Automatic plate penetrating machine for environment-friendly metal materials

Abstract

The environment-friendly metal material automatic plate penetrating machine comprises a base, mounting bases are connected to the left side and the right side of the top of the base, conveying rollers are rotationally connected to the upper portions of the mounting bases, a conveying belt is arranged between the outer walls of the two conveying rollers in a sleeving mode, and a fixing frame is connected to the outer wall of the mounting base on the right side; the right end of the fixing frame is connected with a discharging plate, the left side of the top of the base is connected with a supporting rod, the upper end of the supporting rod is connected with a stacking frame, the right side of the top of the base is connected with two side supporting plates, the tops of the side supporting plates are connected with guide rails, and the guide rails are slidably connected with a translation seat. A plate penetrating assembly is connected between the two translation seats; the automatic plate penetrating device is reasonable in structural design, automatic plate penetrating operation is facilitated, the labor intensity of workers is greatly reduced, and the working efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of plate-piercing equipment, and in particular to an automatic plate-piercing machine for environmentally friendly metal materials. Background Art

[0002] Steel structure has the advantages of high strength, light weight, good overall rigidity, strong deformation ability, etc. It is widely used in large factories, stadiums, super high-rise buildings and other fields. A large number of steel structure stadiums, airports, stations and super high-rise buildings have been built. The basic unit of a general steel structure building is composed of steel columns and steel beams. The steel beams and steel columns are generally hinged by two metal connecting plates, which requires that the corresponding installation holes of the two metal plates are completely consistent.

[0003] At present, two connecting plates are usually stacked up and down manually to make the holes aligned with each other, but this operation has low automation, high labor intensity and poor work efficiency. To this end, we proposed an environmentally friendly metal material automatic plate-piercing machine. Summary of the invention

[0004] The purpose of the present invention is to provide an environmentally friendly metal material automatic plate punching machine to overcome the technical problems existing in the prior art.

[0005] In order to achieve the above technical objectives and the above technical effects, the present invention provides the following technical solutions:

[0006] An environmentally friendly metal material automatic plate-threading machine comprises a base, wherein the left and right sides of the top of the base are connected with mounting seats, the upper part of the mounting seats is rotatably connected with a conveying roller, a conveyor belt is sleeved between the outer walls of the two conveying rollers, the outer wall of the mounting seat on the right side is connected with a fixing frame, the right end of the fixing frame is connected with a discharge plate, the top left side of the base is connected with a support rod, the upper end of the support rod is connected with a stacking frame, the top right side of the base is connected with two side support plates, the top of the side support plates is connected with a guide rail, a translation seat is slidably connected to the guide rail, a plate-threading assembly is connected between the two translation seats, and the front end of the mounting seat on the left side is connected with a PLC controller.

[0007] Preferably, in an environmentally friendly metal material automatic plate-piercing machine, the plate-piercing assembly includes a rectangular frame, a screw rod is rotatably connected to the middle of the rectangular frame, a screw rod motor is connected to the front end of the screw rod, a nut seat is threaded on the outer wall of the screw rod, a hydraulic rod is connected to the lower end of the nut seat, a drilling motor is connected to the bottom of the hydraulic rod, a drill rod is connected to the bottom output end of the drilling motor, the left and right ends of the nut seat are connected to guide sleeves, the left and right parts of the rectangular frame pass through the guide sleeves, and L-shaped rods are connected to the corresponding translation seats at the two ends of the front end of the rectangular frame.

[0008] Preferably, in an environmentally friendly metal material automatic plate-piercing machine, the guide rail is specifically an I-rail, the translation seat is arranged in a U-shaped structure, a fastening bolt is installed on the top of the translation seat, the inner wall of the translation seat is connected to a rotating shaft for forward and backward rotation, and the end of the rotating shaft is connected to a guide wheel.

[0009] Preferably, in an environmentally friendly metal material automatic plate threading machine, the two side support plates are correspondingly arranged on the front and rear sides of the conveyor belt, a U-shaped rod is movably inserted in the upper part of the side support plate, the upper horizontal end of the U-shaped rod is connected to a clamping block, the lower horizontal end of the U-shaped rod is connected to a stop block, the vertical part of the U-shaped rod is connected to a metal block, the outer wall of the side support plate is connected to an electromagnet, and tension springs are connected between the inner wall of the side support plate and the clamping block and the stop block.

[0010] Preferably, in an environmentally friendly metal material automatic plate threading machine, the upper part of the front side support plate is connected to a dust hood, the outer wall of the side support plate is connected to a dust box, a fan is embedded in the top of the dust box, a filter is connected to the upper part of the inner cavity of the dust box, a ash hopper is inserted into the lower part of the dust box, and a drainage pipe is connected between the dust box and the dust hood.

[0011] Preferably, in an environmentally friendly metal material automatic plate-piercing machine, the stacking frame is provided with openings at both upper and lower ends, the bottom of the stacking frame is connected with supporting plates at the front and rear, and the bottom of the left and right ends of the stacking frame is provided with discharge ports.

[0012] Preferably, in an environmentally friendly metal material automatic plate threading machine, the outer surface of the conveyor belt is connected with a plurality of pusher bars at equal distances along the length direction, and the discharge port is located on the travel path of the pusher bars.

[0013] Preferably, in an environmentally friendly metal material automatic plate-piercing machine, the rear end of the mounting seat on the left side is rotatably connected to a transmission shaft, the rear part of the outer wall of the transmission shaft is connected to a bevel gear ring, the front part of the outer wall of the transmission shaft and the rear end of the conveying roller are both connected to pulleys, a transmission belt is sleeved between the outer walls of the two pulleys, the bottom of the rear end of the mounting seat on the left side is connected to a driving motor, the output end of the driving motor is connected to an incomplete bevel gear, and the incomplete bevel gear is periodically meshed and connected to the bevel gear ring.

[0014] The beneficial effects of the present invention are:

[0015] 1. The structural design of the present invention is reasonable. The metal sheets are stacked by a stacking frame, and the metal sheets are transported to the bottom of the plate-piercing assembly by a conveyor belt. The translation seat can move laterally along the guide rail to facilitate the adjustment of the lateral position of the drill rod. After the screw rod rotates, the nut seat moves in the front-to-back direction to adjust the longitudinal position of the drill rod. The drill rod motor is driven down by a hydraulic rod. After the drill rod rotates, it can cooperate with the hole position of the metal sheet to realize the plate-piercing operation;

[0016] 2. The present invention uses an electromagnet to magnetically adsorb the metal block, the clamping block can clamp and fix the metal sheet, and the fan is used to pull the airflow, so that the waste chips generated by the plate can be introduced into the dust collecting cover, and then enter the dust collecting box along the drainage pipe. A filter is set to prevent the waste chips from splashing out, and the waste chips are collected and processed by the ash hopper, which has a good environmental protection effect;

[0017] 3. The present invention uses an incomplete bevel gear to periodically mesh with a bevel gear ring, and the pulley cooperates with the transmission belt to operate, so that the conveyor belt can operate and stand still periodically. The push bar passes through the discharge port during its movement, and can push out the metal sheet located at the bottom of the stacking frame and move it to the bottom of the penetration assembly, thereby realizing station switching, facilitating the automatic penetration operation, greatly reducing manual labor intensity, and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the description of the specific implementation methods will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 It is a top view structural diagram of the rectangular frame in the present invention;

[0021] Figure 3 It is a side view structural diagram of the U-shaped rod in the present invention;

[0022] Figure 4 for Figure 3 A local enlarged schematic diagram of the middle A;

[0023] Figure 5 It is a side structural diagram of the left side mounting seat in the present invention;

[0024] Figure 6 It is a side structural diagram of the stacking frame in the present invention.

[0025] In the figure: 1, base; 2, mounting seat; 3, conveyor roller; 4, conveyor belt; 5, fixed frame; 6, unloading plate; 7, support rod; 8, stacking frame; 9, side support plate; 10, guide rail; 11, translation seat; 12, through-plate assembly; 13, PLC controller; 21, transmission shaft; 22, bevel gear ring; 23, pulley; 24, transmission belt; 25, driving motor; 26, incomplete bevel gear; 41, push bar; 81, support plate; 82, discharge port; 901, U-shaped rod; 902, clamping block; 90 3. Stop block; 904. Metal block; 905. Electromagnet; 906. Tension spring; 911. Dust hood; 912. Dust box; 913. Fan; 914. Filter; 915. Ash hopper; 916. Drain pipe; 111. Fastening bolt; 112. Rotating shaft; 113. Guide wheel; 121. Rectangular frame; 122. Screw; 123. Screw motor; 124. Nut seat; 125. Hydraulic rod; 126. Drilling motor; 127. Drill rod; 128. Guide sleeve; 129. L-shaped rod. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] Embodiment 1

[0028] See also Figure 1-6 As shown, this embodiment is an environmentally friendly metal material automatic plate-piercing machine, comprising a base 1, a mounting seat 2 is connected to the left and right sides of the top of the base 1, a conveying roller 3 is rotatably connected to the upper part of the mounting seat 2, a conveying belt 4 is sleeved between the outer walls of the two conveying rollers 3, a fixing frame 5 is connected to the outer wall of the right mounting seat 2, a discharge plate 6 is connected to the right end of the fixing frame 5, a support rod 7 is connected to the left side of the top of the base 1, a stacking frame 8 is connected to the upper end of the support rod 7, two side support plates 9 are connected to the right side of the top of the base 1, a guide rail 10 is connected to the top of the side support plate 9, a translation seat 11 is slidably connected to the guide rail 10, a plate-piercing assembly 12 is connected between the two translation seats 11, and a PLC controller 13 is connected to the front end of the left mounting seat 2.

[0029] The through-plate assembly 12 includes a rectangular frame 121, a screw rod 122 is rotatably connected to the middle part of the rectangular frame 121, a screw motor 123 is connected to the front end of the screw rod 122, a nut seat 124 is screwed to the outer wall of the screw rod 122, a hydraulic rod 125 is connected to the lower end of the nut seat 124, a drilling motor 126 is connected to the bottom of the hydraulic rod 125, a drilling rod 127 is connected to the bottom output end of the drilling motor 126, the left and right ends of the nut seat 124 are connected to guide sleeves 128, the left and right parts of the rectangular frame 121 pass through the guide sleeves 128, and L-shaped rods 129 are connected between the two ends of the front end of the rectangular frame 121 and the corresponding translation seats 11.

[0030] The guide rail 10 is specifically an I-rail, and the translation seat 11 is arranged in a U-shaped structure. A fastening bolt 111 is installed on the top of the translation seat 11. The inner wall of the translation seat 11 is connected to a rotating shaft 112 for forward and backward rotation, and the end of the rotating shaft 112 is connected to a guide wheel 113.

[0031] The specific implementation of the present invention is:

[0032] When the device is in use, an external power source is connected to the device, and the metal sheets are stacked through the stacking frame 8. The conveyor roller 3 is used to drive the conveyor belt 4 to operate, so that the metal sheets can be transported one by one to the bottom of the through-plate assembly 12. A guide wheel 113 is arranged inside the translation seat 11, which can move laterally along the guide rail 10 to facilitate the adjustment of the lateral position of the drill rod 127. The screw motor 123 is used to drive the screw rod 122 to rotate, and the guide sleeve 128 is used for limiting guidance. The nut seat 124 can move in the front and rear directions to adjust the longitudinal position of the drill rod 127. When the metal sheet moves to the bottom of the through-plate assembly 12, the drill rod motor 126 is driven to descend by the hydraulic rod 125 to realize the through-plate operation.

[0033] Embodiment 2

[0034] On the basis of embodiment one, two side support plates 9 are correspondingly arranged on the front and rear sides of the conveyor belt 4, a U-shaped rod 901 is movably inserted on the upper part of the side support plate 9, the upper horizontal end of the U-shaped rod 901 is connected to a clamping block 902, the lower horizontal end of the U-shaped rod 901 is connected to a stop block 903, the vertical part of the U-shaped rod 901 is connected to a metal block 904, the outer wall of the side support plate 9 is connected to an electromagnet 905, and a tension spring 906 is connected between the inner wall of the side support plate 9 and the clamping block 902 and the stop block 903.

[0035] A dust hood 911 is connected to the upper part of the front side support plate 9, a dust box 912 is connected to the outer wall of the side support plate 9, a fan 913 is embedded in the top of the dust box 912, a filter screen 914 is connected to the upper part of the inner cavity of the dust box 912, a ash hopper 915 is inserted into the lower part of the dust box 912, and a drainage pipe 916 is connected between the dust box 912 and the dust hood 911.

[0036] The specific implementation of the present invention is:

[0037] In this embodiment, when the metal sheet moves to the bottom of the penetration assembly 12, the electromagnet 905 is energized to generate magnetism, and the electromagnet 905 can magnetically adsorb the metal block 904, the length of the tension spring 906 is extended, the clamping block 902 clamps and fixes the metal sheet, and the drill rod motor 126 drives the drill rod 127 to rotate and descend, and then penetrates the metal sheet. Waste chips are generated during the penetration process, and the air flow is pulled by the fan 913. The waste chips enter the dust hood 911 with the air flow, and then enter the dust box 912 along the drainage pipe 916. A filter screen 914 is provided to prevent waste chips from splashing out. The ash hopper 915 is plugged into the lower part of the dust box 912 to facilitate the collection and treatment of waste chips, which has a good environmental protection effect.

[0038] Embodiment 3

[0039] On the basis of the second embodiment, the stacking frame 8 is opened at both ends, and a support plate 81 is connected to the front and back of the bottom of the stacking frame 8 to facilitate the loading of metal sheets. The bottom of the left and right ends of the stacking frame 8 is provided with a discharge port 82 to facilitate the delivery of metal sheets.

[0040] The outer surface of the conveyor belt 4 is connected with a plurality of pusher bars 41 at equal distances along the length direction, and the discharge port 82 is located on the travel path of the pusher bars 41 .

[0041] The rear end of the left mounting seat 2 is rotatably connected to a transmission shaft 21, the rear part of the outer wall of the transmission shaft 21 is connected to a bevel gear ring 22, the front part of the outer wall of the transmission shaft 21 and the rear end of the conveying roller 3 are both connected to pulleys 23, a transmission belt 24 is sleeved between the outer walls of the two pulleys 23, the bottom of the rear end of the left mounting seat 2 is connected to a driving motor 25, the output end of the driving motor 25 is connected to an incomplete bevel gear 26, and the incomplete bevel gear 26 is periodically meshed and connected to the bevel gear ring 22.

[0042] The specific implementation of the present invention is:

[0043] In this embodiment, the incomplete bevel gear 26 is driven to rotate by the driving motor 25, and the incomplete bevel gear 26 periodically engages the bevel gear ring 22, so that the transmission shaft 21 drives the pulley 23 to rotate periodically, and the pulley 23 cooperates with the transmission belt 24 to operate, so that the conveyor belt 4 operates and remains stationary periodically, and the pushing strip 41 moves synchronously with the conveyor belt 4. During the movement, it passes through the discharge port 82, and can push out the metal sheet located at the bottom layer of the stacking frame 8, and then move it to the bottom of the penetration plate assembly 12 for penetration, thereby realizing station switching, which is conducive to the automatic penetration operation, greatly reduces the labor intensity of manual labor, and improves work efficiency.

[0044] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0045] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. An environmentally friendly metal material automatic plate-piercing machine, comprising a base (1), characterized in that: The left and right sides of the top of the base (1) are connected to mounting seats (2), the upper part of the mounting seats (2) is rotatably connected to a conveying roller (3), a conveying belt (4) is sleeved between the outer walls of the two conveying rollers (3), the outer wall of the right mounting seat (2) is connected to a fixing frame (5), the right end of the fixing frame (5) is connected to a discharge plate (6), the left side of the top of the base (1) is connected to a support rod (7), the upper end of the support rod (7) is connected to a stacking frame (8), the right side of the top of the base (1) is connected to two side support plates (9), the top of the side support plates (9) is connected to a guide rail (10), a translation seat (11) is slidably connected to the guide rail (10), a through-plate assembly (12) is connected between the two translation seats (11), and the front end of the left mounting seat (2) is connected to a PLC controller (13).

2. The environmentally friendly metal material automatic plate punching machine according to claim 1, characterized in that: The through-plate assembly (12) comprises a rectangular frame (121), a screw rod (122) is rotatably connected to the middle of the rectangular frame (121), a screw rod motor (123) is connected to the front end of the screw rod (122), a nut seat (124) is screwed to the outer wall of the screw rod (122), a hydraulic rod (125) is connected to the lower end of the nut seat (124), a drilling motor (126) is connected to the bottom of the hydraulic rod (125), a drilling rod (127) is connected to the bottom output end of the drilling motor (126), the left and right ends of the nut seat (124) are connected to guide sleeves (128), the left and right parts of the rectangular frame (121) pass through the guide sleeves (128), and L-shaped rods (129) are connected between the two ends of the front end of the rectangular frame (121) and the corresponding translation seats (11).

3. The environmentally friendly metal material automatic plate punching machine according to claim 1 is characterized by: The guide rail (10) is specifically an I-rail, the translation seat (11) is arranged in a U-shaped structure, a fastening bolt (111) is installed on the top of the translation seat (11), the inner wall of the translation seat (11) is connected to a rotating shaft (112) for forward and backward rotation, and the end of the rotating shaft (112) is connected to a guide wheel (113).

4. The environmentally friendly metal material automatic plate punching machine according to claim 1 is characterized by: The two side support plates (9) are correspondingly arranged on the front and rear sides of the conveyor belt (4); a U-shaped rod (901) is movably inserted on the upper part of the side support plate (9); a clamping block (902) is connected to the upper horizontal end of the U-shaped rod (901); a stopper (903) is connected to the lower horizontal end of the U-shaped rod (901); a metal block (904) is connected to the vertical part of the U-shaped rod (901); an electromagnet (905) is connected to the outer wall of the side support plate (9); and a tension spring (906) is connected between the inner wall of the side support plate (9) and the clamping block (902) and the stopper (903).

5. The environmentally friendly metal material automatic plate punching machine according to claim 1, characterized in that: The upper part of the front side support plate (9) is connected to a dust collecting hood (911), the outer wall of the side support plate (9) is connected to a dust collecting box (912), a fan (913) is embedded in the top of the dust collecting box (912), a filter screen (914) is connected to the upper part of the inner cavity of the dust collecting box (912), a ash hopper (915) is plugged into the lower part of the dust collecting box (912), and a drainage pipe (916) is connected between the dust collecting box (912) and the dust collecting hood (911).

6. The environmentally friendly metal material automatic plate punching machine according to claim 1, characterized in that: The stacking frame (8) is provided with openings at both ends, and the bottom of the stacking frame (8) is connected with supporting plates (81) at the front and rear. The bottom of the left and right ends of the stacking frame (8) is provided with discharge ports (82).

7. The environmentally friendly metal material automatic plate punching machine according to claim 6, characterized in that: The outer surface of the conveyor belt (4) is connected to a plurality of pusher bars (41) at equal distances along the length direction, and the discharge port (82) is located on the travel route of the pusher bars (41).

8. The environmentally friendly metal material 1111 automatic plate punching machine according to claim 1 is characterized by: The rear end of the mounting seat (2) on the left side is rotatably connected to a transmission shaft (21), the rear part of the outer wall of the transmission shaft (21) is connected to a bevel gear ring (22), the front part of the outer wall of the transmission shaft (21) and the rear end of the conveying roller (3) are both connected to pulleys (23), a transmission belt (24) is sleeved between the outer walls of the two pulleys (23), the bottom of the rear end of the mounting seat (2) on the left side is connected to a driving motor (25), the output end of the driving motor (25) is connected to an incomplete bevel gear (26), and the incomplete bevel gear (26) is periodically meshed and connected to the bevel gear ring (22).

Images