Kelp knot tying device

The sea kelp tying device addresses stability and adaptability issues by using adjustable clamps to improve knot integrity and efficiency in sea kelp processing.

CN119385280BActive Publication Date: 2025-07-15SUZHOU KIRUI MICROELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202411640371.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-07-15
Estimated Expiration
2044-11-18

AI Technical Summary

Technical Problem

The existing kelp knotting machinery and equipment have problems such as unrestrained and unreliable kelp slippage during the entire process from cutting to knotting of kelp, and it is poorly adaptable to kelp of different specifications and forms, making it difficult to achieve efficient and accurate automated processing.

Method used

A kelp knot knotting equipment is designed, including feeding components, clamping components and knotting components. After cutting and segmenting the kelp, it is clamped and fixed with adjustable spacing jaws, and knots are tangled in circles through the knot control mechanism to ensure the stability of the kelp during the knotting process.

Benefits of technology

It improves the yield and processing efficiency of kelp knots, and solves the stability and adaptability problems of the equipment during the cutting and knotting process of kelp.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application discloses a kelp knot tying device, which includes an external fixing component, a feeding component, a material clamping component, a knot tying component and a material pushing component. Among them, the external fixing component includes a machine case, a movable cover and a housing. The movable cover is rotatably arranged on the machine case, and the housing is detachably arranged on the machine case. The feeding component is arranged on the machine case and includes a fixing frame, a cutting mechanism, a translation mechanism and a material placing mechanism. The material clamping component is arranged on the machine case and includes a bottom plate, a spacing adjusting mechanism, a rotation adjusting mechanism, a first clamping jaw, a second clamping jaw, a baffle and a pushing mechanism. The knot tying component is arranged on the machine case. Thus, the kelp is cut into segments in sequence, and then clamped and fixed by two clamping jaws with adjustable spacing to ensure the stability of the kelp during the knot tying process. Subsequently, the kelp is looped and knotted, effectively improving the finished product rate and processing efficiency of kelp knot tying.
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Description

Technical Field

[0001] This application relates to the technical field of kelp knotting processing, and particularly to a kelp knotting device. Background Art

[0002] As a widely consumed marine alga, kelp is crucial in the entire supply chain from harvesting in the ocean to the final consumer market, especially in the morphological processing and packaging transportation links. Freshly harvested kelp often appears in long strip form, which not only occupies a large amount of space, increasing the difficulty of packing and transportation, but also is easily damaged due to mutual friction and extrusion during handling, affecting product quality. To solve this problem, the kelp knotting technology came into being. After knotting, the volume of kelp is significantly reduced, making it easier to stack and transport. At the same time, it reduces losses during transportation and improves the convenience for consumers during use, such as being easier to pick up with chopsticks after cooking and maintaining good shape and taste during the cooking process.

[0003] However, traditional kelp knotting methods highly rely on manual labor and are mainly carried out manually by the winding method or the folding method. This method not only has a high labor intensity, consuming a large amount of human resources, but also has low efficiency and is difficult to meet the needs of modern production. With the development of automation technology, mechanical devices for kelp knotting have gradually emerged on the market, which have reduced the human burden to a certain extent and improved production efficiency.

[0004] However, the existing kelp knotting mechanical devices still face many challenges in practical applications. First of all, the devices often only optimize a certain link in the knotting process and lack the coherence and coordination of the overall process. This leads to problems such as insecure fixation and slipping of kelp during knotting in the whole process from cutting to knotting of kelp, seriously reducing the yield of kelp knots. Secondly, the devices have poor adaptability to kelp of different specifications and forms and are difficult to achieve efficient and accurate automatic processing. Summary of the Invention

[0005] This application aims to at least solve one of the technical problems in the related technologies to some extent.

[0006] Therefore, an object of this application is to propose a kelp knotting device that successively cuts and segments kelp, then clamps and fixes it with two grippers with adjustable spacing to ensure the stability of kelp during the knotting process, and then winds and knots the kelp, effectively improving the yield and processing efficiency of kelp knotting.

[0007] To achieve the above object, an embodiment of the first aspect of the present application provides a kelp knot tying device, which includes an external fixing component, a feeding component, a material clamping component, a knot tying component, and a material pushing component. Among them, the external fixing component includes a machine case, a movable cover, and a housing. The movable cover is rotatably arranged on the machine case; the housing is detachably arranged on the machine case; the feeding component is arranged on the machine case, and the feeding component is used for cutting kelp into segments and completing feeding; the feeding component includes a fixing frame, a cutting mechanism, a translation mechanism, and a feeding mechanism. The fixing frame is arranged on the machine case; the cutting mechanism is movably arranged on the fixing frame, and the cutting mechanism is used for cutting kelp into segments; the translation mechanism is arranged on the machine case, and the translation mechanism is used for driving the placed kelp to move below the cutting mechanism; the feeding mechanism is movably arranged on the fixing frame, and the feeding mechanism is used for horizontally placing the kelp to be knotted; the material clamping component is arranged on the machine case, and the material clamping component is used for clamping the segmented kelp; the material clamping component includes a bottom plate, a spacing adjustment mechanism, a rotation adjustment mechanism, a first clamping jaw, a second clamping jaw, a baffle, and a pushing mechanism. The pushing mechanism is arranged on the machine case; the bottom plate is movably arranged on the pushing mechanism; the spacing adjustment mechanism is arranged on the bottom plate; the rotation adjustment mechanism is arranged on the bottom plate; the first clamping jaws are multiple groups, and multiple groups of the first clamping jaws are respectively movably arranged on the bottom plate, and the first clamping jaws are connected to the spacing adjustment mechanism; the second clamping jaws are multiple groups, and multiple groups of the second clamping jaws are respectively rotatably arranged on the bottom plate, and the second clamping jaws are connected to the rotation adjustment mechanism; the baffle is arranged on the bottom plate; the knot tying component is arranged on the machine case, and the knot tying component is used for tying knots for the clamped kelp; the knot tying component includes a fixed frame, a transmission component, a fixing component, a discharge hopper, and a knot tying control mechanism. The fixed frame is movably arranged on the machine case; the transmission component is arranged on the fixed frame; the fixing component is arranged at the output end of the transmission component; the discharge hopper is arranged on the bottom wall of the fixed frame; the knot tying control mechanism is movably arranged on the fixed frame, and the knot tying control mechanism is connected to the fixing component; the material pushing component is arranged on the machine case, and the material pushing component is used for pushing the knotted kelp onto the discharge hopper.

[0008] In addition, the kelp knot tying device proposed above according to the present application may further have the following additional technical features:

[0009] In an embodiment of the present application, the cutting mechanism includes a first driving component, a movable plate, and a cutting component. The first driving component is arranged on the machine case; the movable plate is arranged at the output end of the first driving component; the cutting components are multiple groups, and multiple groups of the cutting components are linearly arranged on the movable plate.

[0010] In one embodiment of the present application, the translation mechanism includes a second driving component and a limiting clamping plate. Among them, the second driving component is arranged on the chassis; the limiting clamping plate is arranged at the output end of the second driving component.

[0011] In one embodiment of the present application, the pushing mechanism includes a second transmission component, a fixed shaft rod, a third transmission component, and a driven plate. Among them, the second transmission component is arranged inside the chassis; the fixed shaft rod is arranged at the output end of the second transmission component; the third transmission component is arranged on the fixed shaft rod; the driven plate is arranged at the output end of the third transmission component, and the driven plate is connected to the bottom plate.

[0012] In one embodiment of the present application, the feeding mechanism includes two groups of third driving components, a movable bracket, a placing plate, and a plurality of material grooves. Among them, the two groups of third driving components are respectively arranged on the fixed frame; the movable bracket is movably arranged on the fixed frame, and the movable bracket is arranged at the output end of the third driving component; the placing plate is arranged on the movable bracket; the plurality of material grooves are respectively formed on the placing plate.

[0013] In one embodiment of the present application, the spacing adjusting mechanism includes a base, a fourth driving component, a connecting plate, and a transmission plate. Among them, the base is arranged on the bottom plate; the fourth driving component is arranged on the base; the connecting plate is arranged at the output end of the fourth driving component; the transmission plate is arranged on the connecting plate, and the transmission plate is connected to the first clamping jaw.

[0014] In one embodiment of the present application, the rotation adjusting mechanism includes a fifth driving component, a fastening clamping block, a transmission shaft rod, a plurality of connecting rods, a shaft seat, and a limiting component. Among them, the fifth driving component is arranged on the bottom plate; the fastening clamping block is arranged at the output end of the fifth driving component; the transmission shaft rod is arranged on the fastening clamping block; the plurality of connecting rods are respectively arranged on the transmission shaft rod, and the connecting rods are connected to the second clamping jaw; the shaft seat is arranged on the baffle plate, and the second clamping jaw is rotatably arranged on the shaft seat; one end of the limiting component is arranged on the bottom plate, and the transmission shaft rod is movably arranged inside the limiting component.

[0015] In one embodiment of the present application, the second jaw includes a jaw base seat, a sixth driving component, a transmission connecting rod, a fixed jaw and a movable jaw. Among them, the jaw base seat is rotatably arranged on the shaft seat; the sixth driving component is arranged on the jaw base seat; the transmission connecting rod is rotatably arranged on the jaw base seat, and one end of the transmission connecting rod is rotatably arranged at the output end of the sixth driving component; the fixed jaw is arranged on the jaw base seat; the movable jaw is rotatably arranged on the jaw base seat, and the movable jaw is rotatably connected to the other end of the transmission connecting rod.

[0016] In one embodiment of the present application, the knotting control mechanism includes a base, a horizontal driving component, a jaw driving component and a jaw control component. Among them, the base is movably arranged on the fixed frame; the horizontal driving component is arranged on the base; the jaw driving component is arranged on the base, and the jaw driving component is connected to the horizontal driving component; the jaw control component is arranged on the jaw driving component.

[0017] In one embodiment of the present application, the horizontal driving component includes a seventh driving component, a fastening block, a sliding component and a slide rail. Among them, the seventh driving component is arranged on the base; the fastening block is arranged at the output end of the seventh driving component; the sliding component is arranged on the fastening block; the slide rail is arranged on the base, and the sliding component is movably arranged on the slide rail; the jaw driving component includes a positioning plate, a transmission gear and an eighth driving component. Among them, the positioning plate is arranged on the base; the eighth driving component is rotatably arranged on the positioning plate; the transmission gear is arranged on the eighth driving component, and the transmission gear is meshed and connected with the sliding component; the jaw control component includes an outer housing, a guiding bracket and a double jaw. Among them, the outer housing is arranged on the eighth driving component; one end of the guiding bracket is arranged at the output end of the eighth driving component, and the guiding bracket is movably arranged in the outer housing; the double jaw is rotatably arranged at the other end of the guiding bracket.

[0018] In one embodiment of the present application, the pusher assembly includes a ninth driving component, a push plate and pusher plates. Among them, the ninth driving component is arranged on the fixed frame; the push plate is arranged at the output end of the ninth driving component; the pusher plates are in multiple groups, and the multiple groups of pusher plates are linearly arranged in an array on the push plate, and each group of pusher plates is correspondingly arranged outside the outer housing.

[0019] Compared with the prior art, the kelp knot tying device of the embodiment of the present application has the following advantages:

[0020] 1. Cut the uncut kelp into segments and clamp and fix it with two jaws that can adjust the spacing to ensure good stability of the cut kelp and prevent it from falling off during the subsequent knotting process;

[0021] 2. Through the cooperation of the knotting control mechanism in the knotting assembly and the material clamping assembly, cooperate with the cut and segmented kelp and complete the knotting, effectively improving the finished product rate and processing efficiency of kelp knotting.

[0022] The additional aspects and advantages of this application will be partly given in the following description, partly become obvious from the following description, or be understood through the practice of this application. Description of the Drawings

[0023] The above-mentioned and / or additional aspects and advantages of this application will become obvious and easy to understand from the following description of the embodiments in conjunction with the drawings, where:

[0024] Figure 1 is a schematic structural diagram according to this application;

[0025] Figure 2 is a schematic structural diagram of each component on the chassis according to this application;

[0026] Figure 3 is a schematic structural diagram of the feeding assembly according to this application;

[0027] Figure 4 is a schematic structural diagram of the material clamping assembly according to this application;

[0028] Figure 5 is a schematic structural diagram of the spacing adjustment mechanism according to this application;

[0029] Figure 6 is a schematic structural diagram of the rotation adjustment mechanism according to this application;

[0030] Figure 7 is a schematic structural diagram of the second jaw according to this application;

[0031] Figure 8 is a schematic structural diagram of the knotting assembly according to this application;

[0032] Figure 9 is a schematic structural diagram of the knotting control mechanism according to this application;

[0033] Figure 10 is a schematic structural diagram of the driving structure of the jaw control part according to this application;

[0034] Figure 11 is a schematic structural diagram of the pusher assembly according to this application.

[0035] As shown in the figure: 10. External fixing component; 101. Chassis; 102. Movable cover; 103. Housing; 20. Feeding component; 201. Fixed frame; 202. Cutting mechanism; 2021. First driving component; 2022. Movable plate; 2023. Cutting component; 203. Translation mechanism; 2031. Second driving component; 2032. Limit clamping plate; 204. Feeding mechanism; 2041. Third driving component; 2042. Movable bracket; 2043. Placing plate; 2044. Material groove; 30. Clamping component; 301. Base plate; 302. Spacing adjusting mechanism; 3021. Base; 3022. Fourth driving component; 3023. Connecting plate; 3024. Transmission plate; 303. Rotation adjusting mechanism; 3031. Fifth driving component; 3032. Fastening block; 3033. Transmission shaft rod; 3034. Connecting rod; 3035. Shaft seat; 3036. Limiting component; 304. First clamping jaw; 305. Second clamping jaw; 3051. Clamping jaw clamping seat; 3052. Sixth driving component; 3053. Transmission connecting rod; 3054. Fixed jaw; 3055. Movable jaw; 306. Baffle; 307. Pushing mechanism; 3071. Second transmission component; 3072. Fixed shaft rod; 3073. Third transmission component; 3074. Driven plate; 40. Knotting component; 401. Fixed frame; 402. Transmission component; 403. Fixed component; 404. Discharge hopper; 405. Knotting control mechanism; 4051. Base; 4052. Horizontal driving member; 40521. Seventh driving component; 40522. Fastening block; 40523. Sliding member; 40524. Slide rail; 4053. Clamping jaw driving member; 40531. Positioning plate; 40532. Transmission gear; 40533. Eighth driving component; 4054. Clamping jaw control member; 40541. Outer housing; 40542. Guide bracket; 40543. Double clamping jaw; 50. Pushing component; 501. Ninth driving component; 502. Pushing plate; 503. Pushing material plate. Detailed implementation manners

[0036] The embodiments of the present application will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present application, and should not be construed as limiting the present application. On the contrary, the embodiments of the present application include all changes, modifications and equivalents falling within the spirit and scope of the appended claims.

[0037] The kelp knot tying device according to the embodiments of the present application will be described below with reference to the accompanying drawings.

[0038] The kelp knot tying device provided by the embodiment of the present application can be applied to kelp knot tying processing. The kelp is successively cut into segments, and then clamped and fixed by two clamping jaws with adjustable spacing to ensure the stability of the kelp during the knot tying process. Subsequently, the kelp is looped and knotted, effectively improving the yield and processing efficiency of kelp knot tying.

[0039] As Figures 1-11 shown, the kelp knot tying device of the embodiment of the present application includes an outer fixing component 10, a feeding component 20, a material clamping component 30, a knot tying component 40, and a material pushing component 50.

[0040] Among them, the outer fixing component 10 includes a chassis 101, a movable cover 102, and a housing 103.

[0041] Among them, the movable cover 102 is rotatably arranged on the chassis 101, and the housing 103 is detachably arranged on the chassis 101.

[0042] It should be noted that the movable cover 102 rotates and opens / closes on the chassis 101 to protect the control components inside the chassis 101, and it is convenient to maintain the control components when the chassis 101 is opened. The housing 103 covers the top wall of the chassis 101, and the housing 103 is a transparent plastic housing, which is convenient to observe the progress of the internal kelp knot tying processing.

[0043] The feeding component 20 is arranged on the chassis 101. The feeding component 20 is used to cut the kelp into segments and complete the feeding. The feeding component 20 includes a fixing frame 201, a cutting mechanism 202, a translation mechanism 203, and a feeding mechanism 204.

[0044] Among them, the fixing frame 201 is arranged on the chassis 101, the cutting mechanism 202 is movably arranged on the fixing frame 201, and the cutting mechanism 202 is used to cut the kelp into segments. The translation mechanism 203 is arranged on the chassis 101, and the translation mechanism 203 is used to drive the placed kelp to move below the cutting mechanism 202. The feeding mechanism 204 is movably arranged on the fixing frame 201, and the feeding mechanism 204 is used to horizontally place the kelp to be knotted.

[0045] It should be noted that a slider is provided on the cutting mechanism 202, and a chute is provided on the fixing frame 201. The slider slides on the chute, so that the cutting mechanism 202 moves up and down on the fixing frame 201 and cuts the kelp. The translation mechanism 203 is arranged on the side of the fixed end of the cutting mechanism 202, and the movable end of the cutting mechanism 202 will not collide with the translation mechanism 203 when moving. The kelp to be processed is placed on the feeding mechanism 204, and through the cooperation of the feeding mechanism 204 with the translation mechanism 203 and the cutting mechanism 202 respectively, the kelp is cut into segments and the feeding is completed.

[0046] The material clamping assembly 30 is arranged on the chassis 101 and is used for clamping the segmented kelp. The material clamping assembly 30 includes a bottom plate 301, a spacing adjustment mechanism 302, a rotation adjustment mechanism 303, a first clamping jaw 304, a second clamping jaw 305, a baffle 306 and a pushing mechanism 307.

[0047] Among them, the pushing mechanism 307 is arranged on the chassis 101, the bottom plate 301 is movably arranged on the pushing mechanism 307, the spacing adjustment mechanism 302 is arranged on the bottom plate 301, and the rotation adjustment mechanism 303 is arranged on the bottom plate 301. There are multiple groups of the first clamping jaws 304, and the multiple groups of the first clamping jaws 304 are respectively movably arranged on the bottom plate 301, and the first clamping jaws 304 are connected to the spacing adjustment mechanism 302. There are multiple groups of the second clamping jaws 305, and the multiple groups of the second clamping jaws 305 are respectively rotatably arranged on the bottom plate 301, and the second clamping jaws 305 are connected to the rotation adjustment mechanism 303. The baffle 306 is arranged on the bottom plate 301.

[0048] It should be noted that the pushing mechanism 307 pushes the bottom plate 301 and the components on the bottom plate 301 to move back and forth for adjustment, pushes the bottom plate 301 to move near the segmented kelp, and then clamps the kelp through the first clamping jaw 304 and the second clamping jaw 305. The clamping drives the first clamping jaw 304 to move closer to the second clamping jaw 305 through the spacing adjustment mechanism 302, so that the horizontal kelp drops into a U-shaped kelp. The rotation adjustment mechanism 303 operates to drive the second clamping jaw 305 to rotate 90°, so that the clamping opening faces upward, which is convenient for cooperating with the knotting assembly 40 to knot the kelp.

[0049] The knotting assembly 40 is arranged on the chassis 101 and is used for knotting the clamped kelp. The knotting assembly 40 includes a fixed frame 401, a transmission component 402, a fixing component 403, a discharge hopper 404 and a knotting control mechanism 405.

[0050] Among them, the fixed frame 401 is movably arranged on the chassis 101, the transmission component 402 is arranged on the fixed frame 401, the fixing component 403 is arranged at the output end of the transmission component 402, the discharge hopper 404 is arranged on the bottom wall of the fixed frame 401, the knotting control mechanism 405 is movably arranged on the fixed frame 401, and the knotting control mechanism 405 is connected to the fixing component 403.

[0051] It should be noted that the transmission component 402 described in this embodiment is a hydraulic cylinder, the output end of the transmission component 402 is connected to the fixed component 403 through a shaft, the fixed component 403 is a positioning block, and the fixed component 403 is engaged with the knotting control mechanism 405. The knotting control mechanism 405 is pushed to move horizontally on the running transmission component 402, a slide rail is provided on the fixed frame 401, and a pulley matching the slide rail is provided on the knotting control mechanism 405. The knotting control mechanism 405 cooperates with the kelp on the first clamp 304 and the second clamp 305 to knot the kelp.

[0052] The pushing assembly 50 is disposed on the chassis 101 , and is used to push the knotted kelp onto the discharge hopper 404 .

[0053] It should be noted that the pushing assembly 50 pushes the knotted kelp so that the kelp is pushed off the knotting control mechanism 405 and unloaded through the unloading hopper 404.

[0054] Specifically, the steps for knotting the kelp by the kelp knotting equipment are as follows: first, the kelp is placed flat on the feeding mechanism 204, and the feeding mechanism 204 moves upward on the fixed frame 201, and then cooperates with the translation mechanism 203. The translation mechanism 203 drives the feeding mechanism 204 to move horizontally to the bottom of the cutting mechanism 202, and then the cutting mechanism 202 is operated to descend to cut the kelp into segments, and the segmented kelp moves as the driving mechanisms in the feeding assembly 20 are reset.

[0055] Then, the pushing mechanism 307 is operated to push the bottom plate 301 and the mechanisms on the bottom plate 301 to move, so that the first clamping jaw 304 and the second clamping jaw 305 are close to the kelp, and the first clamping jaw 304 and the second clamping jaw 305 clamp the kelp. Then, the spacing adjustment mechanism 302 is operated to drive the first clamping jaw 304 to move closer to the second clamping jaw 305, so that the horizontal kelp movement changes into a U shape, and the rotation adjustment mechanism 303 is operated to drive the second clamping jaw 305 to rotate 90°, so that the second clamping jaw 305 rotates to a horizontal clamping opening.

[0056] Then the transmission component 402 is operated, and the transmission component 402 pushes the knotting control mechanism 405 to move, and the knotting control mechanism 405 approaches the U-shaped kelp, and then the kelp is wrapped around the outer wall of the knotting control mechanism 405, and the knotting control mechanism 405 and the horizontal clamp are vertically matched, and the knotting control mechanism 405 clamps the kelp on the second clamping jaw 305, and then the knotting control mechanism 405 moves to cooperate with the kelp on the first clamping jaw 304 to complete the knotting operation. After the knotting is completed, the knotted kelp is pushed onto the discharge hopper 404 by the pushing assembly 50, which is convenient for kelp collection.

[0057] In one embodiment of the present application, Figure 3As shown in the figure, the cutting mechanism 202 includes a first driving component 2021, a movable plate 2022, and a cutting component 2023.

[0058] Among them, the first driving component 2021 is arranged on the chassis 101, the movable plate 2022 is arranged at the output end of the first driving component 2021, the cutting components 2023 are multiple groups, and the multiple groups of cutting components 2023 are linearly arranged on the movable plate 2022.

[0059] It should be noted that the first driving component 2021 is a hydraulic cylinder, the first driving component 2021 is installed on the chassis 101, and during operation, it pushes the cutting component 2023 to move up and down. The cutting component 2023 is a cutting knife, and the number of the cutting components 2023 is set according to the length of the kelp and the length required for knotting during processing.

[0060] In an embodiment of the present application, as Figure 3 shown, the translation mechanism 203 includes a second driving component 2031 and a limit clamping plate 2032.

[0061] Among them, the second driving component 2031 is arranged on the chassis 101, and the limit clamping plate 2032 is arranged at the output end of the second driving component 2031.

[0062] It should be noted that the second driving component 2031 is a hydraulic cylinder. When the second driving component 2031 operates, it pushes the limit clamping plate 2032 to move horizontally. A U-shaped card slot is provided at the bottom of the limit clamping plate 2032, and the U-shaped card slot is clamped on the feeding mechanism 204 to drive the feeding mechanism 204 to move horizontally.

[0063] In an embodiment of the present application, as Figure 4 shown, the pushing mechanism 307 includes a second transmission component 3071, a fixed shaft rod 3072, a third transmission component 3073, and a driven plate 3074.

[0064] Among them, the second transmission component 3071 is arranged inside the chassis 101, the fixed shaft rod 3072 is arranged at the output end of the second transmission component 3071. The third transmission component 3073 is arranged on the fixed shaft rod 3072, the driven plate 3074 is arranged at the output end of the third transmission component 3073, and the driven plate 3074 is connected to the bottom plate 301.

[0065] It should be noted that the second driving component 3071 is a hydraulic cylinder. When the second driving component 3071 operates, it drives the bottom plate 301 and each driving mechanism on the bottom plate 301 to adjust their positions. The third driving component 3073 is provided in two groups. The third driving component 3073 is a hydraulic cylinder. When the third driving component 3073 operates, it drives the bottom plate 301 and each driving mechanism on the bottom plate 301 to move through the driven plate 3074, and drives the first clamping jaw 304 and the second clamping jaw 305 to move closer to the cut segmented kelp to clamp the kelp.

[0066] In an embodiment of the present application, as Figure 3 shown, the feeding mechanism 204 includes a third driving component 2041, a movable bracket 2042, a placement plate 2043, and a material trough 2044.

[0067] Among them, there are two groups of the third driving component 2041. The two groups of the third driving component 2041 are respectively arranged on the fixed frame 201. The movable bracket 2042 is movably arranged on the fixed frame 201, and the movable bracket 2042 is arranged at the output end of the third driving component 2041. The placement plate 2043 is arranged on the movable bracket 2042. There are multiple groups of the material trough 2044, and the multiple groups of the material trough 2044 are respectively opened on the placement plate 2043.

[0068] It should be noted that the third driving component 2041 is a hydraulic cylinder. When the third driving component 2041 operates, it drives the movable bracket 2042 to move up and down for adjustment on the fixed frame 201. There is a slider on the movable bracket 2042, and a chute matching the slider is provided on the fixed frame 201. Pushing the movable bracket 2042 upward makes the placement plate 2043 move upward and engage with the limit clamping plate 2032 for fixation. The position where the material trough 2044 is set is directly below the cutting component 2023.

[0069] Furthermore, pressing plates for pressing and fixing the kelp are respectively arranged at positions near both ends of the placement plate 2043 to press and fix the kelp on the placement plate 2043, ensuring that the cutting component 2023 can stably cut the kelp into segments when moving downward.

[0070] In an embodiment of the present application, as Figure 5 shown, the spacing adjustment mechanism 302 includes a base 3021, a fourth driving component 3022, a connecting plate 3023, and a transmission plate 3024.

[0071] Among them, the base 3021 is arranged on the bottom plate 301. The fourth driving component 3022 is arranged on the base 3021. The connecting plate 3023 is arranged at the output end of the fourth driving component 3022. The transmission plate 3024 is arranged on the connecting plate 3023, and the transmission plate 3024 is connected to the first clamping jaw 304.

[0072] It should be noted that in this embodiment, the fourth driving member 3022 is a hydraulic cylinder. Operating the fourth driving member 3022 drives the connecting plate 3023 to move, and the connecting plate 3023 synchronously drives the transmission plate 3024 to move. The transmission plate 3024 drives the first jaw 304 to move, thereby adjusting the distance between the first jaw 304 and the second jaw 305.

[0073] In an embodiment of the present application, as Figure 6 shown, the rotation adjustment mechanism 303 includes a fifth driving member 3031, a fastening clamp block 3032, a transmission shaft rod 3033, a connecting rod 3034, a shaft seat 3035, and a limiting member 3036.

[0074] Among them, the fifth driving member 3031 is arranged on the bottom plate 301, the fastening clamp block 3032 is arranged at the output end of the fifth driving member 3031, and the transmission shaft rod 3033 is arranged on the fastening clamp block 3032. There are multiple groups of connecting rods 3034, and the multiple groups of connecting rods 3034 are respectively arranged on the transmission shaft rod 3033, and the connecting rods 3034 are connected to the second jaw 305. The shaft seat 3035 is arranged on the baffle 306, and the second jaw 305 is rotatably arranged on the shaft seat 3035. One end of the limiting member 3036 is arranged on the bottom plate 301, and the transmission shaft rod 3033 is movably arranged in the limiting member 3036.

[0075] It should be noted that the fifth driving member 3031 is a hydraulic cylinder. Operating the fifth driving member 3031 drives the transmission shaft rod 3033 to move through the fastening clamp block 3032. During the movement of the transmission shaft rod 3033, the connecting rod 3034 is driven to rotate, thereby driving the second jaw 305 to rotate 90°. The limiting member 3036 is a circular sleeve, and the transmission shaft rod 3033 passes through the limiting member 3036, and the transmission shaft rod 3033 is limited by the limiting member 3036.

[0076] In an embodiment of the present application, as Figure 7 shown, the second jaw 305 includes a jaw seat 3051, a sixth driving member 3052, a transmission connecting rod 3053, a fixed jaw 3054, and a movable jaw 3055.

[0077] Among them, the jaw seat 3051 is rotatably arranged on the shaft seat 3035, the sixth driving member 3052 is arranged on the jaw seat 3051, the transmission connecting rod 3053 is rotatably arranged on the jaw seat 3051, and one end of the transmission connecting rod 3053 is rotatably arranged at the output end of the sixth driving member 3052. The fixed jaw 3054 is arranged on the jaw seat 3051, and the movable jaw 3055 is rotatably arranged on the jaw seat 3051, and the movable jaw 3055 is rotatably connected to the other end of the transmission connecting rod 3053.

[0078] It should be noted that the sixth driving component 3052 is a hydraulic cylinder. When the sixth driving component 3052 operates, it drives the movable claw 3055 to rotate through the transmission connecting rod 3053. When the movable claw 3055 rotates, it cooperates with the fixed claw 3054 to clamp and fix the kelp.

[0079] In an embodiment of the present application, as Figure 9 shown, the knotting control mechanism 405 includes a base 4051, a horizontal driving member 4052, a jaw driving member 4053, and a jaw control member 4054.

[0080] Among them, the base 4051 is movably arranged on the fixed frame 401. The horizontal driving member 4052 is arranged on the base 4051. The jaw driving member 4053 is arranged on the base 4051, and the jaw driving member 4053 is connected to the horizontal driving member 4052. The jaw control member 4054 is arranged on the jaw driving member 4053.

[0081] It should be noted that the horizontal driving member 4052 is a hydraulic cylinder. When the horizontal driving member 4052 operates, it drives the base 4051 to move. The base 4051 is connected to a plate with meshing teeth. Thus, when the base 4051 moves, it is meshingly connected to the jaw driving member 4053. The jaw driving member 4053 rotates one circle under force, thereby winding and fixing the kelp. Finally, the jaw control member 4054 cooperates with the first jaw 304 and the second jaw 305 respectively to clamp the kelp and complete knotting.

[0082] In an embodiment of the present application, as Figure 10 shown, the horizontal driving member 4052 includes a seventh driving component 40521, a fastening block 40522, a sliding member 40523, and a slide rail 40524.

[0083] Among them, the seventh driving component 40521 is arranged on the base 4051. The fastening block 40522 is arranged at the output end of the seventh driving component 40521. The sliding member 40523 is arranged on the fastening block 40522. The slide rail 40524 is arranged on the base 4051, and the sliding member 40523 is movably arranged on the slide rail 40524.

[0084] It should be noted that the seventh driving component 40521 is a hydraulic cylinder. When the seventh driving component 40521 operates, it drives the sliding member 40523 to move on the slide rail 40524 through the fastening block 40522. The sliding member 40523 is a sliding block with a meshing tooth groove on its top wall.

[0085] The jaw driving member 4053 includes a positioning plate 40531, a transmission gear 40532, and an eighth driving component 40533.

[0086] Among them, the positioning plate 40531 is arranged on the base 4051, the eighth driving component 40533 is rotatably arranged on the positioning plate 40531, the transmission gear 40532 is arranged on the eighth driving component 40533, and the transmission gear 40532 is meshed and connected with the sliding component 40523.

[0087] It should be noted that when the eighth driving component 40533 operates, it pushes the jaw control part 4054 to move, thereby driving the jaw control part 4054 to clamp the kelp. The transmission gear 40532 is meshed and connected with the sliding component 40523, and further drives the jaw driving part 4053 to rotate.

[0088] The jaw control part 4054 includes an outer housing 40541, a guiding bracket 40542 and a double jaw 40543.

[0089] Among them, the outer housing 40541 is arranged on the eighth driving component 40533, one end of the guiding bracket 40542 is arranged at the output end of the eighth driving component 40533, and the guiding bracket 40542 is movably arranged inside the outer housing 40541, and the double jaw 40543 is rotatably arranged at the other end of the guiding bracket 40542.

[0090] It should be noted that the outer housing 40541 is installed at the fixed end of the jaw driving part 4053, the guiding bracket 40542 is driven by the eighth driving component 40533 to move, the guiding bracket 40542 is connected to the double jaw 40543 through a shaft, and controls the double jaw 40543 to open and close to clamp the kelp.

[0091] In an embodiment of the present application, as Figure 11 shown, the pusher assembly 50 includes a ninth driving component 501, a push plate 502 and a pusher plate 503.

[0092] Among them, the ninth driving component 501 is arranged on the fixed frame 401, the push plate 502 is arranged at the output end of the ninth driving component 501, there are multiple groups of pusher plates 503, the multiple groups of pusher plates 503 are linearly arranged on the push plate 502, and each group of pusher plates 503 is correspondingly arranged outside the outer housing 40541.

[0093] It should be noted that the ninth driving component 501 is a hydraulic cylinder, the output end of the ninth driving component 501 is connected to the push plate 502 through a shaft to push the push plate 502 to move, and the pusher plate 503 below the push plate 502 fits outside the outer housing 40541. Then, after the kelp is knotted, the knotted kelp is pushed down and dropped onto the discharge hopper 404, and is collected by sliding through the discharge hopper 404.

[0094] Specifically, the steps of tying kelp by the kelp tying device are as follows: First, place the kelp flat on the feeding mechanism 204, operate the third driving component 2041 to drive the movable bracket 2042 to move up and down on the fixed frame 201. Pushing the movable bracket 2042 upward causes the placement plate 2043 to move upward and engage with the limit clamping plate 2032 for fixation. Subsequently, operate the second driving component 2031 in the translation mechanism 203, and the limit clamping plate 2032 drives the placement plate 2043 to move horizontally, so that the material trough 2044 is located directly below the cutting component 2023. Then, operate the first driving component 2021 to drive the cutting component 2023 to move downward to cut and segment the kelp.

[0095] The steps of clamping and cutting the segmented kelp are as follows: Operate the pushing mechanism 307. When the second transmission component 3071 operates, it drives the bottom plate 301 to move, bringing the first clamping jaw 304 and the second clamping jaw 305 closer to the segmented kelp after cutting. Then, clamp and fix the kelp with the first clamping jaw 304 and the second clamping jaw 305. Operate the spacing adjustment mechanism 302. The fourth driving component 3022 drives the connecting plate 3023 to move, and the connecting plate 3023 synchronously drives the transmission plate 3024 to move. The transmission plate 3024 drives the first clamping jaw 304 to move, thereby adjusting the spacing between the first clamping jaw 304 and the second clamping jaw 305, and changing the movement of the horizontal kelp into a U shape. Operate the rotation adjustment mechanism 303. The fifth driving component 3031 drives the transmission shaft rod 3033 to move through the fastening clamp block 3032. During the movement of the transmission shaft rod 3033, it drives the connecting rod 3034 to rotate, thereby driving the second clamping jaw 305 to rotate 90°, and making the second clamping jaw 305 rotate into a horizontal clamping opening.

[0096] The steps of tying a knot for the clamped kelp are as follows: Operate the transmission component 402. The transmission component 402 pushes the knot-tying control mechanism 405 to move. The knot-tying control mechanism 405 approaches the U-shaped kelp. Operate the eighth driving component 40533. When the eighth driving component 40533 operates, it pushes the guiding bracket 40542 to move and controls the double clamping jaws 40543 to pass through the U-shaped kelp, and the double clamping jaws 40543 open to drag the kelp to the outside of the outer cover 40541. Operate the seventh driving component 40521 to drive the sliding component 40523 to move on the slide rail 40524 through the fastening block 40522. The sliding component 40523 is meshed and connected with the transmission gear 40532, so as to drive the double clamping jaws 40543 and the outer cover 40541 to rotate, and wind the kelp around the outer cover 40541 for one circle. Operate the transmission component 402 to drive the knot-tying control mechanism 405 to move, and make the double clamping jaws 40543 and the second clamping jaw 305 of the horizontal clamping opening vertically cooperate. The double clamping jaws 40543 clamp the kelp driven by the eighth driving component 40533, while the second clamping jaw 305 disengages from the kelp. At this time, both ends of the kelp are clamped by the double clamping jaws 40543 and the first clamping jaw 304. When the transmission component 402 is driven to move, the double clamping jaws 40543 move in the opposite direction to the first clamping jaw 304, so that the kelp passes through the kelp loop on the outer cover 40541 to complete the knotting.

[0097] After the knotting is completed, the knot-tied kelp is pushed onto the discharge hopper 404 by the material pushing assembly 50. The output end of the ninth driving component 501 is connected to the push plate 502 through a shaft to push the push plate 502 to move. The material pushing plate 503 below the push plate 502 fits on the outside of the outer cover 40541. Then, after the kelp knotting is completed, the knot-tied kelp is pushed and dropped onto the discharge hopper 404, and slides through the discharge hopper 404 to complete the collection.

[0098] In summary, for the kelp knot-tying device of the embodiment of the present application, the kelp is successively cut and segmented, and then clamped and fixed by two clamping jaws with adjustable spacing to ensure the stability of the kelp during the knotting process. Then, the kelp is wound and knotted, effectively improving the yield and processing efficiency of kelp knotting.

[0099] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present application. Those of ordinary skill in the art can make changes, modifications, substitutions, and deformations to the above embodiments within the scope of the present application.

Claims

1. A kelp knot tying device, characterized in that, It includes an external fixing component (10), a feeding component (20), a clamping component (30), a knotting component (40) and a pushing component (50), wherein, The external fixing component (10) includes a chassis (101), a movable cover (102) and a housing (103), wherein, The movable cover (102) is rotatably arranged on the chassis (101); The housing (103) is detachably arranged on the chassis (101); The feeding component (20) is arranged on the chassis (101), and the feeding component (20) is used for cutting and segmenting kelp and completing feeding; The feeding component (20) includes a fixing frame (201), a cutting mechanism (202), a translation mechanism (203) and a feeding mechanism (204), wherein, The fixing frame (201) is arranged on the chassis (101); The cutting mechanism (202) is movably arranged on the fixing frame (201), and the cutting mechanism (202) is used for cutting and segmenting kelp; The translation mechanism (203) is arranged on the chassis (101), and the translation mechanism (203) is used for driving the placed kelp to move under the cutting mechanism (202); The feeding mechanism (204) is movably arranged on the fixing frame (201), and the feeding mechanism (204) is used for horizontally placing the kelp to be knotted; The clamping component (30) is arranged on the chassis (101), and the clamping component (30) is used for clamping the segmented kelp; The clamping component (30) includes a bottom plate (301), a spacing adjustment mechanism (302), a rotation adjustment mechanism (303), a first clamping jaw (304), a second clamping jaw (305), a baffle (306) and a pushing mechanism (307), wherein, The pushing mechanism (307) is arranged on the chassis (101); The bottom plate (301) is movably arranged on the pushing mechanism (307); The spacing adjustment mechanism (302) is arranged on the bottom plate (301); The rotation adjustment mechanism (303) is arranged on the bottom plate (301); The first clamping jaws (304) are in multiple groups, and the multiple groups of first clamping jaws (304) are respectively movably arranged on the bottom plate (301), and the first clamping jaws (304) are connected to the spacing adjustment mechanism (302); The second clamping jaws (305) are in multiple groups, and the multiple groups of second clamping jaws (305) are respectively rotatably arranged on the bottom plate (301), and the second clamping jaws (305) are connected to the rotation adjustment mechanism (303); The baffle (306) is arranged on the bottom plate (301); The knotting component (40) is arranged on the chassis (101), and the knotting component (40) is used for knotting the clamped kelp; The knotting component (40) includes a fixed frame (401), a transmission component (402), a fixing component (403), a discharge hopper (404) and a knotting control mechanism (405), wherein, The fixed frame (401) is movably arranged on the chassis (101); The transmission component (402) is arranged on the fixed frame (401); The fixed component (403) is arranged at the output end of the transmission component (402); The discharge hopper (404) is arranged on the bottom wall of the fixed frame (401); The knotting control mechanism (405) is movably arranged on the fixed frame (401), and the knotting control mechanism (405) is connected to the fixed component (403); The pusher assembly (50) is arranged on the chassis (101), and the pusher assembly (50) is used to push the knotted kelp onto the discharge hopper (404).

2. The kelp knot tying device according to claim 1, characterized in that, The cutting mechanism (202) includes a first driving component (2021), a movable plate (2022) and a cutting component (2023), wherein, The first driving component (2021) is arranged on the chassis (101); The movable plate (2022) is arranged at the output end of the first driving component (2021); The cutting components (2023) are in multiple groups, and the multiple groups of cutting components (2023) are linearly arranged on the movable plate (2022); The translation mechanism (203) includes a second driving component (2031) and a limit clamping plate (2032), wherein, The second driving component (2031) is arranged on the chassis (101); The limit clamping plate (2032) is arranged at the output end of the second driving component (2031).

3. The kelp knot tying device according to claim 1, characterized in that, The feeding mechanism (204) includes a third driving component (2041), a movable bracket (2042), a placement plate (2043) and a material groove (2044), wherein, There are two groups of the third driving components (2041), and the two groups of third driving components (2041) are respectively arranged on the fixed frame (201); The movable bracket (2042) is movably arranged on the fixed frame (201), and the movable bracket (2042) is arranged at the output end of the third driving component (2041); The placement plate (2043) is arranged on the movable bracket (2042); The material grooves (2044) are in multiple groups, and the multiple groups of material grooves (2044) are respectively formed on the placement plate (2043).

4. The kelp knot tying device according to claim 1, characterized in that, The pushing mechanism (307) includes a second transmission component (3071), a fixed shaft rod (3072), a third transmission component (3073) and a driven plate (3074), wherein, The second transmission component (3071) is arranged inside the chassis (101); The fixed shaft rod (3072) is arranged at the output end of the second transmission component (3071); The third transmission component (3073) is arranged on the fixed shaft rod (3072); The driven plate (3074) is arranged at the output end of the third transmission component (3073), and the driven plate (3074) is connected to the bottom plate (301).

5. The kelp knot tying device according to claim 1, characterized in that, The spacing adjustment mechanism (302) includes a base (3021), a fourth driving component (3022), a connecting plate (3023) and a transmission plate (3024), wherein, The base (3021) is disposed on the bottom plate (301); The fourth driving member (3022) is disposed on the base (3021); The connecting plate (3023) is disposed at the output end of the fourth driving member (3022); The transmission plate (3024) is disposed on the connecting plate (3023), and the transmission plate (3024) is connected to the first jaw (304).

6. The kelp knot tying device according to claim 1, characterized in that, The rotation adjustment mechanism (303) includes a fifth driving member (3031), a fastening clamp block (3032), a transmission shaft rod (3033), a connecting rod (3034), a shaft seat (3035), and a limiting member (3036), wherein, The fifth driving member (3031) is disposed on the bottom plate (301); The fastening clamp block (3032) is disposed at the output end of the fifth driving member (3031); The transmission shaft rod (3033) is disposed on the fastening clamp block (3032); The connecting rods (3034) are multiple groups, and multiple groups of the connecting rods (3034) are respectively disposed on the transmission shaft rod (3033), and the connecting rods (3034) are connected to the second jaw (305); The shaft seat (3035) is disposed on the baffle (306), and the second jaw (305) is rotatably disposed on the shaft seat (3035); One end of the limiting member (3036) is disposed on the bottom plate (301), and the transmission shaft rod (3033) is movably disposed within the limiting member (3036).

7. The kelp knot tying device according to claim 6, characterized in that, The second jaw (305) includes a jaw clamping seat (3051), a sixth driving member (3052), a transmission connecting rod (3053), a fixed jaw (3054), and a movable jaw (3055), wherein, The jaw clamping seat (3051) is rotatably disposed on the shaft seat (3035); The sixth driving member (3052) is disposed on the jaw clamping seat (3051); The transmission connecting rod (3053) is rotatably disposed on the jaw clamping seat (3051), and one end of the transmission connecting rod (3053) is rotatably disposed at the output end of the sixth driving member (3052); The fixed jaw (3054) is disposed on the jaw clamping seat (3051); The movable jaw (3055) is rotatably disposed on the jaw clamping seat (3051), and the movable jaw (3055) is rotatably connected to the other end of the transmission connecting rod (3053).

8. The kelp knot tying device according to claim 1, wherein, The knotting control mechanism (405) includes a base (4051), a horizontal driving member (4052), a jaw driving member (4053), and a jaw control member (4054), wherein, The base (4051) is movably disposed on the fixed frame (401); The horizontal driving member (4052) is disposed on the base (4051); The jaw driving member (4053) is disposed on the base (4051), and the jaw driving member (4053) is connected to the horizontal driving member (4052); The jaw control member (4054) is arranged on the jaw driving member (4053).

9. The kelp knot tying device according to claim 8, characterized in that, The horizontal driving member (4052) includes a seventh driving component (40521), a fastening block (40522), a sliding member (40523) and a slide rail (40524), wherein, The seventh driving component (40521) is arranged on the base (4051); The fastening block (40522) is arranged at the output end of the seventh driving component (40521); The sliding member (40523) is arranged on the fastening block (40522); The slide rail (40524) is arranged on the base (4051), and the sliding member (40523) is movably arranged on the slide rail (40524); The jaw driving member (4053) includes a positioning plate (40531), a transmission gear (40532) and an eighth driving component (40533), wherein, The positioning plate (40531) is arranged on the base (4051); The eighth driving component (40533) is rotatably arranged on the positioning plate (40531); The transmission gear (40532) is arranged on the eighth driving component (40533), and the transmission gear (40532) is meshed and connected with the sliding member (40523); The jaw control member (4054) includes an outer housing (40541), a guiding bracket (40542) and a double jaw (40543), wherein, The outer housing (40541) is arranged on the eighth driving component (40533); One end of the guiding bracket (40542) is arranged at the output end of the eighth driving component (40533), and the guiding bracket (40542) is movably arranged in the outer housing (40541); The double jaw (40543) is rotatably arranged at the other end of the guiding bracket (40542).

10. The kelp knot tying device according to claim 9, characterized in that, The pushing component (50) includes a ninth driving component (501), a pushing plate (502) and a pusher plate (503), wherein, The ninth driving component (501) is arranged on the fixed frame (401); The pushing plate (502) is arranged at the output end of the ninth driving component (501); There are multiple groups of the pusher plates (503), and multiple groups of the pusher plates (503) are arranged in a linear array on the pushing plate (502), and each group of the pusher plates (503) is correspondingly arranged outside the outer housing (40541).

Citation Information

Patent Citations

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