Elastic fabric rolling posture correcting device
By designing an elastic cloth rolling posture correction device including fixed side plates, transmission shafts, winding guide rollers, servo motors, synchronous pulleys, mini cylinders and guide push plates, the existing equipment is solved in the correction and correction of the deviation and The shortcomings in cutting have achieved more efficient deviation correction and automated cutting.
Patent Information
- Application Number
- CN202411478494.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-02-07
AI Technical Summary
When the existing elastic cloth rolling equipment corrects the elastic cloth, it is difficult to pre-correct and regulate the tension of different parts, and it is not convenient to quickly position and unload the winding roller, resulting in a reduction in the practical performance and convenience of the equipment.
An elastic cloth rolling position correction device including fixed side plates, transmission shafts, winding guide rollers, servo motors, synchronous pulleys, mini cylinders and material push plates is designed. The device performs deviation correction control through multiple sets of induction guide wheels and pressure sensing modules, and realizes automatic discharge of the winding guide roller through standard cylinders and guide rollers.
The device can quickly and accurately determine the tension change of the elastic cloth, perform pre-correction, improve the accuracy and stability of winding and deviation correction, and at the same time improve the automatic cutting efficiency of winding guide rollers.
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Figure CN119389851A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of elastic fabric rolling equipment, in particular to an elastic fabric rolling posture correction device. Background Art
[0002] Elastic fabric rolling equipment is a machine specially used to roll up elastic fabric, so as to facilitate the subsequent rapid collection and transportation of elastic fabric. Elastic fabric rolling equipment is widely used in the elastic fabric material processing field in the clothing, handbags, hats and other industries. When rolling the elastic fabric, the rolling posture correction device is one of the most commonly used machines. It can correct the elastic belt that has deviated during rolling and improve the rolling efficiency.
[0003] For example, the publication number is CN208217986U, which discloses an elastic fabric flattening and rolling device with automatic deviation correction function, including a PLC controller and a frame; the frame is provided with a fabric placing mechanism, a flattening mechanism and a fabric rolling roller; the fabric placing mechanism includes a fabric placing roller, an active motor for controlling the rotation of the fabric placing roller and a first connecting roller matched with the fabric placing roller; the flattening mechanism includes a mounting frame, a push cylinder, a swing assembly, a transition roller and a photoelectric sensor; the swing assembly includes a square tube and a bending roller fixed on the outside of the square tube. The utility model is suitable for the front-end process processing of various elastic fabrics, effectively solves the problems of elastic fabric wrinkles and uneven edges on both sides, greatly improves processing accuracy, product qualification rate and work efficiency, and ensures product beauty.
[0004] Although the above-mentioned device can perform deviation correction operations on the rolled elastic fabric, it is not convenient for the above-mentioned device to perform pre-correction adjustment according to the tension of different parts of the elastic fabric, thereby reducing the subsequent practical performance of the device. At the same time, the above-mentioned device is not convenient for quickly positioning and unloading the winding roller, thereby reducing the convenience of the device. Therefore, a device for correcting the rolling posture of elastic fabric is needed to solve the above-mentioned problems. Summary of the invention
[0005] The object of the present invention is to provide a device for correcting the curling posture of elastic fabric to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for correcting the rolling posture of elastic fabric, comprising a fixed side plate for supporting and limiting, a transmission shaft is rotatably clamped at the inner end surface of the fixed side plate near the upper part, and a winding guide roller is slidably clamped at the outer end surface of the transmission shaft, a supporting side plate is arranged at the top of the side end surface of the fixed side plate, and a motor holder is arranged at the side end surface of the fixed side plate near the transmission shaft, a servo motor is fixedly arranged at the center of the rear end surface of the motor holder, synchronous pulleys are arranged at the ends of the servo motor and the transmission shaft, and the two sets of synchronous pulleys are meshed and connected by synchronous belts,
[0007] A limiting device, wherein the limiting device is fixedly arranged on the lower end surface of the fixed side plate;
[0008] A deviation-correcting device, wherein the deviation-correcting device is fixedly arranged on the inner end surface of the supporting side plate;
[0009] A mini cylinder is fixedly arranged on the inner end surface of the fixed side plate close to the upper end surface of the transmission card shaft, and a material guide push plate is fixedly arranged at the output end of the mini cylinder.
[0010] Preferably, the correction device includes a support base, a positioning base is fixedly provided on the lower end surface of the support base near the rear, and a pressure sensing module is fixedly provided at the bottom of the inner end surface of the positioning base, a spring clamping shaft is equidistantly provided on the upper end surface of the pressure sensing module, and an induction guide wheel is fixedly provided at the center of the upper end surface of the spring clamping shaft, two groups of guide rollers are symmetrically rotatably clamped on the inner end surface of the support base, and transmission gears are provided at the centers of the side end surfaces of the two groups of guide rollers, a stepping motor is provided on the side end surface of the support base opposite to one of the groups of guide rollers, a reduction motor is symmetrically provided on the upper end surface of the support base, and positioning screws are provided at the output ends of the two groups of reduction motors, and the inner end surface of the support base is slidably connected to two groups of control devices through the two groups of positioning screw threads.
[0011] Preferably, the regulating device includes a limit card seat, a ball slide is arranged on the side of the upper end surface of the limit card seat, a feed guide groove is opened at the center of the side end surface of the limit card seat, and a groove-type photoelectric sensor is arranged on the inner end surface of the limit card seat near the feed guide groove.
[0012] Preferably, the limiting device includes a fixed base, a standard cylinder is fixedly arranged at the center of the inner end surface of the fixed base, and an alignment clamping seat is fixedly arranged on the upper end surface of the standard cylinder, a transmission motor is fixedly arranged at the center of the side end surface of the alignment clamping seat, and a bidirectional screw rod is fixedly arranged at the output end of the transmission motor, the inner end surface of the alignment clamping seat is slidingly connected with two groups of threaded guide seats through the bidirectional screw rod thread, and a limiting clamping plate is fixedly arranged at the center of the upper end surface of the threaded guide seat.
[0013] Preferably, the material guide push plate is directly opposite to the winding guide roller, and the inner wall of the material guide push plate does not contact the transmission card shaft, which can effectively improve the stability of the subsequent mini cylinder unloading the material to the winding guide roller through the material guide push plate.
[0014] Preferably, the upper and lower groups of guide rollers located on the same side are meshed and connected through the transmission gear, and the top of the sensing guide wheel is higher than the output plane of the two groups of guide rollers for the elastic fabric, and the sensing guide wheel is higher than the elastic fabric output surface of the guide roller, so that when the elastic fabric is conveyed, an elastic force is generated on the sensing guide wheel to press down, thereby improving the stability of subsequent detection of the elastic fabric.
[0015] Preferably, the limit clamp is adapted to the positioning screw through the ball slide and then threadedly slidably clamped on the inner end surface of the support clamp, and the groove-type photoelectric sensor is directly opposite to the output planes of the two groups of guide rollers. The groove-type photoelectric sensor can perform real-time detection of the side edges of the elastic fabric introduced into the feed guide groove, thereby improving the early warning and judgment performance when the elastic fabric is offset. At the same time, the threaded connection between the ball slide and the positioning screw can also facilitate subsequent staff to adjust the offset elastic fabric through the limit clamp.
[0016] Preferably, the lower end surface of the alignment card seat is provided with two groups of guide sliding shafts, and the upper end surface of the fixed base is provided with two groups of fixed shaft sleeves, and the alignment card seat is adapted to the guide shafts and the guide shaft sleeves through the guide sliding shafts and then slidably connected to the upper end surface of the fixed base. When guiding the alignment card seat, the guide sliding shafts and the fixed shaft sleeves can provide sufficient limiting basis for the excessive depth of the alignment card seat, thereby improving the stability of the displacement of the alignment card seat.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. When the present invention corrects the deviation of the elastic fabric, multiple groups of induction guide wheels can evenly sense the force of the elastic fabric support, and then feed back to the pressure sensing module, so as to quickly and accurately determine the changes in the tensioning force at various locations during the transmission of the elastic fabric, and then pre-correct the winding deviation through two groups of limit card seats. At the same time, two groups of slot-type photoelectric sensors can also perform real-time detection and feedback on the conveying spacing of the elastic fabric. The dual correction structure effectively improves the accuracy and stability of the equipment in winding and correcting the elastic fabric.
[0019] 2. When the present invention automatically unloads the winding guide roller that has been wound, the standard cylinder can drive the alignment card seat to move downward, so that the two sets of limit card plates can release the limit on the winding guide roller. Then the mini cylinder can drive the winding guide roller to automatically separate from the outside of the transmission card shaft through the material guide push plate, effectively improving the automation and efficiency of the equipment in unloading the winding guide roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0021] Figure 1 A disassembled diagram of the main body of the present invention;
[0022] Figure 2 It is a structural schematic diagram of the main body of the present invention;
[0023] Figure 3 It is a disassembled diagram of the deviation-correcting device of the present invention;
[0024] Figure 4 It is a structural schematic diagram of the deviation correction device of the present invention;
[0025] Figure 5 It is a schematic diagram of the structure of the control device of the present invention;
[0026] Figure 6 It is a disassembled diagram of the limiting device of the present invention;
[0027] Figure 7 It is a schematic structural diagram of the limiting device of the present invention.
[0028] In the figure: 1-winding guide roller, 2-correction device, 3-transmission clamp shaft, 4-limiting device, 5-fixed side plate, 6-motor clamp seat, 7-servo motor, 8-synchronous belt, 9-mini cylinder, 10-material guide push plate, 11-support side plate, 12-synchronous pulley, 21-support clamp seat, 22-stepping motor, 23-regulating device, 24-positioning screw rod, 25-reduction motor, 26-transmission gear, 27-guide roller, 28-spring clamp shaft, 29-pressure sensing module, 210-sensing guide wheel, 211-alignment base, 231-ball slide seat, 232-limiting clamp seat, 233-groove photoelectric sensor, 234-feeding guide groove, 41-transmission motor, 42-limiting clamp plate, 43-bidirectional screw rod, 44-threaded guide seat, 45-alignment clamp seat, 46-fixed base, 47-standard cylinder. DETAILED DESCRIPTION
[0029] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0030] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0031] The present invention is further described below in conjunction with the accompanying drawings.
[0032] Example 1
[0033] See also Figure 1-7An embodiment of the present invention is a device for correcting the rolling posture of elastic fabric, comprising a fixed side plate 5 for support and limitation, a transmission card shaft 3 is rotatably clamped on the inner end surface of the fixed side plate 5 near the upper part, and a winding guide roller 1 is slidably clamped on the outer end surface of the transmission card shaft 3, a supporting side plate 11 is arranged at the top of the side end surface of the fixed side plate 5, and a motor card seat 6 is arranged at the side end surface of the fixed side plate 5 near the transmission card shaft 3, a servo motor 7 is fixedly arranged at the center of the rear end surface of the motor card seat 6, and synchronous pulleys 12 are arranged at the ends of the servo motor 7 and the transmission card shaft 3, and the two sets of synchronous pulleys 12 are meshed and connected through a synchronous belt 8,
[0034] A limiting device 4, the limiting device 4 is fixedly arranged on the lower end surface of the fixed side plate 5;
[0035] A deviation correcting device 2, the deviation correcting device 2 is fixedly arranged on the inner end surface of the supporting side plate 11;
[0036] The mini cylinder 9 is fixedly arranged on the inner end surface of the fixed side plate 5 close to the upper end surface of the transmission card shaft 3, and a material guide push plate 10 is fixedly arranged at the output end of the mini cylinder 9.
[0037] The correction device 2 includes a support base 21, a positioning base 211 is fixedly provided at the lower end surface of the support base 21 near the rear part, and a pressure sensing module 29 is fixedly provided at the bottom of the inner end surface of the positioning base 211, a spring clamping shaft 28 is equidistantly provided at the upper end surface of the pressure sensing module 29, and an induction guide wheel 210 is fixedly provided at the center of the upper end surface of the spring clamping shaft 28, two groups of guide rollers 27 are symmetrically rotatably clamped on the inner end surface of the support base 21, and transmission gears 26 are provided at the centers of the side end surfaces of the two groups of guide rollers 27, a stepping motor 22 is provided at the side end surface of the support base 21 opposite to one of the groups of guide rollers 27, a reduction motor 25 is symmetrically provided on the upper end surface of the support base 21, and positioning screws 24 are provided at the output ends of the two groups of reduction motors 25, and the inner end surface of the support base 21 is threadedly connected with two groups of control devices 23 through the two groups of positioning screws 24.
[0038] The regulating device 23 includes a limit card seat 232, a ball slide seat 231 is arranged on the side of the upper end surface of the limit card seat 232, and a feed guide groove 234 is opened at the center of the side end surface of the limit card seat 232, and a slot-type photoelectric sensor 233 is arranged on the inner end surface of the limit card seat 232 near the feed guide groove 234.
[0039] The limiting device 4 includes a fixed base 46, a standard cylinder 47 is fixedly arranged at the center of the inner end surface of the fixed base 46, and an alignment clamping seat 45 is fixedly arranged on the upper end surface of the standard cylinder 47, a transmission motor 41 is fixedly arranged at the center of the side end surface of the alignment clamping seat 45, and a bidirectional screw rod 43 is fixedly arranged at the output end of the transmission motor 41, the inner end surface of the alignment clamping seat 45 is threadedly connected with two groups of threaded guide seats 44 through the bidirectional screw rod 43, and a limiting clamping plate 42 is fixedly arranged at the center of the upper end surface of the threaded guide seat 44.
[0040] The material guide push plate 10 is directly opposite to the winding guide roller 1 , and the inner wall of the material guide push plate 10 does not contact the transmission card shaft 3 , which can effectively improve the stability of the subsequent mini cylinder 9 unloading the winding guide roller 1 through the material guide push plate 10 .
[0041] The upper and lower sets of guide rollers 27 on the same side are meshed and connected via a transmission gear 26. The top of the sensing guide wheel 210 is higher than the output plane of the two sets of guide rollers 27 for the elastic fabric. The sensing guide wheel 210 is higher than the elastic fabric output surface of the guide rollers 27. When the elastic fabric is conveyed, an elastic force is generated on the sensing guide wheel 210 to press down, thereby improving the stability of subsequent detection of the elastic fabric.
[0042] The limit card seat 232 is adapted to the positioning screw 24 through the ball slide 231 and then threadedly slidably connected to the inner end surface of the support card seat 21. The groove-type photoelectric sensor 233 is directly opposite to the output plane of the two sets of guide rollers 27. The groove-type photoelectric sensor 233 can perform real-time detection of the side edge of the elastic fabric introduced by the feed guide groove 234, thereby improving the early warning and judgment performance when the elastic fabric is offset. At the same time, the threaded connection between the ball slide 231 and the positioning screw 24 can also facilitate subsequent staff to adjust the offset elastic fabric through the limit card seat 232.
[0043] The lower end surface of the alignment card seat 45 is provided with two groups of guide sliding shafts, and the upper end surface of the fixed base 46 is provided with two groups of fixed shaft sleeves. The alignment card seat 45 is adapted to the guide sliding shafts and the guide shaft sleeves and then slidably connected to the upper end surface of the fixed base 46. When guiding the alignment card seat 45, the guide sliding shafts and the fixed shaft sleeves can provide sufficient limiting basis for the excessive depth of the alignment card seat 45, thereby improving the stability of the displacement of the alignment card seat 45.
[0044] Working principle: Before use, the staff can pass the elastic fabric to be rolled up between the two sets of guide rollers 27, and then guide it to the outside of the winding guide roller 1. Before the winding guide roller 1 rolls up the elastic fabric, the staff can start the standard cylinder 47. At this time, the standard cylinder 47 can drive the alignment card seat 45 to lift up the upper part of the fixed base 46 as a whole. Then the alignment card seat 45 can drive the two sets of threaded guide seats 44 to lift up synchronously. When the threaded guide seats 44 are lifted to both sides of the winding guide roller 1, the staff can start the transmission motor 41. The transmission motor 41 can drive the bidirectional screw 43 to rotate, and the bidirectional screw 43 can synchronously drive the two sets of limit card plates 42 to move centripetally through the two sets of threaded guide seats 44, so that the two sets of limit card plates 42 can synchronously limit the two sides of the winding guide roller 1 to prevent the subsequent winding guide roller 1 from deviating when rotating at a high speed, affecting the efficiency of subsequent winding. When the elastic fabric is wound, the servo motor 7 can drive the internal synchronous pulley 12 to rotate, and the synchronous pulley 12 can drive another set of synchronous pulleys through the synchronous belt 8. The pulley 12 and the transmission card shaft 3 rotate synchronously, so that the transmission card shaft 3 can drive the winding guide roller 1 to rotate at a high speed, thereby winding the elastic fabric. When the elastic fabric is wound, the stepper motor 22 can synchronously drive the guide roller 27 to rotate. The two sets of guide rollers 27 on the same side can rotate in opposite directions through the transmission gear 26, thereby synchronously conveying the elastic fabric. Since there is a speed difference between the stepper motor 22 and the servo motor 7, the elastic fabric has a relatively stable tension between the guide roller 27 and the winding guide roller 1. At this time, the multiple sets of inductive guide wheels 210 can guide and support the bottom of the rolled elastic fabric. When the pressure indication fed back to the pressure sensing module 29 by the multiple sets of inductive guide wheels 210 through the spring clamping shaft 28 changes significantly, the elastic fabric is rolled up at this time. At the same time, the two sets of slot-type photoelectric sensors 233 can perform secondary detection on the guided elastic fabric, and then locate the direction of deviation. Subsequently, the reduction motor 25 can drive the limit clamps 232 on both sides through the positioning screw rod 24 to correct and limit the elastic fabric, thereby improving the stability of winding.
[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A device for correcting the rolling posture of elastic fabric, comprising a fixed side plate (5) for supporting and limiting, a transmission card shaft (3) is rotatably clamped on the inner end surface of the fixed side plate (5) near the upper part, and a winding guide roller (1) is slidably clamped on the outer end surface of the transmission card shaft (3), a supporting side plate (11) is arranged at the top of the side end surface of the fixed side plate (5), and a motor card seat (6) is arranged at the side end surface of the fixed side plate (5) near the transmission card shaft (3), and a servo motor (7) is fixedly arranged at the center of the rear end surface of the motor card seat (6), and synchronous pulleys (12) are arranged at the ends of the servo motor (7) and the transmission card shaft (3), and two groups of synchronous pulleys (12) are meshed and connected through a synchronous belt (8), characterized in that: A limiting device (4), wherein the limiting device (4) is fixedly arranged on the lower end surface of the fixed side plate (5); A deviation-correcting device (2), wherein the deviation-correcting device (2) is fixedly arranged on the inner end surface of the supporting side plate (11); A mini cylinder (9) is fixedly arranged on the inner end surface of the fixed side plate (5) close to the upper end surface of the transmission clamping shaft (3), and a material guide push plate (10) is fixedly arranged at the output end of the mini cylinder (9).
2. The elastic fabric curling posture correction device according to claim 1, characterized in that: The deviation correction device (2) comprises a support card seat (21), a positioning base (211) is fixedly arranged near the rear of the lower end surface of the support card seat (21), and a pressure sensing module (29) is fixedly arranged at the bottom of the inner end surface of the positioning base (211), a spring clamping shaft (28) is equidistantly arranged on the upper end surface of the pressure sensing module (29), and a sensing guide wheel (210) is fixedly arranged at the center of the upper end surface of the spring clamping shaft (28), and two groups of guide rollers (210) are symmetrically rotatably clamped on the inner end surface of the support card seat (21). 7), and transmission gears (26) are arranged at the centers of the side end surfaces of the two groups of guide rollers (27), a stepping motor (22) is arranged at the side end surface of the support base (21) directly opposite to one of the groups of guide rollers (27), a reduction motor (25) is symmetrically arranged on the upper end surface of the support base (21), and positioning screws (24) are arranged at the output ends of the two groups of reduction motors (25), and the inner end surface of the support base (21) is threadedly slidably connected with two groups of regulating devices (23) through the two groups of positioning screws (24).
3. The elastic fabric curling posture correction device according to claim 2, characterized in that: The regulating device (23) comprises a limit card seat (232), a ball sliding seat (231) is arranged on the side of the upper end surface of the limit card seat (232), a feed guide groove (234) is opened at the center of the side end surface of the limit card seat (232), and a slot-type photoelectric sensor (233) is arranged on the inner end surface of the limit card seat (232) near the feed guide groove (234).
4. The elastic fabric curling posture correction device according to claim 3, characterized in that: The limiting device (4) comprises a fixed base (46), a standard cylinder (47) is fixedly arranged at the center of the inner end surface of the fixed base (46), and an alignment clamping seat (45) is fixedly arranged at the upper end surface of the standard cylinder (47), a transmission motor (41) is fixedly arranged at the center of the side end surface of the alignment clamping seat (45), and a bidirectional screw rod (43) is fixedly arranged at the output end of the transmission motor (41), the inner end surface of the alignment clamping seat (45) is threadedly connected to two groups of thread guide seats (44) through the bidirectional screw rod (43), and a limiting clamping plate (42) is fixedly arranged at the center of the upper end surface of the thread guide seat (44).
5. The elastic fabric curling posture correction device according to claim 4, characterized in that: The material guide push plate (10) is directly opposite to the winding guide roller (1), and the inner wall of the material guide push plate (10) does not contact the transmission clamping shaft (3).
6. The elastic fabric curling posture correction device according to claim 4, characterized in that: The upper and lower groups of guide rollers (27) located on the same side are meshedly connected via the transmission gear (26), and the top of the induction guide wheel (210) is higher than the output plane of the two groups of guide rollers (27) for the elastic fabric.
7. The elastic fabric curling posture correction device according to claim 4, characterized in that: The limit clamping seat (232) is adapted to the positioning screw (24) through the ball sliding seat (231) and then threadedly slidably clamped on the inner end surface of the supporting clamping seat (21), and the groove-type photoelectric sensor (233) is directly opposite to the output planes of the two groups of guide rollers (27).
8. The elastic fabric curling posture correction device according to claim 4, characterized in that: The lower end surface of the alignment card seat (45) is provided with two groups of guide sliding shafts, and the upper end surface of the fixed base (46) is provided with two groups of fixed shaft sleeves, and the alignment card seat (45) is adapted to the guide sliding shafts and the guide shaft sleeves and then slidably engaged with the upper end surface of the fixed base (46).
Citation Information
Patent Citations
Flat rolling device of elasticity cloth exhibition with automatically function of rectifying
CN208217986U