An equipment for assembling a smart water meter cover with a magnetic steel
The assembly process of the water meter cover is optimized by using a movable assembly rod and a limiting unit, which solves the production efficiency and cost problems caused by changes in water meter market demand, and enables flexible production adjustments and cost control.
Patent Information
- Application Number
- CN202411607835.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2044-11-12
AI Technical Summary
The existing smart water meter cover assembly machine has a fixed number of tightening stations, which leads to insufficient production efficiency when water meter demand is high and idle equipment when demand is low, increasing maintenance and management costs and affecting the company's profitability.
By adjusting the number of assembly rods through the movable connection between the mounting cylinder and the assembly rod, the assembly efficiency of the water meter cover can be adjusted according to market demand. Furthermore, the positioning and clamping process of the water meter can be optimized through limit units and sensors, thereby improving production efficiency.
Increase production efficiency when water meter demand is high, reduce maintenance and management costs when demand is low, improve corporate profitability, and extend the service life of limit plates and conveyor belts.
Smart Images

Figure CN119388128B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of water meter assembly, in particular to an equipment for assembling a water meter cover with a magnetic steel for an intelligent water meter. BACKGROUND
[0002] The existing intelligent water meter metering is realized by using a magnetic steel in cooperation with a sensor, wherein the magnetic steel is installed on the side wall of the water meter cover in order to shorten the distance between the magnetic steel and the sensor and make the signal acquisition more stable and reliable; therefore, when assembling the water meter cover of the intelligent water meter, the user needs to first use an installation equipment to fix and install the magnetic steel on the inner wall of the water meter cover, and then the worker covers the water meter with the water meter cover and places the water meter with the covered water meter cover on a conveying belt, so that the conveying belt conveys the water meter with the covered water meter cover to the water meter cover assembly machine, and the water meter cover assembly machine can tighten the water meter cover on the water meter.
[0003] The existing water meter cover assembly machine can be divided into a single-station water meter cover assembly machine and a multi-station water meter cover assembly machine according to the number of stations; no matter the single-station water meter cover assembly machine or the multi-station water meter cover assembly machine, the number of stations for assembly is fixed; however, the production demand of the water meter is affected by seasonal changes, i.e. in seasons with large temperature changes, the water meter may have more faults (such as freezing damage), resulting in the need for a large number of water meter replacements in some seasons, and in this season, the production demand of the water meter needs to be increased.
[0004] The fixed number of tightening stations will limit the number of water meters assembled per day, which will result in the inability to meet orders in time when the market demand for water meters increases; to this end, if the number of water meter cover assembly machines is increased, the production efficiency of the water meter can be improved when the demand for water meters is high, and orders can be met in time, but when the demand for water meters is low in seasons, too many tightening stations will be idle in the low demand period; and the equipment in the idle state for a long time requires more time and cost for maintenance and management, including equipment maintenance, labor cost and site rental, etc., which will affect the profitability of the enterprise.
[0005] In view of this, in order to overcome the above technical problems, the present application provides an equipment for assembling a water meter cover with a magnetic steel for an intelligent water meter, which solves the above technical problems. SUMMARY
[0006] In order to make up for the deficiencies of the prior art, the present application provides an equipment for assembling a smart water meter with a magnetic steel water meter cover, the equipment is provided with a mounting cylinder and an assembling rod, the assembling rod is movably connected with the mounting cylinder, so that when the market demand for water meters increases, the number of water meters installed at a time can be increased by increasing the number of assembling rods, the assembly efficiency of the water meter cover is improved, and the production efficiency of the water meter is improved, and in seasons with low demand for water meters, the time cost and maintenance and management cost caused by too many tightening stations can be reduced by dismounting and storing the assembling rods, and the profitability of the enterprise is improved, so that the practical application effect of the present application is effectively improved.
[0007] The technical scheme adopted by the present application to solve its technical problems is that the equipment for assembling a smart water meter with a magnetic steel water meter cover comprises:
[0008] A machine body is internally provided with a feeding channel; a conveying belt is installed in the feeding channel; an operating panel is fixedly installed on one side of the machine body; an operating window is formed on the side of the machine body away from the operating panel; and a sliding door is slidably connected to the inner wall of the operating window.
[0009] An installation plate is located in the feeding channel; the installation plate is connected with the upper end wall of the feeding channel through a hydraulic push rod; an installation cavity is formed in the installation plate; a connecting gear and a transmission gear are rotatably connected in the installation cavity; a driving motor is fixedly installed on the upper end of the installation plate; the driving motor is used to drive the connecting gear to rotate; a transmission belt is sleeved on the surfaces of the connecting gear and the transmission gear; engagement grooves are formed in the inner walls of the transmission belt; and the transmission belt is engaged with the transmission gear and the connecting gear through the engagement grooves.
[0010] A mounting cylinder is rotatably connected to the lower end of the installation plate; the mounting cylinder is fixedly connected with the transmission gear; an assembling rod is arranged below the mounting cylinder; one end of the assembling rod is threadedly connected with the mounting cylinder, and the other end of the assembling rod is fixedly connected with an assembling disc; a strip-shaped groove is formed in the lower end of the assembling disc; a clamping block is slidably connected in the strip-shaped groove; an electric push rod is fixedly connected in the strip-shaped groove; one end of the electric push rod is fixedly connected with the clamping block, and the other end of the electric push rod penetrates through the outer surface of the assembling disc.
[0011] A limiting unit is installed in the feeding channel; the limiting unit is used to adjust the position of the water meter conveyed on the upper end of the conveying belt.
[0012] Preferably, the limiting unit comprises limiting plates; the limiting plates are made of carbon steel material; the cross-sectional shape of the limiting plates is S-shaped; the number of the limiting plates is two; the two limiting plates are oppositely distributed; a light rod and a screw rod are rotatably connected to the two ends of the feeding channel respectively; one end of the limiting plate is screw transmissionally connected with the screw rod, and the other end of the limiting plate is slidably connected with the light rod; and the threads at the two ends of the screw rod are oppositely arranged.
[0013] Preferably, the limiting plate is provided with a sliding groove at one end close to the lead screw; the sliding groove is slidably connected with a sliding block; the sliding block and the groove bottom of the sliding groove are fixedly connected through a connecting spring; the groove bottom of the sliding groove is inlaid with an electromagnetic sheet; a blocking rod is arranged below the lead screw; the blocking rod is slidably connected with the sliding block; the blocking rod is in sliding contact with the inner wall of the feeding channel.
[0014] Preferably, the limiting plate is provided with a positioning groove in the side wall; a pneumatic push rod is arranged in the positioning groove; the pneumatic push rod is fixedly installed on one side of the two limiting plates away from each other through a U-shaped plate; the pneumatic push rod is fixedly connected with a positioning plate at an end away from the U-shaped plate.
[0015] Preferably, the limiting plate is provided with a distance sensor on the surface; the distance sensor comprises a first distance sensor and a second distance sensor; the first distance sensor is inlaid at one end of the limiting plate close to the lead screw; the second distance sensor is inlaid at one end of the limiting plate away from the pneumatic push rod.
[0016] Preferably, the positioning plate is provided with a hinged groove in the upper end face; a hinged plate is rotatably connected in the hinged groove; the hinged plate is rotatably connected in the hinged groove through a torsional spring.
[0017] Preferably, the lower end of the positioning plate is provided with a recess; a blocking block is slidably connected in the recess; a magnet is inlaid at one end of the blocking block close to the recess groove bottom; an electromagnetic plate is inlaid in the groove bottom of the recess.
[0018] Preferably, the positioning plate is fixedly connected with an elastic block at an end away from the pneumatic push rod; the elastic block is made of fluorine rubber material; the limiting plate is provided with an outer shell on the surface; the outer shell is made of PTFE material.
[0019] The beneficial effects of the present application are as follows:
[0020] 1. The present application is provided with a mounting cylinder and an assembly rod, so that the assembly rod is movably connected with the mounting cylinder, thereby increasing the number of water meters installed each time when the market demand for water meters increases, improving the assembly efficiency of the water meter cover, and thereby improving the production efficiency of the water meter, and in the season when the demand for water meters is low, the assembly rod can be removed and stored, thereby reducing the time cost, maintenance and management cost increased due to too many tightening stations, and thereby improving the profitability of the enterprise; the practical application effect of the present application is effectively improved.
[0021] 2. By using a PTFE outer shell, this invention protects the limiting plate from scratches or wear caused by sliding friction between the water meter pipe joint and the limiting plate, thus extending the service life of the limiting plate. Furthermore, it reduces friction between the water meter pipe joint and the outer shell, minimizing wear and impact on the conveyor belt's transport of the water meter, thereby improving transport efficiency. The sliding contact between the limiting plate and the conveyor belt through the outer shell also reduces wear. Additionally, the PTFE material protects the carbon steel limiting plate, reducing corrosion from external air and further extending its service life. This significantly enhances the practicality of this invention. Attached Figure Description
[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0023] Figure 1 This is a front view of the present invention;
[0024] Figure 2 This is a rear view of the present invention;
[0025] Figure 3 This is a perspective view of the mounting plate used in this invention;
[0026] Figure 4 This is a schematic diagram of the mounting plate used in this invention;
[0027] Figure 5 This is a perspective view of the limiting plate used in this invention;
[0028] Figure 6 This is a partial structural schematic diagram of the limiting plate used in this invention;
[0029] Figure 7 yes Figure 6 Enlarged view of point A in the middle;
[0030] Figure 8 This is a schematic diagram of the positioning plate used in this invention;
[0031] In the diagram: 1. Machine body; 11. Feed channel; 111. Conveyor belt; 12. Control panel; 121. Control window; 122. Sliding door; 13. Smooth rod; 14. Lead screw; 15. Distance sensor No. 1; 16. Distance sensor No. 2; 2. Mounting plate; 21. Hydraulic push rod; 22. Mounting cavity; 221. Connecting gear; 222. Transmission gear; 223. Drive motor; 224. Transmission belt; 225. Meshing groove; 23. Mounting cylinder; 231. Assembly rod; 232 233. Assembly tray; 234. Strip groove; 235. Clamping block; 236. Electric push rod; 24. Limiting plate; 247. Slide groove; 248. Slider; 249. Connecting spring; 240. Electromagnetic plate; 241. Blocking rod; 242. Positioning groove; 253. Pneumatic push rod; 254. Z-shaped plate; 255. Positioning plate; 26. Hinge groove; 275. Hinge plate; 276. Groove; 277. Blocking block; 278. Magnet; 279. Electromagnetic plate; 200. Elastic block; 200. Outer shell. Detailed Implementation
[0032] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.
[0033] like Figures 1 to 8 As shown, the device for assembling a smart water meter with a magnetic steel cover according to the present invention includes:
[0034] The machine body 1 has a feeding channel 11 inside; a conveyor belt 111 is installed in the feeding channel 11; an operation panel 12 is fixedly installed on one side of the machine body 1; an operation window 121 is opened on the side of the machine body 1 away from the operation panel 12; a sliding door 122 is slidably connected to the inner wall of the operation window 121.
[0035] Mounting plate 2 is located within the feeding channel 11. Mounting plate 2 is connected to the upper wall of the feeding channel 11 via a hydraulic push rod 21. An mounting cavity 22 is formed inside the mounting plate 2. A connecting gear 221 and a transmission gear 222 are rotatably connected within the mounting cavity 22. A drive motor 223 is fixedly mounted on the upper end of the mounting plate 2. The drive motor 223 drives the connecting gear 221 to rotate. A transmission belt 224 is fitted onto the surfaces of both the connecting gear 221 and the transmission gear 222. A meshing groove 225 is formed on the inner wall of the transmission belt 224. The transmission belt 224 meshes with the transmission gear 222 and the connecting gear 221 through the meshing groove 225.
[0036] Mounting cylinder 23; the mounting cylinder 23 is rotatably connected to the lower end of mounting plate 2; the mounting cylinder 23 is fixedly connected to transmission gear 222; an assembly rod 231 is provided below the mounting cylinder 23; one end of the assembly rod 231 is threadedly connected to the mounting cylinder 23, and the other end is fixedly connected to the assembly disc 232; a strip groove 233 is provided at the lower end of the assembly disc 232; a clamping block 234 is slidably connected in the strip groove 233; an electric push rod 235 is fixedly connected in the strip groove 233; one end of the electric push rod 235 is fixedly connected to the clamping block 234; the other end penetrates the outer surface of the assembly disc 232.
[0037] A limiting unit is installed in the feed channel 11; the limiting unit is used to adjust the position of the water meter conveyed at the upper end of the conveyor belt 111.
[0038] In one embodiment of the present invention, the limiting unit includes a limiting plate 24; the limiting plate 24 is made of carbon steel; the cross-sectional shape of the limiting plate 24 is S-shaped; there are two limiting plates 24; the two limiting plates 24 are distributed opposite each other; a guide rod 13 and a lead rod 14 are rotatably connected to both ends of the feeding channel 11; one end of the limiting plate 24 is helically connected to the lead rod 14, and the other end is slidably connected to the guide rod 13; the threads at both ends of the lead rod 14 are arranged in opposite directions.
[0039] In one embodiment of the present invention, the limiting plate 24 has a groove 241 at one end near the lead screw 14; a slider 242 is slidably connected in the groove 241; the slider 242 is fixedly connected to the bottom of the groove 241 by a connecting spring 243; an electromagnetic plate 244 is embedded in the bottom of the groove 241; a blocking rod 245 is provided below the lead screw 14; the blocking rod 245 is slidably connected to the slider 242; and the blocking rod 245 is in sliding contact with the inner wall of the feed channel 11.
[0040] In one embodiment of the present invention, the side wall of the limiting plate 24 is provided with a positioning groove 25; a pneumatic push rod 251 is provided in the positioning groove 25; the pneumatic push rod 251 is fixedly installed on the side of the two limiting plates 24 that are far apart from each other by means of a U-shaped plate 252; a positioning plate 253 is fixedly connected to the end of the pneumatic push rod 251 that is far away from the U-shaped plate 252.
[0041] In one embodiment of the present invention, a distance sensor is mounted on the surface of the limiting plate 24; the distance sensor includes a first distance sensor 15 and a second distance sensor 16; the first distance sensor 15 is embedded in the end of the limiting plate 24 near the lead screw 14; the second distance sensor 16 is embedded in the end of the positioning plate 253 away from the pneumatic push rod 251;
[0042] During operation, a fixed number of tightening stations limits the number of water meters that can be assembled each day. This results in an inability to meet orders in a timely manner when the market demand for water meters increases. Increasing the number of water meter assembly machines can improve production efficiency and meet orders in a timely manner when the demand for water meters is high. However, during seasons when the demand for water meters is low, too many tightening stations will be idle. Long-term idleness of equipment requires more time and costs for maintenance and management, including equipment maintenance, labor costs, and site rental, which in turn affects the company's profitability.
[0043] In this invention, the mounting cylinder 23 and the assembly rod 231 are movably connected, allowing the assembly rod 231 to be movably connected to the mounting cylinder 23. This increases the number of assembly rods 231 when water meter market demand increases, thereby increasing the number of water meters installed each time, improving the assembly efficiency of the water meter cover, and ultimately increasing water meter production efficiency. Conversely, during seasons with low water meter demand, the assembly rods 231 can be removed and stored, reducing the time and maintenance costs associated with excessive tightening stations, thus improving the company's profitability. Therefore, the practical application effect of this invention is effectively enhanced.
[0044] In its initial state, the limiting plate 24 is made of carbon steel and is S-shaped, meaning that one end of the two limiting plates 24 is farther apart than the other. The carbon steel limiting plate 24 has good rigidity, ensuring that when the pneumatic push rod 251 of the two limiting plates 24 clamps the water meter to be assembled via the positioning plate 253, the water meter obstructs the positioning plate 253. This causes the positioning plate 253 to transmit the obstructing force to the pneumatic push rod 251. Under the action of this obstructing force, the pneumatic push rod 251 exerts a pulling force on the limiting plate 24 through the Z-shaped plate 252. Since forces are reciprocal, the clamping force generated by the positioning plate 253 on the water meter is equal to the pulling force transmitted from the positioning plate 253 to the limiting plate 24 via the pneumatic push rod 251. To mitigate the force, the positioning plate 253 is made of carbon steel, ensuring its rigid structure can withstand the pulling force of the pneumatic push rod 251. This not only secures the water meter to be assembled but also prevents the limiting plate 24 from deforming, thus improving its practicality. The Z-shaped plate 252 is designed to facilitate the disassembly and installation of the pneumatic push rod 251. During seasons with low water meter demand, the pneumatic push rod 251 can be removed for maintenance and storage, preventing wear caused by environmental factors (such as dust and moisture) or mechanical operation. Disassembly and storage can avoid these effects and extend the service life of the pneumatic push rod 251 and the positioning plate 253.
[0045] A handle is fixed to one end of the lead screw 14 near the operation panel 12. The user rotates the handle to rotate the lead screw 14, causing it to drive the limiting plates 24 closer together, so that the distance between the two limiting plates 24 is the diameter of the water meter cover to be assembled. The user then places the water meter cover over the water meter and positions the covered water meter at the center of the conveyor belt 111, positioning the water meter to be assembled at the end of the conveyor belt 111 furthest from the two limiting plates 24. The conveyor belt 111 is then controlled to move the water meter to be assembled into the feed channel 11 until it reaches between the two limiting plates 24. As the conveyor belt 111 continues to move the water meter closer to the limiting plates 24, the water meter to be assembled... The pipe joints at both ends of the water meter contact the limiting plates 24 on both sides in sequence. As the conveyor belt 111 continues to transport the water meter to be assembled, the water meter to be assembled can continuously move towards the center of the two limiting plates 24 under the obstruction of the limiting plates 24. This ensures that the water meter to be assembled is vertically positioned between the two limiting plates 24 under the alignment of the two limiting plates 24. This ensures that when the conveyor belt 111 transports the water meter to be assembled into the feeding channel 11, the water meter to be assembled slides in contact with the two limiting plates 24, and the water meter to be assembled entering the feeding channel 11 is positioned directly below the assembly rod 231, so that the subsequent assembly rod 231 can clamp and tighten the water meter cover at the upper end of the water meter to be assembled, facilitating the assembly of the water meter. This effectively improves the practicality of the invention.
[0046] The conveyor belt 111 transports water meters to be assembled. When the water meters are between the two limit plates 24, they pass between the two distance sensors 15. The distance sensors 15 detect the number of water meters that have entered the feeding channel 11 and are located between the two limit plates 24 by sensing the distance between themselves and the water meters. The number of water meters to be assembled each time is set to the number of assembly rods 231 in the feeding channel 11 via the operation panel 12. When the number of water meters to be assembled in the feeding channel 11 reaches the set value, the operation panel 12 directly controls the operation of the electromagnetic plate 244. Since the slider 242 is made of iron metal, the electromagnetic plate 244 magnetically attracts the slider 242. The force applied causes the slider 242 to compress the connecting spring 243 and descend along the slide groove 241, causing the slider 242 to drive the blocking rod 245, which is slidably connected to it, to descend. This allows the descending blocking rod 245 to block the water meter to be assembled that is being conveyed by the conveyor belt 111 to the inlet of the feeding channel 11. This continues until the water meter to be assembled in the feeding channel 11 is tightened and assembled with the water meter cover. Then, the electromagnetic plate 244 is de-energized, causing the slider 242 to move away from the conveyor belt 111 along the slide groove 241 under the restoring force of the connecting spring 243. This causes the slider 242 to drive the blocking rod 245 to rise, so that the blocking rod 245 no longer blocks the water meter to be assembled, allowing the water meter to be assembled to enter the feeding channel 11 from below the blocking rod 245.
[0047] When the water meter to be assembled moves to the position below the assembly rod 231, which is away from the lead screw 14, the water meter will first pass between two opposing positioning plates 253 that are close to the assembly rod 231 and relatively close to the lead screw 14. This causes the second distance sensor 16 on the two opposing positioning plates 253 to detect the water meter to be assembled. That is, when the pipe joint of the water meter to be assembled is first located between the two opposing positioning plates 253, the second distance sensor 16 on the two opposing positioning plates 253 senses a change in distance. At this time, the distance sensor transmits an electrical signal to the pneumatic push rod 251, causing the pneumatic push rods 251 on both sides of the water meter to push the positioning plates 253 closer to the pipe joint of the water meter to be assembled. At this time, the water meter to be assembled rotates under the push of the positioning plates 253, making the axes of the two pipe joints of the water meter to be assembled parallel to the positioning plates 253. At the same time, the pneumatic push rod 251 retracts. The conveyor belt 111 continues to transport the water meter to be assembled. When both pipe joints of the water meter to be assembled are located between the two sets of positioning plates 253 facing each other near the assembly rod 231, the sensing distance of the second distance sensor 16 of the two sets of positioning plates 253 changes. When the sensing distances of the two sets of second distance sensors 16 are the same, the water meter to be assembled is located between the two sets of positioning plates 253 facing each other near the assembly rod 231. That is, the water meter to be assembled and the assembly rod 231 are in a vertically facing state. At this time, the operation panel 12 controls the pneumatic push rod 251 to move, so that the pneumatic push rod 251 pushes the positioning plate 253 to clamp the pipe joints at both ends of the water meter to be assembled, so that the limiting plate 24 can clamp and limit the water meter to be assembled through the pipe joints at both ends of the water meter to be assembled. Similarly, the water meters to be assembled located in the feeding channel 11 are clamped and positioned directly below the assembly rod 231 in sequence.
[0048] Then, control the hydraulic push rod 21 to move, so that the hydraulic push rod 21 can push the mounting plate 2 down, so that the mounting plate 2 can drive the assembly rod 231 down, so that the assembly rod 231 can continuously approach the water meter to be assembled below; until the assembly plate 232 fixed to the lower end of the assembly rod 231 contacts the water meter cover of the water meter to be assembled. At this time, control the electric push rod 235 to move, so that the electric push rod 235 can push the clamping block 234 in the strip groove 233 to move along the strip groove 233 towards the center of the assembly plate 232; since the lower end of the assembly plate 232 is provided with four clamping blocks 234 4. This allows the four clamping blocks 234 to clamp the water meter cover; then, the drive motor 223 is controlled to run, enabling the drive motor 223 to drive the connecting gear 221 to rotate. The rotating connecting gear 221 then drives the transmission belt 224 to rotate within the mounting cavity 22 via the meshing groove 225 of the transmission belt 224. During the rotation of the transmission belt 224, the transmission belt 224 drives the transmission gear 222, which meshes with it, to rotate. Since the transmission gear 222 is fixedly connected to the mounting cylinder 23, and the mounting rod 231 is threadedly connected to the mounting cylinder 23, the transmission gear... When the mounting cylinder 23 rotates, the mounting cylinder 23 will drive the lower assembly rod 231 to rotate synchronously. During this rotation, the assembly rod 231 will drive the lower clamping block 234 to rotate, causing the clamping block 234 to rotate and hold the water meter cover. The water meter to be assembled is held by the positioning plates 253 on both sides, so the water meter will not rotate. The water meter cover, driven by the clamping block 234, will rotate relative to the water meter, continuously tightening the water meter cover onto the upper part of the water meter. At this point, the assembly of the water meter and water meter cover is complete. Then, the control circuit... The electric push rod 235 and the pneumatic push rod 251 retract, causing the electric push rod 235 to pull the clamping block 234 away from the water meter cover, so that the clamping block 234 no longer clamps the water meter cover. Meanwhile, the pneumatic push rod 251 pulls the positioning plate 253 away from the water meter's pipe joint, so that the positioning plate 253 no longer positions the water meter through the water meter's pipe joint. Then, the hydraulic push rod 21 is controlled to rise, so that the hydraulic push rod 21 pulls the clamping block 234 away from the water meter cover through the assembly rod 231. Finally, the conveyor belt 111 is controlled to transport the assembled water meter through the feeding channel 11 and discharge it from the end near the bare rod 13.
[0049] When it is necessary to install or remove the assembly rod 231, the user pulls the two sliding doors 122 to move them away from each other, so that the two sliding doors 122 no longer block the operation window 121, allowing the operation window 121 to be opened. This facilitates the user to install and remove the assembly rod 231 in the feed channel 11 through the operation window 121. Specifically, when removing the assembly rod 231, the user uses tools such as clamps to hold and fix the assembly rod 231, and then controls the drive motor 223 to rotate in the opposite direction. This allows the drive motor 223 to drive the transmission gear 222 to rotate through the connecting gear 221 and the transmission belt 224, causing the transmission gear 222 to drive the mounting cylinder 23 to rotate. Because the assembly rod 231 is held and fixed, there is a relative rotation between the assembly rod 231 and the mounting cylinder 23, causing the assembly rod 231 to rotate in the opposite direction and exit from the mounting cylinder. The assembly rod 231 is removed by extending outward from the inside of the cylinder 23. Similarly, when the assembly rod 231 needs to be installed, the drive motor 223 is controlled to drive the mounting cylinder 23 to rotate in the forward direction, so that the clamped assembly rod 231 and the mounting cylinder 23 rotate relative to each other, and the assembly rod 231 can be tightened into the mounting cylinder 23. Thus, the number of assembly rods 231 can be changed according to market demand to increase or decrease the number of water meters assembled per day. That is, when the water meter market demand is high, the number of assembly rods 231 is increased, thereby increasing the number of water meters installed each time, improving the assembly efficiency of the water meter cover, and thus improving the production efficiency of water meters. In the quarter when the water meter demand is low, the assembly rods 231 can be removed and stored, which can reduce the time cost and maintenance and management cost caused by too many tightening stations, thereby improving the profitability of enterprises. Thus, the practical application effect of the present invention is effectively improved.
[0050] In one embodiment of the present invention, a hinge groove 26 is provided on the upper end face of the positioning plate 253; a hinge plate 261 is rotatably connected in the hinge groove 26; the hinge plate 261 is rotatably connected in the hinge groove 26 by a torsion spring.
[0051] In one embodiment of the present invention, a groove 27 is provided at the lower end of the positioning plate 253; a blocking block 271 is slidably connected in the groove 27; a magnet 272 is embedded at one end of the blocking block 271 near the bottom of the groove 27; and an electromagnetic plate 273 is embedded at the bottom of the groove 27.
[0052] In one embodiment of the present invention, an elastic block 28 is fixedly connected to one end of the positioning plate 253 away from the pneumatic push rod 251; the elastic block 28 is made of fluororubber material; a shell 29 is sleeved on the surface of the limiting plate 24; the shell 29 is made of PTFE material;
[0053] During operation, due to the different heights of the pipe joints of different models of water meters to be assembled, in order to ensure that the positioning plate 253 can effectively limit and clamp the pipe joints of different heights, this invention sets up a hinge plate 261 and a blocking block 271; and in the initial state, the hinge plate 261 is in an upward tilted state. If the pipe joint of the water meter to be assembled is at a higher position, when the pneumatic push rod 251 pushes the positioning plate 253 to contact the pipe joint of the water meter to be assembled, the hinge plate 261 will contact the pipe joint of the water meter to be assembled first, so that the circular outer surface of the pipe joint of the water meter to be assembled blocks the hinge plate 261, thus... The hinge plate 261 can overcome the torsion of the torsion spring and rotate towards the positioning plate 253 under the obstruction of the pipe joint of the water meter to be assembled, until the hinge plate 261 blocks the groove wall of the hinge groove 26, so that the groove wall of the hinge groove 26 supports the hinge plate 261, thereby enabling the positioning plate 253 to effectively clamp and limit the pipe joint of the water meter to be assembled at a higher position angle through the hinge plate 261; if the pipe joint of the water meter to be assembled is at a lower position, as the pneumatic push rod 251 pushes the positioning plate 253 out of the positioning groove 25, the positioning plate 253 drives the blocking block 2 in the groove 27. 71 extends beyond the positioning groove 25 and is positioned between the two limiting plates 24; initially, the blocking block 271 is attracted to the bottom of the groove 27 by the magnet 272, causing the blocking block 271 to penetrate deep into the groove 27; at this time, the control electromagnetic plate 273 is energized, causing the electromagnetic plate 273 to generate the same stimulation as the magnet 272, causing the magnet 272 to move away from the electromagnetic plate 273 under the magnetic repulsion force of the electromagnetic plate 273; since the electromagnetic plate 273 is embedded in the bottom of the groove 27, and the magnet 272 is embedded at the end of the blocking block 271 near the bottom of the groove 27, the magnet 272... 72 can push the blocking block 271 to extend away from the bottom of the groove 27 under the action of magnetic repulsion, so that the blocking block 271 extending out of the groove 27 can approach the pipe joint of the water meter to be assembled under the action of the positioning plate 253, so that the blocking block 271 can clamp and limit the pipe joint at a lower position, so that the present invention can effectively limit and clamp the pipe joint at different height positions of different models of water meters to be assembled, so as to facilitate the assembly of water meter covers for different models of water meters to be assembled, thereby effectively improving the practical application range of the present invention; thus improving the practicality of the present invention.
[0054] In the initial state, the positioning plate 253 is positioned within the positioning groove 25 by the pneumatic push rod 251 because when the user slides the water meter to be assembled between the two limiting plates 24, the water meter may be slightly tilted due to human error. At this time, the pipe joint near the guide rod 13 tilts towards one of the limiting plates 24 and slides in contact with the limiting plate 24. If the positioning plate 253 extends out of the positioning groove 25, the pipe joint of the water meter to be assembled, which is in contact with the limiting plate 24, will move to the positioning groove 25 under the conveyor belt 111. This causes the positioning plate 253 extending out of the positioning groove 25 to collide with the pipe joint of the water meter to be assembled. The pipe joint of the water meter to be assembled is blocked by the positioning plate 253, affecting the normal movement of the pipe joint conveyed by the conveyor belt 111. Therefore, by setting the positioning plate 253 within the positioning groove 25, it is possible to ensure that the water meter to be assembled is accurately moved to the bottom of the assembly rod 231 for effective assembly under the conveyor belt 111, thus ensuring the normal and stable operation of this invention.
[0055] The reason for fixing an elastic block 28 to the end of the positioning plate 253 away from the pneumatic push rod 251 is that the pipe joint of the water meter to be assembled is cylindrical. When the positioning plate 253 approaches the pipe joint of the water meter to be assembled, the positioning plate 253 will drive the elastic block 28 to contact the pipe joint of the water meter to be assembled first. When the elastic block 28 connected to the positioning plate 253 of the two limiting plates 24 clamps the pipe joint of the water meter to be assembled, the pipe joint of the water meter to be assembled generates a blocking force on the elastic block 28, causing the elastic block 28 to deform under the action of the blocking force. This allows the elastic block 28 to deform, increasing the contact area between the elastic block 28 and the pipe joint of the water meter to be assembled, thereby improving the clamping effect of the elastic block 28 on the pipe joint of the water meter to be assembled. This prevents the water meter from sliding due to the clamping force, which would cause the pipe joint to detach from the two positioning plates 253. Such slippage would not only affect the clamping effect of the positioning plates 253 on the pipe joint, but also prevent the water meter from being accurately positioned with the assembly rod 231, leading to… The assembly rod 231 cannot clamp and rotate the water meter cover of the water meter to be assembled via the lower clamping block 234. Therefore, the elastic block 28 improves the clamping stability of the positioning plate 253 on the water meter pipe joint to be assembled. The elastic block 28 is made of fluororubber, which not only has elasticity but also good high-temperature resistance and wear resistance. This allows the fluororubber elastic block 28 to maintain its physical properties and chemical stability at high temperatures, making it less prone to aging, deterioration, and cracking. Moreover, since the outer surface of the water meter pipe joint to be assembled is usually threaded to facilitate the connection between the water meter and the water pipe, the elastic block 28 will contact the threads of the outer wall of the water meter pipe joint when clamping it. The fluororubber elastic block 28 has good wear resistance, which effectively reduces the wear caused by the threads of the outer wall of the water meter pipe joint during clamping, thereby improving the service life of the elastic block 28 and effectively enhancing the practical application effect of the present invention.By fixing a PTFE outer shell 29 to the surface of the limiting plate 24, the outer shell 29 can protect the limiting plate 24 from scratches or wear caused by sliding friction between the water meter pipe fitting to be assembled and the limiting plate 24, thus improving the service life of the limiting plate 24. Furthermore, the PTFE outer shell 29 has a smooth surface and a low coefficient of friction, which reduces the friction between the water meter pipe fitting and the outer shell 29 when they come into contact, reducing wear on the outer shell 29 and preventing further damage. The reduced friction on the conveyor belt 111 improves its conveying efficiency for water meters. Furthermore, the sliding contact between the limiting plate 24 and the conveyor belt 111 via the outer casing 29 reduces wear on the conveyor belt 111, extending its service life. Since the limiting plate 24 is made of carbon steel, the outer casing 29 protects it from corrosion by external air, further improving its service life and enhancing the practicality of the invention.
[0056] In the description of this invention, it should be noted that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the appendix. Figure 1 The orientations or positional relationships shown are for the convenience of describing the present invention and simplifying the description only, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description and should not be construed as indicating or implying relative importance.
[0057] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for assembling a smart water meter with a magnetic steel water meter cover, comprising: The machine body (1) has a feeding channel (11) inside; a conveyor belt (111) is installed inside the feeding channel (11); an operation panel (12) is fixedly installed on one side of the machine body (1); an operation window (121) is opened on the side of the machine body (1) away from the operation panel (12); a sliding door (122) is slidably connected to the inner wall of the operation window (121); characterized in that: Mounting plate (2), which is located inside the feeding channel (11); the mounting plate (2) is connected to the upper wall of the feeding channel (11) by a hydraulic push rod (21); the mounting plate (2) has an installation cavity (22) inside; a connecting gear (221) and a transmission gear (222) are rotatably connected inside the mounting cavity (22); a drive motor (223) is fixedly mounted on the upper end of the mounting plate (2); the drive motor (223) is used to drive the connecting gear (221) to rotate; a transmission belt (224) is sleeved on the surface of both the connecting gear (221) and the transmission gear (222); a meshing groove (225) is opened on the inner wall of the transmission belt (224); the transmission belt (224) meshes with the transmission gear (222) and the connecting gear (221) through the meshing groove (225); Mounting cylinder (23); the mounting cylinder (23) is rotatably connected to the lower end of the mounting plate (2); the mounting cylinder (23) is fixedly connected to the transmission gear (222); an assembly rod (231) is provided below the mounting cylinder (23); one end of the assembly rod (231) is threadedly connected to the mounting cylinder (23), and the other end is fixedly connected to the assembly disc (232); a strip groove (233) is provided at the lower end of the assembly disc (232); a clamping block (234) is slidably connected in the strip groove (233); an electric push rod (235) is fixedly connected in the strip groove (233); one end of the electric push rod (235) is fixedly connected to the clamping block (234); the other end penetrates the outer surface of the assembly disc (232); A limiting unit is installed in the feeding channel (11); the limiting unit is used to adjust the position of the water meter conveyed at the upper end of the conveyor belt (111); the limiting unit includes a limiting plate (24); a smooth rod (13) and a lead screw (14) are rotatably connected to both ends of the feeding channel (11); one end of the limiting plate (24) is screw-driven to the lead screw (14), and the other end is slidably connected to the smooth rod (13); the threads at both ends of the lead screw (14) are opposite; a positioning groove (25) is provided on the side wall of the limiting plate (24); a pneumatic push rod (251) is provided in the positioning groove (25); a positioning plate (253) is fixedly connected to the end of the pneumatic push rod (251) away from the Z-shaped plate (252); The limiting plate (24) is equipped with a distance sensor; the distance sensor includes a first distance sensor (15) and a second distance sensor (16); the first distance sensor (15) is embedded in the end of the limiting plate (24) near the lead screw (14); the second distance sensor (16) is embedded in the end of the positioning plate (253) away from the pneumatic push rod (251); The upper end face of the positioning plate (253) is provided with a hinge groove (26); a hinge plate (261) is rotatably connected in the hinge groove (26); the hinge plate (261) is rotatably connected in the hinge groove (26) by a torsion spring; The lower end of the positioning plate (253) is provided with a groove (27); a blocking block (271) is slidably connected in the groove (27); a magnet (272) is embedded in one end of the blocking block (271) near the bottom of the groove (27); an electromagnetic plate (273) is embedded in the bottom of the groove (27).
2. The equipment for assembling a smart water meter with a magnetic steel water meter cover according to claim 1, characterized in that: The limiting plate (24) is made of carbon steel; the cross-sectional shape of the limiting plate (24) is set to S-shaped; there are two limiting plates (24); the two limiting plates (24) are distributed facing each other.
3. The equipment for assembling a smart water meter with a magnetic steel water meter cover according to claim 2, characterized in that: The limiting plate (24) has a groove (241) at one end near the lead screw (14); a slider (242) is slidably connected in the groove (241); the slider (242) is fixed to the bottom of the groove (241) by a connecting spring (243); an electromagnetic plate (244) is embedded in the bottom of the groove (241); a blocking rod (245) is provided below the lead screw (14); the blocking rod (245) is slidably connected to the slider (242); and the blocking rod (245) is in sliding contact with the inner wall of the feed channel (11).
4. The equipment for assembling a smart water meter with a magnetic steel water meter cover according to claim 3, characterized in that: The pneumatic push rod (251) is fixedly installed on the opposite side of the two limiting plates (24) by means of a zigzag plate (252).
5. The equipment for assembling a smart water meter with a magnetic steel water meter cover according to claim 4, characterized in that: An elastic block (28) is fixedly connected to one end of the positioning plate (253) away from the pneumatic push rod (251); the elastic block (28) is made of fluororubber material; a shell (29) is fitted on the surface of the limiting plate (24); the shell (29) is made of PTFE material.
Citation Information
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