Device for adjusting direction of open retainer to be consistent

By designing a device that includes tensioning, rotation and circumferential positioning devices, the problem of low installation efficiency of guard rings in automotive parts production is solved, and consistent adjustment of the direction of the open guard rings is achieved, which is convenient for manipulators to grasp and automatically assemble.

CN119388086APending Publication Date: 2025-02-07NANJING COLLEGE OF INFORMATION TECH
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Patent Information

Application Number
CN202411565391.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-02-07

AI Technical Summary

Technical Problem

In the production of automotive parts, the braking hose guard installation efficiency is low, especially the problem of determining the opening direction of the opening guard, which affects the smooth progress of the manipulator's grasping and automatic assembly.

Method used

A device including a frame, a tensioning device, a rotating device, a circumferential positioning device and a guide barrel is designed, through the combination of elastic sleeve and an electromagnet of the tensioning device, a micro motor drive of the rotating device, and a circumferential positioning device. The insertion plate and limit pin realize the direction adjustment of the opening guard ring.

Benefits of technology

Effectively adjust the notch of the opening guard ring to the same position, which is convenient for manipulators to grasp and promote subsequent automated assembly processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a device for adjusting the direction of open retainers to be consistent. The device comprises a rack, a tensioning device, a rotating device, a circumferential positioning device and a material guide barrel. A base plate of the machine frame is horizontally arranged, the tensioning device and the rotating device are coaxially arranged, the circumferential positioning device is fixedly arranged above the base plate, the side face of the tensioning device and the material guiding barrel are vertically and coaxially arranged at the top of the tensioning device, and the opening protection rings are sequentially and coaxially arranged in the material guiding barrel in a sliding mode. The gap of the open retainer can be adjusted to the same direction, a manipulator can conveniently grab the gap, and conditions are created for later automatic assembly.
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Description

Technical Field

[0001] The invention relates to the technical field of automobile parts production, in particular to a device for adjusting the direction of an opening guard ring to be consistent. Background Art

[0002] The annual sales volume of automobiles is quite large, and the production tasks of various automobile parts that match them are also extremely heavy. Among them, brake hoses and assemblies, brake hard pipe assemblies are extremely important parts on automobiles, with many specifications and types, and heavy component installation tasks. Installing guards and brackets on brake hoses is one of the processes for installing brake hose assemblies (there are also installations of other parts such as quick plugs and clamps). In conventional production, the open guard ring and bracket are manually put on the appropriate position of the hose, and then the bracket is pressed and the bracket is bent by the tooling. The installation efficiency of the bracket is low, and it is necessary to consider the realization of automated assembly. The first step to be solved is to determine the opening direction of the open guard ring to facilitate the mechanical gripper to grab and smoothly insert it into the appropriate position of the hose. Summary of the invention

[0003] Purpose of the invention: The present invention provides a device for adjusting the direction of the opening guard ring to be consistent, which can adjust the gap of the opening guard ring to the same direction, making it easy for a robot to grab it and creating conditions for subsequent automated assembly.

[0004] Technical solution: The device for adjusting the direction of the opening guard ring described in the present invention includes: a frame, a tensioning device, a rotating device, a circumferential positioning device and a material guide barrel; the base plate of the frame is horizontally arranged, the tensioning device and the rotating device are coaxially arranged, the circumferential positioning device is fixedly arranged above the base plate and on the side of the tensioning device, the material guide barrel is vertically coaxially arranged on the top of the tensioning device, and the opening guard ring is coaxially slid in turn in the material guide barrel.

[0005] Furthermore, the tensioning device includes an elastic sleeve, a push rod, a cone, a first electromagnet, a push rod spring, a sleeve, an elastic ring and a washer; the push rod is coaxially slidably arranged at the center of the elastic sleeve and the rotating sleeve, a cone is arranged at the top of the push rod, and the lower end of the push rod is connected to the iron core of the first electromagnet, the first electromagnet is fixedly installed below the base plate through the first bracket, the iron core of the first electromagnet pushes the push rod upward, the cone expands the elastic sleeve, and supports the retaining ring from the inner side of the opening retaining ring; the iron core of the first electromagnet moves downward, the push rod moves downward and resets, the elastic sleeve shrinks and resets under elasticity, an elastic ring is sleeved on the outer side of the middle part of the elastic sleeve to improve the elastic contraction of the elastic sleeve inward, and a guide cone is arranged on the top of the elastic sleeve. A sleeve is fixedly arranged on the empty sleeve around the lower section of the elastic sleeve to limit the excessive expansion of the elastic sleeve, and a washer is arranged on the top of the sleeve and the elastic ring to axially limit the position of the opening retaining ring.

[0006] Furthermore, long grooves are evenly distributed around the periphery of the elastic sleeve, and the height of the grooves is approximately twice the height of the opening retaining ring, so as to improve the flexibility of the elastic sleeve.

[0007] Furthermore, the rotating device includes a rotating sleeve, a bearing seat, a bearing, a second pulley, a belt, a first pulley and a micro motor; the rotating sleeve vertically passes through the through hole on the base plate, and is rotatably connected to the base plate through the bearing and the bearing seat, a second pulley is fixedly provided on the lower section of the rotating sleeve, a micro motor is provided on one side of the bearing seat, a first pulley is fixedly provided on the output shaft of the micro motor, and the micro motor drives the rotating sleeve to rotate through the first pulley, the belt and the second pulley.

[0008] Furthermore, the circumferential positioning device includes a second electromagnet, an insert plate and a guide plate; an insert plate is provided at the end of the iron core of the second electromagnet, and the insert plate is guided by the guide plate fixedly arranged on the second bracket, and the insert plate moves radially along the opening guard ring until it is inserted into the notch of the opening guard ring.

[0009] Furthermore, the circumferential positioning device is also provided with a limit pin, which is located at the end of the plug plate and is used to limit the plug plate from being inserted too deeply into the notch of the guard ring to avoid being mistakenly inserted into the long groove of the elastic sleeve.

[0010] Furthermore, the guide cylinder is fixedly connected to the base plate through a support column and a guide cylinder bottom plate.

[0011] Beneficial effects: Compared with the prior art, the present invention has the following significant advantages: the present invention can adjust the gap of the opening guard ring to the same position, which is convenient for the robot to grasp and creates conditions for the subsequent automated assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic diagram of the structure of the adjustment device of the present invention.

[0013] Figure 2 This is a schematic diagram of the adjusting device of the present invention without the material guide cylinder.

[0014] Figure 3 This is a schematic diagram of feeding material when the sheath in the material guide barrel of the adjustment device of the present invention moves downward.

[0015] Figure 4 It is a schematic diagram of the structure of the tensioning device and the rotating device of the present invention.

[0016] Figure 5 It is a cross-sectional view of the tensioning device of the present invention.

[0017] Figure 6 It is a schematic diagram of the opening retaining ring of the present invention.

[0018] Among them, 1. frame; 11. first bracket; 12. second bracket; 13. support column; 2. tensioning device; 21. elastic sleeve; 211. elastic sleeve flange; 212. guide cone; 22. push rod; 23. cone; 24. first electromagnet; 241. push rod spring; 25. sleeve; 26. elastic ring; 27. gasket; 3. rotating device; 31. rotating sleeve; 311. rotating sleeve flange; 32. bearing seat; 33. bearing; 34. second pulley; 35. belt; 36. first pulley; 37. micro motor; 4. circumferential positioning device; 41. second electromagnet; 42. plug plate; 43. guide plate; 44. limit pin; 5. guide barrel; 52. guide barrel bottom plate; 6. opening guard ring; 61. notch. DETAILED DESCRIPTION

[0019] like Figure 1-6 As shown, a device for adjusting the direction of the opening guard ring is consistent, comprising: a frame 1, a tensioning device 2, a rotating device 3, a circumferential positioning device 4 and a material guide cylinder 5; the base plate of the frame 1 is horizontally arranged, the tensioning device 2 and the rotating device 3 are coaxially arranged, the circumferential positioning device 4 is fixedly arranged above the base plate and on the side of the tensioning device 2, the material guide cylinder 5 is vertically coaxially arranged on the top of the tensioning device 2, and the opening guard ring 6 is coaxially slid in the material guide cylinder in turn.

[0020] The tensioning device 2 comprises an elastic sleeve 21, a push rod 22, a cone 23, a first electromagnet 24, a push rod spring 241, a sleeve 25, an elastic ring 26 and a washer 27; the push rod 22 is coaxially slidably arranged at the center of the elastic sleeve 21 and the rotating sleeve 31, a cone 23 is provided at the top end of the push rod 22, and is connected to the iron core of the first electromagnet 24 at the lower end of the push rod 22, the first electromagnet 24 is fixedly installed below the base plate through the first bracket 11, the iron core of the first electromagnet 24 pushes the push rod 22 to move upward, the cone 23 makes the elastic sleeve 21 expand, and supports the retaining ring 6 from the inner side of the opening; the iron core of the first electromagnet 24 moves downward, the push rod 22 moves downward and resets, the elastic sleeve 21 shrinks and resets under elasticity, an elastic ring 26 is sleeved on the outer side of the middle part of the elastic sleeve 21 to increase the elastic contraction of the elastic sleeve inward, and a guide cone 212 is provided on the top of the elastic sleeve 21. A sleeve 25 is fixedly mounted around the lower section of the elastic sleeve 21 to limit excessive expansion of the elastic sleeve 21 . A washer 27 is disposed on the top of the sleeve 25 and the elastic ring 26 to axially limit the position of the opening retainer 6 .

[0021] Long grooves are evenly distributed around the periphery of the elastic sleeve 21 , and the height of the grooves is approximately twice the height of the opening retaining ring, so as to improve the flexibility of the elastic sleeve 21 .

[0022] The rotating device 3 includes a rotating sleeve 31, a bearing seat 32, a bearing 33, a second pulley 34, a belt 35, a second pulley 36 and a micro motor 37; the rotating sleeve 31 vertically passes through the through hole on the base plate, and is rotatably connected to the base plate through the bearing 33 and the bearing seat 32. The second pulley 34 is fixedly provided at the lower section of the rotating sleeve 31, and a micro motor 37 is provided on one side of the bearing seat 32. A first pulley 36 is fixedly provided on the output shaft of the micro motor 37. The micro motor 37 drives the rotating sleeve 31 to rotate through the first pulley 36, the belt 35 and the second pulley 34.

[0023] The circumferential positioning device 4 includes a second electromagnet 41, an insert plate 42 and a guide plate 43; the insert plate 42 is provided at the end of the core of the second electromagnet 41, and the insert plate 42 is guided by the guide plate 43 fixedly arranged on the second bracket 12, and the insert plate 42 moves radially along the opening guard ring 6 until it is inserted into the notch 61 of the opening guard ring.

[0024] The circumferential positioning device 4 is further provided with a limit pin 44 located at the end of the insert plate 42 for limiting the insert plate 42 from being inserted too deeply into the notch 61 of the retainer 6 to avoid being mistakenly inserted into the long groove of the elastic sleeve 21 .

[0025] The guide cylinder 5 is fixedly connected to the base plate through the support column 13 and the guide cylinder bottom plate 52 .

[0026] The opening guard ring 6 is coaxially arranged and slidably arranged in sequence in the material guide barrel, and the direction of the notch 61 of the opening guard ring 6 is in a disordered state. The second electromagnet 41 of the circumferential positioning device loses power, and the plug plate 42 retracts; the first electromagnet 24 of the tensioning device 2 loses power, the push rod 22 moves downward, and the elastic sleeve 21 is in a contracted state. The opening guard ring 6 in the material guide barrel moves downward, and the lowermost opening guard ring is introduced by the cone 23, sleeved on the outside of the elastic sleeve 21, and the lower end is limited by the gasket 27. The first electromagnet 24 of the tensioning device 2 is energized, the push rod 22 moves upward, and the elastic sleeve 21 expands slightly to support the inner wall of the opening guard ring. (Since the opening guard ring has a notch and is highly flexible, the expansion diameter of the elastic sleeve must be limited by the inner diameter of the sleeve 25 and the control of the iron core stroke of the first electromagnet to limit it). The second electromagnet 41 of the positioning device is energized, and the plug plate 42 moves forward radially under the thrust of the iron core. Since the notch of the opening guard ring 6 is generally not directly opposite the plug plate, the blade of the plug plate presses on the outer cylindrical surface of the opening guard ring 6. The current of the second electromagnet 41 should be limited, and the pressure of the plug plate should be small rather than large, otherwise the guard ring will be prevented from rotating. The micro motor 37 is energized to drive the tensioning device 2 to rotate slowly as a whole slightly more than one circle (such as 1.2∽1.5 circles). The opening guard ring rotates with the expansion force of the elastic sleeve 21. When the notch of the guard ring rotates to the position opposite to the plug plate, the plug plate is inserted into the notch, and the guard ring no longer rotates with the elastic sleeve. The micro motor 37 stops rotating; the second electromagnet 41 of the circumferential positioning device loses power, and the plug plate 42 retracts; the first electromagnet 24 of the tensioning device 2 loses power, the push rod 22 moves downward, and the elastic sleeve 21 is in a contracted state. The manipulator grabs and removes the opening guard ring 6 from the elastic sleeve. The opening guard ring 6 in the guide barrel moves downward, and the lowest opening guard ring is introduced by the cone 23, sleeved on the elastic sleeve 21, and the lower end is limited by the gasket 27, and the above action is repeated.

Claims

1. A device for adjusting the direction of an opening retainer, characterized in that: include: A frame (1), a tensioning device (2), a rotating device (3), a circumferential positioning device (4), a material guide cylinder (5) and an opening guard ring (6); the base plate of the frame (1) is arranged horizontally, the tensioning device (2) and the rotating device (3) are arranged coaxially, the circumferential positioning device (4) is fixedly arranged above the base plate and on the side of the tensioning device (2), and the material guide cylinder (5) is vertically coaxially arranged on the top of the tensioning device (2).

2. The device for adjusting the direction of the opening retainer as claimed in claim 1, characterized in that: The tensioning device (2) comprises an elastic sleeve (21), a push rod (22), a cone (23), a first electromagnet (24), a push rod spring (241), a sleeve (25), an elastic ring (26) and a washer (27); the push rod (22) is coaxially slidably arranged at the center of the elastic sleeve (21) and the rotating sleeve (31); a cone (23) is arranged at the top end of the push rod (22) and is connected to the iron core of the first electromagnet (24) at the lower end of the push rod (22); the first electromagnet (24) is fixedly installed below the base plate through a first bracket (11); the iron core of the first electromagnet pushes the push rod (22) to move upward, and the cone (23) causes the elastic sleeve (21) to move upward. The first electromagnet (24) is moved downward, the push rod (22) is moved downward and reset, and the elastic sleeve (21) is retracted and reset under elasticity. An elastic ring (26) is sleeved on the outer side of the middle part of the elastic sleeve (21) to improve the elastic contraction of the elastic sleeve inward. A guide cone (212) is provided on the top of the elastic sleeve (21). A sleeve (25) is fixedly sleeved around the lower part of the elastic sleeve (21) to limit the excessive expansion of the elastic sleeve (21). A washer (27) is provided on the top of the sleeve (25) and the elastic ring (26) to axially limit the position of the opening retainer (6).

3. The device for adjusting the direction of the opening retainer as claimed in claim 2, characterized in that: Long grooves are evenly distributed around the periphery of the elastic sleeve (21), and the height of the grooves is approximately twice the height of the opening guard ring.

4. The device for adjusting the direction of the opening retainer as claimed in claim 1, characterized in that: The rotating device (3) comprises a rotating sleeve (31), a bearing seat (32), a bearing (33), a second pulley (34), a belt (35), a first pulley (36) and a micro motor (37); the rotating sleeve (31) vertically passes through a through hole on a base plate, and is rotatably connected to the base plate through the bearing (33) and the bearing seat (32); a second pulley (34) is fixedly provided on the lower section of the rotating sleeve (31); a micro motor (37) is provided on one side of the bearing seat (32); a first pulley (36) is fixedly provided on the output shaft of the micro motor (37); and the micro motor (37) drives the rotating sleeve (31) to rotate through the first pulley (36), the belt (35) and the second pulley (34).

5. The device for adjusting the direction of the opening retainer as claimed in claim 1, characterized in that: The circumferential positioning device (4) comprises a second electromagnet (41), an insert plate (42) and a guide plate (43); the insert plate (42) is provided at the end of the iron core of the second electromagnet (41); the insert plate (42) is guided by the guide plate (43) fixedly arranged on the second bracket (12); the insert plate (42) moves in the radial direction of the opening guard ring (6) until it is inserted into the notch (61) of the opening guard ring.

6. The device for adjusting the direction of the opening retainer as claimed in claim 5, characterized in that: The circumferential positioning device (4) is also provided with a limit pin (44) located at the end of the insert plate (42) for limiting the insert plate (42) from being inserted too deeply into the notch (61) of the retaining ring (6) to avoid being mistakenly inserted into the long groove of the elastic sleeve (21).

7. The device for adjusting the direction of the opening retainer as claimed in claim 1, characterized in that: The material guide cylinder (5) is fixedly connected to the base plate via a support column (13) and a guide cylinder bottom plate (52).