A new type of tapered roller bearing inner ring surface strengthening equipment

By designing a new tapered roller bearing inner ring surface reinforcement equipment containing a variety of innovative equipment and devices, the problems of low automation and waste of resources in existing shot peening reinforcement equipment are solved, and the comprehensive precision shot peening reinforcement of the bearing inner ring and effective screening and cleaning of steel balls are achieved.

CN119388336BActive Publication Date: 2025-04-15GUANGZHOU UNIVERSITY
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Patent Information

Application Number
CN202510005674.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-04-15
Estimated Expiration
2045-01-03

AI Technical Summary

Technical Problem

The existing shot peening reinforcement equipment has low degree of automation and limited freedom of workpieces, which leads to low processing accuracy and cannot achieve all-round shot peening. Moreover, the steel balls are not screened and cleaned after shot peening, resulting in waste of resources.

Method used

A new type of surface reinforcement equipment for inner ring of tapered roller bearings is designed, including vibration sorting plate of inner ring of bearing, shot peening strengthening processing chamber, bearing inner ring collection device, discharge steel ball spiral conveying device, discharge steel ball screening cleaning and separation device, shot peening air pump, steel ball recycling storage compartment and waste collection compartment. The equipment realizes the comprehensive precision shot peening strengthening of the inner ring of the bearing through heavy-load hollow rotating platform, spray gun moving device, six-degree-of-freedom loading platform and V-shaped fixture, and screens and cleans the steel balls through the discharge steel ball screening, cleaning and separation device.

Benefits of technology

It realizes fully automatic sorting and loading of the inner ring of tapered roller bearings, and comprehensive precision shot peening strengthening treatment, improves processing quality, reduces resource waste, and realizes the reuse of steel balls.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present application relates to the field of bearing processing technology, and provides a novel tapered roller bearing inner ring surface strengthening equipment, which is characterized in that it includes: a bearing inner ring vibration sorting disk, a shot peening strengthening processing chamber, a bearing inner ring collecting device, a discharged steel shot spiral conveying device, a discharged steel shot screening, cleaning and separation device, a shot peening air pump, a steel shot recycling storage cabin and a waste collection cabin; the present application realizes the automation of the strengthening process and the sustainable use of the shot peening material through a novel automatic and recyclable tapered roller bearing inner ring surface strengthening equipment, and adopts a six-degree-of-freedom loading platform to clamp and fix the workpiece, and combines a six-degree-of-freedom shot peening gun with a hollow rotating platform and a scissor-type lifting platform to realize all-round and high-precision shot peening strengthening treatment of the bearing inner ring.
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Description

Technical Field

[0001] The invention belongs to the technical field of bearing processing, and in particular relates to a novel tapered roller bearing inner ring surface strengthening device. Background Art

[0002] Tapered roller bearings are used as shaft supports in many fields such as automobiles, machine tools, construction machinery and railway vehicles due to their strong load-bearing capacity, good lubrication effect and flexible design. In order to further improve the wear resistance, fatigue resistance and corrosion resistance of tapered roller bearings, factories usually use shot peening equipment to perform surface strengthening processing on the inner ring of the bearing during the metal surface treatment of the bearing.

[0003] In terms of shot peening technology, there are related patents. For example, the patent with publication number CN118636064A discloses a shot peening strengthening device for surface treatment of metal materials. A mounting plate is fixedly connected to the inner wall of the shot peening box, and a shot peening table is arranged inside the shot peening box; a rotating adjustment mechanism is fixedly mounted on the mounting plate, and the rotating adjustment mechanism is used to move the workpiece to be processed to one side of the shot peening table. The rotating adjustment mechanism is provided with a fixed component, and the fixed component hoists the workpiece on the rotating adjustment mechanism, and adjusts the position of the workpiece by rotating the rotating adjustment mechanism. This patent places the workpiece into the isolation bin through the rotating adjustment mechanism, completes feeding and discharging inside the isolation bin, and while performing feeding and discharging operations in the isolation bin, other workpieces can be shot peened at the same time, thereby improving the efficiency of shot peening of the workpiece.

[0004] However, the above patent still has the following problems in actual operation:

[0005] The automation level of the equipment is not high, and the workpiece still needs to be placed manually in the shot peening box, and then taken out manually after the shot peening is completed. Secondly, during the shot peening process, since the shot peening table fixes the workpiece in an installed manner, the workpiece has very limited freedom. When shot peening curved workpieces such as the inner ring of a tapered roller bearing, it is difficult to complete all-round shot peening in one go. After completing the shot peening operation on a part of the surface, it is still necessary to manually take it out and adjust the direction, and then re-perform the shot peening operation. In addition, the control freedom of the spray gun and the shot peening table is relatively small, resulting in low processing accuracy and the inability to accurately control the strengthening effect. At the same time, after completing the shot peening, the shot peening machine did not screen and clean the used spray steel balls, and the intact and reusable steel balls were not recycled and used as spray materials for shot peening again. Summary of the invention

[0006] In view of the above-mentioned defects of the prior art, the present invention proposes a new tapered roller bearing inner ring surface strengthening device to overcome the shortcomings of the existing shot peening strengthening equipment and better solve the shot peening strengthening problem of the tapered roller bearing inner ring. The technical solution designed by the present invention includes:

[0007] Bearing inner ring vibration sorting plate, shot peening processing room, bearing inner ring collection device, discharged steel shot spiral conveyor, discharged steel shot screening, cleaning and separation device, shot peening air pump, steel shot recycling storage cabin and waste collection cabin;

[0008] The bearing inner ring vibration sorting plate is connected to the shot peening processing room and is used to sort the inner rings of the tapered roller bearings and change the end face of the bearing outer ring to face the cylindrical surface downward;

[0009] The shot peening processing chamber comprises a box shell, a heavy-loaded hollow rotating platform, a linear moving platform and a spray gun moving device; the heavy-loaded hollow rotating platform is arranged on the top of the box shell, and is used to control the spray gun moving device to rotate around the inner ring of the bearing; the linear moving platform is arranged below the heavy-loaded hollow rotating platform, and is used to control the spray gun moving device to enter and / or leave the processing area; the spray gun moving device is arranged inside the box shell, and is used to perform shot peening processing on the inner ring of the tapered roller bearing;

[0010] The bearing inner ring collection device is connected to the shot peening processing room and is used to collect the inner ring of the tapered roller bearing;

[0011] The outgoing steel shot spiral conveyor is connected to the shot peening processing room and is used to convey the shot peened steel shots to the outgoing steel shot screening, cleaning and separation device;

[0012] The discharged steel shot screening, cleaning and separation device is connected to the shot peening processing room and is used for screening, cleaning and separating the discharged steel shot;

[0013] The shot peening air pump is connected to the shot peening processing chamber to provide a power source for the shot peening;

[0014] The steel shot recycling storage chamber and the waste collection chamber are arranged on both sides of the discharging steel shot screening, cleaning and separation device. The steel shot recycling storage chamber is used to store screened and reusable steel shots, and the waste collection chamber is used to store screened waste.

[0015] Preferably, the bearing inner ring vibration sorting disk comprises:

[0016] A spiral sorting disk, a spring card, a pulse electromagnet, a movable frame, a fixed support bolt, a vibration-damping base, a torque spring, a first hinge, a first rotating shaft, and a rotating valve;

[0017] The movable frame is fixed on the vibration reduction base by fixing support bolts, the pulse electromagnet is fixed on the movable frame, the spring card is fixed on the vibration reduction base, and the other end is connected to the spiral sorting disk to play a supporting role. The inner ring of the tapered roller bearing to be processed is placed in the spiral sorting disk. The pulse electromagnet generates a force to make the spiral sorting disk vibrate. The vibration causes the spiral sorting disk to torsionally vibrate around its own vertical axis through the inclination of the spring card, so that the inner ring of the tapered roller bearing rises along the spiral track in the spiral sorting disk. At the same time, through the limit of the spiral track, the end face of the outer ring of the bearing is changed to the cylindrical surface facing down. At the same time, there is a limited protrusion on the spiral track, which can limit the outer ring of the bearing to sort it, and complete the automatic sorting and intermittent feeding of the inner ring of the tapered roller bearing; the first hinge is located at the spiral track port of the spiral sorting disk and is connected to the rotary valve, the first rotating shaft is inserted in the first hinge, so that the rotary valve can rotate around the first rotating shaft through the first hinge, and the torque spring is assembled on the first rotating shaft, so that the rotary valve is in a normally closed state.

[0018] Preferably, the shot peening processing chamber further comprises:

[0019] Secondary telescopic platform, six-degree-of-freedom loading platform, loading platform support frame, scissor-type lifting mechanism and V-shaped clamp;

[0020] The secondary telescopic platform is fixed on the six-degree-of-freedom loading platform, the six-degree-of-freedom loading platform is fixed on the loading platform support frame, the scissor-type lifting mechanism is fixed on the secondary telescopic platform, and the V-shaped clamp is fixed on the scissor-type lifting mechanism;

[0021] The secondary telescopic platform is used to cooperate with the six-degree-of-freedom loading platform to realize the loading and unloading processing of the inner ring of the tapered roller bearing, and is also used to move the inner ring of the tapered roller bearing from the bearing inner ring vibration sorting plate to the V-shaped fixture, and transfer it to the shot peening processing room for shot peening processing, and is also used to transfer the strengthened inner ring of the tapered roller bearing to the bearing inner ring collection device;

[0022] The six-degree-of-freedom loading platform is used to provide six degrees of freedom for the V-shaped fixture, so that the spray gun moving device can complete the processing of the inner surface of the inner ring of the bearing;

[0023] The V-shaped clamp is used to fix the inner ring of the tapered roller bearing and can rotate the inner ring of the tapered roller bearing.

[0024] Preferably, the six-degree-of-freedom loading platform comprises:

[0025] The loading plate, the ball head connecting rod, the spherical connecting seat, the fixing bracket, the small gear, the second motor, the second sliding block, the annular guide rail, and the first large gear;

[0026] The second motor is fixed on the fixed bracket, and the fixed bracket also fixes the second slider, which cooperates with the annular guide rail fixed on the first large gear to achieve movement along the annular guide rail. The output shaft of the second motor is equipped with a small gear, which drives the fixed bracket to achieve circular rotation along the annular guide rail through transmission with the first large gear. The spherical connecting seat is also fixed on the fixed bracket. The ball head at one end of the ball head connecting rod cooperates with the spherical connecting seat to form a spherical hinge, and the other end forms a spherical hinge with the raised inner spherical surface of the carrier plate. The double spherical hinge can provide support forces at different angles for the carrier plate. There are six second motors in a circular array. Under the control of the second motor, different spatial postures are provided for the carrier plate. During shot peening, the spray gun moving device is cooperated to achieve precise processing of the inner ring of the tapered roller bearing.

[0027] Preferably, the parts inside the secondary telescopic platform include:

[0028] Secondary mobile platform, cylinder, cylinder fixing part, first guide rail, synchronous pulley, first synchronous belt, primary mobile platform, first slider, synchronous belt tooth plate clamp, bottom plate, tooth plate clamp, idler wheel, second guide rail;

[0029] The cylinder is connected to a cylinder fixing part, and the cylinder fixing part is fixed on the base plate and is used to fix the cylinder. The first slider is fixed on the bottom of the primary mobile platform and assembled with the first guide rail, so that the cylinder can drive the primary mobile platform to move along the first guide rail on the base plate, and the second guide rail is assembled on the primary mobile platform. The primary mobile platform is also equipped with a synchronous pulley and an idler wheel with bearings inside, and the synchronous pulley and the idler wheel are assembled with each other through a synchronous belt. The first synchronous belt is equipped with a toothed plate clamp and a synchronous belt toothed plate clamp, and the toothed plate clamp is fixed on the secondary mobile platform, and the synchronous belt toothed plate clamp is fixed on the base plate. When the cylinder drives the primary mobile platform, since the synchronous belt toothed plate clamp fixed to the base plate is immovable, the first synchronous belt is driven to rotate, and the toothed plate clamp is driven to move forward, so that the secondary mobile platform can move forward along the second guide rail, thereby realizing the loading and unloading transmission of the inner ring of the tapered roller bearing.

[0030] Preferably, the parts inside the V-shaped clamp include:

[0031] Roller, positioning clamp, first screw flange, first bearing seat, V-block, double screw, screw pulley, second synchronous belt, driving pulley, double-axis motor, inner ratchet pulley, third synchronous belt, spring, pawl and fixing ring;

[0032] The double-rotating screw is connected in the middle of the V-block and fixed by the first bearing seat. The two first screw flanges are respectively assembled on the two parts of the double-rotating screw with different rotation directions, and a positioning clamp is fixed on the first screw flange; one end of the double-axis motor is connected to the driving pulley, and the screw pulley is driven to rotate by the second synchronous belt, thereby driving the double-rotating screw to rotate. Under the rotation of the double-rotating screw, the two first screw flanges carry the positioning clamp to move toward and / or away from the center of the double-rotating screw at the same time, thereby tightening and / or loosening the inner ring of the tapered roller bearing; the other end of the double-axis motor is connected to the inner ratchet pulley through the bearing, and the fixing ring is fixed on the output shaft of the double-axis motor, and there is The groove, the bottom wall of the groove is connected to a spring, and the other end of the spring is connected to a pawl, which forms a ratchet mechanism with the inner ratchet pulley to realize one-way transmission; when the dual-axis motor controls the positioning clamp to clamp the inner ring of the tapered roller bearing through the double-screw rod, the pawl moves relative to the inner ratchet pulley, and when the dual-axis motor controls the positioning clamp to release the inner ring of the tapered roller bearing through the double-screw rod, the pawl drives the inner ratchet pulley to move, thereby driving the roller to rotate through the third synchronous belt; the roller rotates, and the inner ring of the tapered roller bearing is driven to rotate under the action of friction, thereby rotating the original contact surface of the inner ring of the tapered roller bearing with the V-block to the top, realizing all-round processing of the inner ring of the tapered roller bearing.

[0033] Preferably, the shot peening processing chamber further comprises:

[0034] Air purifier, opening and closing door motor, flange sprocket, chain, upper opening and closing door, lower opening and closing door, opening and closing door guide rail, first support frame, discharge steel ball collecting funnel, second telescopic cylinder, guide rail interface, third motor and rotating connecting ring;

[0035] The air purifier purifies the air in the shot blasting room. There are four opening and closing door motors, which are distributed in pairs on both sides of the box shell and are evenly and symmetrically distributed. The two opening and closing door motors on the same side are fixed on both sides of the upper end of the side of the box shell. The output shaft of the opening and closing door motor is connected to the flange sprocket; the flange sprocket is assembled with the chain, and the two ends of the chain are respectively fixed to the upper opening and closing door and the lower opening and closing door; the first support frame is fixed to the bottom of the box shell to support and fix the entire device. The discharge steel ball collection funnel is assembled at the inner bottom of the box shell to collect the discharged steel shots. The loading platform support frame is located at The six-degree-of-freedom loading platform is located in the middle and lower part of the box shell, just above the discharge steel ball collection funnel; under the action of the opening and closing door motor, the upper opening and closing door and the lower opening and closing door are opened, and the secondary telescopic platform works at the same time, extending the V-shaped clamp and the guide rail interface on the secondary telescopic plate to the rotary valve of the bearing inner ring vibration sorting disk; the six-degree-of-freedom loading platform opens the rotary valve of the bearing inner ring vibration sorting disk by controlling the guide rail interface of the secondary telescopic platform, so that the inner ring of the tapered roller bearing rolls to the guide rail interface and reaches the V-shaped clamp, completing the loading process; the secondary contraction platform retracts The V-shaped clamp holding the inner ring of the tapered roller bearing is retracted to return to the center position of the six-degree-of-freedom platform. The scissor-type lifting mechanism extends the piston of the second telescopic cylinder fixed inside it to lift the V-shaped clamp fixing the inner ring of the bearing, which is convenient for all-round processing of the inner ring of the tapered roller bearing and avoids the occurrence of processing dead angles. The third motor and the heavy-loaded hollow rotating platform are assembled on the inner upper top surface of the box shell. The third motor can control the rotation of the rotating connecting ring in the heavy-loaded hollow rotating platform. The rotating connecting ring can also be connected to the fixed spray gun moving device. The spray gun moving device can realize the operation of the heavy-loaded hollow rotating platform. 360-degree rotation processing of the inner ring of the tapered roller bearing; the cooperation of the freedom mechanism on the spray gun moving device, the six-degree-of-freedom loading platform and the rollers on the V-shaped fixture can realize the precise shot peening treatment of the inner ring of the tapered roller bearing, and realize the all-round and high-precision shot peening strengthening treatment of the inner ring of the tapered roller bearing; after the shot peening strengthening treatment, the scissor-type lifting platform descends, the upper opening and closing door and the lower opening and closing door open, the secondary telescopic platform extends, and when unloading, the six-degree-of-freedom loading platform tilts, and the inner ring of the tapered roller bearing rolls back to the guide rail interface from the V-shaped fixture under the action of gravity.

[0036] Preferably, the bearing inner ring collecting device comprises:

[0037] The guide groove, the positioning collection column, the first housing, the second large gear, the bearing, the driving gear, the fifth motor and the rotating disk;

[0038] The guide groove is connected to the first shell, the rotating disk is connected to the first shell through the bearing, the second large gear is connected to the rotating disk, the driving tooth is fixed on the output shaft of the fifth motor and meshes with the second large gear, and the fifth motor is fixed on the end face of the middle part of the first shell; the inner ring of the tapered roller bearing passes through the guide groove, and under the limiting action of the guide groove, the posture changes again, and turns back to the end face downward, and slides into the rotating disk. There are multiple positioning and collecting columns in the rotating disk, and the sliding tapered roller bearing inner ring is inserted into the positioning and collecting columns, thereby realizing the collection and sorting of the tapered roller bearing inner rings; one positioning and collecting column can cover multiple tapered roller bearing inner rings. When the number reaches the upper limit, the fifth motor drives the second large gear to rotate through the driving tooth, thereby driving the rotating disk to rotate, so that another positioning and collecting column reaches the guide groove and covers the tapered roller bearing inner ring that slides down from the guide groove; the guide rail interface is docked with the guide groove of the bearing inner ring collection device, so that the processed tapered roller bearing inner ring enters the bearing inner ring collection device for storage.

[0039] Preferably, the spiral conveyor for discharging steel shots comprises:

[0040] A pill inlet hopper, a spiral column, a second rotating shaft, a reducer, a sixth motor, a second support frame, a second housing and a pill outlet;

[0041] The shot inlet hopper is installed at the discharge steel ball collecting funnel of the shot peening processing room, and the shot peening steel balls are transmitted to the discharge steel ball spiral conveyor. The sixth motor is equipped with a reducer to drive the second rotating shaft to rotate, thereby rotating the spiral column. The second outer shell is the main body protective shell of the discharge steel ball spiral conveyor, and under the sealing effect of the second outer shell, the steel balls move forward along the spiral column, and then move upward through another section of the spiral column transmission, and finally enter the discharge steel ball screening, cleaning and separation device from the shot discharge port. The second support frame is located at the bottom of the discharge steel ball spiral conveyor, which plays a role in supporting and fixing the entire device. The second outer shell forms a closed space, allowing the steel balls to move forward under the action of the spiral column.

[0042] Preferably, the discharged steel shot screening, cleaning and separation device comprises:

[0043] Hopper, connecting rod, seventh motor, spiral flange, second screw, collecting funnel, cleaning agent spray gun, waste spiral trough, recycling steel shot collecting funnel, third support frame, vibration motor, second hinge, steel shot outlet, eighth motor, cleaning roller, screening spiral trough and waste steel shot collecting funnel;

[0044] The third support frame is located at the bottom of the discharging steel shot screening, cleaning and separation device, and is used to support the structure of this device. One end of the second hinge is fixed on the collecting funnel, and the other end is fixed on the hopper, so that the hopper can rotate relative to the collecting funnel around the second hinge; the steel shot outlet is the bottom outlet of the collecting funnel; the steel balls enter the hopper from the shot outlet, and there is a screening port in the hopper. Under the action of the vibration motor, the waste steel shots larger than the standard size are left in the hopper. After accumulating to a preset degree, the seventh motor controls the spiral flange to move forward by rotating the second screw rod. Under the action of the second hinge and the connecting rod, the hopper is tilted, so that the waste is poured onto the receiving platform of the waste spiral trough. The waste moves along the spiral trough and finally moves into the waste steel shot collecting funnel; the steel shots smaller than the standard size enter the collecting funnel, enter the screening spiral trough through the steel shot outlet, and under the action of gravity and the vibration motor, the steel shots The steel shots move along the screening spiral groove; a cleaning agent spray gun and a cleaning roller are provided on the front section of the screening spiral groove; the eighth motor of the cleaning roller is embedded in the main column of the discharging steel shot screening, cleaning and separation device; the cleaning agent spray gun is mounted on the main column of the discharging steel shot screening, cleaning and separation device and is located directly above the cleaning roller, and can spray cleaning agent; the eighth motor drives the cleaning roller to cooperate with the cleaning agent to complete the cleaning of the steel shots; there are multiple screening holes on the middle section of the screening spiral groove, and the steel shots smaller than the standard size are entered into the waste spiral groove under the action of the vibration motor; there is a diversion groove at the end of the screening spiral groove, which screens out steel shots with defective quality according to the different centripetal forces of different masses, and sends them into the waste collection funnel, and the steel shots that meet the quality standards will enter the recycling steel shot collection funnel, and finally enter the steel shot recycling storage cabin; the waste in the waste collection funnel enters the waste collection cabin.

[0045] Beneficial effects:

[0046] 1. The heavy-load hollow rotating platform, spray gun moving device, six-degree-of-freedom loading platform and V-shaped fixture provided by the present invention provide more degrees of freedom for the spray gun, can process the inner surface of the inner ring of the bearing, and can rotate the inner ring of the bearing to expose the bottom surface for processing, avoiding processing dead angles and realizing all-round processing;

[0047] 2. The six-degree-of-freedom loading platform and the secondary telescopic platform provided by the present invention can realize the loading and unloading of the inner ring of the bearing, complete automation, and reduce labor;

[0048] 3. The present invention can realize the reuse of sprayed steel shots and reduce waste through the discharged steel shot screening, cleaning and separation device;

[0049] 4. The present invention can realize fully automatic sorting and loading of the inner rings of tapered roller bearings, all-round precise shot peening strengthening treatment, sorting and storage of the inner rings of tapered roller bearings, and screening, cleaning and reuse of shot peening steel shots, which can improve processing quality, reduce waste and realize full automation. BRIEF DESCRIPTION OF THE DRAWINGS

[0050] Figure 1 It is a schematic front view of the structure of a preferred embodiment of the present invention;

[0051] Figure 2 It is a schematic diagram of the structure of a preferred embodiment of the present invention;

[0052] Figure 3 This is a schematic diagram of the appearance structure of a bearing inner ring vibration sorting disk according to a preferred embodiment of the present invention;

[0053] Figure 4 It is a structural schematic diagram of a bearing inner ring vibration sorting disk rotary valve according to a preferred embodiment of the present invention;

[0054] Figure 5 It is a structural schematic diagram of a shot peening processing chamber of a preferred embodiment of the present invention;

[0055] Figure 6 It is a structural schematic diagram of a spray gun moving device according to a preferred embodiment of the present invention;

[0056] Figure 7 This is a first structural schematic diagram of a two-stage telescopic platform of a preferred embodiment of the present invention;

[0057] Figure 8 This is a second structural schematic diagram of a two-stage telescopic platform of a preferred embodiment of the present invention;

[0058] Fig. 9 It is a structural schematic diagram of a six-degree-of-freedom loading platform of a preferred embodiment of the present invention;

[0059] Fig.10 It is a first assembly schematic diagram of a V-shaped clamp of a preferred embodiment of the present invention;

[0060] Fig.11 It is a first structural schematic diagram of a scissor-type lifting mechanism and a V-shaped clamp of a preferred embodiment of the present invention;

[0061] Fig.12 is a second structural schematic diagram of a scissor-type lifting mechanism and a V-shaped clamp of a preferred embodiment of the present invention;

[0062] Fig.13 is a second assembly schematic diagram of a V-shaped clamp according to a preferred embodiment of the present invention;

[0063] Fig.14 It is a schematic diagram of the assembly of a heavy-load hollow rotating platform and a spray gun moving device in a preferred embodiment of the present invention;

[0064] Fig.15It is a structural schematic diagram of a linear moving platform of a preferred embodiment of the present invention;

[0065] Fig.16 It is a structural schematic diagram of a bearing inner ring collecting device according to a preferred embodiment of the present invention;

[0066] Fig.17 It is a structural schematic diagram of a spiral conveyor device for discharging steel shots according to a preferred embodiment of the present invention;

[0067] Fig.18 This is a schematic diagram of the structure of a device for screening, cleaning and separating discharged steel shots according to a preferred embodiment of the present invention.

[0068] Figure ID:

[0069] 1 bearing inner ring vibration sorting plate, 2 shot peening processing room, 3 bearing inner ring collection device, 4 discharge steel shot spiral conveyor, 5 discharge steel shot screening, cleaning and separation device, 6 steel shot recycling storage cabin, 7 shot peening air pump, 8 waste collection cabin, 1-1 tapered roller bearing inner ring, 1-2 spiral sorting plate, 1-3 spring card, 1-4 pulse electromagnet, 1-5 movable frame, 1-6 fixed support bolt, 1-7 vibration reduction base, 1-8 torque spring, 1-10 first hinge, 1-11 first rotating shaft, 1-12 rotary valve, 2-1 air purifier, 2-2 opening and closing door motor, 2-4 flange sprocket, 2-6 chain, 2-7 upper opening and closing door, 2-8 lower opening and closing door, 2-9 opening and closing door guide rail, 2-10 box shell, 2-11 The first support frame, 2-13 spray gun moving device, 2-13-1 the first telescopic cylinder, 2-13-2 scissors frame, 2-13-3 the first motor, 2-13-4 crank, 2-13-5 supporting connecting rod, 2-13-6 connecting platform, 2-13-8 left and right rotating motor, 2-13-9 first worm, 2-13-10 first turbine, 2-13-11 rotating platform, 2-13-12 spray gun, 2-13-13 spiral heating, 2-13-14 first conical gear, 2-13-15 camera, 2-13-16 camera base, 2-13-17 second conical gear, 2-13-18 fixed platform, 2-13-19 second worm, 2-13-20 up and down rotating motor, 2-13-21 The second turbine, 2-13-22 lifting platform, 2-13-23 fixed plate, 2-14 secondary telescopic platform, 2-14-1 secondary mobile platform, 2-14-2 cylinder, 2-14-3 cylinder fixing part, 2-14-4 first guide rail, 2-14-5 synchronous pulley, 2-14-6 first synchronous belt, 2-14-7 primary mobile platform, 2-14-8 first slider, 2-14-9 synchronous belt tooth plate clamp, 2-14-10 bottom plate, 2-14-11 tooth plate clamp, 2-14-12 idler, 2-14-13 second guide rail, 2-15 discharge steel ball collection funnel, 2-16 six-degree-of-freedom loading platform, 2-16-1 loading plate, 2-16-2 ball head connecting rod, 2-16-3 spherical connecting seat, 2 -16-4 fixed bracket, 2-16-5 small gear, 2-16-6 second motor, 2-16-7 second slider, 2-16-8 annular guide rail, 2-16-9 first large gear, 2-17 loading platform support frame, 2-18 scissor lift mechanism, 2-18-1 second telescopic cylinder, 2-19 tapered roller bearing inner ring, 2-20 V-shaped clamp, 2-20-1 roller, 2-20-2 positioning clamp, 2-20-3 first screw flange, 2-20-4 first bearing seat, 2-20-5 V-block, 2-20-6 double-rotating screw, 2-20-7 screw pulley, 2-20-8 second synchronous belt, 2-20-9 drive pulley, 2-20-10 dual-axis motor, 2-20-11 inner ratchet pulley,2-20-12 the third synchronous belt, 2-20-13 spring, 2-20-14 pawl, 2-20-15 fixed ring, 2-21 guide rail interface, 2-22 the third motor, 2-23 heavy-load hollow rotating platform, 2-24 rotating connecting ring, 2-25 linear moving platform, 2-25-1 connecting base plate, 2-25-2 the third slider, 2-25-3 the second bearing seat, 2-25-4 shaft fixing ring, 2-25-5 rotating shaft, 2-25-6 moving optical axis, 2-25-7 shaft fixing seat, 2-25-8 the first screw rod, 2-25-9 screw rod bearing seat, 2-25-10 moving connecting plate, 2-25-11 the second screw rod flange, 2-25-12 coupling, 2-25-13 the fourth motor, 2-25-14 motor support, 2-25-15 screw rod fixed bearing seat, 3-1 Guide groove, 3-2 positioning collection column, 3-3 first shell, 3-4 second large gear, 3-5 bearing, 3-6 driving gear, 3-7 fifth motor, 3-8 rotating disk, 4-1 shot inlet hopper, 4-2 spiral column, 4-3 second rotating shaft, 4-4 reducer, 4-5 sixth motor, 4-6 second support frame, 4-7 second shell, 4-8 shot outlet, 5-1 hopper, 5-2 connecting rod, 5-3 seventh motor, 5-4 spiral flange, 5-5 second screw rod, 5-6 collection funnel, 5-7 cleaning agent spray gun, 5-8 waste spiral groove, 5-9 recycling steel shot collection funnel, 5-10 third support frame, 5-11 vibration motor, 5-12 second hinge, 5-13 steel shot outlet, 5-14 eighth motor, 5-15 cleaning roller, 5-16 screening spiral groove, 5-17 waste steel shot collection funnel. DETAILED DESCRIPTION

[0070] The embodiments of the present invention are described in detail below. The following embodiments are implemented on the premise of the technical solution of the present invention, and detailed implementation methods and specific operation processes are given, but the protection scope of the present invention is not limited to the following embodiments.

[0071] like Figure 1-18 As shown, the present invention designs a new type of tapered roller bearing inner ring surface strengthening device, such as Figure 1-2 As shown, the specific solutions include:

[0072] Bearing inner ring vibration sorting plate 1, shot peening processing chamber 2, bearing inner ring collecting device 3, discharged steel shot spiral conveying device 4, discharged steel shot screening, cleaning and separation device 5, shot peening air pump 7, steel shot recycling storage cabin 6 and waste collection cabin 8;

[0073] The bearing inner ring vibration sorting plate 1 is connected to the shot peening processing chamber 2, and is used to sort the inner rings 1-1 of the tapered roller bearings, and at the same time change the end face of the bearing outer ring facing downward to the cylindrical face facing downward;

[0074] The shot peening processing chamber 2 includes a box shell 2-10, a heavy-loaded hollow rotating platform 2-23, a linear moving platform 2-25 and a spray gun moving device 2-13; the heavy-loaded hollow rotating platform 2-23 is arranged on the top of the box shell 2-10, and is used to control the spray gun moving device 2-13 to rotate around the inner ring of the bearing; the linear moving platform 2-25 is arranged below the heavy-loaded hollow rotating platform 2-23, and is used to control the spray gun moving device 2-13 to enter and / or leave the processing area; the spray gun moving device 2-13 is arranged inside the box shell 2-10, and is used to perform shot peening processing on the inner ring 1-1 of the tapered roller bearing;

[0075] The bearing inner ring collection device 3 is connected to the shot peening processing chamber 2 and is used to collect the tapered roller bearing inner ring 1-1;

[0076] The outgoing steel shot spiral conveyor 4 is connected to the shot peening processing chamber 2, and is used to convey the shot peened steel shots to the outgoing steel shot screening, cleaning and separation device 5;

[0077] The discharged steel shot screening, cleaning and separation device 5 is connected to the shot peening processing chamber 2 and is used for screening, cleaning and separating the discharged steel shot;

[0078] The shot peening air pump 7 is connected to the shot peening processing chamber 2 to provide a power source for the shot peening;

[0079] The steel shot recycling storage cabin 6 and the waste collection cabin 8 are arranged on both sides of the discharging steel shot screening, cleaning and separation device 5. The steel shot recycling storage cabin 6 is used to store the screened and reusable steel shots, and the waste collection cabin 8 is used to store the screened waste.

[0080] Preferably, if Figure 3-4 As shown, the bearing inner ring vibration sorting plate includes:

[0081] A spiral sorting disk 1-2, a spring card 1-3, a pulse electromagnet 1-4, a movable frame 1-5, a fixed support bolt 1-6, a vibration-damping base 1-7, a torque spring 1-8, a first hinge 1-10, a first rotating shaft 1-11 and a rotating valve 1-12;

[0082] The movable frame 1-5 is fixed on the vibration-damping base 1-7 by fixing the support bolts 1-6, the pulse electromagnet 1-4 is fixed on the movable frame 1-5, the spring card 1-3 is fixed on the vibration-damping base 1-7, and the other end is connected to the spiral sorting disk 1-2 to play a supporting role. The inner ring 1-1 of the tapered roller bearing to be processed is placed in the spiral sorting disk 1-2. The pulse electromagnet 1-4 generates a force to make the spiral sorting disk 1-2 vibrate. The vibration is passed through the inclination of the spring card 1-3, so that the spiral sorting disk 1-2 torsional vibrates around its own vertical axis, so that the inner ring 1-1 of the tapered roller bearing moves along the spiral track in the spiral sorting disk 1-2. Rise, and at the same time, through the limit of the spiral track, the end face of the outer ring of the bearing is changed to face the cylindrical surface downward. At the same time, there is a limiting protrusion on the spiral track, which can limit the sorting of the outer ring of the bearing, and complete the automatic sorting and intermittent loading of the inner ring 1-1 of the tapered roller bearing; the first hinge 1-10 is located at the spiral track port of the spiral sorting disk 1-2, which is connected to the rotary valve 1-12, and the first rotating shaft 1-11 is inserted in the first hinge 1-10, so that the rotary valve 1-12 can rotate around the first rotating shaft 1-11 through the first hinge 1-10, and the torque spring 1-8 is assembled on the first rotating shaft 1-11, so that the rotary valve 1-12 is in a normally closed state.

[0083] Specifically, Figure 5 As shown, a heavy-loaded hollow rotating platform 2-23, a linear moving platform 2-25 and a spray gun moving device 2-13; the heavy-loaded hollow rotating platform 2-23 is arranged at the top of the box shell 2-10, and is used to control the spray gun moving device 2-13 to rotate around the inner ring of the bearing; the linear moving platform 2-25 is arranged below the heavy-loaded hollow rotating platform 2-23, and is used to control the spray gun moving device 2-13 to enter and / or leave the processing area; the spray gun moving device 2-13 is arranged inside the box shell 2-10, and is used to perform shot peening strengthening processing on the inner ring 1-1 of the tapered roller bearing.

[0084] In addition, if Fig.15As shown, the linear moving platform 2-25 includes a connecting base plate 2-25-1, a third slider 2-25-2, a second bearing seat 2-25-3, a shaft fixing ring 2-25-4, a rotating shaft 2-25-5, a movable optical axis 2-25-6, a shaft fixing seat 2-25-7, a first screw 2-25-8, a screw bearing seat 2-25-9, a movable connecting plate 2-25-10, a second screw flange 2-25-11, a coupling 2-25-12, a fourth motor 2-25-13, a motor support 2-25-14, and a screw fixing bearing seat 2-25-15; the connecting base plate 2-25-1 is fixed on the rotating connecting ring 2-24, and can rotate with the rotating connecting ring 2-24 to realize rotation processing around the inner ring of the bearing. The shaft fixing seat 2-25-7 fixes the moving optical axis 2-25-6 on the connecting base plate 2-25-1, the third slider 2-25-2 is assembled on the moving optical axis 2-25-6, the second bearing seat 2-25-3 is fixed on the third slider 2-25-2, the rotating shaft 2-25-5 is fixed on the second bearing seat 2-25-3 through the shaft fixing ring 2-25-4, and the other end of the rotating shaft 2-25-5 is fixed on the moving connecting plate 2-25-10, which plays the role of fixing and supporting the moving connecting plate 2-25-10. The first screw 2-25-8 is assembled on the connecting base plate 2-25-1 through the screw bearing seat 2-25-9 and the screw fixing bearing seat 2-25-15, and is connected to the output shaft of the fourth motor 2-25-13 through the coupling 2-25-12, and the rotational motion is realized through the fourth motor 2-25-13. The fourth motor 2-25-13 is fixed to the connecting base plate 2-25-1 through the motor support 2-25-14. The first screw 2-25-8 is equipped with a second screw flange 2-25-11, which can realize linear motion as the first screw 2-25-8 rotates. The second screw flange 2-25-11 is fixed to the mobile connecting plate 2-25-10, and the fixed plate 2-13-23 of the spray gun moving device 2-13 is fixed on the mobile connecting plate 2-25-10. At the beginning of processing, the linear moving platform 2-25 controls the rotation of the first screw 2-25-8 through the fourth motor 2-25-13, thereby driving the mobile spray gun device fixed to the mobile connecting plate 2-25-10 to enter the processing area, and after the processing is completed, the spray gun moving device 2-13 is moved out of the processing area.

[0085] In addition, if Figure 6As shown, the spray gun moving device 2-13 includes a first telescopic cylinder 2-13-1, a scissors frame 2-13-2, a first motor 2-13-3, a crank 2-13-4, a supporting connecting rod 2-13-5, a connecting platform 2-13-6, an up and down rotating motor 2-13-20, a first worm 2-13-9, a first turbine 2-13-10, a rotating platform 2-13-11, a spray gun 2-13-12, a spiral heating 2-13-13, a first bevel gear 2-13-14, a camera 2-13-15, a camera base 2-13-16, a second bevel gear 2-13-17, a fixed platform 2-13-18, a second worm 2-13-19, a left and right rotating motor 2-13-8, a second turbine 2-13-21, a lifting platform 2-13-22, and a fixed plate 2-13-23. The first telescopic cylinder 2-13-1 can control the extension and retraction of the scissor frame 2-13-2, control the lifting and lowering of the lifting platform 2-13-22, and drive the spray gun 2-13-12 to move up and down to realize the z-axis degree of freedom; the first motor 2-13-3 is fixed on the lifting platform 2-13-22, and at the same time, the output shaft of the first motor 2-13-3 is connected to the crank 2-13-4, and the other end of the crank 2-13-4 is connected to the supporting connecting rod 2-13-5 to form a crank 2-13-4 connecting rod mechanism, and the other end of the supporting connecting rod 5-2 forms a spherical hinge with the connecting platform 2-13-6. There are three first motors 2-13-3 that are the same as the first motor 2-13-3 and are evenly distributed around the circumference, which control the rotation of each crank 2-13-4 respectively, and under the action of the supporting connecting rod and the spherical hinge, the control of the connecting platform 2-13-6 to present a multi-degree-of-freedom posture in space is realized. The fixed platform 2-13-18 is fixed on the connecting platform 2-13-6; the fixed platform 2-13-18 is fixed with the up-down rotating motor 2-13-20 and the left-right rotating motor 2-13-8. The left-right rotating motor 2-13-8 drives the first turbine 2-13-10 to rotate by controlling the first worm 2-13-9, and the first turbine 2-13-10 is connected to the rotating platform 2-13-11 to control the rotation of the spray gun; the up-down rotating motor 2-13-20 controls the second worm 2-13-19 to drive the second turbine 2-13-21 to rotate, and the second turbine 2-13-21 is coaxially fixedly connected with the first bevel gear 2-13-14, the first bevel gear 2-13-14 is meshed with the second bevel gear 2-13-17, and the second bevel gear 2-13-17 is fixed on the spray gun 2-13-12, so that the spray gun 2-13-12 can be controlled to rotate up and down. The spiral heater 2-13-13 is installed on the spray gun 2-13-12, which can heat the shot peening to improve the strengthening efficiency. The camera 2-13-15 is fixed on the camera base 2-13-16, and the camera base 2-13-16 is fixed on the first rotating shaft 1-11 of the spray gun, which can obtain the processing status of the inner ring of the bearing in real time and realize the precise processing of the inner ring of the bearing.

[0086] Preferably, the shot peening processing chamber also includes:

[0087] A secondary telescopic platform 2-14, a six-degree-of-freedom loading platform 2-16, a loading platform support frame 2-17, a scissor-type lifting mechanism 2-18 and a V-shaped clamp 2-20;

[0088] The secondary telescopic platform 2-14 is fixed on the six-degree-of-freedom loading platform 2-16, the six-degree-of-freedom loading platform 2-16 is fixed on the loading platform support frame 2-17, the scissor-type lifting mechanism 2-18 is fixed on the secondary telescopic platform 2-14, and the V-shaped clamp 2-20 is fixed on the scissor-type lifting mechanism 2-18;

[0089] The secondary telescopic platform 2-14 is used to cooperate with the six-degree-of-freedom loading platform 2-16 to realize the loading and unloading processing of the tapered roller bearing inner ring 1-1, and is also used to move the tapered roller bearing inner ring 1-1 from the bearing inner ring vibration sorting plate 1 to the V-shaped fixture 2-20, and transfer it to the shot peening processing room 2 for shot peening processing, and is also used to transfer the strengthened tapered roller bearing inner ring 1-1 to the bearing inner ring collection device 3;

[0090] The six-degree-of-freedom loading platform 2-16 is used to provide six degrees of freedom for the V-shaped fixture 2-20, so that the spray gun moving device 2-13 can complete the processing of the inner surface of the inner ring of the bearing;

[0091] The V-shaped clamp 2-20 is used to fix the tapered roller bearing inner ring 1-1 and is capable of rotating the tapered roller bearing inner ring 1-1.

[0092] Preferably, if Fig. 9 As shown, the six-degree-of-freedom loading platform includes:

[0093] The loading plate 2-16-1, the ball head connecting rod 2-16-2, the spherical connecting seat 2-16-3, the fixed bracket 2-16-4, the small gear 2-16-5, the second motor 2-16-6, the second slider 2-16-7, the annular guide rail 2-16-8, and the first large gear 2-16-9;

[0094] The second motor 2-16-6 is fixed on the fixed bracket 2-16-4, and the fixed bracket 2-16-4 also fixes the second slider 2-16-7, which cooperates with the annular guide rail 2-16-8 fixed on the first large gear 2-16-9 to realize movement along the annular guide rail 2-16-8. The output shaft of the second motor 2-16-6 is equipped with a small gear 2-16-5, which drives the fixed bracket 2-16-4 to realize circular rotation along the annular guide rail 2-16-8 through transmission with the first large gear 2-16-9. The spherical connecting seat 2-16-3 is also fixed on the fixed bracket 2 -16-4, the ball head at one end of the ball head connecting rod 2-16-2 cooperates with the spherical connecting seat 2-16-3 to form a spherical hinge, and the other end forms a spherical hinge with the raised inner spherical surface of the carrier plate 2-16-1. The double spherical hinge can provide support forces at different angles for the carrier plate 2-16-1. There are six second motors 2-16-6 in a circular array. Under the control of the second motor 2-16-6, different spatial postures are provided for the carrier plate 2-16-1. During shot peening, the spray gun moving device 2-13 is used to achieve precise processing of the inner ring 1-1 of the tapered roller bearing.

[0095] Preferably, if Figure 7-8 As shown, the parts inside the secondary telescopic platform include:

[0096] Secondary mobile platform 2-14-1, cylinder 2-14-2, cylinder fixing part 2-14-3, first guide rail 2-14-4, synchronous pulley 2-14-5, first synchronous belt 2-14-6, primary mobile platform 2-14-7, first slider 2-14-8, synchronous belt tooth plate clamp 2-14-9, bottom plate 2-14-10, tooth plate clamp 2-14-11, idler wheel 2-14-12, second guide rail 2-14-13;

[0097] The cylinder 2-14-2 is connected to the cylinder fixing part 2-14-3, and the cylinder fixing part 2-14-3 is fixed on the base plate 2-14-10 and used to fix the cylinder 2-14-2. The first slider 2-14-8 is fixed on the bottom of the primary mobile platform 2-14-7 and assembled with the first guide rail 2-14-4, so that the cylinder 2-14-2 can drive the primary mobile platform 2-14-7 to move along the first guide rail 2-14-4 on the base plate 2-14-10. The second guide rail 2-14-13 is assembled on the primary mobile platform 2-14-7. The primary mobile platform 2-14-7 is also equipped with a synchronous pulley 2-14-5 and an idler wheel 2-14-12 with bearings inside. The synchronous pulley 2-14-5 and the idler wheel 2-14-12 are connected to the primary mobile platform 2-14-7. They are assembled with each other through synchronous belts, the first synchronous belt 2-14-6 is equipped with a toothed plate clamp 2-14-11 and a synchronous belt toothed plate clamp 2-14-9, the toothed plate clamp 2-14-11 is fixed on the secondary moving platform 2-14-1, and the synchronous belt toothed plate clamp 2-14-9 is fixed on the base plate 2-14-10. When the cylinder 2-14-2 drives the primary moving platform 2-14-7, the synchronous belt toothed plate clamp 2-14-9 fixed to the base plate 2-14-10 does not move, thereby driving the first synchronous belt 2-14-6 to rotate, driving the toothed plate clamp 2-14-11 to move forward, so that the secondary moving platform 2-14-1 can move forward along the second guide rail 2-14-13, thereby realizing the loading and unloading transmission of the inner ring 1-1 of the tapered roller bearing.

[0098] Preferably, if Figure 11-13 As shown, the parts inside the V-clamp include:

[0099] Roller 2-20-1, positioning splint 2-20-2, first screw flange 2-20-3, first bearing seat 2-20-4, V-block 2-20-5, double screw 2-20-6, screw pulley 2-20-7, second synchronous belt 2-20-8, driving pulley 2-20-9, dual-axis motor 2-20-10, inner ratchet pulley 2-20-11, third synchronous belt 2-20-12, spring 2-20-13, ratchet 2-20-14 and fixing ring 2-20-15;

[0100] The double-screw 2-20-6 is connected to the middle of the V-block 2-20-5 and fixed by the first bearing seat 2-20-4. The two first screw flanges 2-20-3 are respectively assembled on the two parts of the double-screw 2-20-6 with different rotation directions. The positioning clamp 2-20-2 is fixed on the first screw flange 2-20-3; one end of the double-axis motor 2-20-10 is connected to the driving pulley 2-20-9, and the screw pulley 2-20-7 is driven to rotate through the second synchronous belt 2-20-8, thereby driving the double-screw 2-2 0-6 rotates, and under the rotation of the double-screw 2-20-6, the two first screw flanges 2-20-3 carry the positioning clamping plate 2-20-2 and move toward and / or away from the center of the double-screw 2-20-6 at the same time, thereby tightening and / or loosening the inner ring 1-1 of the tapered roller bearing; the other end of the double-axis motor 2-20-10 is connected to the inner ratchet pulley 2-20-11 through a bearing, and the fixing ring 2-20-15 is fixed on the output shaft of the double-axis motor 2-20-10. There is a notch, the bottom wall of the notch is connected to the spring 2-20-13, the other end of the spring 2-20-13 is connected to the pawl 2-20-14, and the inner ratchet pulley 2-20-11 forms a ratchet mechanism to realize one-way transmission; when the dual-axis motor 2-20-10 controls the positioning clamping plate 2-20-2 to clamp the inner ring 1-1 of the tapered roller bearing through the double-screw rod 2-20-6, the pawl 2-20-14 moves relative to the inner ratchet pulley 2-20-11. -6 When the control positioning clamp 2-20-2 releases the tapered roller bearing inner ring 1-1, the ratchet 2-20-14 drives the inner ratchet pulley 2-20-11 to move, thereby driving the roller 2-20-1 to rotate through the third synchronous belt 2-20-12; the roller 2-20-1 rotates, and drives the tapered roller bearing inner ring 1-1 to rotate under the action of friction, thereby rotating the original contact surface of the tapered roller bearing inner ring 1-1 with the V-block 2-20-5 to the upper side, thereby realizing all-round processing of the tapered roller bearing inner ring 1-1.

[0101] Preferably, if Figure 5 , 10 As shown in 14, the shot peening processing chamber also includes:

[0102] Air purifier 2-1, opening and closing door motor 2-2, flange sprocket 2-4, chain 2-6, upper opening and closing door 2-7, lower opening and closing door 2-8, opening and closing door guide rail 2-9, first support frame 2-11, discharge steel ball collecting funnel 2-15, second telescopic cylinder 2-18-1, guide rail interface 2-21, third motor 2-22 and rotating connecting ring 2-24;

[0103] The air purifier 2-1 purifies the air in the shot blasting processing room. There are four opening and closing door motors 2-2, which are distributed in pairs on both sides of the box shell 2-10 and are evenly and symmetrically distributed. The two opening and closing door motors 2-2 on the same side are fixed on both sides of the upper end of the side of the box shell 2-10. The flange sprocket 2-4 is connected to the output shaft of the opening and closing door motor 2-2; the flange sprocket 2-4 is assembled with the chain 2-6, and the two ends of the chain 2-6 are respectively fixed to the upper opening and closing door 2-7 and the lower opening and closing door 2-8; the first support frame 2-11 is fixed to the bottom of the box shell 2-10, which plays a role in supporting and fixing the entire device. The discharge steel ball collection funnel 2-15 is assembled at the inner bottom of the box shell 2-10, which can collect the discharge steel shots, and the loading platform support frame 2-17 is located at the box shell. The middle and lower part of 2-10, just above the discharge steel ball collecting funnel 2-15, can support and fix the six-degree-of-freedom loading platform 2-16; under the action of the opening and closing door motor 2-2, the upper opening and closing door 2-7 and the lower opening and closing door 2-8 are opened, and at the same time the secondary telescopic platform 2-14 works to extend the V-shaped clamp 2-20 and the guide rail interface 2-21 on the secondary telescopic plate to the rotary valve 1-12 of the bearing inner ring vibration sorting disk 1; the six-degree-of-freedom loading platform 2-16 opens the rotary valve 1-12 of the bearing inner ring vibration sorting disk 1 by controlling the guide rail interface 2-21 of the secondary telescopic platform 2-14, so that the tapered roller bearing inner ring 1-1 rolls to the guide rail interface 2-21 and reaches the V-shaped clamp 2-20, completing the loading process; the secondary contraction platform The platform contracts so that the V-shaped clamp 2-20 holding the tapered roller bearing inner ring 1-1 returns to the center position of the six-degree-of-freedom platform. The scissor-type lifting mechanism 2-18 extends the piston of the second telescopic cylinder 2-18-1 fixed inside it to lift the V-shaped clamp 2-20 fixing the inner ring of the bearing, so as to facilitate the all-round processing of the tapered roller bearing inner ring 1-1 and avoid the occurrence of processing dead angles; the third motor 2-22 and the heavy-loaded hollow rotating platform 2-23 are assembled on the inner upper top surface of the box shell 2-10, and the third motor 2-22 can control the rotation of the rotating connecting ring 2-24 in the heavy-loaded hollow rotating platform 2-23, and the rotating connecting ring 2-24 can also be connected to the fixed spray gun moving device 2-13, and the spray gun moving device 2-13 acts on the heavy-loaded hollow rotating platform 2-23. The inner ring of the tapered roller bearing 1-1 can be processed 360 degrees of rotation; the inner ring of the tapered roller bearing 1-1 can be precisely shot peened with the cooperation of the freedom mechanism on the spray gun moving device 2-13, the six-freedom loading platform 2-16 and the roller 2-20-1 on the V-shaped clamp 2-20, so as to achieve all-round and high-precision shot peening strengthening treatment of the inner ring of the tapered roller bearing 1-1; after the shot peening strengthening treatment, the scissor-type lifting platform 2-13-22 descends, the upper opening and closing door 2-7 and the lower opening and closing door 2-8 are opened, and the secondary telescopic platform 2-14 is extended. When unloading, the six-freedom loading platform is tilted, and the inner ring of the tapered roller bearing 1-1 rolls back to the guide rail interface 2-21 from the V-shaped clamp 2-20 under the action of gravity.

[0104] Preferably, if Fig.16 As shown, the bearing inner ring collection device includes:

[0105] Guide groove 3-1, positioning collection column 3-2, first housing 3-3, second large gear 3-4, bearing 3-5, driving gear 3-6, fifth motor 3-7 and rotating disk 3-8;

[0106] The guide groove 3-1 is connected to the first housing 3-3, the rotating disk 3-8 is connected to the first housing 3-3 through the bearing 3-5, the second large gear 3-4 is connected to the rotating disk 3-8, the driving tooth 3-6 is fixed on the output shaft of the fifth motor 3-7 and meshes with the second large gear 3-4, and the fifth motor 3-7 is fixed on the end face in the middle of the first housing 3-3; the inner ring 1-1 of the tapered roller bearing passes through the guide groove 3-1, and under the limiting action of the guide groove 3-1, the posture changes again, and turns back to the end face downward, and slides into the rotating disk 3-8. There are multiple positioning and collecting columns 3-2 in the rotating disk 3-8, and the sliding tapered roller bearing inner ring 1-1 is sleeved into the fixed The collecting column 3-2 is positioned to collect and sort the tapered roller bearing inner rings 1-1; one positioning collecting column 3-2 can cover multiple tapered roller bearing inner rings 1-1. When the number reaches the upper limit, the fifth motor 3-7 drives the second large gear 3-4 to rotate through the driving tooth 3-6, thereby driving the rotating disk 3-8 to rotate, so that another positioning collecting column 3-2 reaches the guide groove 3-1 and covers the tapered roller bearing inner ring 1-1 that slides down from the guide groove 3-1; the guide rail interface 2-21 is docked with the guide groove 3-1 of the bearing inner ring collecting device 3, so that the processed tapered roller bearing inner ring 1-1 enters the bearing inner ring collecting device 3 for storage.

[0107] Preferably, if Fig.17 As shown, the spiral conveyor device for discharging steel shots includes:

[0108] A pill inlet hopper 4-1, a spiral column 4-2, a second rotating shaft 4-3, a reducer 4-4, a sixth motor 4-5, a second support frame 4-6, a second housing 4-7 and a pill outlet 4-8;

[0109] The shot inlet hopper 4-1 is installed at the discharge steel ball collecting funnel 2-15 of the shot peening processing chamber 2, and the shot peening steel balls are transmitted to the discharge steel ball spiral conveyor 4. The sixth motor 4-5 is equipped with a reducer 4-4, which drives the second rotating shaft 4-3 to rotate, thereby rotating the spiral column 4-2. The second shell 4-7 is the main body protective shell of the discharge steel ball spiral conveyor, and under the sealing effect of the second shell 4-7, the steel balls move forward along the spiral column 4-2, and then move upward through another section of the spiral column 4-2. Finally, they enter the discharge steel ball screening, cleaning and separation device 5 from the shot discharge port 4-8. The second support frame 4-6 is located at the bottom of the discharge steel ball spiral conveyor, which plays a role in supporting and fixing the entire device. The second shell 4-7 forms a closed space, allowing the steel balls to move forward under the action of the spiral column 4-2.

[0110] Preferably, if Fig.18 As shown, the discharged steel shot screening, cleaning and separation device includes:

[0111] Hopper 5-1, connecting rod 5-2, seventh motor 5-3, spiral flange 5-4, second screw 5-5, collecting funnel 5-6, cleaning agent spray gun 5-7, waste spiral trough 5-8, recycling steel shot collecting funnel 5-9, third support frame 5-10, vibration motor 5-11, second hinge 5-12, steel shot outlet 5-13, eighth motor 5-14, cleaning roller 5-15, screening spiral trough 5-16 and waste steel shot collecting funnel 5-17;

[0112] The third support frame 5-10 is located at the bottom of the discharging steel shot screening, cleaning and separation device, and is used to support the structure of this device. One end of the second hinge 5-12 is fixed on the collecting funnel 5-6, and the other end is fixed on the hopper 5-1, so that the hopper 5-1 can rotate relative to the collecting funnel 5-6 around the second hinge 5-12; the steel shot outlet 5-13 is the bottom outlet of the collecting funnel 5-6; the steel shot enters the hopper 5-1 from the shot outlet 4-8, and there is a screening port on the hopper 5-1. Under the action of the vibration motor 5-11, the steel shot with a size larger than the standard The waste steel shots are left on the hopper 5-1. After accumulating to a preset degree, the seventh motor 5-3 controls the spiral flange 5-4 to move forward by rotating the second screw 5-5. Under the action of the second hinge 5-12 and the connecting rod 5-2, the hopper 5-1 is tilted, so that the waste is poured onto the receiving platform of the waste spiral groove 5-8. The waste moves along the spiral groove and finally moves into the waste steel shot collecting funnel 5-17. The steel shots smaller than the standard size enter the collecting funnel 5-6, enter the screening spiral groove 5-16 through the steel shot outlet 5-13, and are re- Under the action of the force and vibration motor 5-11, the steel shot moves along the screening spiral groove 5-16; a cleaning agent spray gun 5-7 and a cleaning roller 5-15 are provided on the front section of the screening spiral groove 5-16, and the eighth motor 5-14 of the cleaning roller 5-15 is embedded in the main column of the discharging steel shot screening, cleaning and separation device, and the cleaning agent spray gun 5-7 is assembled on the main column of the discharging steel shot screening, cleaning and separation device, and is located directly above the cleaning roller 5-15, and can spray cleaning agent, and the eighth motor 5-14 drives the cleaning roller 5-15 to cooperate with the cleaning agent to complete the cleaning of the steel shot There are multiple screening holes in the middle section of the screening spiral groove 5-16, and the steel shots smaller than the standard size are fed into the waste spiral groove 5-8 under the action of the vibration motor 5-11; there is a diversion groove at the end of the screening spiral groove 5-16, which screens out the steel shots with defective quality according to the different centripetal forces received by different masses, and sends them to the waste collection funnel, and the steel shots that meet the quality standards will enter the recycling steel shot collection funnel 5-9, and finally enter the steel shot recycling storage cabin 6; the waste in the waste collection funnel enters the waste collection cabin 8.

[0113] The preferred specific embodiments of the present invention are described in detail above. It should be understood that ordinary technicians in the field can make many modifications and changes based on the concept of the present invention without creative work. Therefore, all technical solutions that can be obtained by technicians in the technical field based on the concept of the present invention through logical analysis, reasoning or limited experiments on the basis of the prior art should be within the scope of protection determined by the claims.

Claims

1. A new type of tapered roller bearing inner ring surface strengthening equipment, characterized in that: include: A bearing inner ring vibration sorting plate (1), a shot peening processing chamber (2), a bearing inner ring collecting device (3), a discharged steel shot spiral conveying device (4), a discharged steel shot screening, cleaning and separation device (5), a shot peening air pump (7), a steel shot recycling storage cabin (6) and a waste collection cabin (8); The bearing inner ring vibration sorting plate (1) is connected to the shot peening processing chamber (2) and is used to sort the inner rings (1-1) of the tapered roller bearings, while changing the end face of the bearing outer ring facing downwards to the cylindrical surface facing downwards; The shot peening processing chamber (2) comprises a casing (2-10), a heavy-load hollow rotating platform (2-23), a linear moving platform (2-25) and a spray gun moving device (2-13); the heavy-load hollow rotating platform (2-23) is arranged on the top of the casing (2-10) and is used to control the spray gun moving device (2-13) to rotate around the inner ring of the bearing; the linear moving platform (2-25) is arranged below the heavy-load hollow rotating platform (2-23) and is used to control the spray gun moving device (2-13) to enter and / or leave the processing area; the spray gun moving device (2-13) is arranged inside the casing (2-10) and is used to perform shot peening processing on the inner ring (1-1) of the tapered roller bearing; The bearing inner ring collection device (3) is connected to the shot peening processing chamber (2) and is used to collect the tapered roller bearing inner ring (1-1); The discharged steel shot spiral conveyor (4) is connected to the shot peening processing chamber (2) and is used to convey the shot peened steel shots to the discharged steel shot screening, cleaning and separation device (5); The discharged steel shot screening, cleaning and separation device (5) is connected to the shot peening processing chamber (2) and is used for screening, cleaning and separating the discharged steel shot; The shot peening air pump (7) is connected to the shot peening processing chamber (2) and is used to provide a power source for shot peening; The steel shot recycling storage chamber (6) and the waste collection chamber (8) are arranged on both sides of the discharged steel shot screening, cleaning and separation device (5); the steel shot recycling storage chamber (6) is used to store screened steel shots that can be reused, and the waste collection chamber (8) is used to store screened waste; The bearing inner ring vibration sorting disk comprises: A spiral sorting disk (1-2), a spring card (1-3), a pulse electromagnet (1-4), a movable frame (1-5), a fixed support bolt (1-6), a vibration-damping base (1-7), a torque spring (1-8), a first hinge (1-10), a first rotating shaft (1-11) and a rotating valve (1-12); The movable frame (1-5) is fixed on the vibration-damping base (1-7) by fixing support bolts (1-6), the pulse electromagnet (1-4) is fixed on the movable frame (1-5), the spring card (1-3) is fixed on the vibration-damping base (1-7), and the other end is connected to the spiral sorting disk (1-2) to play a supporting role. The inner ring (1-1) of the tapered roller bearing to be processed is placed in the spiral sorting disk (1-2), and the pulse electromagnet (1-4) generates a force to make the spiral sorting disk (1-2) vibrate. The vibration is passed through the inclination of the spring card (1-3), so that the spiral sorting disk (1-2) torsional vibrates around its own vertical axis, so that the inner ring (1-1) of the tapered roller bearing moves along the spiral sorting disk (1-2). The spiral track rises, and at the same time, the end face of the outer ring of the bearing facing downward is changed to the cylindrical surface facing downward through the limit of the spiral track. At the same time, the limit protrusion on the spiral track can limit the order of the outer ring of the bearing, thereby completing the automatic ordering and intermittent feeding of the inner ring of the tapered roller bearing (1-1); the first hinge (1-10) is located at the spiral track port of the spiral ordering disk (1-2) and is connected to the rotary valve (1-12); the first rotating shaft (1-11) is inserted into the first hinge (1-10), so that the rotary valve (1-12) can rotate around the first rotating shaft (1-11) through the first hinge (1-10); the torque spring (1-8) is assembled on the first rotating shaft (1-11), so that the rotary valve (1-12) is in a normally closed state.

2. A new tapered roller bearing inner ring surface strengthening device according to claim 1, characterized in that: The shot peening processing chamber also includes: A two-stage telescopic platform (2-14), a six-degree-of-freedom loading platform (2-16), a loading platform support frame (2-17), a scissor-type lifting mechanism (2-18) and a V-shaped clamp (2-20); The secondary telescopic platform (2-14) is fixed on the six-degree-of-freedom loading platform (2-16), the six-degree-of-freedom loading platform (2-16) is fixed on the loading platform support frame (2-17), the scissor-type lifting mechanism (2-18) is fixed on the secondary telescopic platform (2-14), and the V-shaped clamp (2-20) is fixed on the scissor-type lifting mechanism (2-18); The secondary telescopic platform (2-14) is used to cooperate with the six-degree-of-freedom loading platform (2-16) to realize loading and unloading processing of the tapered roller bearing inner ring (1-1), and is also used to move the tapered roller bearing inner ring (1-1) from the bearing inner ring vibration sorting plate (1) to the V-shaped fixture (2-20), and to transfer it to the shot peening processing room (2) for shot peening processing, and is also used to transfer the strengthened tapered roller bearing inner ring (1-1) to the bearing inner ring collection device (3); The six-degree-of-freedom loading platform (2-16) is used to provide six degrees of freedom for the V-shaped fixture (2-20), so that the spray gun moving device (2-13) can complete the processing of the inner surface of the bearing inner ring; The V-shaped clamp (2-20) is used to fix the inner ring (1-1) of the tapered roller bearing and is capable of rotating the inner ring (1-1) of the tapered roller bearing.

3. A new tapered roller bearing inner ring surface strengthening device according to claim 2, characterized in that: The six-degree-of-freedom loading platform comprises: The loading plate (2-16-1), the ball head connecting rod (2-16-2), the spherical connecting seat (2-16-3), the fixing bracket (2-16-4), the small gear (2-16-5), the second motor (2-16-6), the second slider (2-16-7), the annular guide rail (2-16-8), and the first large gear (2-16-9); The second motor (2-16-6) is fixed on the fixed bracket (2-16-4), and the fixed bracket (2-16-4) also fixes the second slider (2-16-7), which cooperates with the annular guide rail (2-16-8) fixed on the first large gear (2-16-9) to achieve movement along the annular guide rail (2-16-8). The output shaft of the second motor (2-16-6) is equipped with a small gear (2-16-5), which drives the fixed bracket (2-16-4) along the annular guide rail (2-16-8) to achieve circular rotation through transmission with the first large gear (2-16-9). The spherical connecting seat (2-16-3) is also fixed on the fixed bracket. On the bracket (2-16-4), the ball head at one end of the ball head connecting rod (2-16-2) cooperates with the spherical connecting seat (2-16-3) to form a spherical hinge, and the other end forms a spherical hinge with the raised inner spherical surface of the carrier plate (2-16-1). The double spherical hinge can provide support forces at different angles for the carrier plate (2-16-1). There are six second motors (2-16-6) in a circular array. Under the control of the second motor (2-16-6), different spatial postures are provided for the carrier plate (2-16-1). During shot peening, the spray gun moving device (2-13) is used to achieve precise processing of the inner ring (1-1) of the tapered roller bearing.

4. The new tapered roller bearing inner ring surface strengthening device according to claim 3 is characterized in that: The parts inside the secondary telescopic platform include: Secondary mobile platform (2-14-1), cylinder (2-14-2), cylinder fixing part (2-14-3), first guide rail (2-14-4), synchronous pulley (2-14-5), first synchronous belt (2-14-6), primary mobile platform (2-14-7), first slider (2-14-8), synchronous belt tooth plate clamp (2-14-9), bottom plate (2-14-10), tooth plate clamp (2-14-11), idler wheel (2-14-12), second guide rail (2-14-13); The cylinder (2-14-2) is connected to the cylinder fixing member (2-14-3), and the cylinder fixing member (2-14-3) is fixed on the bottom plate (2-14-10) and is used to fix the cylinder (2-14-2). The first slider (2-14-8) is fixed on the bottom of the primary mobile platform (2-14-7) and assembled with the first guide rail (2-14-4), so that the cylinder (2-14-2) can drive the primary mobile platform (2-14-7) to move along the first guide rail (2-14-4) on the bottom plate (2-14-10). The second guide rail (2-14-13) is assembled on the primary mobile platform (2-14-7). The primary mobile platform (2-14-7) is also equipped with a synchronous pulley (2-14-5) and an idler wheel (2-14-12) with a bearing inside. The synchronous pulley (2-14-5) and the idler wheel (2-14-12) ) are assembled with each other through a synchronous belt, the first synchronous belt (2-14-6) is equipped with a toothed plate clamp (2-14-11) and a synchronous belt toothed plate clamp (2-14-9), the toothed plate clamp (2-14-11) is fixed on the secondary mobile platform (2-14-1), and the synchronous belt toothed plate clamp (2-14-9) is fixed on the bottom plate (2-14-10). When the cylinder (2-14-2) drives the primary mobile platform (2-14-7), the synchronous belt toothed plate clamp (2-14-9) fixed to the bottom plate (2-14-10) does not move, thereby driving the first synchronous belt (2-14-6) to rotate, driving the toothed plate clamp (2-14-11) to move forward, so that the secondary mobile platform (2-14-1) can move forward along the second guide rail (2-14-13), thereby realizing the loading and unloading transmission of the tapered roller bearing inner ring (1-1).

5. The new tapered roller bearing inner ring surface strengthening device according to claim 2 is characterized in that: The parts inside the V-shaped clamp include: Roller (2-20-1), positioning clamp (2-20-2), first screw flange (2-20-3), first bearing seat (2-20-4), V-block (2-20-5), double screw (2-20-6), screw pulley (2-20-7), second synchronous belt (2-20-8), driving pulley (2-20-9), double-axis motor (2-20-10), inner ratchet pulley (2-20-11), third synchronous belt (2-20-12), spring (2-20-13), ratchet (2-20-14) and fixing ring (2-20-15); The double-rotating screw (2-20-6) is connected to the middle of the V-shaped block (2-20-5) and fixed by the first bearing seat (2-20-4). The two first screw flanges (2-20-3) are respectively assembled on two parts of the double-rotating screw (2-20-6) with different rotation directions. The positioning clamp (2-20-2) is fixed on the first screw flange (2-20-3). One end of the double-axis motor (2-20-10) is connected to the driving pulley (2-20-9), and the screw pulley (2-20-7) is driven to rotate through the second synchronous belt (2-20-8), thereby driving the double-rotating screw (2-20-7). 20-6) rotates, and under the rotation of the double-screw (2-20-6), the two first screw flanges (2-20-3) carry the positioning clamp (2-20-2) to move toward and / or away from the center of the double-screw (2-20-6) at the same time, thereby tightening and / or loosening the inner ring (1-1) of the tapered roller bearing; the other end of the double-axis motor (2-20-10) is connected to the inner ratchet pulley (2-20-11) through a bearing, and the fixing ring (2-20-15) is fixed on the output shaft of the double-axis motor (2-20-10), and there is The bottom wall of the groove is connected to a spring (2-20-13), and the other end of the spring (2-20-13) is connected to a pawl (2-20-14), which forms a ratchet mechanism with the inner ratchet pulley (2-20-11) to achieve one-way transmission; when the dual-axis motor (2-20-10) controls the positioning clamp (2-20-2) to clamp the inner ring (1-1) of the tapered roller bearing through the double screw rod (2-20-6), the pawl (2-20-14) moves relative to the inner ratchet pulley (2-20-11), and when the dual-axis motor (2-20-10) controls the positioning clamp (2-20-2) to clamp the inner ring (1-1) of the tapered roller bearing through the double screw rod (2-20-6), the pawl (2-20-14) moves relative to the inner ratchet pulley (2-20-11). 6) When the control positioning clamp (2-20-2) releases the tapered roller bearing inner ring (1-1), the ratchet (2-20-14) drives the inner ratchet pulley (2-20-11) to move, thereby driving the roller (2-20-1) to rotate through the third synchronous belt (2-20-12); the roller (2-20-1) rotates, and the tapered roller bearing inner ring (1-1) is driven to rotate under the action of friction, thereby rotating the original contact surface of the tapered roller bearing inner ring (1-1) and the V-block (2-20-5) to the upper side, thereby realizing all-round processing of the tapered roller bearing inner ring (1-1).

6. The new tapered roller bearing inner ring surface strengthening device according to claim 2 is characterized in that: The shot peening processing chamber also includes: An air purifier (2-1), an opening and closing door motor (2-2), a flange sprocket (2-4), a chain (2-6), an upper opening and closing door (2-7), a lower opening and closing door (2-8), an opening and closing door guide rail (2-9), a first support frame (2-11), a discharge steel ball collecting funnel (2-15), a second telescopic cylinder (2-18-1), a guide rail interface (2-21), a third motor (2-22) and a rotating connecting ring (2-24); The air purifier (2-1) purifies the air in the shot blasting processing room. There are four opening and closing door motors (2-2), which are respectively distributed on both sides of the box shell (2-10) in pairs and are evenly and symmetrically distributed. The two opening and closing door motors (2-2) on the same side are fixed on both sides of the upper end of the side of the box shell (2-10). The output shaft of the opening and closing door motor (2-2) is connected to a flange sprocket (2-4); the flange sprocket (2-4) is assembled with a chain (2-6), and the two ends of the chain (2-6) are respectively fixed to the upper opening and closing door (2-7) and the lower opening and closing door (2-8); the first support frame (2-11) is fixed to the bottom of the box shell (2-10) to support and fix the entire The device has the function that the discharge steel ball collecting funnel (2-15) is assembled at the inner bottom of the box shell (2-10) and can collect the discharge steel balls. The loading platform support frame (2-17) is located at the middle and lower part of the box shell (2-10), just above the discharge steel ball collecting funnel (2-15), and can support and fix the six-degree-of-freedom loading platform (2-16); under the action of the opening and closing door motor (2-2), the upper opening and closing door (2-7) and the lower opening and closing door (2-8) are opened, and at the same time, the secondary telescopic platform (2-14) works, and the V-shaped clamp (2-20) and the guide rail interface (2-21) on the secondary telescopic plate are extended to the rotary valve (1-1) of the bearing inner ring vibration sorting disk (1). 2); the six-degree-of-freedom loading platform (2-16) opens the rotary valve (1-12) of the bearing inner ring vibration sorting disk (1) by controlling the guide rail interface (2-21) of the secondary telescopic platform (2-14), so that the tapered roller bearing inner ring (1-1) rolls to the guide rail interface (2-21) and reaches the V-shaped clamp (2-20), completing the loading process; the secondary telescopic platform contracts so that the V-shaped clamp (2-20) clamps the tapered roller bearing inner ring (1-1) back to the center position of the six-degree-of-freedom platform, and the scissor-type lifting mechanism (2-18) extends the piston of the second telescopic cylinder (2-18-1) fixed inside it to fix the V-shaped clamp on the bearing inner ring The fixture (2-20) is lifted to facilitate all-round processing of the tapered roller bearing inner ring (1-1) and avoid the occurrence of processing dead angles; the third motor (2-22) and the heavy-load hollow rotating platform (2-23) are assembled on the inner upper top surface of the box shell (2-10); the third motor (2-22) can control the rotation of the rotating connection ring (2-24) in the heavy-load hollow rotating platform (2-23); the rotating connection ring (2-24) can also be connected to the fixed spray gun moving device (2-13); the spray gun moving device (2-13) can realize 360-degree rotation processing of the tapered roller bearing inner ring (1-1) under the action of the heavy-load hollow rotating platform (2-23);The cooperation of the freedom mechanism on the spray gun moving device (2-13), the six-freedom loading platform (2-16) and the roller (2-20-1) on the V-shaped fixture (2-20) can realize the precise shot peening treatment of the tapered roller bearing inner ring (1-1), and realize the all-round, high-precision shot peening strengthening treatment of the tapered roller bearing inner ring (1-1); after the shot peening strengthening treatment, the scissor-type lifting platform (2-13-22) descends, the upper opening and closing door (2-7) and the lower opening and closing door (2-8) are opened, and the secondary telescopic platform (2-14) is extended. When unloading, the six-freedom loading platform is tilted, and the tapered roller bearing inner ring (1-1) rolls back to the guide rail interface (2-21) from the V-shaped fixture (2-20) under the action of gravity. ; 7. The new tapered roller bearing inner ring surface strengthening device according to claim 1 is characterized in that: The bearing inner ring collecting device comprises: A guide groove (3-1), a positioning collection column (3-2), a first housing (3-3), a second large gear (3-4), a bearing (3-5), a driving gear (3-6), a fifth motor (3-7) and a rotating disk (3-8); The guide groove (3-1) is connected to the first housing (3-3), the rotating disk (3-8) is connected to the first housing (3-3) via a bearing (3-5), the second large gear (3-4) is connected to the rotating disk (3-8), the driving gear (3-6) is fixed on the output shaft of the fifth motor (3-7) and meshes with the second large gear (3-4), and the fifth motor (3-7) is fixed on the end face in the middle of the first housing (3-3); the inner ring (1-1) of the tapered roller bearing passes through the guide groove (3-1), and under the limiting action of the guide groove (3-1), the posture is changed again, and the end face is turned downward again, and the inner ring (1-1) of the tapered roller bearing slides into the rotating disk (3-8), and the rotating disk (3-8) has a plurality of positioning and collecting columns (3-2). The tapered roller bearing inner ring (1-1) that slides in is sleeved The positioning collection column (3-2) is inserted into the positioning collection column (3-2), thereby realizing the collection and sorting of the tapered roller bearing inner rings (1-1); one positioning collection column (3-2) can cover a plurality of tapered roller bearing inner rings (1-1); when the number reaches an upper limit, the fifth motor (3-7) drives the second large gear (3-4) to rotate through the driving gear (3-6), thereby driving the rotating disk (3-8) to rotate, so that another positioning collection column (3-2) reaches the guide groove (3-1) and covers the tapered roller bearing inner ring (1-1) that slides down from the guide groove (3-1); the guide rail interface (2-21) is connected with the guide groove (3-1) of the bearing inner ring collection device (3), so that the processed tapered roller bearing inner ring (1-1) enters the bearing inner ring collection device (3) for storage.

8. The new tapered roller bearing inner ring surface strengthening device according to claim 1 is characterized in that: The discharging steel shot spiral conveyor comprises: A pill inlet hopper (4-1), a spiral column (4-2), a second rotating shaft (4-3), a reducer (4-4), a sixth motor (4-5), a second support frame (4-6), a second housing (4-7), and a pill outlet (4-8); The shot inlet hopper (4-1) is installed at the discharge steel ball collecting funnel (2-15) of the shot peening processing chamber (2) to transfer the shot peened steel balls to the discharge steel ball spiral conveyor (4). The sixth motor (4-5) is equipped with a reducer (4-4) to drive the second rotating shaft (4-3) to rotate, thereby rotating the spiral column (4-2). The second shell (4-7) is the main protective shell of the discharge steel ball spiral conveyor. Under the sealing effect of the second shell (4-7), the steel balls move forward along the spiral column (4-2), and then move upward through another section of the spiral column (4-2) to finally enter the discharge steel ball screening, cleaning and separation device (5) from the shot discharge port (4-8). The second support frame (4-6) is located at the bottom of the discharge steel ball spiral conveyor to support and fix the entire device. The second shell (4-7) forms a closed space, allowing the steel balls to move forward under the action of the spiral column (4-2).

9. The new tapered roller bearing inner ring surface strengthening device according to claim 1 is characterized in that: The discharging steel shot screening, cleaning and separation device comprises: A hopper (5-1), a connecting rod (5-2), a seventh motor (5-3), a spiral flange (5-4), a second screw (5-5), a collecting funnel (5-6), a cleaning agent spray gun (5-7), a waste spiral trough (5-8), a recycled steel shot collecting funnel (5-9), a third support frame (5-10), a vibration motor (5-11), a second hinge (5-12), a steel shot outlet (5-13), an eighth motor (5-14), a cleaning roller (5-15), a screening spiral trough (5-16) and a waste steel shot collecting funnel (5-17); The third support frame (5-10) is located at the bottom of the discharge steel shot screening, cleaning and separation device, and is used to support the structure of the device. One end of the second hinge (5-12) is fixed to the collecting funnel (5-6), and the other end is fixed to the hopper (5-1), so that the hopper (5-1) can rotate relative to the collecting funnel (5-6) around the second hinge (5-12); the steel shot outlet (5-13) is the bottom outlet of the collecting funnel (5-6); the steel shot enters the hopper (5-1) from the shot outlet (4-8), and there is a screening port on the hopper (5-1). Under the action of the vibration motor (5-11), the steel shot is screened. Scrap steel shots larger than the standard size remain on the hopper (5-1). After accumulating to a preset level, the seventh motor (5-3) controls the spiral flange (5-4) to move forward by rotating the second screw rod (5-5). Under the action of the second hinge (5-12) and the connecting rod (5-2), the hopper (5-1) is tilted, thereby pouring the waste onto the receiving platform of the waste spiral groove (5-8). The waste moves along the spiral groove and finally moves into the waste steel shot collection funnel (5-17). Steel shots smaller than the standard size enter the collection funnel (5-6) and enter the screening spiral groove (5-8) through the steel shot outlet (5-13). -16), under the action of gravity and the vibration motor (5-11), the steel shot moves along the screening spiral groove (5-16); a cleaning agent spray gun (5-7) and a cleaning roller (5-15) are provided on the front section of the screening spiral groove (5-16); an eighth motor (5-14) of the cleaning roller (5-15) is embedded in the main column of the discharging steel shot screening, cleaning and separation device; the cleaning agent spray gun (5-7) is mounted on the main column of the discharging steel shot screening, cleaning and separation device and is located directly above the cleaning roller (5-15) and can spray cleaning agent; the eighth motor (5-14) drives the cleaning roller (5-15) to cooperate with the cleaning The steel shot is cleaned by the detergent; a plurality of screening holes are provided in the middle section of the screening spiral groove (5-16), and the steel shot with a size smaller than the standard size enters the waste spiral groove (5-8) under the action of the vibration motor (5-11); a diversion groove is provided at the end of the screening spiral groove (5-16), and the steel shot with defective quality is screened out according to the different centripetal forces exerted on the steel shot with different quality, and the steel shot is sent to the waste collection funnel; the steel shot with qualified quality enters the recycling steel shot collection funnel (5-9), and finally enters the steel shot recycling storage cabin (6); the waste in the waste collection funnel enters the waste collection cabin (8).

Citation Information

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