Full-immersion type pipe wall reducing machine
By setting up a baffle and oil filling pipe outside the wall reduction drawing area of the wall reduction machine, the lubricating oil is immersed on the wall reduction mold by using the oil transport mechanism, the problem of difficulty in effectively reducing the existing wall reduction machine is solved, and the wall reduction is extended The service life of the mold and improves the operating efficiency of the equipment.
Patent Information
- Application Number
- CN202411743894.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-30
- Publication Date
- 2025-02-07
AI Technical Summary
The existing wall reducing machines are difficult to effectively cool down during processing, resulting in an increase in the wall reducing mold temperature and reducing its life.
A fully immersion pipe wall reducing machine is designed. By setting a baffle and oil filling pipe outside the wall drawing area, the lubricating oil is transported to the tank body by using the oil transport mechanism, so that the wall reducing mold is completely immersed in the lubricating oil. , achieve lubrication and cooling.
It effectively reduces the wear of the wall-reducing mold, extends its service life, and improves the operating efficiency of the equipment through suspended metal scraps and heat dissipation effects.
Smart Images

Figure CN119387334A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wall reducing machines, in particular to a fully immersed pipe wall reducing machine. Background Art
[0002] The wall reduction machine is mainly used for wire drawing of metal materials. It can process metal materials into thin filaments or wires of required diameter and shape by stretching, compression or extrusion. When processing medical needle tubes, it is necessary to use a wall reduction machine to process the raw material pipes. The wall reduction machine can be used to draw the pipes into thin pipes with the required diameter, aperture and inner wall smoothness.
[0003] In the prior art, when the wall reducing machine is working, it is usually necessary to spray lubricating oil on the wall reducing die for lubrication and cooling. However, the wall reducing die and drawing wheel of the conventional wall reducing machine are exposed to the outside. The direct spraying of lubricating oil cannot effectively cool down the heat released during the pipe stretching and wall reducing process, which will cause the temperature of the wall reducing die to rise and reduce the life of the wall reducing die. Summary of the invention
[0004] The present application provides a fully immersed pipe wall reducing machine, which has the advantages of improving the lubrication and cooling form of the wall reducing die, reducing the wear of the wall reducing die, and increasing the service life of the wall reducing die.
[0005] The fully immersed pipe wall reducing machine provided in this application adopts the following technical solution: A fully immersed pipe wall reducing machine comprises a wall reducing machine body; a baffle is fixedly connected to the outer wall of the wall reducing machine body; the baffle cover is arranged outside the wall reducing and drawing area of the wall reducing machine body, and the baffle cooperates with the outer wall of the wall reducing machine body to form a trough body surrounding the outside of the wall reducing and drawing area of the wall reducing machine body; an oil replenishing pipe located at the top of the wall reducing and drawing area of the wall reducing machine body is fixedly connected to the outer wall of the wall reducing machine body; a plurality of oil nozzles arranged toward the trough body are arranged on the outer wall of the oil replenishing pipe; an oil tank and an oil delivery mechanism are arranged on the wall reducing machine body; the oil delivery mechanism can deliver the lubricating oil in the oil tank to the oil replenishing pipe.
[0006] By adopting the above technical scheme, when the workpiece is subjected to wall reduction and drawing, the oil delivery mechanism can deliver the lubricating oil to the oil replenishing pipe and spray it into the trough body through the nozzle, so that the wall reduction and drawing area of the wall reduction machine body is completely immersed in the lubricating oil, so that the wall reduction die can be fully lubricated, effectively reducing the wear of the wall reduction die and extending the service life of the wall reduction die; the metal scraps generated during the processing will be suspended in the lubricating oil, thereby reducing the impact on the operation of the equipment; the heat generated by the processing deformation of the workpiece will be transferred to the lubricating oil, and the heat dissipation effect is better.
[0007] Preferably, the oil delivery mechanism includes a pump body; the pump body is arranged on the wall reducing machine body, the pump body input end is fixedly connected with an oil inlet pipe connected to the inside of the oil tank, and the pump body output end is fixedly connected with an oil outlet pipe connected to the inside of the oil replenishing pipe.
[0008] By adopting the above technical solution, when the pump body is started, the lubricating oil in the oil tank will be drawn out and transported to the oil replenishing pipe, so that the lubricating oil can be sprayed into the tank body through the oil spray nozzle, thereby conveniently realizing the work of adding lubricating oil into the tank body.
[0009] Preferably, a base is provided on the outside of the wall reducing machine body; a pair of filter tanks are provided on the top surface of the base; filter screens are provided on the inner walls of the pair of filter tanks; a first oil pipe that can be connected to the tank body is provided on the baffle; the first oil pipe is a three-way pipe, and the two ends of the first oil pipe away from the tank body can be connected to the two filter tanks respectively; an oil return mechanism is provided on the top surface of the base; the oil return mechanism can transport the lubricating oil filtered by the two filter tanks to the oil tank.
[0010] By adopting the above technical scheme, when there is a large amount of metal scraps accumulated in the lubricating oil in the tank body, the lubricating oil in the tank body can be transported to the filter tank through the first oil pipe, and the metal scraps in the lubricating oil are filtered and removed by the filter screen arranged in the filter tank, and then the filtered lubricating oil is transported back to the oil tank through the oil return mechanism to realize the recycling of the lubricating oil. The two filter tanks are convenient for alternating recycling. When one filter tank is in use, the filter screen of the other filter tank can be replaced and cleaned, thereby reducing the downtime waiting time.
[0011] Preferably, the oil return mechanism includes an oil pump; the oil pump is installed on the top surface of the base, and a second oil pipe is fixedly connected to the input end of the oil pump; the second oil pipe is a three-way pipe, and the two ends of the second oil pipe away from the oil pump are respectively connected to two filter tanks; the output end of the oil pump is fixedly connected to a third oil pipe connected to the oil tank.
[0012] By adopting the above technical solution, after the lubricating oil transported to the filter tank by the filter screen is filtered and impurities are removed, the lubricating oil in the filter tank can be pumped out by starting the oil pump, and the lubricating oil is transported to the oil tank for storage through the second oil pipe and the third oil pipe, so as to realize the recycling of the lubricating oil and save resources.
[0013] Preferably, a heat exchanger is installed on the outer wall of the wall reducer body; the third oil pipe is connected to the oil inlet port of the heat exchanger away from the end of the oil pump; the oil outlet port of the heat exchanger is fixedly connected to an oil return pipe connected to the oil tank; a cold water delivery mechanism is also provided on the outside of the wall reducer body; the cold water delivery mechanism can input cooling water from the water inlet port of the heat exchanger and output it from the water outlet port of the heat exchanger to exchange heat with the lubricating oil in the heat exchanger.
[0014] By adopting the above technical solution, the lubricating oil output from the third oil pipe will enter the heat exchanger through the oil inlet port of the heat exchanger, and then enter the return oil pipe through the oil outlet port of the heat exchanger, and then flow back to the oil tank for storage through the return oil pipe. In the process of the lubricating oil flowing through the heat exchanger, the cooling water is transported to the heat exchanger through the cold water transport mechanism to exchange heat with the lubricating oil, and the lubricating oil returned to the oil tank for storage is cooled to ensure the lubrication and heat dissipation effects of the lubricating oil.
[0015] Preferably, the cold water delivery mechanism includes a water tank, a return pipe and a water delivery assembly; the water tank is arranged outside the wall reducing machine body; one end of the return pipe is fixedly connected to the top surface of the water tank, the end of the return pipe away from the water tank is connected to the water outlet port of the heat exchanger, and a first solenoid valve is arranged on the return pipe; the water delivery assembly is arranged on the water tank, and the water delivery assembly can deliver the cooling water in the water tank to the water inlet port of the heat exchanger.
[0016] By adopting the above technical solution, when cooling water is transported to the heat exchanger for heat exchange with lubricating oil, the water delivery component draws out the cooling water in the water tank and delivers the cooling water into the heat exchanger from the water inlet port of the heat exchanger. After the cooling water exchanges heat with the lubricating oil in the heat exchanger, the cooling water enters the reflux pipe from the water outlet port of the heat exchanger and flows back to the water tank, so as to realize the recycling of cooling water.
[0017] Preferably, the water delivery component includes a water pump; the water pump is installed on a water tank, the water pump input end is fixedly connected to a water pumping pipe connected to the water tank, and the water pump output end is fixedly connected to a water outlet pipe; the end of the water outlet pipe away from the water pump is connected to the water inlet port of the heat exchanger, and a second solenoid valve is provided on the water outlet pipe.
[0018] By adopting the above technical solution, when the cooling water in the water tank is transported, the water pump is started to pump out the cooling water in the water tank, and the cooling water is transported to the water inlet port of the heat exchanger through the pumping pipe and the outlet pipe, thereby conveniently realizing the transportation of cooling water.
[0019] Preferably, the water inlet port of the heat exchanger is also fixedly connected with a cooling supply pipe; the end of the cooling supply pipe away from the heat exchanger can be connected to an external tap water source, and a third solenoid valve is arranged on the cooling supply pipe.
[0020] By adopting the above technical solution, when the temperature of the cooling water in the water tank is too high and the cooling effect on the lubricating oil is poor, the second solenoid valve is closed and the third solenoid valve is opened, and the external tap water source can be transported through the cooling supply pipe. The external tap water source enters the heat exchanger through the water inlet port of the heat exchanger to exchange heat with the lubricating oil, thereby ensuring the cooling effect of the lubricating oil.
[0021] Preferably, a water supply pipe is fixedly connected to the top surface of the water tank; the end of the water supply pipe away from the water tank is connected to the cold supply pipe, and a fourth solenoid valve is arranged on the water supply pipe; the water outlet port of the heat exchanger is also fixedly connected to a drainage pipe connected to the external environment; and a fifth solenoid valve is arranged on the drainage pipe.
[0022] By adopting the above technical scheme, when the water temperature in the water tank is not high, the cooling water discharged from the water outlet port of the heat exchanger will flow back into the water tank through the return pipe for recycling; when the water temperature in the water tank is too high and the cooling temperature does not reach the set value, the water in the water tank is discharged and replaced; when the cooling water of the water tank is discharged, the fifth solenoid valve is opened and the first solenoid valve is closed, and the cooling water discharged from the water outlet port of the heat exchanger will be discharged to the external environment through the drainage pipe; when the water tank is replenished with water, the fourth solenoid valve is opened and the third solenoid valve is closed, and the external tap water source is transported to the water replenishment pipe through the cold replenishment pipe, thereby realizing the water replenishment work of the water tank.
[0023] Preferably, a temperature sensor and a water level sensor are provided in the water tank; the temperature sensor can detect the temperature of cooling water; the water level sensor can detect the water level of cooling water; a controller is provided on the water tank; the controller is electrically connected to the first solenoid valve, the second solenoid valve, the third solenoid valve, the fourth solenoid valve and the fifth solenoid valve; the temperature sensor is electrically connected to the controller; the water level sensor is electrically connected to the controller.
[0024] By adopting the above technical scheme, the temperature sensor can detect the temperature of the cooling water in the water tank in real time and transmit a signal to the controller. The water level sensor can detect the temperature of the cooling water in the water tank in real time and transmit a signal to the controller. After receiving the signals sent by the temperature sensor and the water level sensor, the controller can control the opening and closing of the first solenoid valve, the second solenoid valve, the third solenoid valve, the fourth solenoid valve and the fifth solenoid valve, so as to automatically realize water replenishment and water change operations according to the water temperature and water volume.
[0025] In summary, this application has the following beneficial effects: 1. The baffle and the wall-reducing machine body can cooperate to form a trough body, and lubricating oil is transported to the trough body through the oil delivery mechanism, so that the wall-reducing and drawing area of the wall-reducing machine body is completely immersed in the lubricating oil, so that the wall-reducing die can be fully lubricated, effectively reducing the wear of the wall-reducing die and extending the service life of the wall-reducing die; at the same time, the metal scraps generated during the wall-reducing and drawing process will also be suspended in the lubricating oil, thereby reducing the impact of the metal scraps on the operation of the equipment, and the heat generated by the deformation of the workpiece during processing will also be transferred to the lubricating oil, so that the wall-reducing die has a good heat dissipation effect; 2. When there are a lot of metal scraps accumulated in the lubricating oil, the lubricating oil can be transported to the filter tank through the first oil pipe and filtered and impurities removed by the filter screen. After the lubricating oil is filtered in the filter tank, the filtered lubricating oil can be pumped out by the oil pump and transported back to the oil tank through the second and third oil pipes for recycling. There are two filter tanks. During use, the lubricating oil can be controlled by the valve to allow the lubricating oil to enter different filter tanks, so that when a single filter tank is in use, the filter screen in another filter tank can be replaced and cleaned, thereby reducing downtime waiting time; 3. The lubricating oil output from the third oil pipe will enter the heat exchanger from the oil inlet port of the heat exchanger, then be discharged from the oil outlet port of the heat exchanger, and then flow back to the oil tank for storage through the return oil pipe. In the process of the lubricating oil flowing through the heat exchanger, the cold water delivery mechanism can deliver cooling water to the heat exchanger to exchange heat with the lubricating oil, thereby cooling the lubricating oil returned to the oil tank for storage, thereby ensuring the lubrication and heat dissipation effects of the lubricating oil. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural schematic diagram of a fully immersed pipe wall reducing machine; Figure 2 It is a schematic diagram of the matching structure of the wall reducing machine body and the oil delivery mechanism in this application; Figure 3 It is a schematic diagram of the coordination structure of the first oil pipe, the filter tank and the oil return mechanism in the present application; Figure 4 It is a schematic diagram of the coordination structure of the heat exchanger and the cold water delivery mechanism in this application; Figure 5 It is a schematic diagram of the pipeline structure of the water inlet port and the water outlet port of the heat exchanger in this application; Figure 6 It is a schematic diagram of the internal structure of the water tank in this application.
[0027] Description of the accompanying drawings: 1. wall reducing machine body; 11. baffle; 12. oil supply pipe; 121. fuel injection nozzle; 13. fuel tank; 2. oil delivery mechanism; 21. pump body; 22. oil inlet pipe; 23. oil outlet pipe; 3. base; 31. filter tank; 311. filter screen; 32. first oil pipe; 4. oil return mechanism; 41. oil pump; 42. second oil pipe; 43. third oil pipe; 5. heat exchanger; 51. oil return pipe; 52. supply pipe Cold pipe; 521, third solenoid valve; 53, drainage pipe; 531, fifth solenoid valve; 6, cold water delivery mechanism; 61, water tank; 611, temperature sensor; 612, water level sensor; 62, return pipe; 621, first solenoid valve; 7, water delivery component; 71, water pump; 72, water suction pipe; 73, water outlet pipe; 731, second solenoid valve; 8, water supply pipe; 81, fourth solenoid valve; 9, controller. DETAILED DESCRIPTION
[0028] The present invention will be further described in detail below with reference to the accompanying drawings. The same components are denoted by the same reference numerals. It should be noted that the terms "front", "rear", "left", "right", "upper", "lower", "bottom" and "top" used in the following description refer to directions in the accompanying drawings, and the terms "inside" and "outside" refer to directions toward or away from the geometric center of a specific component, respectively.
[0029] The present invention discloses a fully immersed pipe wall reducing machine, such as Figure 1 and Figure 2 As shown, it includes a wall reducing machine body 1, a baffle 11, an oil replenishing pipe 12, an oil tank 13 and an oil delivery mechanism 2, the baffle 11 is fixedly connected to the outer wall of the wall reducing and drawing area of the wall reducing machine body 1, the baffle 11 and the wall reducing machine body 1 are matched to form a groove body surrounding the outer wall reducing and drawing area of the wall reducing machine body 1, the oil replenishing pipe 12 is horizontally fixedly connected to the outer wall of the groove body on the wall reducing machine body 1, the oil replenishing pipe 12 is located at the top of the groove body, and a plurality of oil nozzles 121 connected to the oil replenishing pipe 12 are fixedly connected to the outer wall of the oil replenishing pipe 12, and the plurality of oil nozzles 121 are all arranged toward the groove body at the bottom of the oil replenishing pipe 12, and the oil tank 13 is fixedly connected to the outer wall of the wall reducing machine body 1, and the oil tank 13 can store lubricating oil; The oil delivery mechanism 2 is arranged on the wall reducing machine body 1, and the oil delivery mechanism 2 includes a pump body 21, an oil inlet pipe 22 and an oil outlet pipe 23. The pump body 21 is installed on the top surface of the wall reducing machine body 1, one end of the oil inlet pipe 22 is fixedly connected to the input end of the pump body 21, and the other end extends into the oil tank 13; one end of the oil outlet pipe 23 is fixedly connected to the output end of the pump body 21, and the other end is fixedly connected to the outer wall of the oil replenishing pipe 12 and communicates with the oil replenishing pipe 12.
[0030] Start the pump body 21 to extract the lubricating oil in the oil tank 13, and the oil inlet pipe 22 and the oil outlet pipe 23 can transport the lubricating oil to the oil replenishing pipe 12 and spray it out through the oil nozzle 121. After the lubricating oil is continuously accumulated in the tank body, the wall reduction drawing area of the wall reduction machine body 1 is completely immersed in the lubricating oil, so that the lubricating oil can fully lubricate the wall reduction die and reduce the wear of the wall reduction die during operation; and the metal scraps generated during the workpiece processing will be suspended in the lubricating oil, thereby reducing the possibility of the metal scraps affecting the movement of the equipment.
[0031] like Figure 1 and Figure 3 As shown, a base 3 is arranged outside the wall reducing machine body 1 on one side near the oil tank 13, a pair of filter tanks 31 are vertically fixedly connected to the top surface of the base 3, and filter screens 311 are installed on the inner side walls of the two filter tanks 31; a first oil pipe 32 which can be connected to the tank body is fixedly connected to the inner side wall of the bottom end of the baffle 11, the first oil pipe 32 is a three-way pipe, and the two ends of the first oil pipe 32 away from the baffle 11 are respectively fixedly connected to the top surfaces of the two filter tanks 31, the first oil pipe 32 connects the tank body and the two filter tanks 31, and the first oil pipe 32 is provided with valves near the three ends; An oil return mechanism 4 is also provided on the top surface of the base 3, and the oil return mechanism 4 includes an oil pump 41, a second oil pipe 42 and a third oil pipe 43. The oil pump 41 is installed on the top surface of the base 3, one end of the second oil pipe 42 is fixedly connected to the input end of the oil pump 41, the second oil pipe 42 is a three-way pipe, and the two ends of the second oil pipe 42 away from the oil pump 41 are respectively fixedly connected to the outer side walls of the two filter tanks 31 near the bottom end, the second oil pipe 42 connects the two filter tanks 31 with the oil pump 41, and valves are provided at both ends of the second oil pipe 42 near the filter tank 31, one end of the third oil pipe 43 is fixedly connected to the output end of the oil pump 41, and the other end of the third oil pipe 43 is connected to the oil tank 13.
[0032] When a large amount of metal scraps accumulate in the lubricating oil, the lubricating oil can be transported to the filter tank 31 through the first oil pipe 32 and filtered and impurities removed by the filter screen 311. After the lubricating oil is filtered in the filter tank 31, the filtered lubricating oil can be pumped out through the oil pump 41, and the lubricating oil can be transported back to the oil tank 13 for recycling through the second oil pipe 42 and the third oil pipe 43. Two filter tanks 31 are provided. During use, the lubricating oil can be allowed to enter different filter tanks 31 by controlling the valve, so that when a single filter tank 31 is in use, the filter screen 311 in another filter tank 31 can be replaced and cleaned, thereby reducing downtime waiting time.
[0033] like Figure 1 , Figure 3 and Figure 4 As shown, the wall reducing machine body 1 is provided with a heat exchanger 5 located at the bottom of the oil tank 13 on the outer side wall where the oil tank 13 is located, the end of the third oil pipe 43 away from the oil pump 41 is fixedly connected to the oil inlet port of the heat exchanger 5, and the oil outlet port of the heat exchanger 5 is fixedly connected with a return oil pipe 51, and the end of the return oil pipe 51 away from the heat exchanger 5 extends into the oil tank 13 and is connected with the oil tank 13, and the wall reducing machine body 1 is further provided with a cold water conveying mechanism 6 on the outside of the side where the oil tank 13 is located, and the cold water conveying mechanism 6 can convey cooling water into the heat exchanger 5 to perform heat exchange with the lubricating oil in the heat exchanger 5.
[0034] The lubricating oil output from the third oil pipe 43 will first enter the oil channel of the heat exchanger 5, and then flow back to the oil tank 13 through the return oil pipe 51. When the lubricating oil flows in the oil channel of the heat exchanger 5, the cooling water is transported to the water channel of the heat exchanger 5 through the cold water transport mechanism 6, so that the cooling water and the lubricating oil are heat exchanged in the heat exchanger 5, and the lubricating oil is cooled so that the lubricating oil flowing back to the oil tank 13 has good lubrication and heat dissipation effects.
[0035] like Figure 1 , Figure 4 and Figure 5As shown, the cold water delivery mechanism 6 includes a water tank 61, a return pipe 62 and a water delivery assembly 7. The water tank 61 is arranged outside the wall reducing machine body 1. One end of the return pipe 62 is fixedly connected to the top surface of the water tank 61. The end of the return pipe 62 away from the water tank 61 is fixedly connected to the water outlet port of the heat exchanger 5 and communicates with the heat exchanger 5. A first solenoid valve 621 is arranged on the return pipe 62. The water delivery assembly 7 is arranged on the water tank 61. The water delivery assembly 7 includes a water pump 71, a water suction pipe 72 and a water outlet pipe 73. The water pump 71 is installed on the top surface of the water tank 61. One end of the water suction pipe 72 is fixedly connected to the input end of the water pump 71, and the other end of the water suction pipe 72 extends into the water tank 61 and communicates with the water tank 61. One end of the water outlet pipe 73 is fixedly connected to the output end of the water pump 71, and the other end is fixedly connected to the water inlet port of the heat exchanger 5 and communicates with the heat exchanger 5. A second solenoid valve 731 is arranged on the water outlet pipe 73.
[0036] When conveying cooling water to the water channel of the heat exchanger 5, the water pump 71 pumps out the cooling water in the water tank 61, and the cooling water enters the water channel of the heat exchanger 5 from the water inlet port of the heat exchanger 5 after being conveyed through the water pumping pipe 72 and the water outlet pipe 73. After the cooling water exchanges heat with the lubricating oil in the heat exchanger 5, it enters the reflux pipe 62 from the water outlet port of the heat exchanger 5, and flows back to the water tank 61 through the reflux pipe 62 to realize the recycling of the cooling water.
[0037] like Figure 4 and Figure 5 As shown, the water inlet port of the heat exchanger 5 is in a three-way shape, and a cooling supply pipe 52 connected to the inside of the heat exchanger 5 is fixedly connected to the water inlet port of the heat exchanger 5. The end of the cooling supply pipe 52 away from the heat exchanger 5 can be connected to an external tap water source, and a third solenoid valve 521 is provided on the cooling supply pipe 52.
[0038] When the temperature of the cooling water in the water tank 61 is too high and the cooling effect is poor, the second solenoid valve 731 can be closed and the third solenoid valve 521 can be opened to transport the external tap water source to the heat exchanger 5 through the cooling pipe 52 to exchange heat with the lubricating oil, thereby ensuring the cooling effect of the lubricating oil.
[0039] like Figure 4 and Figure 5 As shown, a water supply pipe 8 connected to the water tank 61 is fixedly connected to the top surface of the water tank 61, and the end of the water supply pipe 8 away from the water tank 61 is fixedly connected to the side wall of the cold supply pipe 52 and connected to the cold supply pipe 52. A fourth solenoid valve 81 is arranged on the water supply pipe 8, and the water outlet port of the heat exchanger 5 is in a three-way shape. A drainage pipe 53 connected to the external environment is also fixedly connected to the water outlet port of the heat exchanger 5, and a fifth solenoid valve 531 is arranged on the drainage pipe 53.
[0040] When the water temperature in the water tank 61 is not high, the cooling water will flow back into the water tank 61 through the return pipe 62 for recycling; when the water temperature in the water tank 61 is too high and the cooling temperature does not reach the set value, the water in the water tank 61 can be discharged and replaced; when the cooling water is discharged, the fifth solenoid valve 531 is opened, the first solenoid valve 621 is closed, and the cooling water will be discharged to the external environment through the drainage pipe 53; when replenishing the water tank 61, the fourth solenoid valve 81 is opened, the third solenoid valve 521 is closed, and the external tap water source is supplied to the water tank 61 through the cold replenishment pipe 52 and the water replenishment pipe 8, so as to realize the water replenishment work of the water tank 61.
[0041] like Figure 1 , Figure 5 and Figure 6 As shown, a temperature sensor 611 for detecting water temperature and a water level sensor 612 for detecting water level are provided in the water tank 61, and a controller 9 is provided on the top surface of the water tank 61. The input end of the controller 9 is electrically connected to the temperature sensor 611 and the water level sensor 612, and the output end of the controller 9 is electrically connected to the first solenoid valve 621, the second solenoid valve 731, the third solenoid valve 521, the fourth solenoid valve 81 and the fifth solenoid valve 531 and controls them to automatically open and close.
[0042] The temperature sensor 611 and the water level controller 9 can respectively transmit the detected temperature data and water level data signals to the controller 9, prompting the controller 9 to control the first solenoid valve 621, the second solenoid valve 731, the third solenoid valve 521, the fourth solenoid valve 81 and the fifth solenoid valve 531 to open and close accordingly according to the input data, so as to realize automatic water replacement and water replenishment according to the water temperature and water volume in the water tank 61.
[0043] Working principle: When the workpiece is subjected to wall reduction and drawing work, the pump body 21 extracts the lubricant in the oil tank 13 and transports it to the oil replenishing pipe 12, and sprays the lubricant in the tank body through the oil nozzle 121, so that the wall reduction and drawing area of the wall reduction machine body 1 is completely immersed in the lubricating oil, so that the lubricating oil fully lubricates the wall reduction die, reduces the wear of the wall reduction die, and increases its service life. At the same time, the metal scraps generated during the workpiece processing will also be suspended in the lubricating oil, thereby reducing the impact of the metal scraps on the operation of the equipment; when a large amount of metal scraps accumulate in the lubricating oil, the lubricant contained in the tank body can be transported to the filter tank 31 through the first oil pipe 32 for filtration. After the filter screen 311 completes filtering and removing impurities from the lubricating oil, the impurity-removed lubricating oil can be extracted through the oil pump 41, and the lubricating oil is transported to the oil tank 13 through the second oil pipe 42 and the third oil pipe 43, so as to realize the recycling of the lubricating oil; When the lubricating oil flows back to the oil tank 13 through the third oil pipe 43 for storage, the third oil pipe 43 will transport the lubricating oil from the oil inlet port of the heat exchanger 5 to the heat exchanger 5, and the lubricating oil will then flow out from the oil outlet port of the heat exchanger 5 and flow back to the oil tank 13 through the return oil pipe 51 for storage. In the process of the lubricating oil flowing through the heat exchanger 5, cooling water can be transported to the heat exchanger 5 through the cold water transport mechanism 6, and the cooling water and the lubricating oil exchange heat in the heat exchanger 5, thereby cooling the refluxed lubricating oil to ensure the lubrication and heat dissipation effects of the lubricating oil. When conveying cooling water to the heat exchanger 5 for heat exchange with lubricating oil, the cooling water in the water tank 61 can be pumped out by the water pump 71, and the cooling water is conveyed through the pumping pipe 72 and the outlet pipe 73, and enters the heat exchanger 5 from the water inlet port of the heat exchanger 5 to exchange heat with the lubricating oil, and flows out from the water outlet port of the heat exchanger 5 and then flows back to the water tank 61 through the reflux pipe 62, so as to realize the recycling of the cooling water in the water tank 61; when the temperature of the cooling water in the water tank 61 is too high and the cooling effect on the lubricating oil is not good, the external tap water source can be directly conveyed to the heat exchanger 5 through the cooling pipe 52 to ensure the cooling effect on the lubricating oil.
[0044] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. Fully immersed pipe wall reducing machine, characterized by: The invention comprises a wall-reducing machine body (1); a baffle (11) is fixedly connected to the outer wall of the wall-reducing machine body (1); the baffle (11) is arranged outside the wall-reducing and drawing area of the wall-reducing machine body (1), and the baffle (11) cooperates with the outer wall of the wall-reducing machine body (1) to form a groove body surrounding the outer wall-reducing and drawing area of the wall-reducing machine body (1); an oil replenishing pipe (12) located at the top of the wall-reducing and drawing area of the wall-reducing machine body (1) is fixedly connected to the outer wall of the wall-reducing machine body (1); a plurality of oil spray nozzles (121) arranged toward the groove body are arranged on the outer wall of the oil replenishing pipe (12); an oil tank (13) and an oil delivery mechanism (2) are arranged on the wall-reducing machine body (1); the oil delivery mechanism (2) can deliver lubricating oil in the oil tank (13) to the oil replenishing pipe (12).
2. The fully submerged pipe wall reducing machine according to claim 1, characterized in that: The oil delivery mechanism (2) comprises a pump body (21); the pump body (21) is arranged on the wall reducing machine body (1); the input end of the pump body (21) is fixedly connected to an oil inlet pipe (22) communicating with the inside of the oil tank (13); the output end of the pump body (21) is fixedly connected to an oil outlet pipe (23) communicating with the inside of the oil replenishing pipe (12).
3. The fully submerged pipe wall reducing machine according to claim 1, characterized in that: The wall reducing machine body (1) is provided with a base (3) on the outside; a pair of filter tanks (31) are provided on the top surface of the base (3); filter screens (311) are provided on the inner side walls of the pair of filter tanks (31); a first oil pipe (32) which can be connected to the tank body is provided on the baffle (11); the first oil pipe (32) is a three-way pipe, and the two ends of the first oil pipe (32) away from the tank body can be respectively connected to the two filter tanks (31); an oil return mechanism (4) is provided on the top surface of the base (3); the oil return mechanism (4) can transport the lubricating oil filtered by the two filter tanks (31) to the oil tank (13).
4. The fully submerged pipe wall reducing machine according to claim 3 is characterized in that: The oil return mechanism (4) comprises an oil pump (41); the oil pump (41) is mounted on the top surface of the base (3); the input end of the oil pump (41) is fixedly connected to a second oil pipe (42); the second oil pipe (42) is a three-way pipe, and the two ends of the second oil pipe (42) away from the oil pump (41) are respectively connected to two filter tanks (31); the output end of the oil pump (41) is fixedly connected to a third oil pipe (43) connected to an oil tank (13).
5. The fully submerged pipe wall reducing machine according to claim 4, characterized in that: A heat exchanger (5) is installed on the outer wall of the wall-reducing machine body (1); the end of the third oil pipe (43) away from the oil pump (41) is connected to the oil inlet port of the heat exchanger (5); the oil outlet port of the heat exchanger (5) is fixedly connected to an oil return pipe (51) connected to the oil tank (13); a cold water delivery mechanism (6) is also arranged outside the wall-reducing machine body (1); the cold water delivery mechanism (6) can input cooling water from the water inlet port of the heat exchanger (5) and output cooling water from the water outlet port of the heat exchanger (5) to exchange heat with lubricating oil in the heat exchanger (5).
6. The fully submerged pipe wall reducing machine according to claim 5, characterized in that: The cold water delivery mechanism (6) comprises a water tank (61), a return pipe (62) and a water delivery assembly (7); the water tank (61) is arranged outside the wall-reducing machine body (1); one end of the return pipe (62) is fixedly connected to the top surface of the water tank (61), the end of the return pipe (62) away from the water tank (61) is connected to the water outlet port of the heat exchanger (5), and a first solenoid valve (621) is arranged on the return pipe (62); the water delivery assembly (7) is arranged on the water tank (61), and the water delivery assembly (7) can deliver the cooling water in the water tank (61) to the water inlet port of the heat exchanger (5).
7. The fully submerged pipe wall reducing machine according to claim 6, characterized in that: The water delivery assembly (7) comprises a water pump (71); the water pump (71) is installed on the water tank (61); the input end of the water pump (71) is fixedly connected to a water pumping pipe (72) in communication with the water tank (61); the output end of the water pump (71) is fixedly connected to a water outlet pipe (73); the end of the water outlet pipe (73) away from the water pump (71) is in communication with a water inlet port of the heat exchanger (5); and a second solenoid valve (731) is provided on the water outlet pipe (73).
8. The fully submerged pipe wall reducing machine according to claim 7, characterized in that: The water inlet port of the heat exchanger (5) is also fixedly connected to a cooling supplement pipe (52); the end of the cooling supplement pipe (52) away from the heat exchanger (5) can be connected to an external tap water source, and a third solenoid valve (521) is provided on the cooling supplement pipe (52).
9. The fully submerged pipe wall reducing machine according to claim 8, characterized in that: A water supply pipe (8) is fixedly connected to the top surface of the water tank (61); the end of the water supply pipe (8) away from the water tank (61) is connected to the cold supply pipe (52), and a fourth solenoid valve (81) is arranged on the water supply pipe (8); the water outlet port of the heat exchanger (5) is also fixedly connected to a drainage pipe (53) connected to the external environment; and a fifth solenoid valve (531) is arranged on the drainage pipe (53).
10. The fully submerged pipe wall reducing machine according to claim 9, characterized in that: The water tank (61) is provided with a temperature sensor (611) and a water level sensor (612); the temperature sensor (611) can detect the temperature of cooling water; the water level sensor (612) can detect the water level of cooling water; the water tank (61) is provided with a controller (9); the controller (9) is electrically connected to the first solenoid valve (621), the second solenoid valve (731), the third solenoid valve (521), the fourth solenoid valve (81) and the fifth solenoid valve (531); the temperature sensor (611) is electrically connected to the controller (9); and the water level sensor (612) is electrically connected to the controller (9).