Energy-saving pipe pile concrete admixture proportioning equipment and method
By adopting labor-saving components and power-supporting components in the pipe pile concrete production equipment, combined with multi-gear transmission and rotating box design, the problems of speed drop and uneven mixing caused by excessive load of conventional stirring devices are solved, and efficient and uniform cement mortar mixing and admixture are achieved.
Patent Information
- Application Number
- CN202411766535.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2044-12-04
AI Technical Summary
During the production process of pipe pile concrete, conventional agitating devices reduce the motor speed due to excessive load, which affects the mixing quality and leads to uneven mixing of cement mortar.
An energy-saving pipe pile concrete blending equipment is designed, using labor-saving components and power-supporting components. Through the coordination of multi-gear transmission and power-supporting plate, the transmission load is shared, the mixing efficiency is improved, and the design of the rotating box and the feeding pipe can achieve uniform dispensing and mixing of the admixture.
By sharing the transmission load and improving the stirring efficiency, the motor load is reduced, the mixing uniformity and production quality of cement mortar are improved, and the ratio error caused by the residue of admixture is avoided.
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Figure CN119388576B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of concrete mixing equipment, and in particular to energy-saving pipe pile concrete admixture proportioning equipment and a method thereof. Background Art
[0002] Pipe piles are mainly used in construction projects to bear the vertical load of buildings and avoid settlement of foundation land. Therefore, pipe piles need to have high tensile strength. In the production process of pipe pile concrete, other materials need to be added to conventional concrete. The admixtures include water reducers, ground slag, etc. These admixtures also need to be added to cement mortar after proportioning, and the admixtures and cement mortar are fully mixed by stirring.
[0003] The amount of cement mortar required for a pipe column is large, so during the mixing process of the cement mortar, the mixing device is subjected to a large load. Conventional mixing devices use a driving motor to drive the mixing shaft to stir the cement mortar. During the stirring process, the friction force when it contacts the cement mortar will be directly transmitted to the motor, which will cause a higher load on the motor. The high load will reduce the speed of the motor. For the mixing device that needs to maintain a certain mixing speed, the reduction in speed will affect the mixing quality of the cement mortar, thereby causing uneven mixing of the cement mortar. Summary of the invention
[0004] In order to solve the above technical problems, the present invention provides an energy-saving pipe pile concrete admixture proportioning device and method.
[0005] The technical solution is as follows:
[0006] An energy-saving pipe pile concrete admixture proportioning device comprises a mixing drum, a plurality of brackets and a feeding hopper, wherein the plurality of brackets are fixedly connected to the outer surface of the mixing drum, the feeding hopper is fixedly connected to the outer surface of the mixing drum, and the feeding hopper is connected to the inside of the mixing drum, the feeding hopper is arranged obliquely to the inside of the mixing drum, and a labor-saving component is arranged inside the mixing drum;
[0007] The labor-saving component includes an outer ring frame fixedly connected to the top of the mixing drum, a plurality of connecting rods 1 are fixedly connected to the inner side surface of the outer ring frame, and the top of each connecting rod 1 is set in a triangular shape, and the ends of the plurality of connecting rods 1 away from the outer ring frame are commonly fixedly connected to an inner ring frame, the upper surface of the inner ring frame is fixedly connected to a motor, the bottom of the output shaft of the motor is fixedly connected to a first gear, and a plurality of rotating shafts are rotatably connected to the inner ring frame, and the lower surface of each rotating shaft is fixedly connected to a second gear, and each of the second gears is meshed with the first gear, and the bottom of each of the second gears is fixedly connected to a stirring shaft, and the stirring shaft is set in a spiral shape.
[0008] Furthermore, a power-assisting assembly is provided at the bottom of the outer ring frame and the inner ring frame, and the power-assisting assembly includes an annular groove opened at the bottom of the outer ring frame and the inner ring frame, an outer ring is rotatably connected inside the annular groove at the bottom of the outer ring frame, a plurality of power-assisting plates are fixedly connected to the lower surface of the outer ring, an inner ring is rotatably connected inside the annular groove at the bottom of the inner ring frame, and a plurality of connecting rods are fixedly connected between the inner ring surface of the outer ring and the outer ring surface of the inner ring.
[0009] Furthermore, the annular groove is composed of two concentric grooves of decreasing sizes, the shape of each assisting plate is adapted to the shape of the inner side surface of the mixing drum, and the inner side surface of each assisting plate is fixedly connected with a plurality of flat plates, the inner ring surface of the inner ring is provided with a plurality of teeth, and the inner ring is meshed with the second gear through the teeth.
[0010] Furthermore, a feeding assembly is provided on the top of the inner ring frame, and the feeding assembly includes a fixed frame fixedly connected to the upper surface of the inner ring frame, the fixed frame is provided with four spring grooves, the bottom of the groove wall of the four spring grooves is fixedly connected with a spring 1, the top of the four spring 1s is fixedly connected with a movable rod, the four movable rods all slide inside the spring grooves, the tops of the four movable rods are commonly fixedly connected to a fixed platform, the top of the side wall of the fixed frame is provided with multiple groups of symmetrical limit grooves, the bottom of the fixed platform is fixedly connected with a limit hook, the shape of the limit hook is L-shaped, and the bottom of the limit hook slides inside the corresponding limit groove.
[0011] The top of the rotating shaft is provided with a toothed plate, and the toothed plate is meshed with teeth on the top of the rotating shaft.
[0012] Furthermore, the feeding assembly also includes a shaking hole opened at the bottom of the rotating plate, the bottom of the rotating box is fixedly connected with a feeding pipe, the feeding pipe passes through the shaking hole, the upper surface of the mixing drum is fixedly connected with a fixing rod, and the top of the fixing rod is slidably connected with a limiting plate.
[0013] Furthermore, a circular hole is opened in the groove wall of the circular groove, the gear shaft is composed of a straight rod and a gear plate, the gear plate and the gear plate of the gear shaft are meshed with each other, the top of the feeding pipe is connected with the circular cavity of the rotating box, the bottom of the feeding pipe extends to the top of the connecting rod one, the diameter of the shaking hole is larger than the diameter of the feeding pipe, the fixing rod is set to be L-shaped, the top of the fixing rod passes through the circular groove and extends to the inside of the circular cavity of the rotating box, the limit plate is located inside the circular cavity of the rotating box, and the limit plate is tightly fitted with the groove wall of the circular cavity of the rotating box.
[0014] Furthermore, a shaking assembly is provided on the rotating plate, and two shaking grooves symmetrically distributed about the rotating block one are opened at the bottom of the rotating plate, and springs two are fixedly connected to the inner groove walls on both sides of the two shaking grooves, and a shaking block is fixedly connected between the two springs two, and the shaking block slides inside the shaking groove, and the top of the shaking block is fixedly connected to the lower surface of the rotating box, the bottom of the shaking block is fixedly connected to a resistance rod, and the outer ring surface of the fixed platform is fixedly connected to a resistance ring.
[0015] Furthermore, the outer ring surface of the abutment ring is configured to be corrugated, and the abutment rod abuts against the abutment ring.
[0016] A method for mixing admixtures for energy-saving pipe pile concrete comprises the following steps:
[0017] Step 1: Put cement, sand and water into the mixing drum in a ratio of 1:3.8:0.9, the motor drives the second gear to rotate through the first gear, and the second gear drives the mixing shaft to mix the mixed cement mortar;
[0018] Step 2: The first gear drives the outer ring to rotate through the inner ring so that the second connecting rod drives the outer ring to rotate, and the outer ring drives the power-assisting plate to assist the cement mortar in the mixing drum to flow and mix;
[0019] Step 3: Add the admixture water reducer, ground slag and silica fume of the pipe pile into the rotating box according to the proportion;
[0020] Step 4: When the rotating box rotates, the admixture put into it will be discharged downward onto the cement mortar through the feeding pipe, and the cement mortar will be stirred by the stirring shaft and the power plate, so that the admixture is mixed with the cement mortar;
[0021] Step 5: During the rotation of the rotating box, the resistance rod is caused to shake continuously under the effect of the resistance ring, and the shaking of the rotating box causes the feeding pipe to shake, thereby preventing the residual admixture in the feeding pipe.
[0022] As described above, the beneficial effects of the energy-saving pipe pile concrete admixture proportioning device and method thereof in the present invention are as follows:
[0023] The transmission can be shared to the four second gears through the first gear, thereby achieving the balance and sharing of the transmission, thereby achieving the effect of labor saving and achieving the purpose of energy saving of the motor. Through different rotation ratios, the speed of the second gear can be faster than that of the first gear, which can effectively convert the rotation of the motor, allowing the stirring shaft to fully stir and mix the cement mortar in a short time, and the spiral stirring effect of the stirring shaft can make the cement mortar form an up and down reflux in the mixing drum, effectively improving the mixing efficiency of the cement mortar;
[0024] The outer ring drives the power plate to rotate inside the mixing drum, thereby realizing horizontal stirring of the cement mortar inside the mixing drum, thereby assisting the flow of the cement mortar, thereby avoiding the inability of the cement mortar to flow and mix effectively when too much cement mortar is stirred, thereby improving the effectiveness of cement mortar mixing. In addition, by stirring the flowing cement mortar, the resistance of the cement mortar to the stirring shaft can be further reduced, thereby reducing the load of the motor and achieving an efficient stirring effect;
[0025] The admixture is dropped downward from the connection point between the feeding pipe and the rotating box, so that the admixture can drop downward from the gap of the connecting rod 1 to the cement mortar in the mixing drum through the feeding pipe in a rotating state. The rotating feeding method can avoid the problem that the admixture cannot be evenly mixed with the cement mortar when the existing admixture is added at a single position. The rotating feeding can make the admixture evenly added to the cement mortar, thereby improving the uniformity of the mixing of the admixture and the cement mortar.
[0026] The shaking of the rotating box will also drive the feeding pipe to shake synchronously in the shaking hole. At this time, the shaking of the feeding pipe can shake off the admixtures remaining in the feeding pipe, preventing the feeding pipe from adhering to the inner surface of the feeding pipe for a long time, which will cause the feeding pipe to discharge the admixture unsmoothly in the long run, ensuring that the admixtures added meet the ratio of cement mortar in the mixing drum, reducing the error in the cement mortar ratio caused by the residue of admixtures;
[0027] By disconnecting the meshing relationship between convex tooth 2 and convex tooth 1, part of the load can be released, and automatic disconnection can be achieved after the addition of the additive is completed, thereby reducing the load on the motor when driving, thereby achieving the effect of energy saving on the motor. In addition, due to the rolling action of the ball, the rotation of the rotating block 2 can be prevented from being stuck, the smoothness of the rotation of the rotating block 2 is improved, and the additional load on the motor caused by the undisconnected structure can be further reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the present invention;
[0029] Figure 2 It is a three-dimensional schematic diagram of the labor-saving component, the power-assisting component and the feeding component of the present invention;
[0030] Figure 3 It is a sectional stereoscopic schematic diagram of the overall structure of the present invention;
[0031] Figure 4 It is a three-dimensional schematic diagram of the first gear, the second gear and the stirring shaft and other components of the present invention;
[0032] Figure 5 It is a three-dimensional schematic diagram of the outer ring, inner ring and booster ring of the present invention;
[0033] Figure 6 It is a cutaway perspective schematic diagram of the feeding assembly and the shaking assembly and other components of the present invention;
[0034] Figure 7 For the present invention Figure 6 A schematic diagram of the structure enlargement in the middle;
[0035] Figure 8 It is a schematic diagram of the gear plate, gear shaft and feeding pipe of the present invention;
[0036] Fig. 9 For the present invention Figure 8 A magnified schematic diagram of the structure at B in the middle;
[0037] Fig.10 It is a three-dimensional schematic diagram of the rotating shaft, the second gear, the stirring shaft and the gear shaft of the present invention;
[0038] Fig.11 It is an exploded three-dimensional schematic diagram of the fixed platform, rotating block 2, rotating plate and rotating box of the present invention;
[0039] Fig.12 It is a three-dimensional schematic diagram of components such as the rotating block 1, the rotating plate and the abutment rod of the present invention.
[0040] Among them, the accompanying drawings in the present invention are:
[0041] 1. Mixing drum; 2. Bracket; 3. Feeding hopper;
[0042] Labor-saving components: 41, outer ring frame; 42, connecting rod 1; 43, inner ring frame; 44, motor; 45, first gear; 46, rotating shaft; 47, second gear; 48, stirring shaft;
[0043] Power assist assembly: 51, annular groove; 52, outer ring; 53, inner ring; 54, connecting rod 2; 55, power assist plate;
[0044] Feeding assembly: 61, fixed frame; 62, spring slot; 63, spring 1; 64, movable rod; 65, fixed platform; 66, limit slot; 67, limit hook; 68, rotating block 1; 69, convex tooth 1; 610, rotating plate; 611, rotating box; 612, circular groove; 613, rotating block 2; 614, tooth plate; 615, ball bearing; 616, convex tooth 2; 617, gear shaft; 618, shaking hole; 619, feeding tube; 620, fixed rod; 621, limit plate;
[0045] Rocking assembly: 71, rocking groove; 72, spring 2; 73, rocking block; 74, resistance rod; 75, resistance ring. DETAILED DESCRIPTION
[0046] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0047] The embodiments provided by the present invention will be described in detail below:
[0048] Embodiment 1: Figures 1 to 4 As shown, an energy-saving pipe pile concrete admixture proportioning device comprises a mixing drum 1, a plurality of brackets 2 and a hopper 3, wherein the plurality of brackets 2 are arranged in a circular array and fixedly connected to the outer surface of the mixing drum 1, the hopper 3 is fixedly connected to the outer surface of the mixing drum 1, and the hopper 3 is connected to the inside of the mixing drum 1, and the hopper 3 is arranged in an inclined shape oblique to the inside of the mixing drum 1, and a labor-saving component for labor-saving stirring of mortar in the mixing drum 1 is arranged inside the mixing drum 1;
[0049] The labor-saving component includes an outer ring frame 41 fixedly connected to the top of the inner surface of the mixing drum 1, and the inner side surface of the outer ring frame 41 is fixedly connected to a plurality of connecting rods 42 arranged in a circular array, and the top of each connecting rod 42 is set in a triangular shape to facilitate the sliding of the admixture and prevent the admixture from accumulating on the top of the connecting rod 42. The ends of the plurality of connecting rods 42 away from the outer ring frame 41 are commonly fixedly connected to an inner ring frame 43, and the upper surface of the inner ring frame 43 is fixedly connected to a motor 44, and the output shaft of the motor 44 passes through the inner ring frame 43 and extends to the bottom of the inner ring frame 43. The bottom of the output shaft of the motor 44 is fixedly connected to a first gear 45, and the inner ring frame 43 is rotatably connected to a plurality of rotating shafts 46 arranged in a circular array, and the lower surface of each rotating shaft 46 is fixedly connected to a second gear 47, and each second gear 47 is meshed with the first gear 45, and the bottom of each second gear 47 is fixedly connected to a stirring shaft 48, and the stirring shaft 48 is set in a spiral shape for effectively stirring the mortar inside the mixing drum 1.
[0050] like Figures 2 to 5 As shown, the bottom of the outer ring frame 41 and the inner ring frame 43 is provided with a power-assisting assembly for assisting the stirring of the stirring shaft 48, and the power-assisting assembly includes an annular groove 51 opened at the bottom of the outer ring frame 41 and the inner ring frame 43, and the annular groove 51 is composed of two concentric grooves of decreasing sizes one by one. The inner part of the annular groove 51 at the bottom of the outer ring frame 41 is rotatably connected with an outer ring ring 52, and the lower surface of the outer ring ring 52 is fixedly connected with a plurality of power-assisting plates 55 arranged in a circular array, and the shape of each power-assisting plate 55 after rotation is adapted to the shape of the inner side surface of the mixing drum 1, so as to fit the mixing drum 1 The inner surface of the inner ring 43 rotates to ensure effective stirring of the mortar in the mixing drum 1, and the inner surface of each power-assisting plate 55 is fixedly connected to a plurality of flat plates for increasing the contact range with the mortar in the mixing drum 1. The inner ring groove 51 at the bottom of the inner ring frame 43 is rotatably connected to the inner ring 53, and the inner ring surface of the inner ring 53 is provided with a plurality of teeth arranged in a circular array, and the inner ring 53 is meshed with the second gear 47 through the teeth, and a plurality of connecting rods 54 arranged in a circular array are fixedly connected between the inner ring surface of the outer ring 52 and the outer ring surface of the inner ring 53.
[0051] like Figure 3 , Figures 6 to 9As shown, a feeding assembly for quantitatively and evenly rotating and feeding the admixture is provided at the top of the inner ring frame 43, and the feeding assembly includes a fixed frame 61 fixedly connected to the upper surface of the inner ring frame 43, and the fixed frame 61 is composed of four main rods and a platform. The outer surface of the four main rods of the fixed frame 61 is provided with a spring groove 62, and the bottom of the groove wall of the four spring grooves 62 is fixedly connected with a spring 1 63, and the top of the four spring 1 63 is fixedly connected with a movable rod 64, and the four movable rods 64 slide inside the spring groove 62, and the top of the four movable rods 64 is commonly fixedly connected with a fixed platform 65, and the top of the side wall of the four main rods of the fixed frame 61 is provided with symmetrical limiting grooves 66, and the bottom of the fixed platform 65 is fixedly connected with a limiting hook 67 corresponding to the position of each limiting groove 66, and the shape of the limiting hook 67 is L-shaped, and the bottom of the limiting hook 67 slides inside the corresponding limiting groove 66, which is used to stabilize the up and down movement of the fixed platform 65 while also preventing the upward movement of the fixed platform 65 from being too high and detaching.
[0052] like Figures 6 to 12 As shown, the feeding assembly also includes a rotating block 68 that is rotatably connected to the middle of the fixed platform 65 with a limited position, and the bottom of the rotating block 68 is fixedly connected to a convex tooth 69 arranged in a circular array, and the top of the rotating block 68 is fixedly connected to a rotating plate 610, and the upper surface of the rotating plate 610 is fitted with a rotating box 611, and the interior of the rotating box 611 is arranged as a circular cavity, and a circular groove 612 is provided at the top of the rotating box 611 and at the top of the circular cavity of the rotating box 611, and a circular hole is provided in the groove wall of the circular groove 612 for feeding the admixture, and a rotating hole is provided in the middle of the platform of the fixed frame 61, and a rotating block 2 613 is rotatably connected in the rotating hole in the middle of the platform of the fixed frame 61, and a tooth plate 614 is fixedly connected to the bottom of the rotating block 2 613, and the outer ring of the rotating block 2 613 A rolling groove is provided between the surface and the wall of the rotating hole groove in the middle of the platform of the fixed frame 61, and a ball 615 is rollingly connected between the rotating block 613 and the rolling groove of the fixed frame 61 platform. The ball 615 is used to assist the rotating block 613 in rotating. A groove is provided on the top of the rotating block 613, and a convex tooth 616 arranged in a circular array is fixedly connected in the groove of the rotating block 613. The convex tooth 616 and the convex tooth 69 are meshed with each other. A gear shaft 617 is fixedly connected to the top of one of the rotating shafts 46. The gear shaft 617 consists of a straight rod and a gear disk. The gear disk of the gear shaft 617 is meshed with the tooth plate 614, and the gear disk of the gear shaft 617 is smaller in diameter than the tooth plate 614, so that when the gear shaft 617 drives the tooth plate 614 to rotate, the tooth plate 614 rotates at a slower speed.
[0053] like Figure 3 , Figure 8 , Fig.11 and Fig.12As shown, the feeding assembly also includes a shaking hole 618 opened at the bottom of the rotating plate 610, and a feeding pipe 619 is fixedly connected to the bottom of the rotating box 611. The feeding pipe 619 passes through the shaking hole 618. The top of the feeding pipe 619 is connected to the annular cavity of the rotating box 611. The bottom of the feeding pipe 619 extends above the connecting rod 42, and the height of the upper surface of the mixing drum 1 is higher than the bottom end of the feeding pipe 619. It is used to prevent the admixture from leaking to the area outside the mixing drum 1 during the process of the feeding pipe 619 rotating to feed the admixture, so as to ensure that the admixture can be effectively fed into the inside of the mixing drum 1. The admixture inside the annular cavity of the rotating box 611 can be discharged to the connecting rod 42 through the feeding pipe 619. The gap between 42 and the outer ring frame 41 allows the admixture to fall into the interior of the mixing drum 1. The diameter of the shaking hole 618 is larger than the diameter of the feeding tube 619, so that there is a shaking space when the feeding tube 619 shakes. The upper surface of the mixing drum 1 is fixedly connected with a fixing rod 620, and the fixing rod 620 is set to be L-shaped. The top of the fixing rod 620 passes through the circular groove 612 and extends to the inside of the circular cavity of the rotating box 611. The top of the fixing rod 620 is slidably connected with a limiting plate 621, and the limiting plate 621 is located inside the circular cavity of the rotating box 611. The limiting plate 621 fits tightly with the groove wall of the circular cavity of the rotating box 611 to block the admixture.
[0054] like Figure 2 , Figure 6 , Fig. 9 and Fig.12 As shown, a shaking assembly is provided on the rotating plate 610, and two shaking grooves 71 symmetrically distributed about the rotating block 1 68 are opened at the bottom of the rotating plate 610, and springs 2 72 are fixedly connected to the inner groove walls on both sides of the two shaking grooves 71, and a shaking block 73 is fixedly connected between the two springs 2 72, and the shaking block 73 slides inside the shaking groove 71, and the top of the shaking block 73 is fixedly connected to the lower surface of the rotating box 611, and the bottom of the shaking block 73 is fixedly connected to a resistance rod 74, and the outer ring surface of the fixed platform 65 is fixedly connected to a resistance ring 75, and the outer ring surface of the resistance ring 75 is configured to be corrugated, and the resistance rod 74 resists against the resistance ring 75.
[0055] In combination with the above preferred embodiments, the following is the entire working process and working principle of the above embodiments:
[0056] The initial state is:
[0057] No additive is put into the annular cavity of the rotating box 611, and the spring 1 63 is not squeezed. The spring 1 63 makes the fixed platform 65 in the highest position through the movable rod 64, so that the rotating block 1 68 drives the convex tooth 1 69 not to engage with the convex tooth 2 616 in the groove of the rotating block 2 613.
[0058] The working status is:
[0059] First, sand, gravel and cement are put into the hopper 3 through a transportation equipment such as a forklift or a conveyor belt that can transport sand, gravel and cement, and then discharged into the mixing drum 1 through the hopper 3. At this time, the admixture to be put into the mortar is first put into the annular cavity of the rotating box 611 through the existing weighing device. Under the action of the weight of the admixture, the rotating box 611 moves downward, and the rotating box 611 presses down the rotating plate 610. The rotating plate 610 will drive the fixed platform 65 to move downward through the rotating block 1 68. The fixed platform 65 drives the movable rod 64 to move downward in the spring groove 62 and compress the spring 1 63. In addition, the downward movement of the rotating block 1 68 will make the convex tooth 1 69 mesh with the convex tooth 2 616, so as to facilitate the subsequent rotating block 2 613 to drive the rotating plate 610 to rotate through the meshing relationship between the convex tooth 2 616 and the convex tooth 1 69.
[0060] The labor-saving component mixes the cement and sand and gravel put into the mixing drum 1:
[0061] The water source is injected into the working state, and then the motor 44 is started. The output shaft of the motor 44 drives the first gear 45 to rotate, and the first gear 45 drives the second gear 47 meshing therewith to rotate, and the second gear 47 drives the rotating shaft 46 to rotate on the inner ring frame 43. The second gear 47 also drives the stirring shaft 48 to rotate at the same time, so that the stirring shaft 48 can stir and mix the cement, sand and water in the mixing drum 1. The first gear 45 can share the transmission to the four second gears 47, so as to achieve the balance and sharing of the transmission, and then achieve the effect of saving labor, so as to achieve the purpose of energy saving for the motor 44. Through different rotation ratios, the speed of the second gear 47 can be faster than that of the first gear 45, and the rotation of the motor 44 can be effectively converted, so that the stirring shaft 48 can fully stir and mix the cement mortar in a short time, and the spiral stirring effect of the stirring shaft 48 can make the cement mortar form an up and down reflux in the mixing drum 1, effectively improving the mixing efficiency of the cement mortar.
[0062] The booster assembly assists the stirring shaft 48 to mix cement mortar:
[0063] During the rotation of the second gear 47, the second gear 47 will drive the inner ring 53 to rotate in the annular groove 51 at the bottom of the inner ring frame 43 through the teeth of the inner ring 53. During the rotation of the inner ring 53, the outer ring 52 will be driven to rotate in the annular groove 51 at the bottom of the outer ring frame 41 through the second connecting rod 54. The outer ring 52 drives the power plate 55 to rotate inside the mixing drum 1, thereby stirring the cement mortar inside the mixing drum 1, which can assist the flow of the cement mortar and avoid the ineffective flow and mixing of the cement mortar when too much cement mortar is stirred, thereby improving the effectiveness of the cement mortar mixing. In addition, by stirring the flowing cement mortar, the resistance of the cement mortar to the stirring shaft 48 can be further reduced, the load of the motor 44 can be reduced, and an efficient stirring effect can be achieved.
[0064] The feeding component evenly feeds the admixture into the cement mortar in the mixing drum 1:
[0065] During the rotation of the rotating shaft 46, the rotating shaft 46 engages with the toothed disc of the gear shaft 617 and drives the straight rod of the gear shaft 617 to rotate. The gear shaft 617 drives the toothed plate 614 to rotate through the toothed disc. The toothed plate 614 drives the rotating block 613 to rotate in the rotating hole of the fixed frame 61. In addition, under the rolling action of the ball 615 in the rolling groove between the rotating block 613 and the fixed frame 61, the rotating block 613 can rotate more smoothly, and the rotating block 613 can rotate more smoothly through the convex tooth 614. The meshing relationship between 16 and the convex tooth 69 drives the rotating block 68 to rotate in the middle of the fixed platform 65, and the rotating block 68 drives the rotating plate 610 to rotate. The rotating plate 610 drives the rotating box 611 to rotate synchronously through the shaking groove 71. During the rotation of the rotating box 611, the feeding pipe 619 is driven to rotate synchronously. At this time, the feeding pipe 619 is kept above the connecting rod 42 and rotates. Because the fixed rod 620 and the limit plate 621 remain stationary, the feeding pipe 619 is kept above the connecting rod 42. During the rotation of 611, the fixed rod 620 forms a sliding state in the circular groove 612. In addition, the rotating box 611 will also drive the admixture therein to rotate synchronously when it rotates. However, due to the limitation of the limit plate 621, the admixture will be blocked from effectively rotating synchronously with the rotating box 611, so that the limit plate 621 will form a blockage for the admixture. When the rotating box 611 drives the feeding pipe 619 to rotate to the admixture position, the admixture will fall downward from the connection between the feeding pipe 619 and the rotating box 611, so that the admixture can fall downward from the gap of the connecting rod 42 in a rotating state onto the cement mortar in the mixing drum 1 through the feeding pipe 619. By rotating the admixture, it can be avoided that the existing single-position delivery of the admixture cannot ensure that the admixture is evenly mixed with the cement mortar. The rotating delivery can make the admixture evenly delivered to the cement mortar, thereby improving the uniformity of the mixing of the admixture and the cement mortar, and further improving the production quality of the cement mortar.
[0066] Shake the assembly to avoid residual admixture:
[0067] During the rotation of the rotating plate 610, the rotating plate 610 will drive the shaking block 73 in the shaking groove 71 to rotate synchronously, and the shaking block 73 will drive the contact rod 74 to rotate synchronously. During the rotation of the contact rod 74, due to the interference relationship with the contact ring 75 and the wavy outer surface of the contact ring 75, the contact rod 74 will drive the shaking block 73 to shake inside the shaking groove 71 along the wavy surface of the contact ring 75. At this time, the shaking block 73 will continuously produce deformation, stretching and compression on the spring 2 72. During the shaking of the shaking block 73, the rotating box 611 will be driven to shake synchronously. In addition, the shaking of the rotating box 611 will The limiting plate 621 tightly fitted in its annular cavity is driven to shake synchronously on the top of the fixed rod 620. The shaking of the rotating box 611 will also drive the feeding pipe 619 to shake synchronously in the shaking hole 618. At this time, the shaking of the feeding pipe 619 can shake off the admixture remaining in the feeding pipe 619, thereby preventing the feeding pipe 619 from adhering to the inner surface of the feeding pipe 619 for a long time, which will cause the feeding pipe 619 to discharge the admixture unsmoothly in the long run, thereby ensuring that the added admixture meets the ratio of the cement mortar in the mixing drum 1, reducing the error in the cement mortar ratio caused by the residue of the admixture, and further ensuring that the cement mortar meets the production quality.
[0068] Release the meshing relationship between the second protruding tooth 616 and the first protruding tooth 69:
[0069] When the admixture in the annular cavity of the rotating box 611 is discharged, the rotating box 611 will reduce its weight. Under the elastic reset action of the spring 1 63, the movable rod 64 will move upward inside the spring groove 62, and the movable rod 64 will drive the fixed platform 65 to move upward, and the fixed platform 65 will drive the limiting hook 67 to move upward inside the limiting groove 66. The limiting groove 66 restricts the limiting hook 67, thereby preventing the fixed platform 65 from moving too high and disengaging. The fixed platform 65 will drive the rotating block 1 68 rotating in the middle thereof to move upward synchronously, and the upward movement of the rotating block 1 68 will drive the convex tooth 1 69 to be unable to mesh with the convex tooth 2 616. Even if the gear shaft 617 drives the tooth plate 614 to rotate, and the tooth plate 614 drives the rotating block 2 613 to rotate in the rotating hole of the fixed frame 61, the rotating block 2 613 cannot pass through the convex tooth 2 616. As the convex tooth 69 drives the rotating block 68 to rotate, the rotating block 68 no longer drives the rotating plate 610 to rotate. After the rotating plate 610 stops rotating, the rotating box 611 thereon also stops rotating, thereby stopping the addition of the admixture. In addition, the rotating plate 610 can remain stable through the interference relationship between the interference rod 74 and the interference ring 75, and will not shake at will. By releasing the meshing relationship between the convex tooth 2 616 and the convex tooth 69, part of the load can be released, and automatic disconnection can be achieved after the addition of the admixture is completed, thereby reducing the load on the motor 44 during driving, thereby achieving the effect of energy saving for the motor 44. In addition, due to the rolling action of the ball 615, the rotation of the rotating block 2 613 can be prevented from being stuck, thereby improving the smoothness of the rotation of the rotating block 2 613, and further reducing the additional load on the motor 44 caused by the undisconnected structure.
[0070] Embodiment 2: A method for mixing admixtures of energy-saving pipe pile concrete, comprising the following steps:
[0071] Step 1: Cement, sand and water are put into the mixing drum 1 in a ratio of 1:3.8:0.9, the motor 44 drives the second gear 47 to rotate through the first gear 45, and the second gear 47 drives the mixing shaft 48 to mix the mixed cement mortar;
[0072] Step 2: The first gear 45 causes the second connecting rod 54 to drive the outer ring 52 to rotate through the inner ring 53, and the outer ring 52 drives the power-assisting plate 55 to assist the cement mortar in the mixing drum 1 to flow and mix;
[0073] Step 3: Add the pipe column admixture water reducer, ground slag, silica fume, etc. into the rotating box 611 according to the proportion;
[0074] Step 4: When the rotating box 611 rotates, the admixture put into it is discharged downward onto the cement mortar through the feeding pipe 619, and the cement mortar is stirred by the stirring shaft 48 and the assisting plate 55, so that the admixture is mixed with the cement mortar;
[0075] Step 5: During the rotation of the rotating box 611 , the abutment rod 74 is caused to continuously shake due to the shape of the abutment ring 75 . The shaking of the rotating box 611 causes the feeding pipe 619 to shake, thereby preventing the residual admixture in the feeding pipe 619 .
[0076] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. An energy-saving pipe pile concrete admixture proportioning device, comprising a mixing drum (1), a bracket (2) and a feeding hopper (3), wherein the bracket (2) is fixedly connected to the outer surface of the mixing drum (1), the feeding hopper (3) is fixedly connected to the outer surface of the mixing drum (1), and the feeding hopper (3) is connected to the interior of the mixing drum (1), and the feeding hopper (3) is arranged to be inclined to the interior of the mixing drum (1), characterized in that: A labor-saving component is arranged inside the mixing drum (1); The labor-saving component comprises an outer ring frame (41) fixedly connected to the top of the mixing drum (1); a plurality of connecting rods (42) are fixedly connected to the inner side surface of the outer ring frame (41); the top of each connecting rod (42) is arranged in a triangular shape; the ends of the plurality of connecting rods (42) away from the outer ring frame (41) are commonly fixedly connected to an inner ring frame (43); a motor (44) is fixedly connected to the upper surface of the inner ring frame (43); a first gear (45) is fixedly connected to the bottom of the output shaft of the motor (44); a plurality of rotating shafts (46) are rotatably connected to the inner ring frame (43); a second gear (47) is fixedly connected to the lower surface of each rotating shaft (46); each second gear (47) is meshed with the first gear (45); a stirring shaft (48) is fixedly connected to the bottom of each second gear (47); and the stirring shaft (48) is arranged in a spiral shape; A feeding assembly is arranged on the top of the inner ring frame (43), and the feeding assembly comprises a fixed frame (61) fixedly connected to the upper surface of the inner ring frame (43), the fixed frame (61) is provided with four spring grooves (62), the bottom of the groove wall of the four spring grooves (62) is fixedly connected with a spring 1 (63), the top of the four spring 1 (63) is fixedly connected with a movable rod (64), the four movable rods (64) are slid inside the spring groove (62), the tops of the four movable rods (64) are commonly fixedly connected with a fixed platform (65), the top of the side wall of the fixed frame (61) is provided with a plurality of groups of symmetrical limiting grooves (66), the bottom of the fixed platform (65) is fixedly connected with a limiting hook (67), the limiting hook (67) is L-shaped, and the bottom of the limiting hook (67) slides inside the corresponding limiting groove (66); The feeding assembly further comprises a rotating block (68) which is rotatably connected to the middle of the fixed platform (65) with a limited position, a convex tooth (69) being fixedly connected to the bottom of the rotating block (68), a rotating plate (610) being fixedly connected to the top of the rotating block (68), a rotating box (611) being fitted on the upper surface of the rotating plate (610), the interior of the rotating box (611) being arranged as a circular cavity, a circular groove (612) being provided at the top of the rotating box (611) and located at the top of the circular cavity of the rotating box (611), a rotating hole being provided in the middle of the platform of the fixed frame (61), and a rotating hole in the middle of the platform of the fixed frame (61) being provided. A second rotating block (613) is connected, the bottom of the second rotating block (613) is fixedly connected to a tooth plate (614), a rolling groove is provided between the outer ring surface of the second rotating block (613) and the rotating hole groove wall in the middle of the fixed frame (61) platform, a ball (615) is rollingly connected between the rolling groove of the second rotating block (613) and the fixed frame (61) platform, a groove is provided at the top of the second rotating block (613), and a convex tooth (616) is fixedly connected in the groove of the second rotating block (613), and the convex tooth (616) and the convex tooth (69) are meshed with each other, and a gear shaft (617) is fixedly connected to the top of one of the rotating shafts (46).
2. The energy-saving pipe pile concrete admixture proportioning equipment according to claim 1 is characterized in that: A power-assisting assembly is provided at the bottom of the outer ring frame (41) and the inner ring frame (43), and the power-assisting assembly includes an annular groove (51) opened at the bottom of the outer ring frame (41) and the inner ring frame (43); an outer ring (52) is rotatably connected inside the annular groove (51) at the bottom of the outer ring frame (41); a plurality of power-assisting plates (55) are fixedly connected to the lower surface of the outer ring (52); an inner ring (53) is rotatably connected inside the annular groove (51) at the bottom of the inner ring frame (43); and a plurality of connecting rods (54) are fixedly connected between the inner ring surface of the outer ring (52) and the outer ring surface of the inner ring (53).
3. The energy-saving pipe pile concrete admixture proportioning equipment according to claim 2 is characterized in that: The annular groove (51) is composed of two concentric grooves of decreasing sizes. The shape of each of the assisting plates (55) is adapted to the shape of the inner side surface of the mixing drum (1). The inner side surface of each of the assisting plates (55) is fixedly connected to a plurality of flat plates. The inner ring surface of the inner ring (53) is provided with a plurality of teeth, and the inner ring (53) is meshed with the second gear (47) via the teeth.
4. The energy-saving pipe pile concrete admixture proportioning equipment according to claim 1 is characterized in that: The feeding assembly further comprises a shaking hole (618) formed at the bottom of the rotating plate (610); a feeding pipe (619) is fixedly connected to the bottom of the rotating box (611); the feeding pipe (619) passes through the shaking hole (618); a fixing rod (620) is fixedly connected to the upper surface of the mixing drum (1); and a top of the fixing rod (620) is slidably connected to a limiting plate (621).
5. The energy-saving pipe pile concrete admixture proportioning equipment according to claim 4 is characterized in that: The groove wall of the circular groove (612) is provided with a circular hole, the gear shaft (617) is composed of a straight rod and a gear plate, the gear plate of the gear shaft (617) is meshed with the gear plate (614), the top of the feeding pipe (619) is connected to the annular cavity of the rotating box (611), the bottom of the feeding pipe (619) extends to the top of the connecting rod (42), the diameter of the shaking hole (618) is larger than the diameter of the feeding pipe (619), the fixing rod (620) is set to be L-shaped, the top of the fixing rod (620) passes through the circular groove (612) and extends to the inside of the annular cavity of the rotating box (611), the limiting plate (621) is located inside the annular cavity of the rotating box (611), and the limiting plate (621) is tightly fitted with the groove wall of the annular cavity of the rotating box (611).
6. The energy-saving pipe pile concrete admixture proportioning equipment according to claim 1 is characterized in that: The rotating plate (610) is provided with a shaking assembly, and the bottom of the rotating plate (610) is provided with two shaking grooves (71) symmetrically distributed about the rotating block 1 (68) as the center, and the inner groove walls on both sides of the two shaking grooves (71) are fixedly connected with spring 2 (72), and a shaking block (73) is fixedly connected between the two springs 2 (72), and the shaking block (73) slides inside the shaking groove (71), and the top of the shaking block (73) is fixedly connected to the lower surface of the rotating box (611), and the bottom of the shaking block (73) is fixedly connected with a resistance rod (74), and the outer ring surface of the fixed platform (65) is fixedly connected with a resistance ring (75).
7. The energy-saving pipe pile concrete admixture proportioning equipment according to claim 6 is characterized in that: The outer ring surface of the abutment ring (75) is configured to be corrugated, and the abutment rod (74) abuts against the abutment ring (75).
8. A method for mixing admixtures for energy-saving pipe pile concrete, characterized in that: Using the energy-saving pipe pile concrete admixture proportioning equipment as described in claim 7, the method comprises the following steps: Step 1: Cement, sand and gravel, and water are added into the mixing drum (1) in a ratio of 1:3.8:0.9, and the motor (44) drives the second gear (47) to rotate via the first gear (45), and the second gear (47) drives the mixing shaft (48) to mix the mixed cement mortar; Step 2: The first gear (45) causes the second connecting rod (54) to drive the outer ring (52) to rotate via the inner ring (53), and the outer ring (52) drives the assisting plate (55) to assist the cement mortar in the mixing drum (1) to flow and mix; Step 3: Add the admixture water reducing agent, ground slag and silica fume of the pipe pile into the rotating box (611) according to the proportion; Step 4: When the rotating box (611) rotates, the admixture put into it is discharged downward onto the cement mortar through the feeding pipe (619), and the cement mortar is stirred by the stirring shaft (48) and the booster plate (55), so that the admixture is mixed with the cement mortar; Step 5: During the rotation of the rotating box (611), the abutment rod (74) is caused to continuously shake due to the shape of the abutment ring (75). The shaking of the rotating box (611) causes the feeding pipe (619) to shake, thereby preventing the residual admixture in the feeding pipe (619).
Citation Information
Patent Citations
Cement stirring device
CN105328791A
Flying dust prevention concrete assembly type building raw material mixing device
CN114536545A