Die machining equipment

By designing automated mold processing equipment, using conveyor devices and multiple cutting devices to simultaneously process the front and rear molds, and surfacing the mold core through welding devices, the problems of time spent and material waste in traditional mold processing methods are solved, and more efficient processing is achieved process.

CN119388154APending Publication Date: 2025-02-07FOSHAN SANSHUIFENGLV ALUMINIUMINDUSTRY CO LTD +1
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Patent Information

Application Number
CN202411659749.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-02-07

AI Technical Summary

Technical Problem

Traditional mold processing methods take a long time and waste materials, especially when cutting parts other than the die core on steel billet materials.

Method used

A mold processing equipment is designed, including a machine, a main controller, a conveying device, a plurality of cutting devices and a welding device. The automatic transport of billet material is achieved through the conveying device, and multiple cutting devices cut the front and rear molds simultaneously. The welding device is used to surmount the mold core to avoid material waste.

Benefits of technology

The equipment significantly reduces processing time through automated transport and multi-channel cutting techniques, and avoids material waste through welding devices, solving the time and material waste problems in traditional methods.

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Abstract

The invention provides mold machining equipment, and relates to the field of mold machining, and the mold machining equipment comprises a machine table, a main controller, a conveying device, a welding device and a plurality of cutting devices; the conveying device is arranged on the machine table and used for conveying steel billet materials. The multiple cutting devices are arranged on the two sides of the conveying device in the conveying direction of the steel billet materials, and the main controller is used for controlling the cutting devices to conduct cutting machining on the corresponding positions of the steel billet materials on the conveying device; the welding device is arranged on the machine table, and the main controller is used for controlling the welding device to conduct surfacing on the position of a mold core of a steel billet material. The method solves the problems of long time consumption and material waste of a traditional mold processing method.
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Description

Technical Field

[0001] The invention relates to the field of mold processing, and in particular to a mold processing device. Background Art

[0002] The structure of the extrusion die for cavity type materials is a split die structure. The die is divided into upper and lower dies. The upper die has a protruding die core. Traditional upper die processing usually directly cuts off the parts other than the die core on the billet material. This process is time-consuming and will also waste too much material. Summary of the invention

[0003] Based on this, in order to solve the problem that the traditional method of processing molds is time-consuming and wastes materials, the present invention provides a mold processing equipment, and its specific technical solution is as follows:

[0004] A mold processing equipment, comprising

[0005] Machine;

[0006] Main controller;

[0007] A conveying device, the conveying device is arranged on the machine platform, and the conveying device is used to transport the steel billet material;

[0008] A plurality of cutting devices, wherein the plurality of cutting devices are arranged on both sides of the conveying device along the conveying direction of the steel billet material, and the main controller is used to control each cutting device to perform cutting processing on a corresponding position of the steel billet material on the conveying device;

[0009] A welding device is arranged on the machine platform, and the main controller is used to control the welding device to perform surfacing welding on the core position of the steel billet material.

[0010] The mold processing equipment is provided with multiple cutting devices to realize simultaneous cutting of the front and rear molds, thus reducing the processing time; the conveying device is provided to eliminate the need to use a gantry crane to remove the mold from the processing machine and then move the mold to the next processing machine; the welding device is provided to solve the problem of traditional processing methods that the parts other than the mold core are cut off on the steel billet material, resulting in material waste. The mold processing equipment solves the problem of traditional mold processing methods that are time-consuming and wasteful.

[0011] Furthermore, the conveying device includes two conveyor belts and a lifting structure; the conveyor belts are arranged on the machine platform, and the multiple cutting wheels are arranged on both sides of the conveyor belts; the conveyor belts include two balanced fixed plates, and the two fixed plates are both arranged on the machine platform.

[0012] Furthermore, the conveyor belt also includes a conveyor belt, a first rotating drive block and a plurality of rollers, the plurality of rollers are all arranged between the two fixed plates, the rollers are rotatably connected to the fixed plates, the first rotating drive block is arranged on the fixed plate, the output end of the first rotating drive block is connected to one of the rollers, and the first rotating drive block is used to drive the roller to rotate; the conveyor belt is arranged between the two fixed plates, and the conveyor belt is sleeved on a plurality of rollers.

[0013] Furthermore, the welding device is located at one end of the conveyor belt, the lifting structure is located at the other side of the conveyor belt, and the lifting structure includes a lifting component and a conveying component; the conveying component is arranged on the moving end of the lifting structure, and the lifting component is used to drive the conveying component to move up and down.

[0014] Furthermore, the transmission assembly includes a transmission shaft, a first transmission wheel, a second transmission wheel, a transmission belt, a movable seat, a second rotation drive block and two conveyor belts; the two conveyor belts are arranged on the movable seat, and the movable seat is arranged on the moving end of the lifting assembly; the second rotation drive block is arranged at the bottom of the movable seat, the first transmission wheel is arranged on the output end of the second rotation drive block, one end of the transmission shaft passes through the two conveyor belts in sequence, the second transmission wheel is arranged on the other end of the transmission shaft, the transmission belt is sleeved on the first transmission wheel and the second transmission wheel, and the transmission shaft is used to drive the two conveyor belts to rotate.

[0015] Furthermore, a processing seat is placed on the two conveyor belts, and a first clamping block and a first telescopic driving block are provided on the processing seat; a second clamping block is provided on the output end of the first telescopic driving block, and the first clamping block and the second clamping block cooperate to clamp the billet material; a first guide block is provided on one side of the processing seat, and a second guide block is provided on the other side of the processing seat, the first guide block abuts against one of the conveyor belts, and the second guide block abuts against the other conveyor belt.

[0016] Furthermore, the welding device includes a bracket, a first slide rail, a second slide rail, a first movable component and a second movable component; the first slide rail and the second slide rail are vertically arranged on the bracket; the first movable component is arranged on the first slide rail, and the first movable component is slidably connected to the first slide rail; the second movable component is arranged on the second slide rail, and the second movable component is slidably connected to the second slide rail.

[0017] Further, the first movable component includes a first movable driving block and a first sliding rod, the first movable driving block is arranged on the first sliding rail and is slidably connected to the first sliding rail, and the first sliding rod is arranged on the first movable driving block; the second movable component includes a second movable driving block and a second sliding rod, the second movable driving block is arranged on the second sliding rail and is slidably connected to the second sliding rail, and the second sliding rod is arranged on the first movable driving block.

[0018] Furthermore, the welding device also includes a movable frame, on which a plurality of first movable wheels and a plurality of second movable wheels are provided; the plurality of first movable wheels cooperate to clamp the first slide rod, and the first movable wheel is slidably connected to the first slide rod; the plurality of second movable wheels cooperate to clamp the second slide rod, and the second movable wheel is slidably connected to the second slide rod; the movable frame is provided with a sliding assembly, a third rotating drive block and a threaded rod, the sliding assembly is slidably connected to the movable frame, the threaded rod is arranged in a vertical direction, one end of the threaded rod is connected to the output end of the third rotating drive block, and the other end of the threaded rod passes through the sliding assembly and is threadedly connected to the sliding assembly; a welding head is provided on the sliding assembly.

[0019] A processing method for mold processing equipment, comprising:

[0020] S1. The billet material is moved to the processing seat;

[0021] S2. The lifting structure drives the billet material to move to the same height as the conveyor belt;

[0022] S3. The conveying assembly drives the processing seat to move to the conveyor belt, and the conveyor belt drives the processing seat to move to the cutting and feeding device, and multiple processing devices perform cutting processing on the corresponding positions of the steel billet material;

[0023] S4. The conveying assembly drives the processing seat to move to the welding device, and the welding device performs surfacing welding on the core position of the steel billet material. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention can be further understood from the following description in conjunction with the accompanying drawings. The components in the figures are not necessarily drawn to scale, but the emphasis is placed on illustrating the principles of the embodiments. In different views, the same reference numerals designate corresponding parts.

[0025] Figure 1 It is a structural schematic diagram of a mold processing device according to an embodiment of the present invention;

[0026] Figure 2 yes Figure 1 A magnified view of part A;

[0027] Figure 3It is a structural schematic diagram of a welding device of a mold processing equipment according to an embodiment of the present invention;

[0028] Figure 4 It is a structural schematic diagram of a front mold processed by a mold processing equipment according to an embodiment of the present invention.

[0029] Description of reference numerals:

[0030] 1-machine; 2-main controller; 3-transmission device; 31-conveyor belt; 311-feeding belt; 312-first rotating drive block; 313-fixed plate; 32-lifting structure; 321-lifting assembly; 322-transmission shaft; 323-first transmission wheel; 324-second transmission wheel; 325-transmission belt; 326-moving seat; 327-second rotating drive block; 328-conveyor belt; 4-cutting device; 5-welding device; 51-bracket; 52-first slide rail; 53-second slide rail; 54-first moving assembly; 55-second moving assembly; 56-moving frame; 57-sliding assembly; 58-threaded rod; 59-welding head; 6-upper mold; 7-core. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with its embodiments. It should be understood that the specific implementation methods described herein are only used to explain the present invention and do not limit the protection scope of the present invention.

[0032] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.

[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0034] The “first” and “second” mentioned in the present invention do not represent specific quantities and orders, but are merely used to distinguish names.

[0035] like Figure 1As shown in 4, a mold processing equipment in one embodiment of the present invention includes a machine table 1, a main controller 2, a conveying device 3, a welding device 5 and a plurality of cutting devices 4; the conveying device 3 is arranged on the machine table 1, and the conveying device 3 is used to transport the billet material; the plurality of cutting devices 4 are arranged on both sides of the conveying device 3 along the transportation direction of the billet material, and the main controller 2 is used to control each cutting device 4 to cut the corresponding position of the billet material on the conveying device 3 respectively; the welding device 5 is arranged on the machine table 1, and the main controller 2 is used to control the welding device 5 to perform surfacing welding on the core 6 position of the billet material.

[0036] The mold processing equipment is provided with a plurality of cutting devices 4 to realize simultaneous cutting of the front and rear molds, thereby reducing the processing time; the conveying device 3 is provided to eliminate the need to use a gantry crane to remove the mold from the processing machine and then move the mold to the next processing machine; the welding device 5 is provided to solve the problem that the traditional processing method cuts off the part other than the mold core 6 on the steel billet material, resulting in material waste. The mold processing equipment solves the problem that the traditional method of processing the mold is time-consuming and wastes materials.

[0037] like Figure 1 As shown in ˉ4, in one embodiment, the conveying device 3 includes two conveyor belts 31 and a lifting structure 32; the conveyor belt 31 is arranged on the machine 1, and the multiple cutting wheels are arranged on both sides of the conveyor belt 31; the conveyor belt 31 includes two fixed plates 313 that are balanced, and the two fixed plates 313 are both arranged on the machine 1; the conveyor belt 31 also includes a conveyor belt 311, a first rotating drive block 312 and a plurality of rollers, and the plurality of rollers are all arranged between the two fixed plates 313, and the rollers are rotatably connected to the fixed plates 313, the first rotating drive block 312 is arranged on the fixed plate 313, and the output end of the first rotating drive block 312 is connected to one of the rollers, and the first rotating drive block 312 is used to drive the roller to rotate; the conveyor belt 311 is arranged between the two fixed plates 313, and the conveyor belt 311 is sleeved on a plurality of rollers. In this way, the steel blank is conveyed by the conveyor belt 31, thereby avoiding the process of using a gantry crane to remove the mold from the processing machine tool and then moving the mold to the next processing machine tool, thereby speeding up the work efficiency.

[0038] like Figure 1As shown in 4, in one embodiment, the welding device 5 is located at one end of the conveyor belt 31, the lifting structure 32 is located at the other side of the conveyor belt 31, and the lifting structure 32 includes a lifting component 321 and a conveying component; the conveying component is arranged on the moving end of the lifting structure 32, and the lifting component is used to drive the conveying component to move up and down; the conveying component includes a transmission shaft 322, a first transmission wheel 323, a second transmission wheel 324, a transmission belt 325, a moving seat 326, a second rotating drive block 327 and two conveyor belts 328; the two conveyor belts 328 are arranged on the moving seat 326, and the moving seat 326 is arranged on the moving end of the lifting component 321; the second rotating drive block 327 is arranged at the bottom of the moving seat 326, and the first transmission wheel 323 is arranged at the second rotating drive On the output end of the block 327, one end of the transmission shaft 322 passes through the two conveyor belts 328 in sequence, the second transmission wheel 324 is arranged on the other end of the transmission shaft 322, and the transmission belt 325 is sleeved on the first transmission wheel 323 and the second transmission wheel 324, and the transmission shaft 322 is used to drive the two conveyor belts 328 to rotate; a processing seat is placed on the two conveyor belts 328, and the processing seat is provided with a first clamping block and a first telescopic driving block; a second clamping block is provided on the output end of the first telescopic driving block, and the first clamping block and the second clamping block cooperate to clamp the billet material; a first guide block is provided on one side of the processing seat, and a second guide block is provided on the other side of the processing seat, the first guide block abuts against one of the conveyor belts 328, and the second guide block abuts against the other conveyor belt 328. In this way, the lifting component 321 drives the transmission component to lift and lower, so as to drive the steel billet to a position at the same horizontal height as the conveyor belt 31; by providing a conveyor belt 328, the steel billet is moved onto the conveyor belt 31, which solves the problem that the gantry crane cannot transport the steel billet to the protective shell of the machine 1; by providing a processing seat, the steel billet is clamped to facilitate subsequent processing; by providing a first guide block and a second guide block, the processing seat is prevented from slipping out of the conveyor belt 31.

[0039] like Figure 1As shown in ˉ4, in one embodiment, the welding device 5 includes a bracket 51, a first slide rail 52, a second slide rail 53, a first movable component 54 and a second movable component 55; the first slide rail 52 and the second slide rail 53 are vertically arranged on the bracket 51; the first movable component 54 is arranged on the first slide rail 52, and the first movable component 54 is slidably connected to the first slide rail 52; the second movable component 55 is arranged on the second slide rail 53, and the second movable component 55 is slidably connected to the second slide rail 53; the first movable component 54 includes a first movable driving block and a first sliding rod, the first movable driving block is arranged on the first slide rail 52 and is slidably connected to the first slide rail 52, and the first sliding rod is arranged on the first movable driving block; the second movable component 55 includes a second movable driving block and a second sliding rod, and the second movable driving block is arranged on the second slide rail 53 and is slidably connected with the second slide rail 53, and the second slide bar is arranged on the first moving driving block; the welding device 5 also includes a moving frame 56, and the moving frame 56 is provided with a plurality of first moving wheels and a plurality of second moving wheels; the plurality of first moving wheels cooperate to clamp the first slide bar, and the first moving wheel is slidably connected with the first slide bar; the plurality of second moving wheels cooperate to clamp the second slide bar, and the second moving wheel is slidably connected with the second slide bar; the moving frame 56 is provided with a sliding assembly 57, a third rotating driving block and a threaded rod 58, the sliding assembly 57 is slidably connected with the moving frame 56, the threaded rod 58 is arranged in a vertical direction, one end of the threaded rod 58 is connected with the output end of the third rotating driving block, and the other end of the threaded rod 58 passes through the sliding assembly 57 and is threadedly connected with the sliding assembly 57; the sliding assembly 57 is provided with a welding head 59. In this way, the horizontal position of the welding head 59 is controlled by cooperating with the first moving assembly 54 and the second moving assembly 55; the height position of the welding head 59 is conveniently controlled by rotating the threaded rod 58.

[0040] In one embodiment, the conveyor belt 31 passes under the first slide rail 52. Thus, the conveyor belt 31 passes under the first slide rail 52, so that the welding head 59 can perform surfacing welding on the steel blank.

[0041] In one embodiment, a method for processing a mold processing device includes:

[0042] S1. The billet material is moved to the processing seat;

[0043] S2. The lifting structure 32 drives the billet material to move to the same height as the conveyor belt 31;

[0044] S3. The conveyor assembly drives the processing seat to move to the conveyor belt 31, and the conveyor belt 31 drives the processing seat to move to the cutting and feeding device, and multiple processing devices perform cutting processing on the corresponding positions of the billet material;

[0045] S4. The conveying assembly drives the processing seat to move to the welding device 5, and the welding device 5 performs surfacing welding on the core 6 position of the steel billet material.

[0046] In this way, by providing a welding device, the problem of cutting off the portion other than the mold core on the steel billet material in the traditional processing method, resulting in material waste, is solved.

[0047] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0048] The above-mentioned embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. A mold processing equipment, characterized in that: include: Machine; Main controller; A conveying device, the conveying device is arranged on the machine platform, and the conveying device is used to transport the steel billet material; A plurality of cutting devices, wherein the plurality of cutting devices are arranged on both sides of the conveying device along the conveying direction of the steel billet material, and the main controller is used to control each cutting device to perform cutting processing on a corresponding position of the steel billet material on the conveying device; A welding device is arranged on the machine platform, and the main controller is used to control the welding device to perform surfacing welding on the core position of the steel billet material.

2. The mold processing equipment according to claim 1, characterized in that: The conveying device includes two conveyor belts and a lifting structure; the conveyor belts are arranged on the machine platform, and the plurality of cutting wheels are arranged on both sides of the conveyor belts; the conveyor belts include two fixed plates which are arranged in a balanced manner, and the two fixed plates are both arranged on the machine platform.

3. The mold processing equipment according to claim 2, characterized in that: The conveyor belt also includes a conveyor belt, a first rotating drive block and a plurality of rollers, the plurality of rollers are all arranged between the two fixed plates, the rollers are rotatably connected to the fixed plates, the first rotating drive block is arranged on the fixed plate, the output end of the first rotating drive block is connected to one of the rollers, and the first rotating drive block is used to drive the rollers to rotate; the conveyor belt is arranged between the two fixed plates, and the conveyor belt is sleeved on the plurality of rollers.

4. The mold processing equipment according to claim 2, characterized in that: The welding device is located at one end of the conveyor belt, and the lifting structure is located at the other side of the conveyor belt. The lifting structure includes a lifting component and a conveying component. The conveying component is arranged on the moving end of the lifting structure, and the lifting component is used to drive the conveying component to move up and down.

5. The mold processing equipment according to claim 4, characterized in that: The transmission assembly includes a transmission shaft, a first transmission wheel, a second transmission wheel, a transmission belt, a movable seat, a second rotation drive block and two conveyor belts; the two conveyor belts are arranged on the movable seat, and the movable seat is arranged on the moving end of the lifting assembly; the second rotation drive block is arranged at the bottom of the movable seat, the first transmission wheel is arranged on the output end of the second rotation drive block, one end of the transmission shaft passes through the two conveyor belts in sequence, the second transmission wheel is arranged on the other end of the transmission shaft, the transmission belt is sleeved on the first transmission wheel and the second transmission wheel, and the transmission shaft is used to drive the two conveyor belts to rotate.

6. The mold processing equipment according to claim 5, characterized in that: A processing seat is placed on the two conveyor belts, and a first clamping block and a first telescopic driving block are provided on the processing seat; a second clamping block is provided on the output end of the first telescopic driving block, and the first clamping block and the second clamping block cooperate to clamp the billet material; a first guide block is provided on one side of the processing seat, and a second guide block is provided on the other side of the processing seat, the first guide block abuts against one of the conveyor belts, and the second guide block abuts against the other conveyor belt.

7. The mold processing equipment according to claim 1, characterized in that: The welding device includes a bracket, a first slide rail, a second slide rail, a first movable assembly and a second movable assembly; the first slide rail and the second slide rail are vertically arranged on the bracket; the first movable assembly is arranged on the first slide rail, and the first movable assembly is slidably connected to the first slide rail; the second movable assembly is arranged on the second slide rail, and the second movable assembly is slidably connected to the second slide rail.

8. The mold processing equipment according to claim 7, characterized in that: The first movable component includes a first movable driving block and a first sliding rod, the first movable driving block is arranged on the first sliding rail and is slidably connected to the first sliding rail, and the first sliding rod is arranged on the first movable driving block; the second movable component includes a second movable driving block and a second sliding rod, the second movable driving block is arranged on the second sliding rail and is slidably connected to the second sliding rail, and the second sliding rod is arranged on the first movable driving block.

9. The mold processing equipment according to claim 8, characterized in that: The welding device also includes a moving frame, on which a plurality of first moving wheels and a plurality of second moving wheels are provided; the plurality of first moving wheels cooperate to clamp the first sliding rod, and the first moving wheel is slidably connected to the first sliding rod; the plurality of second moving wheels cooperate to clamp the second sliding rod, and the second moving wheel is slidably connected to the second sliding rod; the moving frame is provided with a sliding assembly, a third rotating driving block and a threaded rod, the sliding assembly is slidably connected to the moving frame, the threaded rod is arranged in a vertical direction, one end of the threaded rod is connected to the output end of the third rotating driving block, and the other end of the threaded rod passes through the sliding assembly and is threadedly connected to the sliding assembly; a welding head is provided on the sliding assembly.

10. A method for processing a mold processing device according to any one of claims 1 to 9, characterized in that: include: S1. The billet material is moved to the processing seat; S2. The lifting structure drives the billet material to move to the same height as the conveyor belt; S3. The conveying assembly drives the processing seat to move to the conveyor belt, and the conveyor belt drives the processing seat to move to the cutting and feeding device, and multiple processing devices perform cutting processing on the corresponding positions of the steel billet material; S4. The conveying assembly drives the processing seat to move to the welding device, and the welding device performs surfacing welding on the core position of the steel billet material.

Citation Information

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