Heat shrink tube heating device and use method thereof
By designing a heat shrink tube heating device including a frame, a heating mechanism and a wire feeding mechanism, the problem of waste of energy and low operation efficiency of the heating device of thermoplastic equipment in the prior art is solved, and efficient and convenient wire harness thermoplastics are achieved Production.
Patent Information
- Application Number
- CN202411756364.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-02-07
AI Technical Summary
In the existing wire harness production workshop, the heating device of thermoplastic equipment usually needs to be used separately, resulting in idle state when not working, wasting energy, and low operation efficiency, difficulty in operation when the wire feeding mechanism is dense, and space waste is present when there is dispersed.
Design a heat shrink tube heating device, including a frame, a heating mechanism and a wire feeding mechanism, a heating mechanism is installed at the center of the rack, and a wire feeding mechanism is installed at both ends. The adjustment mechanism is used to realize the adjustment of the wire feeding module and the automation of the thermoplastic process. , ensure that both ends of the heating box are opened to adapt to assembly line production.
It improves thermoplastic efficiency, reduces energy waste, ensures convenience of operation and efficient use of space, while improving safety and production efficiency.
Smart Images

Figure CN119388745A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wire harness processing, and in particular to a heat shrink tube heating device and a method for using the same. Background Art
[0002] The wiring harness provides the overall service equipment for a certain load source group, such as relay lines, switching devices, control systems, etc.
[0003] Wiring harnesses are widely used in the automotive field. When producing and processing automotive wiring harnesses, it is often necessary to cut various cables first, then strip the cut ends and crimp metal parts. The shorter cables after processing will finally be laid and combined according to the circuit diagram. The role of the metal parts is to facilitate the combination with the plastic terminals. Therefore, in order to ensure that the metal parts and the cable ends can be sealed, plastic tubes are installed at the crimping points and the plastic tubes are thermoformed at the crimping points by high-temperature heating. Existing thermoplastic equipment generally uses a separate heating device for heating. This heating device generally corresponds to a separate wire feeding assembly. When used, The cable will be fixed on the wire feeding assembly and then sent into the heating device. After a period of time, it will be reset and taken out to realize the thermoplastic operation. The existing wire harness production workshops generally adopt the form of assembly lines, that is, the end of each process is the head of the next process. In this way, the production line will be arranged in an S-shaped distribution in the workshop. Therefore, there is more than one operating station for thermoplastic processing in the same process. After the thermoplasticization is completed, when preparing for the next batch of wire harness thermoplasticization, the heating device is in an idle state. If the heating device is turned off, it will cause subsequent reheating, which wastes energy. If the heating device is not turned off, the heating device will continue to work idle, which is still a waste of energy.
[0004] At the same time, the wire harnesses are often fed into the heating device in batches rather than being thermoformed individually. When the wire harnesses are fixed on the wire feeding assembly, if they are too dense, the operation will be very troublesome, and if they are too scattered, it will cause a waste of space.
[0005] Currently, no effective solutions have been proposed for the problems in related technologies. Summary of the Invention
[0006] The object of the present invention is to provide a heat shrink tube heating device and a method of using the same to solve the problems raised in the above background technology.
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] A heat shrink tube heating device, comprising a frame, a heating mechanism arranged along its width direction is fixedly installed at the top center of the frame, a wire feeding mechanism is installed at both ends of the top of the frame, the wire feeding mechanism is arranged on both sides of the heating mechanism, a cross beam arranged along its length direction is fixedly installed inside the frame, a cross plate is fixedly installed on the top of the cross beam, an adjustment mechanism is installed on the top of the cross plate, the bottom of the wire feeding mechanism passes through the top of the frame and is arranged above the cross beam, the heating mechanism comprises an outer cover shell, a support plate arranged along its width direction is fixedly installed at the top center of the frame, the outer cover shell is fixedly installed on the support plate, a heating box is provided inside the outer cover shell, an upper door panel and a lower door panel are fixedly installed on the side of the outer cover shell facing the wire feeding mechanism, a notch is provided in the middle of one end of the upper door panel and the lower door panel close to each other, support rods are fixedly installed at the four corners of the top of the frame and a side close to the support plate, the wire feeding mechanism comprises a top plate, the top plate is arranged along the width direction of the frame, and the four bottom corners of the top plate are fixedly mounted on four The top of the support rod is provided with strip holes distributed symmetrically along the center, and the strip hole located in the middle of the top plate is arranged along the width direction of the top plate, the two ends of the strip holes located on both sides are arranged along the width direction of the top plate, the middle parts of the strip holes located on both sides are inclined, and the inclination angle of the middle parts of the strip holes located on both sides gradually increases from the inside to the outside, and the top of the top plate is also provided with a wire feeding module, the number of the wire feeding modules is equal to the number of the strip holes and corresponds one to one, and the top of the wire feeding module is arranged coplanar with the notch and the strip opening The top plate is provided with upper slide rails symmetrically installed on the two opposite sides of the bottom along the center, and the upper slide rails are arranged along the length direction of the inner beam. An upper slide seat is slidably installed on the upper slide rail, and a connecting block is fixedly installed on the bottom of the upper slide seat. A horizontal bar is fixedly installed between the two connecting blocks. The bottom of the wire feeding module away from the outer cover shell passes through a strip hole and is slidably connected to the horizontal bar. A hanging frame is fixedly installed at the bottom center of the horizontal bar, and a vertical rod is fixedly installed at the bottom end of the hanging frame, and a guide wheel is rotatably installed at the bottom end of the vertical rod.
[0009] Furthermore, universal frames are fixedly installed at the four corners of the bottom end of the frame, and running wheels are rotatably installed at the bottom of the universal frames. A storage box is fixedly installed on the outside of one side of the frame close to the wire feeding mechanism.
[0010] Furthermore, the heating box includes a box body, which is fixedly mounted on the top of the support plate, and the box body is arranged along the length direction of the heating box, and a box door is fixedly mounted on the side of the box body facing the upper door panel and the lower door panel, and the box door is provided with a strip opening arranged opposite to the notch, and a heat-insulating inner cover arranged close to the inside of the box body is fixedly mounted on the interior of the box body, and protective covers are fixedly mounted on the outer walls of both ends of the box body arranged along its length direction, and a lamp holder is provided inside the protective cover, and there are two lamp holders, and the two lamp holders are symmetrically arranged along the middle of the box body, and the lamp holder passes through the box body and the side wall of the heat-insulating inner cover at one end facing the box body, and a heating lamp is installed on the end of the lamp holder located inside the box body, and a lampshade is provided on the outside of the side of the heating lamp away from the center of the box body, and the lampshade is fixedly mounted on the upper inner wall and / or lower inner wall of the heat-insulating inner cover.
[0011] Furthermore, a vertical plate is fixedly installed between the two support rods located at the same end of the frame, and an inner beam is symmetrically installed inside the top end of the frame along the center, and the inner beam is arranged along the length direction of the frame, and the top of the inner beam is fixedly installed with lower rails located on both sides of the support plate, and the lower rails are arranged along the length direction of the inner beam, and an assembly rack is fixedly installed on the side of the inner beam facing the inside of the frame, and the assembly rack is arranged close to the support plate, and a cooling fan is fixedly installed on the assembly rack.
[0012] Furthermore, a wire rack is installed on the inner side wall of the top end of the frame, and a scale is fixedly installed on a side wall of the inner beam away from the assembly frame.
[0013] Furthermore, support feet are fixedly installed at the bottom of the horizontal bar near both ends, a lower slide is fixedly installed at the bottom end of the support foot, and the lower slide is slidably installed on the lower rail. A fixing ring is fixedly installed on the outer wall of the vertical plate on the side close to the support foot, and a fixing ring is fixedly installed on the inner wall of the vertical plate facing the support foot, and a tension spring is fixedly installed between the fixing ring and the fixing ring.
[0014] Furthermore, the wire feeding module includes a strip plate, which is arranged along the length direction of the frame, and a guide rod is fixedly installed on the bottom of the end of the strip plate away from the box body, and the guide rod is arranged through a strip hole, and a right-angle plate is fixedly installed on the bottom end of the guide rod, and a sliding rod is fixedly installed on the end of the right-angle plate toward the cross bar, and a slider is fixedly installed on the end of the slide rod away from the right-angle plate, and the cross bar is provided with a slide groove arranged along its length direction on the side facing the box body, and the slide groove is T-shaped, and the slider is slidably arranged in the slide groove, and a column is fixedly installed on the top end of the strip plate away from the guide rod, and a protrusion is integrally provided on the top end of the column, and a support block is also fixedly installed on the strip plate.
[0015] Furthermore, the adjusting mechanism includes a motor and a transmission fixedly mounted on the horizontal plate, the transmission being transmissionly connected to the output shaft of the motor, the output shaft end of the transmission being fixedly mounted with a rotating shaft, the bottom center of the support plate being fixedly mounted with a bearing seat, the top end of the rotating shaft being rotatably connected to the support plate through the bearing seat, the outside of the rotating shaft being fixedly mounted with a rotating plate, the rotating plate and the guide wheel being arranged coplanar, the outer side of the rotating plate being symmetrically provided with a fan-shaped plate, the fan-shaped plate and the rotating plate being coaxial and integrally arranged, an arc plate being coaxially provided on the outer side of the outer wall of the fan plate, an extension strip plate being integrally provided at both ends of the arc plate, the extension strip plate being arranged away from the rotating plate at one end away from the arc plate, a connecting strip being fixedly mounted on the side of the bottom of the arc plate away from the fan plate, the end of the connecting strip being fixedly connected to the outer side of the arc plate at one end away from the arc plate
[0016] Furthermore, an assembly sleeve is fixedly installed at the center of the rotating plate, and the assembly sleeve is fixedly installed on the outside of the rotating shaft. A fixing groove is opened on the side of the bottom of the fan-shaped plate away from the rotating plate, and one end of the connecting strip is fixedly installed in the fixing groove.
[0017] A method for using the above-mentioned heat shrink tube heating device mainly includes the following steps:
[0018] S1. Place the wire harness with the metal parts crimped on the top strip plate at one end of the rack and use the support blocks on the strip plate to limit the wire harness.
[0019] S2. Slip the end of the metal piece onto the convex head on the top of the column, and place the end of the plastic tube tightly against the metal piece;
[0020] S3. Start the motor and simultaneously place and install the wiring harness on the top of the strip plate at the other end of the top of the rack;
[0021] S4. After the plastic tube at the end of the wiring harness in step S1 is heat-molded and reset, start the cooling fan, remove the wiring harness, and then install another batch of wiring harnesses.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] The heating box provided in the present invention is open at both ends, so the wire feeding mechanisms at both ends can be heated respectively, making the whole more suitable for use in a workshop assembly line, and the box body is arranged inside the outer cover shell, and the heating lamp used for heating is arranged inside the box body, so through the action of the box door and the upper door panel and the lower door panel, the heat inside the box body can be retained, avoiding heat loss and preventing workers from being scalded by hot air. At the same time, the ventilation fan provided can also keep the interior of the box body unobstructed when it is not working, thereby improving safety.
[0024] The strip holes provided in the present invention can adjust the wire feeding module. When the wire feeding module moves toward the box, the plastic tubes at the ends of the wire feeding module can be gathered and sent into the box for thermoplasticization. When the wire feeding module is reset, the wire harnesses will be separated from each other. At this time, the heat dissipation can be achieved quickly in conjunction with the effect of the heat dissipation fan, ensuring that the plastic tubes after thermoplasticization can be quickly shaped. Moreover, the movement and adjustment of the wire feeding module are achieved by rotating the fan plate and the arc plate. When the wire feeding mechanism on one side sends the plastic tube and the metal parts into the box, the wire feeding mechanism on the other side can place and assemble the wire harness. The same heating mechanism can cooperate with the two wire feeding mechanisms to perform thermoplastic operations on the plastic tubes at the ends of the wire harnesses without stopping, thereby greatly improving the thermoplasticization efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0026] Figure 1 2 is a schematic structural diagram of a heat shrink tube heating device according to an embodiment of the present invention;
[0027] Figure 2 This is a schematic structural diagram of a heating mechanism in a heat shrink tube heating device according to an embodiment of the present invention;
[0028] Figure 3 2 is a schematic structural diagram of a heating box in a heat shrink tube heating device according to an embodiment of the present invention;
[0029] Figure 4 2. It is a schematic structural diagram of a box body of a heat shrink tube heating device according to an embodiment of the present invention;
[0030] Figure 5 This is an assembly diagram of a heat shrink tube heating device including a frame and a wire feeding mechanism according to an embodiment of the present invention;
[0031] Figure 6 1 is a schematic diagram of the top structure of a heat shrink tube heating device in a frame according to an embodiment of the present invention;
[0032] Figure 7 This is a structural schematic diagram of a wire feeding mechanism in a heat shrink tube heating device according to an embodiment of the present invention in a wire feeding state;
[0033] Figure 8 This is a schematic diagram of the bottom structure of a wire feeding mechanism in a heat shrink tube heating device according to an embodiment of the present invention;
[0034] Figure 9 This is a structural diagram of a heat shrink tube heating device according to an embodiment of the present invention when the inspection mechanism is shut down;
[0035] Figure 10 1 is a schematic diagram of the top structure of a top plate in a heat shrink tube heating device according to an embodiment of the present invention;
[0036] Figure 11 1 is a schematic diagram of the bottom structure of a top plate in a heat shrink tube heating device according to an embodiment of the present invention;
[0037] Figure 12 2 is a schematic structural diagram of a wire feeding module in a heat shrink tube heating device according to an embodiment of the present invention;
[0038] Figure 13 This is a schematic structural diagram of a horizontal bar in a heat shrink tube heating device according to an embodiment of the present invention;
[0039] Figure 14 2. This is a schematic structural diagram from another perspective of a horizontal bar in a heat shrink tube heating device according to an embodiment of the present invention;
[0040] Figure 15 2. It is a schematic structural diagram of a heat shrink tube heating device and a frame according to an embodiment of the present invention;
[0041] Figure 16 1 is a schematic diagram of the bottom structure of a heat shrink tube heating device and a frame according to an embodiment of the present invention;
[0042] Figure 17 2 is a schematic structural diagram of a heat shrink tube heating device junction adjustment structure according to an embodiment of the present invention;
[0043] Figure 18 The present invention is a schematic diagram of the bottom structure of a heat shrink tube heating device and a transfer plate according to an embodiment of the present invention.
[0044] Reference numerals:
[0045] 1. Frame; 2. Heating mechanism; 3. Wire feeding mechanism; 4. Universal frame; 5. Travel wheel; 6. Storage box; 7. Outer cover; 8. Heating box; 9. Upper door panel; 10. Lower door panel; 11. Notch; 12. Box body; 13. Box door; 14. Strip opening; 15. Insulated inner cover; 16. Protective cover; 17. Lamp holder; 18. Heating lamp; 19. Lamp cover; 20. Ventilation fan; 21. Through hole; 22. Support plate; 23. Crossbeam; 24. Cross plate; 25. Adjustment mechanism; 26. Wire rack; 27. Support rod; 28. Vertical plate; 29. Inner beam; 30. Lower rail; 31. Assembly frame; 32. Cooling fan; 33. Ruler; 34. Top plate; 35. Strip hole; 36. Wire feeding module; 37 , upper slide rail; 38, upper slide seat; 39, connecting block; 40, horizontal bar; 41, supporting foot; 42, lower slide seat; 43, lifting frame; 44, vertical bar; 45, guide wheel; 46, fixing ring; 47, fixing ring; 48, tension spring; 49, ventilation hole; 50, strip plate; 51, guide rod; 52, right-angle plate; 53, slide bar; 54, slider; 55, slide groove; 56, support block; 57, column; 58, boss; 59, wiring harness; 60, metal parts; 61, plastic pipe; 62, motor; 63, transmission; 64, rotating shaft; 65, bearing seat; 66, rotating plate; 67, fan-shaped plate; 68, arc plate; 69, extension strip plate; 70, connecting bar; 71, assembly set; 72, fixing groove. DETAILED DESCRIPTION
[0046] The invention is further described below with reference to the accompanying drawings and specific embodiments:
[0047] Example 1: Please refer to Figure 1-5, a heat shrink tube heating device according to an embodiment of the present invention includes a frame 1, a heating mechanism 2 arranged along its width direction is fixedly installed at the top center of the frame 1, and a wire feeding mechanism 3 is installed at both ends of the top of the frame 1. The wire feeding mechanism 3 is arranged on both sides of the heating mechanism 2. The wire feeding mechanism 3 can feed the wire harness 59 placed thereon into the heating mechanism 2, thereby heating and shrinking the end of the wire harness 59, and the wire feeding mechanisms 3 respectively arranged on both sides of the heating mechanism 2 can work alternately, which is more suitable for the assembly line production needs in the workshop. The universal frame 4 is fixedly installed at the four corners of the bottom end of the frame 1, and the bottom of the universal frame 4 is rotatably installed with a walking wheel 5. The frame A storage box 6 is fixedly installed on the outside of the side close to the wire feeding mechanism 3. The walking wheel 5 can drive the frame 1 to move and transport as a whole, and the storage box 6 can be used to place some auxiliary tools. In order to enable the wire feeding mechanism 3 to move alternately toward the heating mechanism 2, in this embodiment, a crossbeam 23 arranged along its length is fixedly installed inside the frame 1, and a cross plate 24 is fixedly installed on the top of the crossbeam 23. An adjustment mechanism 25 is installed on the top of the cross plate 24. The bottom of the wire feeding mechanism 3 passes through the top of the frame 1 and is arranged above the crossbeam 23. The bottom of the wire feeding mechanism 3 is adjusted by the adjustment mechanism 25, so that the wire feeding mechanism 3 can move toward the heating mechanism 2.
[0048] In order to enable the heating mechanism 2 to heat the wire feeding mechanisms 3 on both sides respectively, in this embodiment, the heating mechanism 2 includes an outer cover shell 7, and a support plate 22 arranged along its width direction is fixedly installed at the top center of the frame 1. The outer cover shell 7 is fixedly installed on the support plate 22. A heating box 8 is provided inside the outer cover shell 7, and an upper door panel 9 and a lower door panel 10 are fixedly installed on the side of the outer cover shell 7 facing the wire feeding mechanism 3. A notch 11 is provided in the middle of the end where the upper door panel 9 and the lower door panel 10 are close to each other. When the wire feeding mechanism 3 moves toward the outer cover shell 7, it can pass through the notch 11 and enter the interior of the outer cover shell 7. The outer cover shell 7 can effectively protect the internal heating box 8, and the upper door panel 9 and the lower door panel 10 can also effectively protect the heating box 8. It can also be disassembled when the heating box 8 needs to be maintained later. The heating box 8 includes a box body 12, and the box body 12 is fixedly mounted on the top of the support plate 22 The box body 12 is arranged along the length direction of the heating box 8, and a box door 13 is fixedly installed on one side of the box body 12 facing the upper door panel 9 and the lower door panel 10, and a strip opening 14 is opened on the box door 13 which is arranged opposite to the notch 11. A heat-insulating inner cover 15 arranged close to the inside of the box body 12 is fixedly installed inside the box body 12, and protective covers 16 are fixedly installed on the outer walls of both ends of the box body 12 arranged along its length direction. A lamp holder 17 is provided inside the protective cover 16. There are two lamp holders 17, and the two lamp holders 17 are symmetrically arranged along the middle of the box body 12. The lamp holder 17 passes through the box body 12 and the side walls of the heat-insulating inner cover 15 at one end facing the box body 12, and a heating lamp 18 is installed at the end of the lamp holder 17 located inside the box body 12. A lampshade 19 is provided on the outside of the side of the heating lamp 18 away from the center of the box body 12, and the lampshade 19 is fixedly mounted on the upper inner wall and / or lower inner wall of the heat-insulating inner cover 15.
[0049] When the wire feeding mechanism 3 passes the end of the wire harness 59 through the notch 11 and into the interior of the outer cover 7, the end of the wire harness 59 will continue to move and pass through the strip opening 14 into the interior of the box 12. Finally, the end of the wire harness 59 will move between the two heating lamps 18, and then the heating lamps 18 will be activated to heat and thermoform the end of the wire harness 59. In order to ensure that the interior of the box 12 can remain unobstructed when not in operation, in this embodiment, a ventilation fan 20 is fixedly installed on the outer wall of the box 12. The ventilation fan 20 is arranged on both sides of the outside of the protective cover 16, and a through hole 21 is opened on the side wall of the box 12 and the heat-insulating inner cover 15, and the through hole 21 is arranged directly opposite the ventilation fan 20.
[0050] Through the above-mentioned scheme of the present invention, the heating box 8 provided in the present invention is open at both ends, so the wire feeding mechanism 3 at both ends can be heated respectively, making the whole more suitable for use in a workshop assembly line, and the box body 12 is arranged inside the outer cover shell 7, and the heating lamp 18 for heating is arranged inside the box body 12. Therefore, through the action of the box door 13 and the upper door panel 9 and the lower door panel 10, the heat inside the box body 12 can be retained, avoiding heat loss and preventing staff from being scalded by hot air. At the same time, the ventilation fan 20 provided can also keep the interior of the box body 12 unobstructed when it is not working, thereby improving safety.
[0051] Example 2: Please refer to Figure 6-14 For Example 1, in order to ensure that the wire feeding mechanism 3 can be stably installed on the top of the frame 1, in this embodiment, support rods 27 are fixedly installed at the four corners of the top of the frame 1 and on the side close to the support plate 22, the wire feeding mechanism 3 is fixedly installed on the top of the support rod 27, and a vertical plate 28 is also fixedly installed between the two support rods 27 at the same end of the frame 1, and an inner beam 29 is symmetrically installed inside the top of the frame 1 along the center, and the inner beam 29 is arranged along the length direction of the frame 1, and the top of the inner beam 29 is fixedly installed with a lower slide rail 30 located on both sides of the support plate 22, and the lower slide rail 30 is arranged along the length direction of the inner beam 29, and the inner beam 29 is fixedly installed on the side facing the inside of the frame 1 with an assembly rack 31, the assembly rack 31 is arranged close to the support plate 22, and a cooling fan 32 is fixedly installed on the assembly rack 31. When the wire feeding mechanism 3 moves the heat-shrinking end of the wire harness 59 out of the outer cover shell 7, the heat dissipation fan 32 can be started to accelerate the heat dissipation efficiency of the outer area of the outer cover shell 7, so that the end of the wire harness 59 can be quickly cooled and formed after thermoplasticization.
[0052] In order to facilitate wiring inside the rack 1 , in this embodiment, a plurality of wire racks 26 are installed on the inner side wall of the top of the rack 1 , and a scale 33 is fixedly installed on the side wall of the inner beam 29 away from the assembly frame 31 .
[0053] In order to enable the wire feeding mechanism 3 to stably feed the wire harness 59 into the interior of the box body 12, in this embodiment, the wire feeding mechanism 3 includes a top plate 34, which is arranged along the width direction of the frame 1, and the four corners of the bottom of the top plate 34 are fixedly mounted on the top of the four support rods 27 on one side of the outer cover shell 7. The top plate 34 is provided with strip holes 35 distributed symmetrically along the center, and the strip hole 35 located in the middle of the top plate 34 is arranged along the width direction of the top plate 34, and the two ends of the strip holes 35 on both sides are arranged along the width direction of the top plate 34, and the middle parts of the strip holes 35 on both sides are inclined, and the inclination angle of the middle parts of the strip holes 35 on both sides gradually increases from the inside to the outside. A wire feeding module 36 is also provided on the top of the top plate 34, and the number of the wire feeding modules 36 is the same as that of the top plate 34. The number of strip holes 35 is equal and corresponds one to one. The top of the wire feeding module 36 is coplanar with the notch 11 and the strip opening 14. The upper slide rails 37 are symmetrically installed on the two opposite sides of the bottom of the top plate 34 along the center. The upper slide rails 37 are arranged along the length direction of the inner beam 29, and the upper slide seat 38 is slidably installed on the upper slide rails 37. The bottom of the upper slide seat 38 is fixedly installed with a connecting block 39, and a horizontal bar 40 is fixedly installed between the two connecting blocks 39. The bottom of the wire feeding module 36 away from the outer cover shell 7 passes through the strip hole 35 and is slidably connected to the horizontal bar 40. The bottom center of the horizontal bar 40 is fixedly installed with a hanging frame 43, and the bottom end of the hanging frame 43 is fixedly installed with a vertical rod 44, and the bottom end of the vertical rod 44 is rotatably installed with a guide wheel 45. The guide wheel 45 is driven to move toward the bottom of the support plate 22 through the adjustment mechanism 25, and the guide wheel 45 can drive the horizontal bar 40 to move through the vertical bar 44 and the hanging frame 43. When the horizontal bar 40 moves, it will simultaneously drive the wire feeding module 36 to move toward the outer cover shell 7 until the end of the wire feeding module 36 passes through the notch 11 and the strip opening 14 and moves to the inside of the box 12, thereby thermoplasticizing the plastic tube 61 at the end of the wire harness 59. Moreover, due to the design of the strip hole 35, the end of the wire feeding module 36 can be gathered before entering the inside of the box 12, ensuring that the plastic tube 61 can be heated centrally, and when the wire feeding module 36 is reset, the plastic tubes 61 are separated from each other, which is convenient for rapid heat dissipation.
[0054] In order to allow the heat-molded wire harness 59 to be driven and reset by the wire feeding module 36, in this embodiment, support feet 41 are fixedly installed near the two ends of the bottom of the horizontal bar 40. The bottom ends of the support feet 41 are fixedly installed with a lower seat 42, which is slidably mounted on the lower rail 30. A fixing ring 46 is fixedly installed on the outer wall of the vertical plate 28 on the side facing the support foot 41. A fixing ring 47 is fixedly installed on the inner wall of the vertical plate 28 facing the support foot 41. A tension spring 48 is fixedly installed between the fixing ring 46 and the fixing ring 47. When the horizontal bar 40 drives the wire feeding module 36 to move into the box body 12, the tension spring 48 is in a stretched state. When the plastic tube 61 at the end of the wire harness 59 is heat-molded, the adjustment mechanism 25 is disengaged from the guide wheel 45, and the tension spring 48 can pull the support foot 41 to reset, thereby driving the wire feeding module 36 to reset through the horizontal bar 40. In order to facilitate heat dissipation of the wiring harness 59 on the top of the top plate 34 , a ventilation hole 49 is further provided on the top plate 34 . The ventilation hole 49 is located outside the strip-shaped hole 35 .
[0055] In order to enable the wire feeding module 36 to stably fix the wire harness 59 and ensure that the plastic tube 61 at the end of the wire harness 59 can be thermoformed, in this embodiment, the wire feeding module 36 includes a strip plate 50, which is arranged along the length direction of the frame 1, and a guide rod 51 is fixedly installed at the bottom of one end of the strip plate 50 away from the box body 12, and the guide rod 51 is arranged through the strip hole 35, and a right-angle plate 52 is fixedly installed at the bottom end of the guide rod 51, and the right-angle plate 52 is fixed toward one end of the horizontal bar 40. A sliding rod 53 is installed, and a slider 54 is fixedly installed on the end of the sliding rod 53 away from the right-angle plate 52. The horizontal bar 40 is provided with a sliding groove 55 arranged along its length direction on the side facing the box body 12. The sliding groove 55 is arranged in a T shape, and the slider 54 is slidably arranged in the sliding groove 55. A column 57 is fixedly installed on the end of the top of the strip plate 50 away from the guide rod 51, and a protrusion 58 is integrally provided on the top end of the column 57. A support block 56 is also fixedly installed on the strip plate 50. The wiring harness 59 is placed on the strip plate 50 and passed through the support block 56. The end of the wiring harness 59 has been pre-crimped with the metal part 60 in the previous process. At this time, the hole at the end of the metal part 60 is fixed on the protrusion 58 to fix the end of the wiring harness 59. The plastic tube 61 that has been set is moved close to the metal part 60. Then, when the strip plate 50 is moved into the inside of the box 12, the plastic tube 61 can perform thermoplastic sealing on the connection part between the metal part 60 and the wiring harness 59.
[0056] See also Figure 15-18In order to enable the two wire feeding mechanisms 3 on both sides of the box 12 to respectively realize the wire feeding operation of the wire harness 59, in this embodiment, the adjustment mechanism 25 includes a motor 62 and a transmission 63 fixedly mounted on the horizontal plate 24, the transmission 63 is connected to the output shaft of the motor 62, the output shaft end of the transmission 63 is fixedly mounted with a rotating shaft 64, the bottom center of the support plate 22 is fixedly mounted with a bearing seat 65, the top end of the rotating shaft 64 is rotatably connected to the support plate 22 through the bearing seat 65, and the outside of the rotating shaft 64 is fixedly mounted with a rotating plate 66. The rotating plate 66 is arranged coplanar with the guide wheel 45. A fan-shaped plate 67 is symmetrically arranged on the outer side of the rotating plate 66. The fan-shaped plate 67 and the rotating plate 66 are coaxial and integrally arranged. An arc plate 68 is coaxially provided on the outer side of the outer wall of the fan-shaped plate 67. An extension strip 69 is integrally provided at both ends of the arc plate 68. The end of the extension strip 69 away from the arc plate 68 is arranged away from the rotating plate 66. A connecting strip 70 is fixedly installed on the side of the bottom of the arc plate 68 away from the fan plate 67. The end of the connecting strip 70 away from the arc plate 68 is fixedly connected to the outer side of the arc plate 68.
[0057] When the motor 62 is started, the motor 62 will drive the rotating shaft 64 to rotate through the transmission 63, and the rotating shaft 64 will drive the rotating plate 66 to rotate synchronously. When the rotating plate 66 rotates, it will drive the fan-shaped plate 67 to rotate. The fan-shaped plate 67 will then drive the arc plate 68 to rotate synchronously through the connecting bar 70. When the arc plate 68 rotates around the rotating shaft 64, when the outermost end of the extended strip 69 on one side of the rotating shaft 64 rotates in the direction of rotation and contacts the guide wheel 45 on one side, it can drive the guide wheel 45 to move closer to the rotating shaft 64 until the guide wheel 45 moves between the arc plate 68 and the fan plate 67. At this time, the rotating shaft 64 continues to rotate and will no longer drive The guide wheel 45 moves, and at this time the plastic tube 61 at the end of the wire harness 59 will be completely moved into the box body 12. The time when the guide wheel 45 is between the arc plate 68 and the fan plate 67 is the time for the plastic tube 61 to be thermoplasticized. The rotating plate 66 continues to rotate. When the guide wheel 45 moves out from between the arc plate 68 and the fan plate 67, due to the action of the tension spring 48, the guide wheel 45 will be reset along the extended strip 69 on the other side until the extended strip 69 on one side of the rotation direction of the rotating shaft 64 contacts the guide wheel 45 at the bottom of the other wire feeding mechanism 3, so that the plastic tube 61 at the end of the wire harness 59 at the other end of the top of the frame 1 can be thermoplasticized.
[0058] A mounting sleeve 71 is fixedly installed at the center of the rotating plate 66 , and the mounting sleeve 71 is fixedly installed on the outside of the rotating shaft 64 . A fixing groove 72 is opened on the side of the bottom of the fan-shaped plate 67 away from the rotating plate 66 , and one end of the connecting bar 70 is fixedly installed in the fixing groove 72 .
[0059] Through the above-mentioned scheme of the present invention, the strip hole 35 provided in the present invention can adjust the wire feeding module 36. When the wire feeding module 36 moves toward the box body 12, the plastic tube 61 at the end of the wire feeding module 36 can be gathered and sent into the box body 12 for thermoplasticization. When the wire feeding module 36 is reset, the wire harnesses 59 will be separated from each other. At this time, the effect of the heat dissipation fan 32 can be used to achieve rapid heat dissipation, ensuring that the plastic tube 61 after thermoplasticization can be quickly shaped. Moreover, the movement and adjustment of the wire feeding module 36 is achieved by rotating the fan plate 67 and the arc plate 68. When the wire feeding mechanism 3 on one side feeds the plastic tube 61 and the metal part 60 into the box body 12, the wire feeding mechanism 3 on the other side can place and assemble the wire harness 59. The same heating mechanism 2 can cooperate with the two wire feeding mechanisms 3 to perform thermoplastic operations on the plastic tube 61 at the end of the wire harness 59 without stopping, thereby greatly improving the thermoplastic efficiency.
[0060] Example 3: For Example 1 and Example 2, in order to better demonstrate the use effect of the above-mentioned heat shrink tube heating device, this embodiment also discloses a method for using the above-mentioned heat shrink tube heating device, which mainly includes the following steps:
[0061] S1. Place the wire harness 59 with the metal piece 60 crimped onto the strip plate 50 at the top of one end of the frame 1, and limit the wire harness 59 by the support block 56 on the strip plate 50;
[0062] S2. Slip the end of the metal piece 60 onto the protrusion 58 on the top of the column 57, and place the end of the plastic tube 61 against the metal piece 60;
[0063] S3, start the motor 62, and at the same time place and install the wiring harness 59 on the top of the strip plate 50 at the other end of the top of the frame 1;
[0064] S4. After the plastic tube 61 at the end of the wiring harness 59 in step S1 is thermally molded and reset, the cooling fan 32 is started, and the wiring harness 59 is removed, and then another batch of wiring harnesses 59 is installed.
[0065] Through the above scheme of the present invention, it can be seen from the above steps that the heating mechanism 2 does not need to be shut down during the entire process of thermoplasticizing the plastic tube 61 at the end of the wire harness 59, and the two wire feeding mechanisms 3 at the top two ends of the frame 1 can fully realize cross-wire feeding, thereby increasing the efficiency of thermoplastic processing of the wire harness 59 to twice the original, greatly improving the processing efficiency, and placing the frame 1 on the workshop assembly line can also provide two operating spaces on both sides of a workstation, which is very suitable for assembly line operation.
[0066] In order to facilitate understanding of the above technical solutions of the present invention, the working principle or operation mode of the present invention in actual process is described in detail below.
[0067] The heating box 8 provided in the present invention is open at both ends, so the wire feeding mechanism 3 at both ends can be heated respectively, making the whole more suitable for use in a workshop assembly line, and the box body 12 is arranged inside the outer cover shell 7, and the heating lamp 18 used for heating is arranged inside the box body 12. Therefore, through the action of the box door 13 and the upper door panel 9 and the lower door panel 10, the heat inside the box body 12 can be retained, avoiding heat loss and preventing staff from being scalded by hot air. At the same time, the ventilation fan 20 provided can also keep the interior of the box body 12 unobstructed when not working, thereby improving safety.
[0068] The strip hole 35 provided in the present invention can adjust the wire feeding module 36. When the wire feeding module 36 moves toward the box body 12, the plastic tube 61 at the end of the wire feeding module 36 can be gathered and sent into the box body 12 for thermoplasticization. When the wire feeding module 36 is reset, the wire harnesses 59 will be separated from each other. At this time, the cooling fan 32 can be used to quickly dissipate heat, ensuring that the plastic tube 61 after thermoplasticization can be quickly shaped. Moreover, the movement and adjustment of the wire feeding module 36 is achieved by rotating the fan plate 67 and the arc plate 68. When the wire feeding mechanism 3 on one side feeds the plastic tube 61 and the metal part 60 into the box body 12, the wire feeding mechanism 3 on the other side can place and assemble the wire harness 59. The same heating mechanism 2 can cooperate with the two wire feeding mechanisms 3 to perform thermoplastic operations on the plastic tube 61 at the end of the wire harness 59 without stopping, thereby greatly improving the thermoplastic efficiency.
[0069] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0070] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0071] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
[0072] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A heat shrink tube heating device, comprising a frame (1), characterized in that: A heating mechanism (2) arranged along the width direction is fixedly installed at the top center of the frame (1), a wire feeding mechanism (3) is installed at both ends of the top of the frame (1), and the wire feeding mechanism (3) is arranged on both sides of the heating mechanism (2), a cross beam (23) arranged along the length direction is fixedly installed inside the frame (1), a cross plate (24) is fixedly installed on the top of the cross beam (23), an adjustment mechanism (25) is installed on the top of the cross plate (24), and the bottom of the wire feeding mechanism (3) passes through the top of the frame (1) and is arranged above the cross beam (23); The heating mechanism (2) comprises an outer cover shell (7), a support plate (22) arranged along the width direction of the frame (1) is fixedly installed at the top center of the frame (1), the outer cover shell (7) is fixedly installed on the support plate (22), a heating box (8) is arranged inside the outer cover shell (7), an upper door plate (9) and a lower door plate (10) are fixedly installed on the side of the outer cover shell (7) facing the wire feeding mechanism (3), and a notch (11) is provided in the middle of one end of the upper door plate (9) and the lower door plate (10) close to each other; The four corners of the top of the frame (1) and one side close to the support plate (22) are fixedly mounted with support rods (27); the wire feeding mechanism (3) comprises a top plate (34); the top plate (34) is arranged along the width direction of the frame (1); the four bottom corners of the top plate (34) are fixedly mounted on the tops of four support rods (27) on one side of the outer cover shell (7); the top plate (34) is provided with strip holes (35) symmetrically distributed along the center; the middle strip hole (35) located in the middle of the top plate (34) is arranged along the width direction of the top plate (34); the two ends of the strip holes (35) located on both sides are arranged along the width direction of the top plate (34); the middle parts of the strip holes (35) located on both sides are inclined; and the inclination angles of the middle parts of the strip holes (35) located on both sides gradually increase from the inside to the outside; the top of the top plate (34) is also provided with a wire feeding module (36); the number of the wire feeding modules (36) is equal to the number of the strip holes (35). The number of the shaped holes (35) is equal and one-to-one corresponding, the top of the wire feeding module (36) is arranged coplanar with the notch (11) and the strip-shaped opening (14), the bottom of the top plate (34) is symmetrically installed with upper slide rails (37) on both sides opposite to each other along the center, the upper slide rails (37) are arranged along the length direction of the inner beam (29), the upper slide seat (38) is slidably installed on the upper slide rail (37), and the bottom of the upper slide seat (38) is fixedly installed with a connecting block (3 9), a horizontal bar (40) is fixedly installed between the two connecting blocks (39), the bottom of the wire feeding module (36) away from the outer cover shell (7) passes through the strip hole (35) and is slidably connected to the horizontal bar (40), a hanging frame (43) is fixedly installed at the bottom center of the horizontal bar (40), a vertical bar (44) is fixedly installed at the bottom end of the hanging frame (43), and a guide wheel (45) is rotatably installed at the bottom end of the vertical bar (44).
2. A heat shrink tube heating device according to claim (1), characterized in that: Universal frames (4) are fixedly mounted at the four corners of the bottom end of the frame (1), and running wheels (5) are rotatably mounted at the bottom of the universal frame (4). A storage box (6) is fixedly mounted on the outside of one side of the frame (1) close to the wire feeding mechanism (3).
3. A heat shrink tube heating device according to claim 1, characterized in that: The heating box (8) comprises a box body (12), the box body (12) is fixedly mounted on the top of the support plate (22), the box body (12) is arranged along the length direction of the heating box (8), a box door (13) is fixedly mounted on one side of the box body (12) facing the upper door plate (9) and the lower door plate (10), the box door (13) is provided with a strip opening (14) arranged opposite to the notch (11), a heat-insulating inner cover (15) is fixedly mounted inside the box body (12) and is arranged in close contact with the inside of the box body (12), and protective covers (16) are fixedly mounted on the outer walls of both ends of the box body (12) arranged along the length direction thereof. ), a lamp holder (17) is provided inside the protective cover (16), two lamp holders (17) are provided, and the two lamp holders (17) are symmetrically arranged along the middle of the box body (12), and the end of the lamp holder (17) facing the box body (12) penetrates the box body (12) and the side wall of the heat-insulating inner cover (15), and a heating lamp (18) is installed at the end of the lamp holder (17) located inside the box body (12), and a lampshade (19) is provided on the outside of the side of the heating lamp (18) away from the center of the box body (12), and the lampshade (19) is fixedly installed on the upper inner wall and / or the lower inner wall of the heat-insulating inner cover (15).
4. A heat shrink tube heating device according to claim 1, characterized in that: A vertical plate (28) is fixedly installed between two support rods (27) located at the same end of the frame (1); an inner beam (29) is symmetrically installed inside the top end of the frame (1) along the center; the inner beam (29) is arranged along the length direction of the frame (1); lower rails (30) located on both sides of the support plate (22) are fixedly installed on the top of the inner beam (29); the lower rails (30) are arranged along the length direction of the inner beam (29); an assembly frame (31) is fixedly installed on one side of the inner beam (29) arranged toward the inside of the frame (1); the assembly frame (31) is arranged close to the support plate (22); and a heat dissipation fan (32) is fixedly installed on the assembly frame (31).
5. The heat shrink tube heating device according to claim 1, characterized in that: A wire rack (26) is installed on the inner side wall of the top end of the frame (1), and a scale (33) is fixedly installed on a side wall of the inner beam (29) away from the assembly frame (31).
6. A heat shrink tube heating device according to claim 1, characterized in that: A supporting foot (41) is fixedly installed at the bottom of the horizontal bar (40) near both ends, a lower sliding seat (42) is fixedly installed at the bottom end of the supporting foot (41), and the lower sliding seat (42) is slidably installed on the lower sliding rail (30). A fixing ring (46) is fixedly installed on the outer wall of the vertical plate (28) on the side close to the supporting foot (41), and a fixing ring (47) is fixedly installed on the inner wall of the vertical plate (28) facing the supporting foot (41), and a tension spring (48) is fixedly installed between the fixing ring (46) and the fixing ring (47).
7. A heat shrink tube heating device according to claim 1, characterized in that: The wire feeding module (36) comprises a strip plate (50), the strip plate (50) being arranged along the length direction of the frame (1), a guide rod (51) being fixedly installed at the bottom of one end of the strip plate (50) away from the box body (12), the guide rod (51) being arranged to pass through the strip hole (35), a right-angle plate (52) being fixedly installed at the bottom end of the guide rod (51), a sliding rod (53) being fixedly installed at one end of the right-angle plate (52) facing the cross bar (40), the sliding rod (53) being away from the right-angle plate (5 2) is fixedly mounted with a slider (54), a side of the horizontal bar (40) facing the box body (12) is provided with a slide groove (55) arranged along its length direction, the slide groove (55) is arranged in a T-shape, the slider (54) is slidably arranged in the slide groove (55), a column (57) is fixedly mounted on the top end of the strip plate (50) away from the guide rod (51), a convex head (58) is integrally arranged at the top end of the column (57), and a support block (56) is also fixedly mounted on the strip plate (50).
8. The heat shrink tube heating device according to claim 1, characterized in that: The adjustment mechanism (25) comprises a motor (62) and a transmission (63) fixedly mounted on the transverse plate (24); the transmission (63) is in driving connection with the output shaft of the motor (62); a rotating shaft (64) is fixedly mounted on the end of the output shaft of the transmission (63); a bearing seat (65) is fixedly mounted at the bottom center of the support plate (22); the top end of the rotating shaft (64) is rotatably connected to the support plate (22) via the bearing seat (65); a rotating plate (66) is fixedly mounted on the outside of the rotating shaft (64); the rotating plate (66) is coplanarly arranged with the guide wheel (45); and the rotating plate (66) is fixedly mounted on the outside of the rotating shaft (64). 6), a fan-shaped plate (67) is symmetrically arranged on the outer side of the fan-shaped plate (67), the fan-shaped plate (67) and the rotating plate (66) are coaxial and integrally arranged, an arc plate (68) is coaxially arranged on the outer side of the outer wall of the fan-shaped plate (67), and extension strips (69) are integrally arranged at both ends of the arc plate (68), and one end of the extension strip (69) away from the arc plate (68) is arranged away from the rotating plate (66), and a connecting strip (70) is fixedly installed on the side of the bottom of the arc plate (68) away from the fan-shaped plate (67), and one end of the connecting strip (70) away from the arc plate (68) is fixedly connected to the outer side of the arc plate (68).
9. The heat shrink tube heating device according to claim 1, characterized in that: A mounting sleeve (71) is fixedly mounted at the center of the rotating plate (66), and the mounting sleeve (71) is fixedly mounted on the outside of the rotating shaft (64). A fixing groove (72) is formed at the bottom of the fan-shaped plate (67) on a side away from the rotating plate (66), and one end of the connecting strip (70) is fixedly mounted in the fixing groove (72).
10. A method for using the heat shrink tube heating device according to claim 9, characterized in that: The main steps are as follows: S1. Place the wire harness (59) with the metal piece (60) crimped at the end on the strip plate (50) at the top of one end of the frame (1), and limit the wire harness (59) by the support block (56) on the strip plate (50); S2, sleeve the end of the metal piece (60) onto the convex head (58) at the top of the column (57), and place the end of the plastic tube (61) tightly against the metal piece (60); S3, starting the motor (62), and at the same time placing and installing the wiring harness (59) on the top of the strip plate (50) at the other end of the top of the frame (1); S4. When the plastic tube (61) at the end of the wiring harness (59) in step S1 is completed by heat plasticization and reset, the cooling fan (32) is started, and the wiring harness (59) is removed, and then another batch of wiring harnesses (59) is installed.