable limiting protrusion from detaching from the movable groove.

[0012] Beneficial effects of the technical solution: The flexible fixing device makes the device as a whole applicable to cables of various different radii, thus reducing limitations of use.

[0013] A further technical solution is that: a fixedly installed pull rope is provided on one side of the support plate close to the movable plate, the pull rope passes through the movable plate and is connected to the head support plate and the tail support plate, a serpentine-distributed heating wire electrically connected to the control system is provided inside the heating blanket, a pressure sensor connected to the control system data is provided on the surface of the heating blanket, a winding wheel connected to the heating blanket and the pull rope and connected to the control system data is provided inside the head support plate and the tail support plate, and the detection value of the pressure sensor is fed back to the control system as the winding of the heating blanket and the pull rope by the winding wheel;

[0014] A margin gap is provided inside the head end support plate and inside the tail end support plate, and the end of the heating blanket is wound around the surface of the winding wheel and extends into the margin gap.

[0015] The beneficial effects of this technical solution are: with the help of the detection data of the pressure sensor, the uniformity of the cable surface wrapping and surface extrusion by the fixing device and the heating blanket is ensured, unnecessary gap space between the cable inside the fixing device and the heating blanket is eliminated, and sufficient wrapping and uniform heating of the cable surface are ensured.

[0016] A further technical solution is that: the open-end buckling device includes a latch fixed at the end of the main buckling chain, a slot fixed at the end of the auxiliary buckling chain, a pull head slidably mounted on the auxiliary buckling chain, and a combined limit block fixed at the top of the main buckling chain and the auxiliary buckling chain, the main buckling chain is fixed to the head end support plate by a flexible material, and the auxiliary buckling chain is fixed to the end support plate by a flexible material;

[0017] The sprocket comprises a quadrangular prism-shaped sprocket boss, a conical sprocket protrusion fixed on the sprocket boss, and a conical sprocket groove located at the bottom of the sprocket boss. A zipper is provided on the slider, and a zipper hole is provided on the end of the zipper away from the slider. The limit block is provided with a zipper groove, a zipper protrusion fixed in the zipper groove, and a groove baffle located above the zipper groove which can reciprocate relative to the limit block. The zipper protrusion can be leaked out by sliding the groove baffle, and the zipper hole is put on the zipper protrusion to limit the movement of the zipper and its slider relative to the limit block.

[0018] The beneficial effects of the technical solution are as follows: an open-end snap-fit ​​zipper structure is used to connect and fix the hinged fixing device at both ends, thereby simplifying the winding and wrapping process on the cable surface and making the overall disassembly and assembly more convenient.

[0019] A further technical solution is that the self-locking device includes a main self-locking plate fixedly installed on the main buckling chain, a secondary self-locking plate fixedly installed on the secondary buckling plate, a locking plug plate arranged in the slot and capable of reciprocating, a plug plate groove arranged on one side of the bolt, and a control button arranged on the side of the slot away from the locking plug plate and connected to the locking plug plate transmission control, and the locking plug plate can be controlled to retract relative to the slot by pressing the control button.

[0020] The beneficial effect of the technical solution is that the mutual locking between the slot and the latch can enhance the connection strength between the open-end buckle devices during use.

[0021] A further technical solution is that the self-locking device includes a slider self-locking assembly, the slider self-locking assembly includes a limit shaft fixed to a main self-locking plate and a secondary self-locking plate and hinged in a linear array on the side of the main self-locking plate and the secondary self-locking plate, a pull rod fixed on the limit shaft, a pulley fixed on the end of the pull rod, a self-locking pull rope with one end fixed on the limit shaft and passed through the pulley and fixedly connected to the end of the limit lever, a rotating self-locking switch fixed to the end of the main self-locking plate and the secondary self-locking plate and fixedly connected to the limit shaft, and the rotating self-locking switch can control the extension and hiding of the limit lever relative to the side of the main self-locking plate and the secondary self-locking plate by rotating the rotating self-locking switch, the arc-shaped limit lever hinged in a linear array on the side of the main self-locking plate and the secondary self-locking plate has different extension directions, and the limit lever extending from the side of the main self-locking plate and the secondary self-locking plate can prevent the slider from being pulled in the opposite direction of the successive engagement of the chain teeth;

[0022] When the rotating self-locking switch on the main self-locking plate is turned, the pulling head can be pulled along the main self-locking plate from the limit block to the latch, and cannot be pulled in the opposite direction; when the rotating self-locking switch on the auxiliary self-locking plate is turned, the pulling head can be pulled along the auxiliary self-locking plate from the slot to the limit block, and cannot be pulled in the opposite direction.

[0023] The beneficial effect of the technical solution is to prevent the reciprocating movement of the pull head relative to the entire device during the pulling process of the open-end buckle device, thereby ensuring the stability after pulling and fixing.

[0024] A further technical solution is that the retraction detection device includes a detection slide rail, a detection slider slidably mounted in the detection slide rail and connected to the control system, a clamping tip mounted on the detection slide rail and capable of reciprocating relative to the detection slide rail, a displacement sensor fixed on the detection slide rail for measuring the amount of movement of the detection slide rail in the detection slide rail, and a penetration depth displacement sensor fixed on the detection slide rail for detecting the side penetration depth of the clamping tip into the cable surface, wherein the friction coefficient of the detection slide rail in the detection slide rail is 0.05-0.15;

[0025] The control system can release and start the fixation and movement of the detection slider relative to the detection rail. The retraction detection device includes a compensation algorithm module connected to the control system data. The compensation algorithm module includes a friction influence algorithm and a thermal expansion influence algorithm.

[0026] The beneficial effects of this technical solution are: abandoning the traditional technical solution using analytical calculations, detecting the cable shrinkage inside the fixture, and detecting and judging the thermal shrinkage properties of the cable insulation.

[0027] A further technical solution is that: the retraction detection device includes a straightness detection component, the straightness detection component includes a laser rangefinder fixed on the detection slider to detect the depth of the card tip penetrating the cable surface, a straightness detection module connected to the laser rangefinder data, and a reminder module fixed on the support plate. The straightness detection module is provided with a straightness eccentricity threshold and a straightness calculation algorithm. The straightness detection component performs the following steps for detecting the straightness of the cable:

[0028] S1: Reduce the pressure of the heating blanket on the cable surface;

[0029] S2: Start the laser distance meter to measure the distance between the cable surface and the card block;

[0030] S3: Based on the collected spacing data, the straightness of the cable after heating and straightening is obtained by using a straightness calculation algorithm, and the straightness obtained by the detection calculation is compared with the straightness eccentricity threshold;

[0031] S4.1: When the detected straightness is within the straightness eccentricity threshold, the reminder module is triggered;

[0032] S4.2: Detecting that the straightness exceeds the straightness eccentricity threshold interval triggers the control system to cyclically heat the heating blanket repeatedly.

[0033] The beneficial effect of this technical solution is that when it is detected that the straightness of the cable does not meet the standard, the cable is heated and straightened for a second time to avoid secondary damage to the cable caused by repeated loading and unloading.

[0034] A method for using an intelligent device for heating and straightening a cable, based on the intelligent device for heating and straightening a cable described in the above technical solution, the method for using the intelligent device is as follows:

[0035] a: Clean the surface of the cable end to be heated;

[0036] b: Rotate the head end movable plate and the end movable plate relative to the mutually hinged support plates to open the fixing device, and place the cable to be heated on the heating blanket in the fixing device;

[0037] c: Insert the pin at the end of the main buckle chain into the slot at the end of the secondary buckle chain. As the pin goes deeper into the slot, the locking plate pops into the plate slot to fix the pin relative to the slot. Turn the rotating self-locking switch on the secondary self-locking plate, pull the pull head along the secondary self-locking plate from the slot to the limit block, wrap the part to be heated in the heating blanket, wrap the sealing strips at both ends, and perform heat preservation and sealing on both ends of the heating cable;

[0038] d: Start the control device, and the pressure sensor on the surface of the heating blanket begins to record the pressure data on the surface, and compares the collected pressure data with the calculated pressure data. The control system controls the winding wheel to tighten and roll the pull rope and the heating blanket to adjust the heating blanket and the fixing device to evenly hold the cable surface;

[0039] e: After adjusting the heating blanket to evenly hold the cable surface, the control system controls the heating blanket to heat the cable surface. The heating temperature is 75℃-80℃ and the heating time is 3 hours. During the heating process, the micro electromagnetic vibrator is intermittently started to intermittently vibrate the cable being heated.

[0040] f: After the heating time is over, the heating is stopped and the cable enters the straightening cooling time. The straightening cooling time of the cable is 8 hours. At the same time, the control system starts the card tip to penetrate the cable surface. At the same time, the penetration depth displacement sensor measures the depth of the card tip penetrating the cable surface. The control system releases the restriction and fixation of the detection slider relative to the detection slide rail. As the straightening cooling progresses, the card tip begins to move along the detection slide rail as the cable surface retracts;

[0041] g: When the cooling time is over, the clamp tip is retracted relative to the clamp block, and the detection slide returns to the initial position relative to the detection slide rail. The cable retraction degree is calculated based on the displacement sensor's movement distance data in the detection slide rail and the compensation algorithm module. At this time, the heating blanket reduces the extrusion of the cable surface, and the straightness of the cable is detected with the help of the straightness detection component.

[0042] h: Start the laser distance meter to measure the distance between the cable surface and the block. Based on the collected spacing data, use the straightness calculation algorithm to obtain the straightness of the cable after heating and straightening, and compare the straightness calculated by the detection with the straightness eccentricity threshold;

[0043] h1: When the detected straightness is within the straightness eccentricity threshold, the reminder module is triggered to remind the technician;

[0044] h2: The detection straightness exceeds the straightness eccentricity threshold interval, triggering the control system to repeat step d and subsequent operations;

[0045] i: Following h1, turn off the control system, disassemble the device, remove the sealing strips wrapped around both ends of the fixing device, turn the rotating self-locking switch on the main self-locking plate, pull the pull head along the direction from the limit block to the pin, press the control button to unlock the pin in the slot, pull the pin out relative to the slot, and separate the fixing device as a whole from the cable.

[0046] The beneficial effects of adopting the above technical solution are:

[0047] 1. The cable surface is wrapped with an expandable or closable hinged fixture to avoid the cumbersome operation steps caused by manual winding in traditional technical solutions and the phenomenon of uneven heating of the cable and insufficient subsequent retraction. The fixture is wrapped and connected with an open-tail buckle device, which makes the overall wrapping operation simpler and completely wraps the surface of the cable to be heated. The equipment is more flexible and the overall neatness and beauty are higher, which simplifies the winding and wrapping operation on the cable surface and makes the overall disassembly and assembly more convenient.

[0048] 2. Abandon the traditional technical solution of using analysis and calculation, detect the cable shrinkage inside the fixture, detect and judge the thermal shrinkage properties of the cable insulation, and optimize the heating and straightening process. When it is detected that the cable straightness does not meet the standard, the cable is heated and straightened again to avoid secondary damage to the cable caused by repeated loading and unloading.

[0049] 3. The flexible fixing device makes the whole device suitable for cables of various radii, reducing the limitation of use. At the same time, the micro electromagnetic vibrator in the heating blanket can help the cable surface to heat evenly during heating, increase the cable's tolerance and reduce stress concentration. BRIEF DESCRIPTION OF THE DRAWINGS

[0050] In order to more clearly illustrate the technical solution of the implementation mode of the present application, the drawings required for use in the implementation mode are briefly introduced below.

[0051] Figure 1 It is a schematic diagram of the structure of this application;

[0052] Figure 2 It is a partial enlarged structural schematic diagram of the H position of the present application (seal strip omitted);

[0053] Figure 3 It is a partial enlarged structural diagram of the latch and slot of the present application;

[0054] Figure 4 It is a partial enlarged structural schematic diagram of the slider of the present application;

[0055] Figure 5 It is a schematic diagram of the slider self-locking assembly and its self-locking motion structure of the present application;

[0056] Figure 6 This is a schematic diagram of another state of the slider self-locking assembly and its self-locking motion structure of the present application;

[0057] Figure 7 It is a partial enlarged structural schematic diagram of the locking plug plate of the present application;

[0058] Figure 8 is a schematic diagram of the cross-sectional structure of the fixing device of the present application;

[0059] Fig. 9 It is a schematic diagram of the front view (cross-section) structure of the sprocket of the present application;

[0060] Fig.10 is a schematic diagram of the side view structure of the sprocket of the present application;

[0061] Fig.11 is a schematic diagram of the top view structure of the sprocket of the present application;

[0062] Fig.12 It is a flowchart of a method for using an intelligent device for heating and straightening cables in the present application;

[0063] In the figure: 1-fixing device; 11-installation limit fence; 12-sealing strip; 13-heating blanket; 14-support plate; 15-movable plate; 151-movable groove; 152-movable rod; 153-first movable limit protrusion; 154-second movable limit protrusion; 155-reset spring; 16-first end movable plate; 17-end movable plate; 19-pull rope; 1010-winding wheel; 1011-residual gap;

[0064] 4- retraction detection device; 41- detection slide rail; 42- detection slider; 43- clamping tip;

[0065] 5-open-end buckling device; 51-main buckling chain; 52-secondary buckling chain; 53-sprocket; 531-sprocket boss; 532-sprocket protrusion; 533-sprocket groove; 54-latch; 55-slot; 56-pull head; 561-zipper; 562-zipper hole; 57-limiting block; 571-zipper groove; 572-zipper protrusion; 573-groove baffle;

[0066] 6-self-locking device; 61-main self-locking plate; 62-secondary self-locking plate; 63-locking plug plate; 64-plug plate slot; 65-control button; 66-puller self-locking assembly; 661-limiting shaft; 662-arc-shaped limit stop bar; 663-pull rod; 664-self-locking pull rope; 665-rotating self-locking switch; 666-pulley. DETAILED DESCRIPTION

[0067] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present application and its application or use. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0068] In the following description, many specific details are set forth to facilitate a full understanding of the present application, but the present application may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present application. Therefore, the present application is not limited to the specific embodiments disclosed below.

[0069] Example 1

[0070] This embodiment requests to disclose an intelligent device for heating and straightening cables, and the technical solution is as follows: Figure 1-12 As shown, an intelligent equipment for heating and straightening a cable includes a hinged fixing device 1 which can be unfolded or closed and is used to wrap around the outer surface of the cable, the fixing device 1 is provided with a control system which is data-controlled, a retraction detection device 4 which is data-connected to the control system is provided inside the fixing device 1, a fixedly connected open-tail buckling device 5 is provided on one side of the fixing device 1, and a self-locking device 6 which is fixedly installed on the open-tail buckling device 5 and is used to lock and unlock the open-tail buckling device 5.

[0071] By wrapping the cable surface with an expandable or closable hinged fixing device 1, the cumbersome operation steps caused by manual winding and the uneven heating of the cable resulting in insufficient subsequent shrinkage in the traditional technical solution are avoided. The fixing device 1 is wrapped and connected with an open-tail snap-fit ​​device 5, and the overall wrapping operation is simpler. At the same time, the surface of the cable to be heated is completely wrapped, the flexibility of the equipment and the overall neatness and aesthetics are higher, the winding and wrapping process of the cable surface is simplified, and the overall disassembly and assembly are more convenient.

[0072] Furthermore, fixedly connected strip-shaped wrapped sealing strips 12 are provided at both ends of the fixing device 1, and the strip-shaped wrapped sealing strips 12 can wrap and seal the two ends of the fixing device 1, and a fixedly installed installation limit bar 11 is provided on the inner side of the fixing device 1, and a heating blanket 13 fixed on the inner side of the fixing device 1 and connected to the control system is provided in the installation limit bar 11, and a micro-electromagnetic vibrator distributed in a mesh on the fixing device 1 and connected to the control system is provided between the fixing device 1 and the heating blanket 13; the micro-electromagnetic vibrator can help the cable surface to be heated evenly during heating: micro-vibration can help heat be more evenly distributed on the cable surface, thereby reducing the risk of local overheating and improving the overall heating efficiency, which also helps to improve the performance and life of the cable; enhance material properties: in some cases, micro-vibration can stimulate certain properties of the cable material, such as fluidity, plasticity, etc., thereby improving the performance of the material and increasing the cable's tolerance; reduce stress concentration: the stress in the heating process of the cable may cause fatigue damage, and micro-vibration can effectively alleviate this stress concentration phenomenon, thereby extending the service life of the cable.

[0073] The fixing device 1 includes an arc-shaped hinged support plate 14, a movable plate 15 located on both sides of the support plate 14 and slidably connected to the support plate 14, a head end movable plate 16 and a terminal movable plate 17 located on both sides of the support plate 14 and slidably connected to the movable plate 15, the open-end buckling device 5 includes a main buckling chain 51 fixedly installed on the head end support plate 14, a secondary buckling chain 52 fixedly installed on the terminal support plate 14, and a linear array of chain teeth 53 obliquely fixed on the main buckling chain 51 and the secondary buckling chain 52, and the movable plate 15 is away from the end of the support plate 14 and the support plate 14 is close to the movable plate 15. One end of the movable plate 15 is provided with a movable groove 151, the other end of the movable plate 15 close to the supporting plate 14 is provided with a movable rod 152, the edge of the movable groove 151 is provided with a first movable limiting protrusion 153, the movable rod 152 is provided with a second movable limiting protrusion 154, the end of the movable rod 152 and the second movable limiting protrusion 154 are located in the movable groove 151, the top of the movable rod 152 is provided with a reset spring 155 fixedly connected to the bottom of the movable groove 151, the first movable limiting protrusion 153 prevents the movable rod 152 and the second movable limiting protrusion 154 from being separated from the movable groove 151.

[0074] Furthermore, a fixedly installed pull rope 19 is provided on one side of the support plate 14 close to the movable plate 15, and the pull rope 19 passes through the movable plate 15 and is connected to the head support plate 14 and the tail support plate 14. A serpentine-shaped heating wire electrically connected to the control system is provided inside the heating blanket 13. A pressure sensor connected to the control system data is provided on the surface of the heating blanket 13. A winding wheel 1010 connected to the heating blanket 13 and the pull rope 19 and connected to the control system data is provided inside the head support plate 14 and the tail support plate 14. The detection value of the pressure sensor is fed back to the control system as the winding of the heating blanket 13 and the pull rope 19 by the winding wheel 1010;

[0075] A margin gap 1011 is provided inside the head end support plate 14 and the tail end support plate 14, and the end of the heating blanket 13 is wound around the surface of the winding wheel 1010 and extends into the margin gap 1011. The detection data of the pressure sensor is used to ensure the uniformity of the cable surface wrapping and surface extrusion by the fixing device 1 and the heating blanket 13, eliminate unnecessary gap space between the cable inside the fixing device 1 and the heating blanket 13, and ensure sufficient wrapping and uniform heating of the cable surface.

[0076] The flexible fixing device 1 makes the device as a whole applicable to cables of various different radii, thus reducing limitations in use.

[0077] Furthermore, the open-end buckling device 5 includes a latch 54 fixed at the end of the main buckling chain 51, a slot 55 fixed at the end of the auxiliary buckling chain 52, a pull head 56 slidably mounted on the auxiliary buckling chain 52, and a combined limit block 57 fixed at the top of the main buckling chain 51 and the auxiliary buckling chain 52. The main buckling chain 51 is fixed to the head end support plate 14 through a flexible material, and the auxiliary buckling chain 52 is fixed to the end support plate 14 through a flexible material.

[0078] The sprocket 53 includes a quadrangular prism-shaped sprocket boss 531, a conical sprocket protrusion 532 fixed on the sprocket boss 531, and a conical sprocket groove 533 located at the bottom of the sprocket boss 531. A zipper 561 is provided on the slider 56, and a zipper hole 562 is provided at the end of the zipper 561 away from the slider 56. The limit block 57 is provided with a zipper groove 571, a zipper protrusion 572 fixed in the zipper groove 571, and a groove baffle 573 located above the zipper groove 571 which can reciprocate relative to the limit block 57. Sliding the groove baffle 573 can make the zipper protrusion 572 leak out, and the zipper hole 562 is put on the zipper protrusion 572 to limit the movement of the zipper 561 and its slider 56 relative to the limit block 57.

[0079] Example 2

[0080] A further technical solution based on Example 1: Figure 1-9As shown, the self-locking device 6 includes a main self-locking plate 61 fixedly mounted on the main buckling chain 51, a secondary self-locking plate 62 fixedly mounted on the secondary buckling plate, a locking plug plate 63 reciprocatingly movable in the slot 55, a plug plate groove 64 arranged on one side of the latch 54, and a control button 65 arranged on the side of the slot 55 away from the locking plug plate 63 and connected to the locking plug plate 63 for transmission control. By pressing the control button 65, the retraction of the locking plug plate 63 relative to the slot 55 can be controlled.

[0081] The self-locking device 6 includes a pull head self-locking component 66, which includes a limit shaft 661 fixed to the main self-locking plate 61 and the auxiliary self-locking plate 62 and rotatable inside, an arc-shaped limit stop rod 662 fixed to the side of the main self-locking plate 61 and the auxiliary self-locking plate 62 and hinged in a linear array, a pull rod 663 fixed to the limit shaft 661, a pulley 666 fixed to the end of the pull rod 663, a self-locking pull rope 664 fixed to the limit shaft 661 and passing through the pulley 666 and fixedly connected to the end of the limit stop rod, and a pull rope 664 fixed to the limit shaft 661. The rotating self-locking switch 665 is fixedly connected to the limit shaft 661 at the end of the main self-locking plate 61 and the auxiliary self-locking plate 62. The rotating self-locking switch 665 can control the extension and hiding of the limit stopper relative to the side of the main self-locking plate 61 and the auxiliary self-locking plate 62. The arc-shaped limit stopper 662 hinged in the linear array on the side of the main self-locking plate 61 and the auxiliary self-locking plate 62 has different extension directions. The limit stopper extending from the side of the main self-locking plate 61 and the auxiliary self-locking plate 62 can prevent the pull head 56 from being pulled in the opposite direction of the successive engagement of the chain teeth 53;

[0082] When the rotation self-locking switch 665 on the main self-locking plate 61 is turned, the pull head 56 can be pulled along the main self-locking plate 61 from the limit block 57 to the latch 54, and cannot be pulled in the opposite direction; when the rotation self-locking switch 665 on the secondary self-locking plate 62 is turned, the pull head 56 can be pulled along the secondary self-locking plate 62 from the slot 55 to the limit block 57, and cannot be pulled in the opposite direction. The self-locking device 6 enhances the safety and durability of the open-end buckling device 5, and plays a double protection role for the cable surface wrapping.

[0083] Furthermore, the retraction detection device 4 is only arranged at one end of the fixing device 1 and has no installation direction restriction (see FIG. Figure 3The retraction detection device 4 is located at the end of the fixing device close to the latch 54), and the spacing between the end is about 5-8 cm. The retraction detection device 4 includes a detection rail 41, a detection slider 42 slidably installed in the detection rail 41 and connected to the control system, a clamping tip 43 installed on the detection slider 42 and capable of reciprocating relative to the detection slider 42, a displacement sensor fixed on the detection rail 41 for measuring the movement of the detection slider 42 in the detection rail 41, and a penetration depth displacement sensor fixed on the detection slider 42 for detecting the side penetration depth of the clamping tip 43 into the cable surface. The friction coefficient of the detection slider 42 in the detection rail 41 is 0.05-0.15;

[0084] The control system can release and start the fixation and movement of the detection slider 42 relative to the detection rail 41. The retraction detection device 4 includes a compensation algorithm module connected to the control system data. The compensation algorithm module includes a friction influence algorithm and a thermal expansion influence algorithm.

[0085] The working principle of the retraction detection device 4 is as follows: by detecting the movement of the slider 42 in the detection rail 41, the retraction of the cable surface after the clamping tip 43 penetrates the cable surface is measured. This method can realize real-time monitoring, and the principle is relatively simple. However, the friction of the slider 42 in the detection rail 41, the penetration depth of the clamping tip 43 and the cable material characteristics will affect the measurement result.

[0086] The impact of slider movement on detection accuracy includes friction: if the friction coefficient between the slider and the slide rail is too high, the slider will not accurately reflect the actual retraction of the cable; dynamic response: whether the response speed of the slider is fast enough also affects the accuracy within the measurement time; needle tip penetration depth: the consistency of the penetration depth is directly related to the measurement accuracy of the retraction degree. If the needle tip penetration depth is uneven, it may cause errors.

[0087] Therefore, the compensation algorithm module involves the friction effect algorithm and the thermal expansion effect algorithm as well as the relevant parameters involved in these two algorithms:

[0088] Slider displacement (D_s): displacement of the detection slider 42 in the detection rail 41,

[0089] Cable retraction (D_r): Cable retraction due to heating.

[0090] The penetration depth of the tip 43 (D_p): the depth of the tip 43 penetrating into the cable surface,

[0091] Friction coefficient (μ): the friction coefficient between the detection slider 42 and the detection rail 41,

[0092] Thermal expansion coefficient of cable material (α): affects the changes of the cable during heating.

[0093] Ambient temperature change (ΔT): affects the physical properties of the cable,

[0094] Initial length (L_0): The original length of the cable.

[0095] Friction affects the algorithm formula to estimate the actual retraction of the cable:

[0096] [D_r=D_s-(D_p\cdot\mμ)]

[0097] D_r: Actual cable retraction.

[0098] D_s: Slider displacement (i.e. measured displacement).

[0099] D_p: needle tip penetration depth.

[0100] μ: Influence of friction coefficient.

[0101] The above formula is a derivation based on mechanics and friction models. When the slider moves in the slide rail and is affected by friction, the movement of the slider is not completely equivalent to the retraction of the cable. When the tip 43 pierces the cable, part of the displacement (i.e. (D_p)) will not be effectively transmitted to the slider due to friction. Therefore, this part needs to be deducted to obtain the actual retraction amount. This compensation takes into account the displacement loss caused by friction, making the final calculation closer to the actual state of the cable.

[0102] Calculation example:

[0103] Assume that the measured slider displacement (D_s=10,mm)

[0104] Needle tip penetration depth (D_p=1,mm)

[0105] Friction coefficient (μ=0.1)

[0106] Then: [D_r=10,mm-(1,mm\cdot 0.1)=10,mm-0.1,mm=9.9,mm]

[0107] Compensation taking into account cable properties

[0108] Thermal expansion effect algorithm: needs to be adjusted according to the thermal expansion coefficient of the cable material. When the temperature changes (ΔT), the change in cable length can be calculated:

[0109] [\Delta L=L_0\cdot\alpha\cdot\Delta T]

[0110] Incorporate this length change into the calculation of the retraction amount and, if the cable shortening is due to heating, further corrections can be made using the above formula.

[0111] The calculation formula of the thermal expansion effect algorithm provides the theoretical length change of the cable due to temperature change, which provides a basis for the design and safety of the cable; the calculation formula of the friction effect algorithm supplements the error correction caused by factors such as friction in actual applications, making the final retraction measurement more accurate. The compensation algorithm module can effectively improve the accuracy of cable retraction measurement.

[0112] At the same time, the friction coefficient of the detection slider 42 in the detection rail 41 is 0.05-0.15. This range can ensure that the slider encounters less resistance when moving on the rail, so as to accurately reflect the retraction of the cable. Resistance control: This friction coefficient range can ensure that the slider encounters less resistance when moving on the rail, so as to avoid affecting the retraction of the cable. Accurate measurement: The appropriate friction coefficient helps to improve the accurate response of the sensor or measuring equipment to the retraction state of the cable and ensure the reliability of the data. Smoothness and stability: A friction coefficient that is too high may cause the slider to get stuck, while a friction coefficient that is too low may cause the slider to lose control. Selecting this range helps maintain the stability of the detection slider 42 in the detection rail 41. It is to ensure the smoothness and stability of the slider when moving on the rail to ensure accurate reflection of the cable retraction.

[0113] Example 3

[0114] A further technical solution based on Example 2: Fig. 9 As shown, the retraction detection device 4 includes a straightness detection component, which includes a laser rangefinder fixed on the detection slider 42 to detect the depth of the clamp tip 43 penetrating the cable surface, a straightness detection module connected to the laser rangefinder data, and a reminder module fixed on the support plate 14. The straightness detection module is provided with a straightness eccentricity threshold and a straightness calculation algorithm. The straightness detection component performs the following steps for detecting the straightness of the cable:

[0115] S1: reducing the pressure of the heating blanket 13 on the cable surface;

[0116] S2: Start the laser distance meter to measure the distance between the cable surface and the card block;

[0117] S3: Based on the collected spacing data, the straightness of the cable after heating and straightening is obtained by using a straightness calculation algorithm, and the straightness obtained by the detection calculation is compared with the straightness eccentricity threshold;

[0118] S4.1: When the detected straightness is within the straightness eccentricity threshold, the reminder module is triggered;

[0119] S4.2: Detecting that the straightness exceeds the straightness eccentricity threshold interval triggers the control system to cyclically heat the heating blanket 13 repeatedly.

[0120] When it is detected that the straightness of the cable after straightening and cooling does not meet the standard, the cable is heated and straightened again to optimize the heating and straightening process and avoid secondary damage to the cable caused by repeated loading and unloading.

[0121] Example 4

[0122] This embodiment requests to disclose a method for using an intelligent device for heating and straightening cables, based on the technical solutions of embodiments 1-3: Fig. 9 As shown, the specific steps are as follows:

[0123] a: Clean the surface of the cable end to be heated;

[0124] b: The head end movable plate 16 and the end movable plate 17 are rotated relative to the mutually hinged support plate 14 to open the fixing device 1, and the cable to be heated is placed on the heating blanket 13 in the fixing device 1;

[0125] c: Insert the latch 54 at the end of the main buckling chain 51 into the slot 55 at the end of the secondary buckling chain 52. As the latch 54 goes deeper into the slot 55, the locking plate 63 pops into the plate groove 64 to fix the latch 54 relative to the slot 55. Turn the rotating self-locking switch 665 on the secondary self-locking plate 62, and pull the pull head 56 along the secondary self-locking plate 62 from the slot 55 to the limit block 57. Wrap the part to be heated in the heating blanket 13, wrap the sealing strips 12 at both ends, and perform heat preservation and sealing on both ends of the heating cable.

[0126] d: Start the control device, the pressure sensor on the surface of the heating blanket 13 starts to record the pressure data on the surface, and compares the collected pressure data with the calculated pressure data. The control system controls the winding wheel 1010 to tighten and roll the pull rope 19 and the heating blanket 13 to adjust the heating blanket 13 and the fixing device 1 to evenly hold the cable surface;

[0127] e: After adjusting the heating blanket 13 to hold the cable surface evenly, the control system controls the heating blanket 13 to heat the cable surface at a temperature of 75°C-80°C for 3 hours. During the heating process, the micro-electromagnetic vibrator is intermittently started to vibrate the cable being heated;

[0128] f: After the heating time is over, the heating is stopped and the cable enters the straightening cooling time. The straightening cooling time of the cable is 8 hours. At the same time, the control system starts the clamp tip 43 to penetrate the cable surface. At the same time, the penetration depth displacement sensor measures the penetration depth of the clamp tip 43 into the cable surface. The control system releases the restriction and fixation of the detection slider 42 relative to the detection slide rail 41. As the straightening cooling proceeds, the clamp tip 43 begins to move along the detection slide rail 41 as the cable surface retracts;

[0129] g: When the cooling time is over, the clamping tip 43 is retracted relative to the clamping block, and the detection slide 42 returns to the initial position relative to the detection slide rail 41. The cable retraction degree is calculated according to the moving distance data of the clamping tip 43 in the detection slide rail 41 detected by the displacement sensor and the compensation algorithm module. At this time, the extrusion of the heating blanket 13 on the cable surface is reduced, and the straightness of the cable is detected with the help of the straightness detection component;

[0130] h: Start the laser distance meter to measure the distance between the cable surface and the block. Based on the collected spacing data, use the straightness calculation algorithm to obtain the straightness of the cable after heating and straightening, and compare the straightness calculated by the detection with the straightness eccentricity threshold;

[0131] h1: When the detected straightness is within the straightness eccentricity threshold, the reminder module is triggered to remind the technician;

[0132] h2: The detection straightness exceeds the straightness eccentricity threshold interval, triggering the control system to repeat step d and subsequent operations;

[0133] i: Following h1, turn off the control system, disassemble the device, remove the sealing strips 12 wrapped around both ends of the fixing device 1, turn the rotating self-locking switch 665 on the main self-locking plate 61, pull the pull head 56 along the direction of the limit block 57 to the pin 54, press the control button 65, unlock the fixation of the pin 54 in the slot 55, pull the pin 54 out relative to the slot 55, and separate the fixing device 1 as a whole from the cable.

[0134] The above is only a preferred embodiment of the present application and does not constitute any form of limitation to the present application. Although the present application has been disclosed as a preferred embodiment as above, it is not intended to limit the present application. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present application. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present application without departing from the content of the technical solution of the present application are still within the scope of the technical solution of the present application.

Claims

1. An intelligent device for heating and straightening cables, characterized in that: The invention comprises an articulated fixing device (1) which can be expanded or closed, wherein the fixing device (1) is provided with a control system, wherein a retraction detection device (4) connected to the control system data is provided inside the fixing device (1), wherein a fixedly connected open-end buckling device (5) and a self-locking device (6) fixedly mounted on the open-end buckling device (5) are provided on one side of the fixing device (1), wherein the fixing device (1) comprises an arc-shaped articulated supporting plate (14), a movable plate (15) located on both sides of the supporting plate (14) and slidably connected to the supporting plate (14), a head end movable plate (16) and a tail end movable plate (17) located on both sides of the supporting plate (14) and slidably connected to the movable plate (15), and wherein the open-end buckling device (5) comprises a main buckling chain (51) fixedly mounted on the head end supporting plate (14), a secondary buckling chain (52) fixedly mounted on the tail supporting plate (14), and a linear array of chain teeth (53) obliquely fixed on the main buckling chain (51) and the secondary buckling chain (52).

2. The intelligent equipment for heating and straightening cables according to claim 1, characterized in that: Both ends of the fixing device (1) are provided with strip-shaped winding sealing strips (12) that are fixedly connected, the inner side of the fixing device (1) is provided with a fixedly installed installation limit fence (11), the installation limit fence (11) is provided with a heating blanket (13) that is fixed to the inner side of the fixing device (1) and is control-connected to the control system, and between the fixing device (1) and the heating blanket (13) there is a micro-electromagnetic vibrator that is distributed in a mesh shape on the fixing device (1) and is control-connected to the control system.

3. The intelligent equipment for heating and straightening cables according to claim 2, characterized in that: An end of the movable plate (15) away from the support plate (14) and an end of the support plate (14) close to the movable plate (15) are both provided with a movable groove (151); the other end of the movable plate (15) close to the support plate (14) is provided with a movable rod (152); a first movable limiting protrusion (153) is provided at the edge of the movable groove (151); a second movable limiting protrusion (154) is provided on the movable rod (152); the end of the movable rod (152) and the second movable limiting protrusion (154) are located in the movable groove (151); a return spring (155) fixedly connected to the bottom of the movable groove (151) is provided at the top of the movable rod (152); the first movable limiting protrusion (153) prevents the movable rod (152) and the second movable limiting protrusion (154) from being separated from the movable groove (151).

4. The intelligent equipment for heating and straightening cables according to claim 3 is characterized in that: A fixedly installed pull rope (19) is provided on one side of the support plate (14) close to the movable plate (15), and the pull rope (19) passes through the movable plate (15) and is connected to the head support plate (14) and the tail support plate (14); a serpentine-shaped heating wire is provided inside the heating blanket (13) and is electrically connected to the control system; a pressure sensor is provided on the surface of the heating blanket (13) and is connected to the control system data; a winding wheel (1010) is provided inside the head support plate (14) and the tail support plate (14) and is connected to the heating blanket (13) and the pull rope (19) and is connected to the control system data; the detection value of the pressure sensor is fed back to the control system as the winding of the heating blanket (13) and the pull rope (19) by the winding wheel (1010); A margin gap (1011) is provided inside the head end support plate (14) and inside the tail end support plate (14), and the end of the heating blanket (13) is wound around the surface of the winding wheel (1010) and extends into the margin gap (1011).

5. The intelligent equipment for heating and straightening cables according to claim 1, characterized in that: The open-end buckling device (5) comprises a latch (54) fixed at the end of a main buckling chain (51), a slot (55) fixed at the end of a secondary buckling chain (52), a pull head (56) slidably mounted on the secondary buckling chain (52), and a combined limit block (57) fixed at the top of the main buckling chain (51) and the secondary buckling chain (52); the main buckling chain (51) is fixed to the head end support plate (14) by means of a flexible material, and the secondary buckling chain (52) is fixed to the end support plate (14) by means of a flexible material; The sprocket (53) comprises a quadrangular prism-shaped sprocket boss (531), a conical sprocket protrusion (532) fixed on the sprocket boss (531), and a conical sprocket groove (533) located at the bottom of the sprocket boss (531); the slider (56) is provided with a zipper (561); the end of the zipper (561) away from the slider (56) is provided with a zipper hole (562); the limit block (57) is provided with a zipper groove (533) 571), a zipper protrusion (572) fixed in the zipper groove (571), and a groove baffle (573) located above the zipper groove (571) which can reciprocate relative to the limit block (57), wherein the zipper protrusion (572) can be leaked out by sliding the groove baffle (573), and the zipper hole (562) is placed on the zipper protrusion (572) to limit the movement of the zipper (561) and its slider (56) relative to the limit block (57).

6. The intelligent equipment for heating and straightening cables according to claim 5, characterized in that: The self-locking device (6) comprises a main self-locking plate (61) fixedly mounted on the main buckling chain (51), a secondary self-locking plate (62) fixedly mounted on the secondary buckling plate, a locking plug plate (63) arranged in the slot (55) and capable of reciprocating, a plug plate slot (64) arranged on one side of the latch (54), and a control button (65) arranged on a side of the slot (55) away from the locking plug plate (63) and connected to the locking plug plate (63) for transmission control. The locking plug plate (63) can be controlled to retract relative to the slot (55) by pressing the control button (65).

7. The intelligent equipment for heating and straightening cables according to claim 6, characterized in that: The self-locking device (6) comprises a pull head self-locking assembly (66), and the pull head self-locking assembly (66) comprises a limit shaft (661) fixed and rotatable inside the main self-locking plate (61) and the auxiliary self-locking plate (62), an arc-shaped limit stop rod (662) fixed and hinged in a linear array on the side of the main self-locking plate (61) and the auxiliary self-locking plate (62), a pull rod (663) fixed on the limit shaft (661), a pulley (666) fixed on the end of the pull rod (663), a self-locking pull rope (664) one end of which is fixed on the limit shaft (661) and passes through the pulley (666) and is fixedly connected to the end of the limit stop rod, and a fixed pull rope (664) A rotating self-locking switch (665) is fixed at the ends of the main self-locking plate (61) and the auxiliary self-locking plate (62) and is fixedly connected to the limit shaft (661). By rotating the rotating self-locking switch (665), the limit stopper rod can be controlled to extend or hide relative to the side of the main self-locking plate (61) and the auxiliary self-locking plate (62). The arc-shaped limit stopper rod (662) articulated in a linear array on the side of the main self-locking plate (61) and the auxiliary self-locking plate (62) has different extension directions. The limit stopper rod extending from the side of the main self-locking plate (61) and the auxiliary self-locking plate (62) can prevent the pull head (56) from being pulled in the opposite direction of the chain teeth (53) being successively engaged. When the rotation self-locking switch (665) on the main self-locking plate (61) is rotated, the pull head (56) can be pulled along the main self-locking plate (61) in the direction from the limit block (57) to the latch (54), and cannot be pulled in the reverse direction; When the rotation self-locking switch (665) on the auxiliary self-locking plate (62) is rotated, the pull head (56) can be pulled along the auxiliary self-locking plate (62) in the direction from the slot (55) to the limit block (57), and cannot be pulled in the reverse direction.

8. The intelligent equipment for heating and straightening cables according to claim 1, characterized in that: The retraction detection device (4) comprises a detection slide rail (41), a detection slider (42) slidably mounted in the detection slide rail (41) and connected to a control system, a clamping tip (43) mounted on the detection slide rail (42) and capable of reciprocating relative to the detection slide rail (42), a displacement sensor fixed on the detection slide rail (41) for measuring the displacement of the detection slide rail (42) in the detection slide rail (41), and a penetration depth displacement sensor fixed on the detection slide rail (42) for detecting the lateral penetration depth of the clamping tip (43) into the cable surface, wherein the friction coefficient of the detection slide rail (42) in the detection slide rail (41) is 0.05-0.15; The control system can release and start the fixation and movement of the detection slider (42) relative to the detection slide rail (41), and the retraction detection device (4) includes a compensation algorithm module connected to the control system data, and the compensation algorithm module includes a friction influence algorithm and a thermal expansion influence algorithm.

9. The intelligent equipment for heating and straightening cables according to claim 8, characterized in that: The retraction detection device (4) comprises a straightness detection component, the straightness detection component comprises a laser rangefinder fixed on the detection slider (42) for detecting the depth of the clamping tip (43) penetrating the cable surface, a straightness detection module connected to the laser rangefinder data, and a reminder module fixed on the support plate (14), wherein the straightness detection module is provided with a straightness eccentricity threshold and a straightness calculation algorithm, and the straightness detection component performs the following steps for detecting the straightness of the cable: S1: reducing the pressure of the heating blanket (13) on the cable surface; S2: Start the laser distance meter to measure the distance between the cable surface and the card block; S3: Based on the collected spacing data, the straightness of the cable after heating and straightening is obtained by using a straightness calculation algorithm, and the straightness obtained by the detection calculation is compared with the straightness eccentricity threshold; S4.1: When the detected straightness is within the straightness eccentricity threshold, the reminder module is triggered; S4.2: Detecting that the straightness exceeds the straightness eccentricity threshold interval triggers the control system to cyclically heat the heating blanket (13) repeatedly.

10. A method for using an intelligent device for heating and straightening a cable, characterized in that: The intelligent equipment for heating and straightening a cable according to any one of claims 1 to 9 has the following steps for use: a: Clean the surface of the cable end to be heated; b: The front end movable plate (16) and the rear end movable plate (17) are rotated relative to the mutually hinged support plate (14) to open the fixing device (1), and the cable to be heated is placed on the heating blanket (13) in the fixing device (1); c: The latch (54) at the end of the main buckling chain (51) is inserted into the slot (55) at the end of the secondary buckling chain (52). As the latch (54) is inserted deeper into the slot (55), the locking plate (63) pops into the plate slot (64), thereby fixing the latch (54) relative to the slot (55). The rotating self-locking switch (665) on the secondary self-locking plate (62) is rotated, and the pull head (56) is pulled along the secondary self-locking plate (62) from the slot (55) to the limit block (57), so that the part to be heated is wrapped in the heating blanket (13), and the sealing strips (12) at both ends are wrapped around to seal the two ends of the heating cable. d: Start the control device, the pressure sensor on the surface of the heating blanket (13) starts to record the pressure data of the surface, compares the collected pressure data with the calculated pressure data, and the control system controls the winding wheel (1010) to tighten and roll the pull rope (19) and the heating blanket (13) to adjust the heating blanket (13) and the fixing device (1) to evenly hold the cable surface; e: After adjusting the heating blanket (13) to evenly hold the cable surface, the control system controls the heating blanket (13) to heat the cable surface, the heating temperature is 75°C-80°C, the heating time is 3 hours, and during the heating process, the micro electromagnetic vibrator is intermittently started to intermittently vibrate the cable being heated; f: After the heating time is over, the heating is stopped and the cable enters the straightening cooling time. The straightening cooling time of the cable is 8 hours. At the same time, the control system starts the clamp tip (43) to penetrate the cable surface. At the same time, the penetration depth displacement sensor measures the depth of the clamp tip (43) penetrating the cable surface. The control system releases the restriction and fixation of the detection slider (42) relative to the detection slide rail (41). As the straightening cooling progresses, the clamp tip (43) begins to move along the detection slide rail (41) as the cable surface retracts; g: When the cooling time is over, the clamping tip (43) is retracted relative to the clamping block, and the detection slide block (42) returns to the initial position relative to the detection slide rail (41). The cable retraction degree is calculated according to the displacement sensor and the compensation algorithm module, and the compression of the heating blanket (13) on the cable surface is reduced. The straightness of the cable is detected by means of the straightness detection component; h: Start the laser distance meter to measure the distance between the cable surface and the block. Based on the collected spacing data, use the straightness calculation algorithm to obtain the straightness of the cable after heating and straightening, and compare the straightness calculated by the detection with the straightness eccentricity threshold; h1: When the detected straightness is within the straightness eccentricity threshold, the reminder module is triggered to remind the technician; h2: The detection straightness exceeds the straightness eccentricity threshold interval, triggering the control system to repeat step d and subsequent operations; i: After h1, turn off the control system, disassemble the device, remove the sealing strips (12) wrapped around the two ends of the fixing device (1), turn the rotating self-locking switch (665) on the main self-locking plate (61), pull the pull head (56) along the direction from the limit block (57) to the latch (54), press the control button (65), unlock the latch (54) in the slot (55), pull the latch (54) out relative to the slot (55), and separate the fixing device (1) as a whole relative to the cable.

Citation Information

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