Crown block anti-collision device
By designing the anti-collision device of the sky truck, using detectors, brake units and buffer energy-absorbing components, the problem of collision between the sky trucks is solved, and the rapid brake stop and multiple buffering of the sky truck body is achieved, which improves the equipment Collision resistance and maintenance convenience.
Patent Information
- Application Number
- CN202411642497.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-02-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the operation of the sky truck, the probability of collision between different sky trucks increases due to errors, and the existing technology is difficult to effectively prevent collisions, resulting in equipment damage and safety accidents.
A collision avoidance device for the sky truck is designed, including a control motor, a detector, a shock-absorbing protection unit and a brake unit. The detector detects the position of the surrounding sky truck. When a collision is about to occur, the automatic control component drives the brake unit to connect to the track. The rapid brake stop of the trolley body is completed in conjunction with the track, and multiple buffering is achieved through buffering energy-absorbing components and installation plug-in components.
It effectively reduces the collision intensity, avoids collision caused by inertia by skytrains, improves the anti-collision ability of the equipment, and facilitates the maintenance and maintenance of the equipment.
Smart Images

Figure CN119389948A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of overhead crane anti-collision, in particular to an overhead crane anti-collision device. Background Art
[0002] Overhead cranes are a type of lifting equipment used in large quantities in various industrial and mining enterprises. Often, due to production needs, a high-span overhead crane and a low-span overhead crane are installed in the same span. The high-span overhead crane runs on the high-span track, and the low-span overhead crane runs on the low-span track. And there are often several overhead cranes working simultaneously on one overhead crane track.
[0003] In the long-term operation of the crane, errors are inevitable, and the probability of collision between different cranes is greatly increased. Therefore, an electrical travel switch is usually set on the contact surface of the crane. Once the cranes come into contact, the electrical travel switch sends an electrical signal to cut off the power supply of the crane. However, the crane does not stop moving from cutting off the power supply to stopping instantly. The inertia of the crane will still cause collisions, thereby damaging the crane and even causing safety accidents. Therefore, in view of the above situation, it is urgent to develop a crane anti-collision device to overcome the shortcomings in current practical applications. Summary of the invention
[0004] The object of the present invention is to provide an overhead travelling crane anti-collision device to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] An anti-collision device for an overhead crane comprises: an overhead crane body, the overhead crane body being slidably connected to rails on both sides; a control motor, the control motor being symmetrically arranged on the inner side of the overhead crane body and fixedly connected to the overhead crane body, and having a running wheel abutting against the rail fixedly connected to the outer side of the output end, for realizing the movement of the overhead crane body on the rail; a detector, the detector being fixedly connected and arranged on the outer side of the top end of the overhead crane body, for realizing the detection of the distance to the surrounding overhead cranes; a shock-absorbing and protective unit, the shock-absorbing and protective unit being symmetrically arranged and connected to the overhead crane body, for realizing anti-collision and buffering; a brake unit, the brake unit being symmetrically arranged on the outer side of the overhead crane body, fixedly connected to the overhead crane body, and arranged opposite to the rail, for balancing The shock absorbing protection unit and the track are combined to realize automatic braking of the crane body; wherein, the shock absorbing protection unit includes: an automatic control component, an installation plug-in component and a buffer energy absorption component, the installation plug-in component is symmetrically arranged on the outside of the crane body and fixedly connected to the crane body, the installation plug-in components on both sides are connected to the automatic control component arranged on the inside of the crane body, the automatic control component is also arranged opposite to the brake unit, and is used to cooperate with the crane body to drive the brake unit to be connected to the track to complete the braking of the crane body, and a buffer energy absorption component is arranged on the outside of the installation plug-in component, which is used to cooperate with the automatic control component to realize automatic disassembly and assembly of the buffer energy absorption component, and cooperate with the installation plug-in component to realize multiple buffering of collision.
[0007] As a further solution of the present invention: the automatic control component includes: a control frame, a telescopic part, an energy transmission part, a control tooth, a synchronous frame, a limit guide plate and a positioning slide rod. The control frame is arranged on the inner side of the crane body, and the inner sides of the frame walls at both ends of the control frame are fixedly connected with telescopic parts, and the other end of the telescopic part is fixedly connected to the crane body. A number of energy transmission parts arranged opposite to the brake unit are fixedly connected to the outer side of the top of the control frame, which are used to cooperate with the lifting of the control frame to complete the driving of the brake unit. Control teeth connected to the installation plug-in assembly are arranged on both sides of the control frame, and a synchronous frame is fixedly connected to the outer side of the control teeth. The synchronous frame is slidably connected to the limit guide plate fixedly connected to the inner side of the crane body, and is slidably connected to the positioning slide rod fixedly connected to the inner side of the frame wall of the control frame. A spring is fixedly connected between the synchronous frame and the control frame, which is used to cooperate with the lifting and lowering drive installation plug-in assembly of the control frame to realize automatic disassembly and assembly of the auxiliary shock absorbing assembly.
[0008] As a further solution of the present invention: the installation and plug-in assembly includes: a mounting seat, a slot, a threaded rod, a rotating gear, an auxiliary shock-absorbing assembly and a belt transmission member. The mounting seat is fixedly connected and arranged on the outside of the overhead crane body. A plurality of slots are arranged on the shell wall of the mounting seat on the side away from the overhead crane body, which are used to realize the plug-in of the buffer energy absorption assembly. A threaded rod rotatably connected to the mounting seat is arranged on the inner side of each slot. The threaded rods are connected by a belt transmission member. The rotating gear is meshingly connected and arranged on the outside of the control tooth, and is fixedly connected to one of the threaded rods, which is used to cooperate with the movement of the control tooth to drive the threaded rod to rotate, so as to realize the installation of the buffer energy absorption assembly. An auxiliary shock-absorbing assembly is also fixedly connected and arranged on the inner side of the mounting seat, which is used to cooperate with the installed buffer energy absorption assembly to realize multiple buffering of impact.
[0009] As a further solution of the present invention: the auxiliary shock-absorbing assembly includes: a supporting cylinder, a piston ring, an induction column, an elastic ball and a pressure-relief and energy-absorbing tube. The supporting cylinder is fixedly connected to the inner side of the mounting seat, a piston ring is slidingly connected to the inner side of the supporting cylinder, a buffer spring is fixedly connected between the piston ring and the supporting cylinder, an elastic ball is arranged between the other end of the piston ring and the supporting cylinder, a pressure-relief and energy-absorbing tube is fixedly connected to the outer side of the elastic ball and is connected to the wall of the supporting cylinder, a pressure valve is fixedly connected to the inner side of the pressure-relief and energy-absorbing tube, and a sensing column fixedly connected to the piston ring and arranged opposite to the buffering and energy-absorbing unit is also fixedly connected to the piston ring, which is used to cooperate with the buffering and energy-absorbing assembly to achieve multiple shock absorption.
[0010] As a further solution of the present invention: the buffer energy absorption component includes: a support seat, an insert block, a protective cover, a buffer pad, a push rod, a limit slider, a connecting slide groove and an energy absorption component. The support seat is arranged on the outside of the mounting seat, and a plurality of insert blocks plugged into the slots are fixedly connected on the outside, and a threaded groove threadedly connected to the threaded rod is arranged on the inside of the insert block, which is used to cooperate with the threaded rod to realize the installation of the support seat; a protective cover is slidingly connected to the inside of the other end of the support seat, and a limit slider is fixedly connected on the protective cover, and the limit slider is slidingly connected to the connecting slide groove arranged on the inner wall of the support seat; a buffer pad is fixedly connected to the outside of the protective cover away from the mounting seat, and a push rod arranged opposite to the sensing column is fixedly connected to the outside of the end close to the mounting seat, which is used to cooperate with the movement of the protective cover to realize the driving of the auxiliary shock absorbing assembly; an energy absorption component is also arranged between the protective cover and the support seat.
[0011] As a further solution of the present invention: the energy absorption component includes: a buffer groove, a buffer slide, a buffer column and a control rod, the buffer groove is arranged on the inner side of the support seat shell wall, the inner side of the buffer groove is provided with damping fluid, the inner side of the buffer groove is also slidably connected with a buffer slide, a spring is fixedly connected between the buffer slide and the support seat, the buffer slide is also fixedly connected with a buffer column slidably connected to the support seat shell wall, a control rod is arranged between the buffer column and the protective cover, one end of the control rod is rotatably connected to the protective cover, and the other end is rotatably connected to the buffer column, which is used to cooperate with the movement of the protective cover to realize the movement of the buffer slide inside the buffer groove.
[0012] As a further solution of the present invention: the brake unit includes: a connecting box, a pressure regulating tube, a reaction tube, a brake plate, a connecting rod and an induction ring. The connecting box is fixedly connected to the outside of the top end of the overhead crane body, and a pressure regulating tube fixedly connected to the wall of the connecting box is arranged opposite to the automatic control component, which is used to cooperate with the automatic control component to realize the flow of air inside the connecting box. A number of reaction tubes arranged opposite to the track are also fixedly connected to the wall of the connecting box, and an induction ring is slidingly connected to the inside of the reaction tube. A spring is fixedly connected between the top of the induction ring and the connecting box, and a connecting rod is fixedly connected to the outside of the bottom end of the induction ring. The other end of the connecting rod is fixedly connected to the brake plate, which is used to cooperate with the air flowing inside the connecting box to realize the connection between the brake plate and the track, thereby completing the braking of the overhead crane body.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] When the device is running, the control motor drives the running wheels to rotate, and the running wheels cooperate with the track to realize the movement of the overhead crane body. The detector can detect the position of the overhead crane around the device. When it is detected that the overhead crane is approaching the device, the equipment enters the early warning mode. When it is about to collide with the device, the automatic control component drives the brake unit to connect to the track. Cooperate with the track to complete the rapid braking of the crane body, effectively reduce the collision intensity, the buffer energy absorption component is plugged with the installation plug-in component, and the automatic control component can drive the installation plug-in component to complete the automatic disassembly and assembly of the buffer energy absorption component, which greatly improves the installation efficiency and facilitates people to maintain the damaged equipment. When a collision occurs, the buffer energy absorption component can absorb the impact force generated after the collision, and can cooperate with the installation plug-in component to achieve secondary absorption of the impact force, which greatly improves the anti-collision ability of the equipment. Compared with the prior art, the cranes in this application come into contact with each other, and the electrical travel switch sends an electrical signal to cut off the power supply of the crane. However, the crane does not stop moving from cutting off the power supply to stopping instantly. The inertia of the lifting crane will still cause a collision, thereby damaging the lifting crane and even causing a safety accident. By setting a shock-absorbing protection unit, cooperating with the detector and the brake unit, the crane body can be stopped in time when a collision occurs, and the impact force generated during the collision can be effectively absorbed to avoid damage to the crane body caused by the collision. The buffer energy absorption component can also be automatically and quickly disassembled and assembled, which is convenient for the repair and maintenance of the equipment and improves the convenience of the equipment when in use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of the overhead crane anti-collision device.
[0016] Figure 2 This is a cross-sectional view of the overhead crane anti-collision device.
[0017] Figure 3 This is a schematic diagram of the structure of the running wheels in the overhead crane anti-collision device.
[0018] Figure 4 This is a schematic diagram of the structure of the automatic control components in the overhead crane anti-collision device.
[0019] Figure 5 This is a partial structural diagram of the automatic control components in the overhead crane anti-collision device.
[0020] Figure 6 This is a structural diagram of installing a plug-in component in the overhead crane anti-collision device.
[0021] Figure 7 This is a schematic diagram of the internal structure of the plug-in assembly installed in the overhead crane anti-collision device.
[0022] Figure 8 This is a schematic diagram of the structure of the buffer energy absorption component in the overhead crane anti-collision device.
[0023] Fig. 9 This is a partial structural schematic diagram of the buffer energy absorption component in the overhead crane anti-collision device.
[0024] Fig.10 This is a schematic diagram of the structure of the brake unit in the overhead crane anti-collision device.
[0025] In the figure: 1-track, 2-crane body, 3-detector, 4-brake unit, 5-shock absorption protection unit, 6-automatic control component, 7-installation plug component, 8-buffer energy absorption component, 9-control motor, 10-wheel, 11-control frame, 12-telescopic part, 13-energy transmission part, 14-control gear, 15-synchronous frame, 16-limit guide plate, 17-positioning slide bar, 18-mounting seat, 19-slot, 20-threaded rod, 21-rotating gear, 22-auxiliary shock absorption component, 2 3-belt transmission, 24-support cylinder, 25-piston ring, 26-sensing column, 27-elastic ball, 28-pressure relief energy absorption tube, 29-support seat, 30-insertion block, 31-protective cover, 32-buffer pad, 33-push rod, 34-limiting slider, 35-connecting slide groove, 36-buffer groove, 37-buffer slide plate, 38-buffer column, 39-control rod, 40-connecting box, 41-pressure regulating tube, 42-reaction tube, 43-brake plate, 44-connecting rod, 45-induction ring. DETAILED DESCRIPTION
[0026] The technical solution of the present application is further described in detail below in conjunction with specific implementation methods.
[0027] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.
[0028] See also Figure 1 , Figure 2 and Figure 3In one embodiment of the present invention, a crane anti-collision device comprises: a crane body 2, wherein the crane body 2 is slidably connected to the rails 1 on both sides; a control motor 9, wherein the control motor 9 is symmetrically arranged on the inner side of the crane body 2, fixedly connected to the crane body 2, and a running wheel 10 abutting against the rail 1 is fixedly connected to the outer side of the output end, so as to realize the movement of the crane body 2 on the rail 1; a detector 3, wherein the detector 3 is fixedly connected and arranged on the outer side of the top of the crane body 2, so as to realize the detection of the distance of the surrounding cranes; a shock absorbing and protective unit 5, wherein the shock absorbing and protective unit 5 is symmetrically arranged and connected to the crane body 2, so as to realize anti-collision and buffering; a brake unit 4, wherein the brake unit 4 is symmetrically arranged on the outer side of the crane body 2, fixedly connected to the crane body 2, and arranged opposite to the rail 1 The invention relates to a device for automatically braking the crane body 2 in cooperation with the shock absorbing protection unit 5 and the track 1; wherein the shock absorbing protection unit 5 comprises: an automatic control component 6, an installation plug-in component 7 and a buffer energy absorption component 8; the installation plug-in component 7 is symmetrically arranged on the outside of the crane body 2 and fixedly connected to the crane body 2; the installation plug-in components 7 on both sides are connected to the automatic control component 6 arranged on the inside of the crane body 2; the automatic control component 6 is also arranged opposite to the brake unit 4, and is used to cooperate with the crane body 2 to drive the brake unit 4 to be connected to the track 1 to complete the braking of the crane body 2; a buffer energy absorption component 8 is arranged on the outside of the installation plug-in component 7, and is used to cooperate with the automatic control component 6 to realize automatic disassembly and assembly of the buffer energy absorption component 8, and cooperate with the installation plug-in component 7 to realize multiple buffering of collision.
[0029] In this embodiment, a plurality of control motors 9 are fixedly connected to the inner sides of both ends of the overhead crane body 2, and are symmetrically arranged on the upper and lower sides of the track 1. The output end of the control motor 9 is fixedly connected to the running wheels 10, and the running wheels 10 on both sides are in contact with the outer walls of the upper and lower ends of the track 1. When the device is running, the control motor 9 drives the running wheels 10 to rotate, and the running wheels 10 cooperate with the track 1 to realize the movement of the overhead crane body 2. The detector 3 can detect the position of the overhead crane around the device. When it is detected that the overhead crane is approaching the device, the equipment enters the early warning mode. When it is about to collide with the device, the automatic control component 6 drives the brake unit 4 to connect with the track 1. Cooperate with the track 1 to complete the rapid braking of the overhead crane body 2, effectively reduce the collision strength, the buffer energy absorption component 8 is plugged with the installation plug-in component 7, and the automatic control component 6 can drive the installation plug-in component 7 to complete the automatic disassembly and assembly of the buffer energy absorption component 8, which greatly improves the installation efficiency and facilitates people to maintain the damaged equipment. When a collision occurs, the buffer energy absorption component 8 can absorb the impact force generated after the collision, and can cooperate with the installation plug-in component 7 to achieve secondary absorption of the impact force, which greatly improves the anti-collision ability of the equipment. Compared with the prior art in which the overhead cranes come into contact with each other, the electrical stroke The switch sends an electrical signal to cut off the power supply of the overhead crane, but the process from cutting off the power supply to stopping the movement of the overhead crane is not instantaneous. The inertia of the lifting crane will still cause a collision, thereby damaging the lifting crane and even causing a safety accident. By providing a shock-absorbing protection unit 5, in conjunction with the detector 3 and the brake unit 4, the overhead crane body 2 can be stopped in time in the event of a collision, and the impact force generated during the collision can be effectively absorbed to avoid damage to the overhead crane body 2 caused by the collision. The buffer energy absorption component 8 can also be automatically and quickly disassembled and assembled, which is convenient for the repair and maintenance of the equipment and improves the convenience of the equipment when in use.
[0030] In one embodiment of the present invention, please refer to Figure 4 and Figure 5The automatic control assembly 6 includes: a control frame 11, a telescopic member 12, an energy transmission member 13, a control gear 14, a synchronous frame 15, a limit guide plate 16 and a positioning slide bar 17. The control frame 11 is arranged on the inner side of the crane body 2. The inner sides of the frame walls at both ends of the control frame 11 are fixedly connected with telescopic members 12. The other end of the telescopic member 12 is fixedly connected to the crane body 2. The outer side of the top of the control frame 11 is fixedly connected with a plurality of energy transmission members 13 arranged opposite to the brake unit 4, which are used to cooperate with the lifting of the control frame 11 to complete the braking of the brake unit 4. Drive, control teeth 14 connected to the installation plug-in assembly 7 are arranged on both sides of the control frame 11, and a synchronous frame 15 is fixedly connected to the outer side of the control tooth 14. The synchronous frame 15 is slidably connected to a limit guide plate 16 fixedly connected to the inner side of the overhead crane body 2, and is slidably connected to a positioning slide bar 17 fixedly connected to the inner side of the frame wall of the control frame 11. A spring is fixedly connected between the synchronous frame 15 and the control frame 11, which is used to cooperate with the lifting drive installation plug-in assembly 7 of the control frame 11 to realize automatic disassembly and assembly of the auxiliary shock absorbing assembly 22.
[0031] In this embodiment, the telescopic member 12 is fixedly connected to the bottom inner side of the overhead crane body 2, and the other end is fixedly connected to the control frame 11. The telescopic member 12 is an electric telescopic rod, and the energy transmission member 13 is fixedly connected to the outer side of the top end of the control frame 11. The energy transmission member 13 includes a first push rod fixedly connected to the outer side of the top end of the control frame 11 and a first piston fixedly connected to the outer side of the top end of the first push rod. The first piston is arranged opposite to the pressure regulating tube 41 inside the brake unit 4. A spring is fixedly connected between the top end of the synchronous frame 15 and the control frame 11. The spring is arranged around the outer side of the positioning slide bar 17. The synchronous frame 15 is slidably connected to the control frame 11, and is slidably connected to the limit guide plate 16 and the positioning slide bar 17. The telescopic member 12 drives the control frame 11 to rise and fall, and the control frame 11 cooperates with the positioning slide bar 17 and the spring to drive the synchronous frame 15 to move along the limit guide plate 16. The synchronous frame 15 is provided with The dynamic control teeth 14 move synchronously. The control teeth 14 can complete the driving of the installation plug-in component 7 during the lifting process to realize the disassembly and assembly of the buffer energy absorption component 8. When the control teeth 14 move upward, the installation plug-in component 7 is cooperated with to complete the installation of the buffer energy absorption component 8. The telescopic member 12 is used to continue to drive the control frame 11 to move upward. The spring between the control frame 11 and the synchronous frame 15 is compressed, which improves the reliability after installation. The control frame 11 drives the first piston to enter the inner side of the brake unit 4 to complete the driving of the brake unit 4 and realize the braking of the overhead crane body 2. By setting the automatic control component 6, not only can the automatic disassembly and assembly of the buffer energy absorption component 8 be completed in cooperation with the installation plug-in component 7, thereby improving the convenience of the equipment during maintenance, but also the driving of the brake unit 4 can be completed when a collision is about to occur, thereby realizing the braking of the overhead crane body 2, effectively reducing the impact force, and thereby improving the anti-collision buffering effect of the device.
[0032] In one embodiment of the present invention, please refer to Figure 6 and Figure 7 The installation and plug-in assembly 7 includes: a mounting seat 18, a slot 19, a threaded rod 20, a rotating gear 21, an auxiliary shock-absorbing assembly 22 and a belt transmission member 23. The mounting seat 18 is fixedly connected to the outside of the crane body 2. A plurality of slots 19 are provided on the shell wall of the mounting seat 18 away from the crane body 2, which are used to realize the plug-in of the buffer energy absorption assembly 8. A threaded rod 20 rotatably connected to the mounting seat 18 is provided on the inner side of each slot 19. The threaded rods 20 are connected by a belt transmission member 23. The rotating gear 21 is meshingly connected and arranged on the outside of the control teeth 14, and is fixedly connected to one of the threaded rods 20, and is used to cooperate with the movement of the control teeth 14 to drive the threaded rod 20 to rotate, so as to realize the installation of the buffer energy absorption assembly 8. The inner side of the mounting seat 18 is also fixedly connected with an auxiliary shock-absorbing assembly 22, which is used to cooperate with the installed buffer energy absorption assembly 8 to realize multiple buffering of impact.
[0033] In this embodiment, the belt transmission member 23 includes a pulley fixedly connected to the outside of each threaded rod 20 and a belt arranged around the outside of the pulley. When installing the buffer energy absorbing component 8, it is first inserted into the inner side of the slot 19, and the control tooth 14 cooperates with the rotating gear 21 to drive a threaded rod 20 to rotate, and cooperates with the pulley and the belt to realize the synchronous rotation of each threaded rod 20, and the installation of the buffer energy absorbing component 8 is completed by the rotation of the threaded rod 20. In addition, the auxiliary shock absorbing component 22 is fixedly connected to the inner side of the mounting seat 18, and the slot 19 is arranged around the outer side of the auxiliary shock absorbing component 22. When the buffer energy absorbing component 8 absorbs the impact force generated during the collision, the buffer energy absorbing component 8 will be connected to the auxiliary shock absorbing component 18, and the auxiliary shock absorbing component 18 can further absorb the impact force, thereby realizing multiple shock absorption. By setting the installation plug-in component 7, the automatic control component 6 can be cooperated to realize the automatic disassembly and assembly of the buffer energy absorbing component 8, which is convenient for the repair and maintenance of the equipment, and can also cooperate with the buffer energy absorbing component 8 to realize multiple shock absorption, which greatly improves the anti-collision ability of the equipment and effectively avoids the situation where the two vehicles collide and damage the equipment.
[0034] In one embodiment of the present invention, the auxiliary shock absorbing assembly 22 includes: a support cylinder 24, a piston ring 25, a sensing column 26, an elastic ball 27 and a pressure relief energy absorbing tube 28. The support cylinder 24 is fixedly connected to the inner side of the mounting seat 18, and the piston ring 25 is slidingly connected to the inner side of the support cylinder 24. A buffer spring is fixedly connected between the piston ring 25 and the support cylinder 24, and an elastic ball 27 is arranged between the other end of the piston ring 25 and the support cylinder 24. A pressure relief energy absorbing tube 28 is fixedly connected to the wall of the support cylinder 24 on the outer side of the elastic ball 27, and a pressure valve is fixedly connected to the inner side of the pressure relief energy absorbing tube 28. The piston ring 25 is also fixedly connected to a sensing column 26 arranged opposite to the buffer energy absorbing unit 8, which is used to cooperate with the buffer energy absorbing assembly 8 to achieve multiple shock absorption.
[0035] In this embodiment, the piston ring 25 is fixedly connected with a buffer spring and a sensing column 26 on one side close to the buffer energy absorbing component 8, and an elastic ball 27 is fixedly connected between the other end of the piston ring 25 and the support cylinder 24. When the buffer energy absorbing component 8 is running due to impact, the buffer energy absorbing component 8 contacts the sensing column 26, and cooperates with the sensing column 26 to drive the piston ring 25 to move inside the support cylinder 24. On the one hand, the buffer spring and the elastic ball 27 can absorb the impact force, and on the other hand, the piston ring 25 squeezes the air inside the support cylinder 24, so that the air pressure inside the support cylinder 24 rises. As the pressure reaches the specified value, the pressure valve inside the pressure relief energy absorbing pipe 28 opens, and the air is discharged from the pressure relief energy absorbing pipe 28. By setting the auxiliary shock absorbing component 22, secondary shock absorption can be achieved, and the strength of the equipment after installation can be improved, thereby improving the anti-collision and buffering effect of the device.
[0036] In one embodiment of the present invention, please refer to Figure 8 and Fig. 9 The buffer energy absorption component 8 includes: a support seat 29, an insert block 30, a protective cover 31, a buffer pad 32, a push rod 33, a limit slider 34, a connecting slide 35 and an energy absorption component. The support seat 29 is arranged on the outside of the mounting seat 18, and a plurality of insert blocks 30 plugged into the slots 19 are fixedly connected to the outside. The insert block 30 is provided with a thread groove threadedly connected to the threaded rod 20 on the inside, which is used to cooperate with the threaded rod 20 to realize the installation of the support seat 29. The other end of the support seat 29 is slidably connected to the inside with an anti- The protective cover 31 has a limit slider 34 fixedly connected thereto, the limit slider 34 is slidably connected to a connecting groove 35 arranged on the inner wall of the support seat 29, a buffer pad 32 is fixedly connected to the outer side of the end of the protective cover 31 away from the mounting seat 18, and a push rod 33 arranged opposite to the sensing column 26 is fixedly connected to the outer side of the end close to the mounting seat 18, which is used to cooperate with the movement of the protective cover 31 to drive the auxiliary shock absorbing assembly 22, and an energy absorption assembly is also arranged between the protective cover 31 and the support seat 29.
[0037] When the collision occurs, the plug block 30 first contacts with the buffer pad 32 to achieve initial shock absorption. The protective cover 31 moves along the connecting groove 35 to the side close to the mounting seat 18. The energy absorption component between the protective cover 31 and the supporting seat 29 achieves secondary shock absorption. The protective cover 31 also drives the push rod 33 to move synchronously. The push rod 33 contacts the sensing column 26 and cooperates with the sensing column 26 to drive the piston ring 25 to move inside the supporting cylinder 24 to achieve secondary shock absorption. By setting the buffer energy absorption component 8, multiple shock absorption can be achieved after the collision, which greatly improves the anti-collision ability of the equipment and is conducive to improving the service life of the equipment.
[0038] In one embodiment of the present invention, the energy absorption component includes: a buffer groove 36, a buffer slide 37, a buffer column 38 and a control rod 39. The buffer groove 36 is arranged on the inner side of the shell wall of the support seat 29. Damping fluid is arranged on the inner side of the buffer groove 36. A buffer slide 37 is also slidably connected to the inner side of the buffer groove 36. A spring is fixedly connected between the buffer slide 37 and the support seat 29. A buffer column 38 slidably connected to the shell wall of the support seat 29 is also fixedly connected on the buffer slide 37. A control rod 39 is arranged between the buffer column 38 and the protective cover 31. One end of the control rod 39 is rotatably connected to the protective cover 31, and the other end is rotatably connected to the buffer column 38, so as to cooperate with the movement of the protective cover 31 to realize the movement of the buffer slide 37 inside the buffer groove 36.
[0039] In this embodiment, a plurality of buffer grooves 36 are provided on the inner side of the support seat 29. When the protective cover 31 moves toward the side close to the support seat 29, the protective cover 31 cooperates with the control rod 39 to drive the buffer column 38 to move, and the buffer column 38 drives the buffer slide plate 37 to move inside the buffer groove 36, and cooperates with the damping fluid and the spring to absorb the impact force, thereby completing shock absorption and buffering. By setting up an energy-absorbing component, the impact force generated after the collision can be effectively absorbed, thereby improving the anti-collision and buffering effect of the device. The structure is ingenious and the practicability is good.
[0040] In one embodiment of the present invention, please refer to Fig.10The brake unit 4 includes: a connection box 40, a pressure regulating tube 41, a reaction tube 42, a brake plate 43, a connecting rod 44 and an induction ring 45. The connection box 40 is fixedly connected to the outside of the top of the crown crane body 2. A pressure regulating tube 41 arranged opposite to the automatic control component 6 is fixedly connected on the wall of the connection box 40, which is used to cooperate with the automatic control component 6 to realize the flow of air inside the connection box 40. A plurality of reaction tubes 42 arranged opposite to the track 1 are also fixedly connected on the wall of the connection box 40. An induction ring 45 is slidably connected inside the reaction tube 42. A spring is fixedly connected between the top of the induction ring 45 and the connection box 40. A connecting rod 44 is fixedly connected to the outside of the bottom end of the induction ring 45. The other end of the connecting rod 44 is fixedly connected to the brake plate 43, which is used to cooperate with the air flowing inside the connection box 40 to realize the connection between the brake plate 43 and the track 1, thereby completing the braking of the crown crane body 2.
[0041] In this embodiment, the pressure regulating tube 41 is arranged in a one-to-one correspondence with the energy transmission member 13, and the inner diameter is equal to the outer diameter of the first piston. The function of the induction ring 45 is the same as that of the piston. When the first piston enters the inner side of the pressure regulating tube 41 and moves inside the pressure regulating tube 41, the air located on the inner side of the connecting box 40 enters the inner side of the reaction tube 42, so that the induction ring 45 on the inner side of the reaction tube 42 is lifted and lowered. The induction ring 45 cooperates with the connecting rod 44 to drive the brake plate 43 to move synchronously. The brake plate 43 is connected to the track 1 to complete the braking of the overhead crane body 2. By setting the brake unit 4, the automatic control component 6 can be cooperated before the collision to realize the automatic braking of the overhead crane body 2, thereby shortening the distance moved by the overhead crane due to inertia, thereby greatly reducing the impact intensity and ensuring the effectiveness of the buffer.
[0042] In one embodiment of the present invention, the track 1 has an I-shaped longitudinal section.
[0043] The anti-collision device for the overhead crane, by providing a shock-absorbing protection unit 5, cooperates with the detector 3 and the brake unit 4, can promptly complete the parking of the overhead crane body 2 in the event of a collision, and can effectively absorb the impact force generated during the collision to avoid damage to the overhead crane body 2 caused by the collision, and can also automatically and quickly disassemble and assemble the buffer energy-absorbing component 8, which is convenient for the repair and maintenance of the equipment and improves the convenience of the equipment when in use. By providing an automatic control component 6, not only can the automatic disassembly and assembly of the buffer energy-absorbing component 8 be completed in cooperation with the installation plug-in component 7, thereby improving the convenience of the equipment during maintenance, but also the braking unit 4 can be driven when a collision is about to occur, so as to brake the overhead crane body 2, effectively reduce the impact force, and thus improve the anti-collision buffering effect of the device. By providing an installation plug-in component 7, it can Cooperating with the automatic control component 6, the buffer energy-absorbing component 8 can be automatically disassembled and assembled, which is convenient for the repair and maintenance of the equipment. It can also cooperate with the buffer energy-absorbing component 8 to achieve multiple shock absorption, which greatly improves the anti-collision ability of the equipment and effectively avoids the situation where two vehicles collide and damage the equipment. By setting the auxiliary shock-absorbing component 22, secondary shock absorption can be achieved, and the strength of the equipment after installation can be improved, thereby improving the anti-collision buffering effect of the device. By setting the buffer energy-absorbing component 8, multiple shock absorption can be achieved after the collision, which greatly improves the anti-collision ability of the equipment and is beneficial to improving the service life of the equipment. By setting the brake unit 4, the automatic control component 6 can be cooperated before the collision to realize the automatic braking of the overhead crane body 2, thereby shortening the distance that the overhead crane moves due to inertia, thereby greatly reducing the impact intensity and ensuring the effectiveness of the buffering.
[0044] The above are only preferred embodiments of the present invention. It should be pointed out that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention. These should also be regarded as the protection scope of the present invention. These will not affect the effect of the implementation of the present invention and the practicality of the patent.
Claims
1. A crane anti-collision device, characterized in that: include: A crane body, wherein the crane body is slidably connected to the rails on both sides; A control motor, wherein the control motor is symmetrically arranged inside the crane body, fixedly connected to the crane body, and a running wheel abutting against the track is fixedly connected to the outer side of the output end, so as to realize the movement of the crane body on the track; A detector, which is fixedly connected and arranged on the outer side of the top of the crane body, and is used to detect the distance of the surrounding cranes; A shock absorbing and protecting unit, which is symmetrically arranged and connected to the overhead travelling crane body, and is used to achieve anti-collision and buffering; A brake unit, which is symmetrically arranged on the outside of the crane body, fixedly connected to the crane body, and arranged opposite to the track, and is used to cooperate with the shock-absorbing protection unit and the track to realize automatic braking of the crane body; Wherein, the shock absorbing protection unit includes: an automatic control component, an installation plug-in component and a buffer energy absorption component. The installation plug-in component is symmetrically arranged on the outside of the overhead crane body and fixedly connected to the overhead crane body. The installation plug-in components on both sides are connected to the automatic control component arranged on the inside of the overhead crane body. The automatic control component is also arranged opposite to the brake unit, and is used to cooperate with the overhead crane body to drive the brake unit to be connected to the track to complete the braking of the overhead crane body. A buffer energy absorption component is arranged on the outside of the installation plug-in component, which is used to cooperate with the automatic control component to realize automatic disassembly and assembly of the buffer energy absorption component, and cooperate with the installation plug-in component to realize multiple buffering of collision.
2. The overhead crane anti-collision device according to claim 1, characterized in that: The automatic control component includes: a control frame, a telescopic member, an energy transmission member, a control tooth, a synchronous frame, a limit guide plate and a positioning slide rod. The control frame is arranged on the inner side of the crane body, and the inner sides of the frame walls at both ends of the control frame are fixedly connected with telescopic members, and the other end of the telescopic member is fixedly connected to the crane body. A plurality of energy transmission members arranged opposite to the brake unit are fixedly connected to the outer side of the top of the control frame, which are used to cooperate with the lifting of the control frame to complete the driving of the brake unit. Control teeth connected to the installation plug-in assembly are arranged on both sides of the control frame, and a synchronous frame is fixedly connected to the outer side of the control teeth. The synchronous frame is slidably connected to the limit guide plate fixedly connected to the inner side of the crane body, and is slidably connected to the positioning slide rod fixedly connected to the inner side of the frame wall of the control frame. A spring is fixedly connected between the synchronous frame and the control frame, which is used to cooperate with the lifting and lowering drive installation plug-in assembly of the control frame to realize automatic disassembly and assembly of the auxiliary shock absorbing assembly.
3. The overhead crane anti-collision device according to claim 2, characterized in that: The installation and plug-in assembly includes: a mounting seat, a slot, a threaded rod, a rotating gear, an auxiliary shock-absorbing assembly and a belt transmission member. The mounting seat is fixedly connected to the outside of the crane body. A plurality of slots are provided on the shell wall of the mounting seat on the side away from the crane body for realizing the plug-in of the buffer energy-absorbing assembly. A threaded rod rotatably connected to the mounting seat is provided on the inner side of each slot. The threaded rods are connected by a belt transmission member. The rotating gear is meshingly connected to the outside of the control teeth and is fixedly connected to one of the threaded rods for driving the threaded rod to rotate in coordination with the movement of the control teeth to realize the installation of the buffer energy-absorbing assembly. An auxiliary shock-absorbing assembly is also fixedly connected to the inner side of the mounting seat for realizing multiple buffering of impacts in coordination with the installed buffer energy-absorbing assembly.
4. The overhead crane anti-collision device according to claim 3, characterized in that: The auxiliary shock-absorbing assembly includes: a supporting cylinder, a piston ring, an induction column, an elastic ball and a pressure-relief and energy-absorbing tube. The supporting cylinder is fixedly connected to the inner side of the mounting seat, a piston ring is slidingly connected to the inner side of the supporting cylinder, a buffer spring is fixedly connected between the piston ring and the supporting cylinder, an elastic ball is arranged between the other end of the piston ring and the supporting cylinder, a pressure-relief and energy-absorbing tube is fixedly connected to the outer side of the elastic ball and is connected to the wall of the supporting cylinder, a pressure valve is fixedly connected to the inner side of the pressure-relief and energy-absorbing tube, and a sensing column fixedly connected to the piston ring and arranged opposite to the buffering and energy-absorbing unit is also fixedly connected to the piston ring, which is used to cooperate with the buffering and energy-absorbing assembly to achieve multiple shock absorption.
5. The overhead crane anti-collision device according to claim 4, characterized in that: The buffer energy absorption component includes: a support seat, an insert block, a protective cover, a buffer pad, a push rod, a limit slider, a connecting slide groove and an energy absorption component. The support seat is arranged on the outside of the mounting seat, and a plurality of insert blocks plugged into the slots are fixedly connected on the outside. A threaded groove threadedly connected to the threaded rod is arranged on the inside of the insert block, which is used to cooperate with the threaded rod to realize the installation of the support seat. A protective cover is slidably connected to the inside of the other end of the support seat, and a limit slider is fixedly connected on the protective cover. The limit slider is slidably connected to the connecting slide groove arranged on the inner wall of the support seat. A buffer pad is fixedly connected to the outside of the protective cover away from the mounting seat, and a push rod arranged opposite to the sensing column is fixedly connected to the outside of the end close to the mounting seat, which is used to cooperate with the movement of the protective cover to realize the driving of the auxiliary shock absorbing component. An energy absorption component is also arranged between the protective cover and the support seat.
6. The overhead travelling crane anti-collision device according to claim 5, characterized in that: The energy absorption component includes: a buffer groove, a buffer slide, a buffer column and a control rod. The buffer groove is arranged on the inner side of the support seat shell wall, and damping fluid is arranged on the inner side of the buffer groove. A buffer slide is also slidably connected to the inner side of the buffer groove. A spring is fixedly connected between the buffer slide and the support seat. A buffer column slidably connected to the support seat shell wall is also fixedly connected on the buffer slide. A control rod is arranged between the buffer column and the protective cover. One end of the control rod is rotatably connected to the protective cover, and the other end is rotatably connected to the buffer column, so as to cooperate with the movement of the protective cover to realize the movement of the buffer slide inside the buffer groove.
7. The overhead crane anti-collision device according to claim 1, characterized in that: The brake unit includes: a connecting box, a pressure regulating tube, a reaction tube, a brake plate, a connecting rod and an induction ring. The connecting box is fixedly connected to the outside of the top end of the overhead crane body. A pressure regulating tube arranged opposite to the automatic control component is fixedly connected on the wall of the connecting box, which is used to cooperate with the automatic control component to realize the flow of air inside the connecting box. A number of reaction tubes arranged opposite to the track are also fixedly connected on the wall of the connecting box. An induction ring is slidingly connected inside the reaction tube. A spring is fixedly connected between the top of the induction ring and the connecting box. A connecting rod is fixedly connected to the outside of the bottom end of the induction ring. The other end of the connecting rod is fixedly connected to the brake plate, which is used to cooperate with the air flowing inside the connecting box to realize the connection between the brake plate and the track, thereby completing the braking of the overhead crane body.