Glass fiber tile discharging and storing mechanism and using method thereof
By providing a fiberglass tile discharge storage mechanism including a discharge device and a stacking device, the problem of inconvenience in the discharge and storage of fiberglass in the prior art is solved by using the combination of electric push rods and laser sensors, and the problem of inconvenience in the discharge and storage of fiberglass in the prior art is realized Automated discharge and efficient storage.
Patent Information
- Application Number
- CN202411801927.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-02-07
AI Technical Summary
The prior art lacks special equipment for the unloading and storage of fiberglass tiles, which leads to manual handling and inconvenient storage.
A fiberglass tile discharge storage mechanism is provided, including a discharge device and a stacking device. Through the coordination of an electric push rod, a laser sensor and a reflector, the height adjustment of the discharge device and the automatic stacking of the fiberglass tile is realized.
It realizes automatic discharge and storage of fiberglass tiles, reduces the demand for manual handling, improves storage efficiency and safety, and avoids falling and breaking caused by height difference of fiberglass tiles.
Smart Images

Figure CN119389704A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of glass fiber tile production, and specifically relates to a glass fiber tile discharging and storage mechanism and a method for using the same. Background Art
[0002] Fiberglass tiles are a type of highly efficient roofing waterproof sheet material. The main materials include fiberglass base, asphalt, Fischer sand and colored sand, forming a unique tile-like structure. Fiberglass tiles have a wide range of applications and are suitable for various architectural styles. Therefore, their shapes vary. After the fiberglass tiles are produced, they need to be manually cut and stored. However, there is currently no dedicated equipment for batch use during the cutting and storage process, and manual handling is required. At the same time, due to the different shapes during storage, storage and handling remain unchanged. Summary of the Invention
[0003] In view of the shortcomings of the prior art, the present invention aims to provide a glass fiber tile discharging storage mechanism and a method of using the same.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a glass fiber tile discharging and storage mechanism, comprising a discharging device and a stacking device coordinated with the discharging end of the discharging device, The discharging device includes a frame, an electric push rod is fixed to the top surface of the frame, a conveying assembly is provided on the upper end of the electric push rod, and the conveying assembly includes a bracket, a conveying roller and a conveyor belt, the bracket is fixed to the output shaft end of the electric push rod, the conveying roller bearing is connected to the surface of the bracket, the conveyor belt is provided on the surface of the conveying roller, the surface of the bracket is provided with a supporting structure, the surface of the supporting structure is provided with a driving mechanism, and the surface of the driving mechanism is provided with a lifting component; The stacking device includes two supporting plates, one side of each of the two supporting plates is fixedly provided with a connecting seat, the top of the connecting seat is hingedly connected to an adjusting plate, a first threaded rod is passed through the intersection of one end of the two adjusting plates, the outer side of the first threaded rod is threadedly connected to a first nut, a connecting structure is provided at both ends of the supporting plates, two second threaded rods are fixedly provided on the other side of the two supporting plates, the outer sides of the two second threaded rods are connected to a baffle, the outer sides of the two second threaded rods are threadedly connected to a second nut, and the bottoms of the two supporting plates are fixedly provided with a supporting block. A laser sensor is provided on the side of the bracket facing the stacking device, and a detection rod is provided on the end of the support plate away from the bracket. A plurality of reflective cursors are arranged on the detection rod in sequence from top to bottom, and all the reflective cursors are arranged horizontally facing the detection end of the laser sensor. The signal output end of the laser sensor is connected to the controller of the electric push rod.
[0005] In some embodiments, a baffle is provided on the upper surface of the end of the bracket, and the lower end of the baffle is flush with the upper surface of the conveyor belt. Insertion rods are provided at both ends of the lower side of the baffle, and a socket is provided on the upper surface of the end of the bracket corresponding to the insertion rod.
[0006] In some embodiments, the support structure includes a side panel and a rotating shaft, the side panel is fixed to the side of the bracket, the rotating shaft is arranged on the surface of the side panel, and the support structure is provided in two groups, and the two groups of support structures are symmetrically arranged based on the transverse center axis of the bracket.
[0007] In some embodiments, the surfaces of the rotating shaft and the conveying roller are both provided with synchronous wheels, and a synchronous belt is provided between the synchronous wheels.
[0008] In some embodiments, the driving mechanism includes a turntable and an eccentric rod, the turntable is fixed to an end of a rotating shaft, and the eccentric rod is fixed to a surface of the turntable.
[0009] In some embodiments, the lifting component includes a lifting rod and a top plate, the lifting rod is slidably connected to the surface of the eccentric rod, and the top plate is set on the surface of the eccentric rod through an electric telescopic rod. The surface of the lifting rod is slidably connected to a limiting rod, the limiting rod and the bracket are fixed to each other, and the limiting rods are symmetrically distributed based on the longitudinal center axis of the lifting rod.
[0010] In some embodiments, the connecting structure includes two elastic plates, which are respectively fixedly mounted on the top of the two support plates, and the bottoms of the two elastic plates are fixedly provided with extrusion columns, the interiors of the two support plates are fixedly provided with stoppers, the other ends of the two support plates are slidably provided with plug-in plates, the tops of the plug-in plates are fixedly provided with inclined panels, and the other ends of the two support plates are fixedly provided with limiting rods, and the limiting rods pass through the plug-in plates.
[0011] In some embodiments, both ends of the adjustment plate are provided with through holes, and the first threaded rod passes through the through hole at one end; A T-shaped slot is provided inside the plug-in board, and the limiting rod passes through the T-shaped slot; One end of the support plate is provided with a plug-in slot, and the plug-in plate is inserted into the plug-in slot.
[0012] In some embodiments, a through slot is formed on the top of the support plate, and the elastic plate is fixedly installed inside the through slot.
[0013] To achieve the above-mentioned purpose, the present invention further provides the following technical solution: a method for using a fiberglass tile discharging and storage mechanism, wherein the steps are as follows: (1) Connect the front feed end of the discharging device with the discharging end of the fiberglass tile production equipment, then match the stacking device with the end discharging end of the discharging device, and then adjust the size of the stacking device; (2) An adjustment plate is connected between the two support plates. The angle of the adjustment plate is adjusted according to the size of the fiberglass tile, thereby adjusting the support plates; (3) After the adjustment is completed, the plug-in board is pulled out from one end of the pallet, and then multiple pallets are docked. The plug-in board will be inserted into the inside of one end of another pallet. The block inside one end of the other pallet will limit the inclined panel on the top of the plug-in board, so that the pallets can be spliced. The baffle is rotated and made perpendicular to the pallet, so that the fiberglass tiles can be stacked. Finally, the pallet with the detection rod and the reflective cursor is installed on the rear end of the last pallet; (4) After the stacking device is adjusted, the controller of the electric push rod is operated to lower the electric push rod so that the height of the adjustment bracket is 5-10 cm higher than the bottom surface of the stacking device; (5) The laser sensor on the bracket is then activated and corresponds to the lower reflective cursor of the detection rod on the stacking device. The laser sensor can receive the laser signal reflected by the reflective cursor; (6) Then start the glass fiber tile production equipment to discharge the material. When discharging the glass fiber tiles, the staff starts the motor to drive a conveyor rod to rotate, thereby causing the conveyor belt to move, and then the glass fiber tiles are transported to the stacking device; (7) When the fiberglass tiles are stacked to a certain height on the stacking device, the fiberglass tiles block the laser sensor and the corresponding reflective cursor. At this time, the laser sensor cannot receive the signal from the reflective cursor, and the controller controls the electric push rod to move upward; (8) When the laser sensor receives the reflected signal of the reflective cursor again, the controller stops the operation of the electric push rod; (9) The conveyor belt of the discharging device continues to run until the laser sensor no longer receives the reflected signal from the reflective cursor and the electric push rod runs to the highest end; (10) At this time, the staff inserts the baffle into the bracket, and when the fiberglass tile moves to the position of the baffle, it is blocked by the baffle so that it does not fall; (11) The worker then removes the full stacking device from the discharge device and places an empty stacking device to cooperate with the discharge device; (12) Then, according to step (4), the discharging device is operated and the baffle is removed, and then the next fiberglass tile stacking and storage process is carried out according to steps (5)-(11); (13) During the installation of the empty stacking device, if the fiberglass tiles on the conveyor belt surface are not removed in time, the rotation of the conveyor rod will drive the rotating shaft, turntable and eccentric rod to rotate through the synchronous wheel and synchronous belt. When the eccentric rod rotates, it will drive the lifting rod and the top plate to move up and down, thereby lifting the first fiberglass tile and temporarily breaking it from contact with the conveyor belt; (14) Afterwards, the next fiberglass tile will continue to move forward driven by the conveyor belt until the second fiberglass tile is completely moved to the position in contact with the baffle. Then, the first fiberglass tile will move down due to the reset of the top plate. During the reset of the top plate, the electric telescopic rod will drive the top plate to move, and then slowly release the limit on the first fiberglass tile, so that the first fiberglass tile and the second fiberglass tile can be stacked, and the top plate 6 can smoothly pass through the position of the second fiberglass tile without causing damage to it, thereby ensuring that the discharging device does not need to be shut down and can continue to discharge materials; (15) After the staff completes the replacement of the stacking device, they can transfer the fiberglass tiles temporarily stacked on the conveyor belt to the stacking device.
[0014] Compared with the prior art, the present invention has the following beneficial effects: through the detection and coordination of the discharging device, the stacking device, the laser sensor and the reflective cursor, the linkage between the mechanisms is realized; Through the cooperation between the frame and the electric push rod, the device can use the electric push rod to adjust the height of the material, so that the device can be adjusted according to the real-time stacking height, avoiding the fiberglass tiles from falling and being damaged due to height differences when stacking, thereby increasing the flexibility of the equipment; Through the cooperation of the transport assembly, support structure, drive mechanism and lifting components, the device can stack the fiberglass tiles using the lifting components without stopping the transport assembly when replacing the loading vehicle, thereby solving the problem of needing to stop the machine when replacing the stacking device, thereby reducing the discharge efficiency. By setting a connecting seat, an adjustment plate, a first threaded rod, a first nut and an elastic plate, when in use, the angle of the adjustment plate is adjusted according to the size of the fiberglass tile, so as to adjust the support plate, and then multiple support plates are docked, and the plug-in plate is inserted into one end of another support plate to splice the support plates, and the baffle is rotated to stack the fiberglass tiles. After use, press the elastic plate to separate the spliced support plates, and then squeeze the two support plates inward and rotate the baffle to fold and store them for easy transportation.
[0015] Details of one or more embodiments of the present application are presented in the following drawings and descriptions to make other features, purposes and advantages of the present application more concise and easy to understand, and the present application is fully described and understood through the embodiments of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1This is a schematic diagram of the device coordination structure of the present invention; Figure 2 Schematic diagram of the discharging device structure of the present invention Figure 1 ; Figure 3 Schematic diagram of the discharging device structure of the present invention Figure 2 ; Figure 4 for Figure 3 A in the middle is an enlarged structural diagram; Figure 5 Schematic diagram of the three-dimensional structure of the driving mechanism of the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the lifting component of the present invention; Figure 7 It is a schematic structural diagram of the stacking device of the present invention; Figure 8 It is a schematic diagram of the folding structure of the stacking device of the present invention; Figure 9 This is a schematic diagram of the connection structure between the support plate and the extrusion column of the present invention; Figure 10 Schematic diagram of the splicing structure of the support plate of the present invention; Figure 11 It is a schematic diagram of the connection structure between the support plate and the plug-in board of the present invention; Figure 12 For the present invention Figure 10 Enlarged schematic diagram of point B in FIG.
[0017] In the figure: 1. Frame; 2. Electric push rod; 3. Transport assembly; 301. Bracket; 302. Baffle; 303. Transport roller; 304. Conveyor belt; 4. Support structure; 401. Side plate; 402. Rotating shaft; 5. Driving mechanism; 501. Turntable; 502. Eccentric rod; 6. Lifting components; 601. Lifting rod; 602. Top plate; 7. Stacking device; 701. Support plate; 702. Connecting seat; 703. Adjusting plate; 704. First threaded rod; 705. First nut; 706. Elastic plate; 707. Extrusion column; 708. Stopper; 709. Connecting plate; 710. Inclined plate; 711. Limiting rod; 712. Second threaded rod; 713. Stopper; 714. Second nut; 715. Support block; 8. Laser sensor; 9. Detection rod; 10. Reflective cursor. DETAILED DESCRIPTION
[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0019] See also Figure 1-12 The present invention provides a technical solution: a glass fiber tile discharging and storage mechanism, comprising a discharging device and a stacking device 7 coordinated with the discharging end of the discharging device. The discharging device includes a frame 1, an electric push rod 2 is fixed to the top surface of the frame 1, and a conveying assembly 3 is provided on the upper end of the electric push rod 2. The conveying assembly 3 includes a bracket 301, a conveying rod 303 and a conveyor belt 304. The bracket 301 is fixed to the output shaft end of the electric push rod 2. In order to ensure the stability of the lifting operation, a vertical rod is fixed to the top of the frame 1. The surface of the vertical rod is slidably sleeved with a limit rod 711. The limit rod 711 and the bracket 301 are fixed to each other. The conveying roller 303 is connected to the surface of the bracket 301 by a bearing. In order to prevent the conveyor belt 304 from collapsing, a plurality of conveying rollers 303 are provided. A motor is provided at the end of each conveying roller 303, and the motor and the bracket 301 are connected to each other through a support rod. A power supply for supplying power to the motor and the electric push rod 2 is provided inside the frame 1. The conveyor belt 304 is arranged on the surface of the conveyor roller 303. The width of the conveyor belt 304 is smaller than the width of the transported fiberglass tile. The size of the transported fiberglass tile is 1130mm×420mm×2.5m. The support structure 4 is provided on the surface of the bracket 301, the driving mechanism 5 is provided on the surface of the support structure 4, and the lifting component 6 is provided on the surface of the driving mechanism 5; In order to support the driving mechanism 5, a support structure 4 is provided; in order to provide a power source for the lifting operation, a driving mechanism 5 is provided; in order to lift the intercepted fiberglass tiles and thereby achieve stacking of the fiberglass tiles on the surface of the conveyor belt 304, a lifting component 6 is provided. The stacking device 7 includes two supporting plates 701, one side of each of the two supporting plates 701 is fixedly provided with a connecting seat 702, the top of the connecting seat 702 is hingedly connected to an adjustment plate 703, a first threaded rod 704 is passed through the intersection of one end of the two adjusting plates 703, the outer side of the first threaded rod 704 is threadedly connected to a first nut 705, and a connecting structure is provided at both ends of the supporting plates 701, and two second threaded rods 712 are fixedly provided on the other side of the two supporting plates 701, the outer sides of the two second threaded rods 712 are connected to a baffle 713302, the outer sides of the two second threaded rods 712 are threadedly connected to a second nut 714, and the bottoms of the two supporting plates 701 are fixedly provided with a support block 715. When in use, an adjustment plate 703 is connected between the two support plates 701. The angle of the adjustment plate 703 is adjusted according to the size of the fiberglass tile, thereby adjusting the support plate 701. After the adjustment is completed, the support plate 7011 is spliced through the connecting structure, and the baffle 713302 is rotated to make the baffle 713302 perpendicular to the support plate 701, so that the fiberglass tile can be stacked, which is convenient for folding, storing and carrying the support plate 701. A laser sensor 8 is provided on the side of the bracket 301 facing the stacking device 7. After the stacking device 7 is assembled, a detection rod 9 is provided on the end of the last support plate 701 away from the bracket 301. A plurality of reflective cursors 10 are arranged in sequence from top to bottom on the detection rod 9. Generally, the distance between two adjacent reflective cursors 10 is 5CM. All reflective cursors 10 are arranged horizontally facing the detection end of the laser sensor 8. The signal output end of the laser sensor 8 is connected to the controller of the electric push rod 2.
[0020] Through the cooperation of the laser sensor 8 and the reflective cursor 10, the stacking height of the fiberglass tiles on the stacking device 7 can be detected, and in conjunction with the electric push rod 2, the discharge height of the discharge device can be adjusted in real time to avoid excessive height differences in the stacking of fiberglass tiles, which may lead to damage to the fiberglass tiles. A baffle 713302 is provided on the upper surface of the end of the bracket 301, and the lower side end of the baffle 713302 is flush with the upper surface of the conveyor belt 304. Insertion rods are provided at both ends of the lower side surface of the baffle 713302, and insertion holes are provided on the upper surface of the end of the bracket 301 corresponding to the insertion rods. When the stacking device 7 is replaced, the baffle 713302 is installed on the bracket 301 to block the fiberglass tiles; after the stacking device 7 is replaced, the baffle 713302 is removed from the bracket 301. The support structure 4 includes a side plate 401 and a rotating shaft 402. The side plate 401 is fixed to the side of the bracket 301, and the rotating shaft 402 is arranged on the surface of the side plate 401. There are two groups of support structures 4, and the two groups of support structures 4 are symmetrically arranged based on the transverse center axis of the bracket 301.
[0021] The surfaces of the rotating shaft 402 and the conveying roller 303 are both provided with synchronous wheels, and a synchronous belt is provided between the synchronous wheels.
[0022] The driving mechanism 5 includes a rotating disk 501 and an eccentric rod 502 . The rotating disk 501 is fixed to the end of the rotating shaft 402 , and the eccentric rod 502 is fixed to the surface of the rotating disk 501 .
[0023] The lifting component 6 includes a lifting rod 601 and a top plate 602. The lifting rod 601 is slidably connected to the surface of the eccentric rod 502. The top plate 602 is set on the surface of the eccentric rod 502 through an electric telescopic rod. The surface of the lifting rod 601 is slidably connected to a limiting rod 711 . The limiting rod 711 and the bracket 301 are fixed to each other. The limiting rods 711 are symmetrically distributed based on the longitudinal center axis of the lifting rod 601 . The connecting structure includes two elastic plates 706, and the two elastic plates 706 are respectively fixedly installed on the top of the two support plates 701. The bottom of the two elastic plates 706 is fixedly provided with an extrusion column 707, and the inside of the two support plates 701 is fixedly provided with a stopper 708. The other ends of the two support plates 701 are slidably provided with a plug-in plate 709, and the top of the plug-in plate 709 is fixedly provided with an inclined panel 710. The other ends of the two support plates 701 are fixedly provided with a limiting rod 711, and the limiting rod 711 passes through the plug-in plate 709.
[0024] Through holes are formed at both ends of the adjustment plate 703, and the first threaded rod 704 passes through the through hole at one end; A T-shaped slot is provided inside the plug-in board 709, and the limiting rod 711 passes through the T-shaped slot. One end of the support plate 701 is provided with a plug-in slot, and the plug-in plate 709 is inserted into the plug-in slot.
[0025] A through slot is formed on the top of the supporting plate 701 , and the elastic plate 706 is fixedly installed inside the through slot.
[0026] When assembling the stacking device 7, an adjustment plate 703 is connected between the two supporting plates 701. The angle of the adjustment plate 703 is adjusted according to the size of the fiberglass tile, thereby adjusting the supporting plates 701. After the adjustment is completed, the plug-in plate 709 is pulled out from one end of the supporting plate 701, and then multiple supporting plates 701 are docked. The plug-in plate 709 will be inserted into the inside of one end of the other supporting plate 701. The stopper 708 inside the one end of the other supporting plate 701 will limit the inclined plate 710 on the top of the plug-in plate 709, thereby splicing the supporting plates 701, and rotating the baffle 713302 to make the baffle 713302 perpendicular to the supporting plate 701, thereby stacking the fiberglass tile; After use, press the elastic plate 706, and the squeezing column 707 at the bottom of the elastic plate 706 will squeeze the plug-in plate 709, thereby separating the plug-in plate 709 from the support plate 701, and then split the spliced support plates 701, and then squeeze the two support plates 701 inward to store the support plates 701 together, and then rotate the baffle 713302 to fold and store them for easy transportation. A method for using a fiberglass tile discharging and storage mechanism, according to the fiberglass tile discharging and storage mechanism, the steps are as follows: (1) Connect the front feed end of the discharging device to the discharging end of the glass fiber tile production equipment, then match the stacking device 7 with the end discharging end of the discharging device, and then adjust the size of the stacking device 7; (2) An adjustment plate 703 is connected between the two support plates 701. The angle of the adjustment plate 703 is adjusted according to the size of the fiberglass tile, thereby adjusting the support plates 701; (3) After the adjustment is completed, the plug-in board 709 is pulled out from one end of the support plate 701, and then multiple support plates 701 are docked. The plug-in board 709 will be inserted into the inside of one end of another support plate 701. The stopper 708 inside one end of the other support plate 701 will limit the inclined panel 710 on the top of the plug-in board 709, thereby splicing the support plates 701. Rotate the baffle 713302 and make the baffle 713302 perpendicular to the support plate 701, so as to stack the fiberglass tiles. Finally, install the support plate 701 provided with the detection rod 9 and the reflective cursor 10 to the rear end of the last support plate 701; (4) After the stacking device 7 is adjusted, the controller of the electric push rod 2 is operated to lower the electric push rod 2 so that the height of the adjustment bracket 301 is 5-10 cm higher than the bottom surface of the stacking device 7; (5) The laser sensor 8 on the bracket 301 is then activated and corresponds to the lower reflective cursor 10 of the detection rod 9 on the stacking device 7. The laser sensor 8 can receive the laser signal reflected by the reflective cursor 10; (6) Then the fiberglass tile production equipment is started to discharge the material. When the fiberglass tiles are discharged, the staff starts the motor to drive a conveying rod 303 to rotate, thereby causing the conveyor belt 304 to move, and then the fiberglass tiles are transported to the stacking device 7; (7) When the fiberglass tiles are stacked to a certain height on the stacking device 7, the fiberglass tiles block the laser sensor 8 and the corresponding reflective cursor 10. At this time, the laser sensor 8 cannot receive the signal from the reflective cursor 10, and the controller controls the electric push rod 2 to move upward; (8) When the laser sensor 8 receives the reflected signal from the reflective cursor 10 again, the controller stops the operation of the electric push rod 2; (9) The conveyor belt 304 of the discharging device continues to run until the laser sensor 8 no longer receives the reflected signal from the reflective cursor 10 and the electric push rod 2 runs to the highest end; (10) At this time, the staff inserts the baffle 713302 into the bracket 301, and when the fiberglass tile moves to the position of the baffle 713302, it is blocked by the baffle 713302 and does not fall; (11) The worker then removes the fully stored stacking device 7 from the discharge device and places an empty stacking device 7 to cooperate with the discharge device; (12) Then, according to step (4), the discharging device is operated and the baffle 713302 is removed, and then the next glass fiber tile stacking and storage process is carried out according to steps (5)-(11); (13) During the installation of the empty stacking device 7, if the fiberglass tiles on the surface of the conveyor belt 304 are not removed in time, the rotation of the conveyor rod 303 will drive the rotating shaft 402, the turntable 501 and the eccentric rod 502 to rotate through the synchronous wheel and the synchronous belt. When the eccentric rod 502 rotates, it will drive the lifting rod 601 and the top plate 602 to move up and down, thereby lifting the first fiberglass tile and temporarily separating it from the conveyor belt 304. (14) Afterwards, the next fiberglass tile will continue to move forward driven by the conveyor belt 304 until the second fiberglass tile is completely moved to the position in contact with the baffle 713302. Then, the first fiberglass tile will move down due to the reset of the top plate 602. During the reset process of the top plate 602, the electric telescopic rod will drive the top plate 602 to move, and then slowly release the limit on the first fiberglass tile, so that the first fiberglass tile and the second fiberglass tile can be stacked, and the top plate 6026 can smoothly pass through the position of the second fiberglass tile without causing damage to it, thereby ensuring that the discharging device does not need to be shut down and can continue to discharge materials; (15) After the staff completes the replacement of the stacking device 7, they can transfer the fiberglass tiles temporarily stacked on the conveyor belt 304 to the stacking device 7.
[0027] The above embodiments merely represent several implementation methods of the present application. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art could make various modifications and improvements without departing from the spirit of the present application, all of which fall within the scope of protection of the present application. Therefore, the scope of protection of the present patent application shall be determined by the appended claims.
[0028] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A glass fiber tile discharging and storage mechanism, characterized by: It includes a discharging device and a stacking device matched with the discharging end of the discharging device. The discharging device comprises a frame, an electric push rod is fixed to the top surface of the frame, a conveying assembly is arranged on the upper end of the electric push rod, the conveying assembly comprises a bracket, a conveying rod and a conveying belt, the bracket is fixed to the output shaft end of the electric push rod, the conveying rod bearing is connected to the surface of the bracket, the conveying belt is arranged on the surface of the conveying rod, a supporting structure is arranged on the surface of the supporting structure, a driving mechanism is arranged on the surface of the driving mechanism, and a lifting component is arranged on the surface of the driving mechanism; The stacking device includes two support plates, one side of the two support plates is fixedly provided with a connecting seat, the top of the connecting seat is hingedly connected to an adjusting plate, a first threaded rod passes through the intersection of one end of the two adjusting plates, the outer side of the first threaded rod is threadedly connected to a first nut, a connecting structure is provided at both ends of the support plates, two second threaded rods are fixedly provided on the other side of the two support plates, the outer sides of the two second threaded rods are connected to baffles, the outer sides of the two second threaded rods are threadedly connected to second nuts, and the bottoms of the two support plates are fixedly provided with support blocks. A laser sensor is arranged on the side of the bracket facing the stacking device, and a detection rod is arranged on the end of the support plate away from the bracket. A plurality of reflective marks are arranged on the detection rod in sequence from top to bottom, and all the reflective marks are arranged horizontally facing the detection end of the laser sensor. The signal output end of the laser sensor is connected to the controller of the electric push rod.
2. A glass fiber tile discharging and storage mechanism according to claim 1, characterized in that: A baffle is provided on the upper surface of the end of the bracket, and the lower side end of the baffle is flush with the upper surface of the conveyor belt. Insertion rods are provided at both ends of the lower side of the baffle, and a socket is provided on the upper surface of the end of the bracket corresponding to the insertion rod.
3. A glass fiber tile discharging and storage mechanism according to claim 1, characterized in that: The support structure includes a side plate and a rotating shaft. The side plate is fixed to the side of the bracket. The rotating shaft is arranged on the surface of the side plate. The support structure is provided with two groups, and the two groups of support structures are symmetrically arranged based on the transverse central axis of the bracket.
4. A glass fiber tile discharging and storage mechanism according to claim 3, characterized in that: The surfaces of the rotating shaft and the conveying roller are both provided with synchronous wheels, and a synchronous belt is provided between the synchronous wheels.
5. The glass fiber tile discharging and storage mechanism according to claim 3, characterized in that: The driving mechanism comprises a rotating disk and an eccentric rod, wherein the rotating disk is fixed to the end of the rotating shaft, and the eccentric rod is fixed to the surface of the rotating disk.
6. A glass fiber tile discharging and storage mechanism according to claim 5, characterized in that: The lifting component includes a lifting rod and a top plate, wherein the lifting rod is slidably connected to the surface of the eccentric rod, and the top plate is set on the surface through an electric telescopic rod. The surface of the lifting rod is slidably connected with a limiting rod, the limiting rod and the bracket are fixed to each other, and the limiting rods are symmetrically distributed based on the longitudinal center axis of the lifting rod.
7. The glass fiber tile discharging and storage mechanism according to claim 1, characterized in that: The connecting structure includes two elastic plates, which are respectively fixedly mounted on the top of two support plates, the bottoms of the two elastic plates are fixedly provided with extrusion columns, the interiors of the two support plates are fixedly provided with stoppers, the other ends of the two support plates are slidably provided with plug-in plates, the tops of the plug-in plates are fixedly provided with inclined panels, the other ends of the two support plates are fixedly provided with limiting rods, and the limiting rods penetrate the plug-in plates.
8. A glass fiber tile discharging and storage mechanism according to claim 7, characterized in that: Through holes are provided at both ends of the adjustment plate, and the first threaded rod passes through the through hole at one end; A T-shaped slide groove is provided inside the plug board, and the limit rod passes through the T-shaped slide groove; One end of the support plate is provided with a plug-in slot, and the plug-in board is inserted into the plug-in slot.
9. A glass fiber tile discharging and storage mechanism according to claim 7, characterized in that: A through slot is formed on the top of the support plate, and the elastic plate is fixedly installed inside the through slot.
10. A method for using a fiberglass tile discharging storage mechanism, characterized in that: According to any one of claims 1 to 9, the glass fiber tile discharging and storage mechanism comprises the following steps: (1) Connect the front feeding end of the discharging device with the discharging end of the glass fiber tile production equipment, then match the stacking device with the end discharging end of the discharging device, and then adjust the size of the stacking device; (2) An adjustment plate is connected between the two support plates. The angle of the adjustment plate is adjusted according to the size of the fiberglass shingles, thereby adjusting the support plates; (3) After the adjustment is completed, the plug-in board is pulled out from one end of the pallet, and then multiple pallets are docked. The plug-in board will be inserted into one end of another pallet. The stopper inside one end of the other pallet will limit the inclined panel on the top of the plug-in board, so that the pallets are spliced, and the baffle is rotated to make the baffle perpendicular to the pallet, so as to stack the fiberglass tiles, and finally the pallet with the detection rod and the reflective marker is installed on the rear end of the last pallet; (4) After the stacking device is adjusted, the controller of the electric push rod is operated to lower the electric push rod so that the height of the adjustment bracket is 5-10 cm higher than the bottom surface of the stacking device; (5) The laser sensor on the bracket is then activated and corresponds to the lower reflective mark on the detection rod on the stacking device. The laser sensor can receive the laser signal reflected by the reflective mark; (6) Then start the fiberglass tile production equipment to discharge the material. When discharging the fiberglass tiles, the staff starts the motor to drive a conveyor roller to rotate, thereby moving the conveyor belt, and then transporting the fiberglass tiles to the stacking device; (7) When the fiberglass tiles are stacked to a certain height on the stacking device, the fiberglass tiles block the laser sensor and the corresponding reflective cursor. At this time, the laser sensor cannot receive the signal from the reflective cursor, and the controller controls the electric push rod to move up; (8) When the laser sensor receives the reflected signal of the reflective cursor again, the controller stops the operation of the electric push rod; (9) The conveyor belt of the discharging device continues to run until the laser sensor can no longer receive the reflected signal from the reflective cursor and the electric push rod runs to the highest end; (10) At this time, the staff inserts the baffle into the bracket, and when the fiberglass tile moves to the position of the baffle, it is blocked by the baffle so that it will not fall; (11) The worker then removes the full stacking device from the discharge device and places an empty stacking device to cooperate with the discharge device; (12) Then, according to step (4), the discharging device is operated and the baffle is removed, and then the next fiberglass tile stacking and storage process is performed according to steps (5) to (11); (13) During the installation of the empty stacking device, if the fiberglass tiles on the conveyor belt surface are not removed in time, the rotation of the conveyor roller will drive the rotating shaft, the turntable and the eccentric rod to rotate through the synchronous wheel and the synchronous belt. When the eccentric rod rotates, it will drive the lifting rod and the top plate to rise and fall, thereby lifting the first fiberglass tile and temporarily breaking contact with the conveyor belt. (14) Afterwards, the next fiberglass tile will continue to move forward driven by the conveyor belt until the second fiberglass tile is completely moved to the position in contact with the baffle plate. Then, the first fiberglass tile will move down due to the reset of the top plate. During the reset of the top plate, the electric telescopic rod will drive the top plate to move, and then slowly release the limit on the first fiberglass tile, so that the first fiberglass tile and the second fiberglass tile can be stacked, and the top plate 6 can smoothly pass the position of the second fiberglass tile without causing damage to it, thereby ensuring that the discharging device does not need to be shut down and can continue to discharge materials; (15) After the staff completes the replacement of the stacking device, they can transfer the fiberglass tiles temporarily piled on the conveyor belt to the stacking device.