Tamping equipment for cable trench backfilling

By designing a cable trench backfill equipment that integrates soil shoveling, crushing and compacting functions, the shortcomings in construction speed and quality of traditional backfill equipment are solved, and efficient and uniform backfill and compacting are achieved, which is suitable for the construction of large-scale photovoltaic projects. need.

CN119392776APending Publication Date: 2025-02-07SHANXI INSTALLATION GRP CO LTD
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Patent Information

Application Number
CN202411641800.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-02-07

AI Technical Summary

Technical Problem

There are shortcomings in construction speed and quality of existing cable trench backfill equipment, especially in large-scale photovoltaic projects. Traditional methods are difficult to meet efficient and intelligent construction needs, and the insufficiency of backfill soil may lead to loosening or vacant foundations.

Method used

A compacting equipment for backfill of cable trench is designed, including a shovel assembly, a telescopic transmission and a crushing assembly. Through the synergy of these components, the backfill soil is excavated, transported and crushed and transported into the cable trench. The rammed earth assembly is adopted The four rammed earth units are tamped in turn to ensure that the soil is tamped evenly and densely.

Benefits of technology

It achieves efficient and rapid completion of cable trench backfill, reduces gaps between soil blocks, enhances the bearing capacity of the foundation, adapts to large-scale and efficient construction needs, and saves construction time and personnel investment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of cable trench soil construction equipment, in particular to tamping equipment for cable trench backfill, which comprises a machine body and telescopic drivers symmetrically arranged on two sides of the machine body, the other ends of the telescopic drivers are fixedly connected with a soil shoveling assembly, and the machine body is sequentially provided with a crushing assembly, a leveling assembly and a soil ramming assembly from front to back. One end of the telescopic transmission machine is movably connected with the machine body; the soil shoveling assembly comprises a rotatably arranged soil feeding mechanism, and the telescopic driver adjusts the distance between the soil shoveling assembly and the machine body through the action of a lead screw nut mechanism; the crushing assembly comprises two groups of parallel soil crushing pieces, the two groups of soil crushing pieces synchronously rotate in opposite directions, the soil ramming assembly comprises a rotating piece and four soil ramming units arranged in the circumferential direction of the rotating piece at intervals, and the four soil ramming units are matched with the rotating piece to sequentially reciprocate; according to the invention, backfilling and tamping can be synchronously carried out, the cable trench backfilling construction efficiency is improved, the backfilling is compact, and the labor intensity of workers is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field, and in particular to a compacting device for backfilling a cable trench. Background Art

[0002] The cable trench is an underground passage for laying power cables. It is used in various power station projects. The quality of cable trench backfill is directly related to the safe operation of the cable and the stability of the entire power system. With the continuous expansion of the construction scale of outdoor photovoltaic power stations and the continuous advancement of technology, the construction of cable trenches is also increasing, and the demand for backfilling and compacting equipment is also growing. Especially in some large and complex photovoltaic projects, the demand for efficient and intelligent backfilling and compacting equipment is more urgent; in the current market, there is a shortage of backfilling equipment for specific construction environments and needs, which is difficult to meet the diverse needs of all construction units; in the photovoltaic area of ​​a large photovoltaic composite power generation project, the photovoltaic area is loess, and traditional cable trench construction mostly uses excavators for backfilling. After backfilling, the construction personnel use simple compacting equipment to compact it. Not only is the construction speed slow, the construction period is long, and it is difficult to meet the needs of large-scale and high-efficiency construction. In addition, when there are large clods of soil in the backfilled soil, it may lead to loose landfill, loose foundation or vacancies, which will affect the later use of cables.

[0003] Therefore, it is urgent to provide a cable trench backfill compaction equipment to solve the above problems. Summary of the invention

[0004] The purpose of the present invention is to provide a compacting device for cable trench backfilling, which can efficiently and quickly complete the cable trench backfilling work, save manpower input, and does not affect other safety operations.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A compacting device for backfilling a cable trench comprises a machine body and telescopic transmission machines symmetrically arranged on both sides of the machine body, the other end of the telescopic transmission machine is fixedly connected with a shoveling assembly, the machine body comprises a vehicle body, a leveling assembly is installed in the middle of the vehicle body, a crushing assembly is installed in front of the leveling assembly, a ramming assembly is installed behind the leveling assembly, and the crushing assembly is located between the two sets of telescopic transmission machines; the machine body is movably connected to one end of the telescopic transmission machine through a supporting telescopic cylinder, and the shoveling assembly is installed on the other end of the telescopic transmission machine; the shoveling assembly comprises a rotatably arranged soil loading mechanism, and the soil loading mechanism rotates to collect backfill soil The soil is collected and transported to the telescopic transmission machine, which adjusts the relative distance between the earth-shoveling assembly and the machine body through the action of the screw nut mechanism; the crushing assembly includes a plurality of soil-breaking pieces arranged at intervals, and the plurality of soil-breaking pieces rotate synchronously to realize the crushing of backfill soil blocks; the leveling assembly includes a scraper, and the scraper adjusts its relative position with the vehicle body through the action of the lifting and telescopic cylinder, and the scraper adjusts its angle with the horizontal plane through the action of the angle-adjusting telescopic cylinder; the ramming assembly includes a rotating part and four ramming units arranged at intervals along the circumference of the rotating part, and the four ramming units cooperate with the rotating part to move back and forth in sequence.

[0007] Preferably, the rammed earth unit includes a movable telescopic cylinder, a matching piece, a rammed earth plate and a connecting spring; the telescopic end of the movable telescopic cylinder is fixedly connected to the rammed earth plate, the rammed earth plate adopts a fan-shaped structure, the rammed earth plates in the four rammed earth units are spliced ​​into a circle, and a connecting spring is arranged between the rammed earth plate and the movable telescopic cylinder; a matching piece is arranged at the upper end of the movable telescopic cylinder.

[0008] Preferably, the rammed earth assembly also includes a support box, and an oblong movable groove is opened on the side wall of the support box, and a wave groove is opened on the side wall of the rotating part. The matching part forms a lifting section and a movable section in sequence toward the support box, the lifting section is connected with the movable groove, and the movable section extends into the interior of the rotating part and is connected with the wave groove.

[0009] Preferably, the telescopic transmission comprises a rotating frame, a movable roller frame and a transport frame, the rotating frame is fixedly mounted on the upper end of the transport frame, the telescopic frame is slidably connected to the end of the rotating frame away from the machine body, the rotating frame and the telescopic frame are driven to slide by a screw nut mechanism, a movable roller frame is movably arranged at the lower part of the transport frame, the movable roller frame is driven to move along the length direction of the transport frame by the screw nut mechanism, the movable roller frame and the telescopic frame move synchronously in opposite directions, and the telescopic transmission is connected to the transmission belt through a rotatably arranged transmission cylinder.

[0010] Preferably, support plates are symmetrically fixed on both sides of the vehicle body, the upper part of the support plate is slidably connected to the rotating frame, the lower part of the support plate is fixedly connected to the fixed end of the support telescopic cylinder through a fixed mounting head, the telescopic end of the support telescopic cylinder is fixedly connected to the lower part of the telescopic transmission machine, and the support telescopic cylinder is vertically arranged.

[0011] Preferably, the earth-moving assembly also includes a connecting piece and a supporting piece; the connecting piece is fixedly arranged at one end of the telescopic frame away from the machine body, and the earth-lifting mechanism is rotatably connected to the connecting piece through a rotating shaft; the earth-lifting mechanism includes a swivel, an earth-moving bucket and a conveying ramp; a plurality of earth-moving buckets are fixedly connected to the swivel at circumferential intervals, the connecting piece is fixedly connected to the conveying ramp through the supporting piece, and the rotating shaft is rotatably connected to the supporting piece.

[0012] Preferably, the leveling assembly also includes a lifting plate and a fixed plate; the leveling assembly is located in an installation cavity opened in the middle of the vehicle body, a through groove is opened in the lower part of the installation cavity, and lifting plates and angle-adjusting telescopic cylinders are symmetrically arranged at both ends of the scraper, the scraper is rotatably connected to the lifting plate, and the two ends of the upper surface of the scraper are rotatably connected to the fixed ends of the angle-adjusting telescopic cylinder, and the telescopic end of the angle-adjusting telescopic cylinder is rotatably connected to the middle part of the lifting plate; the upper end of the lifting plate is fixedly connected to the telescopic end of the lifting and telescopic cylinder through the fixed plate, and the fixed end of the lifting and telescopic cylinder is fixedly connected to one side of the through groove of the installation cavity.

[0013] Preferably, the crushing assembly also includes a transmission shaft; two groups of transmission shafts are arranged, and the two groups of transmission shafts are horizontally rotatably arranged in a crushing chamber opened at the front end of the vehicle body, the crushing chamber is connected to the installation chamber, and the two ends of the transmission shaft are respectively rotatably connected to the two sides of the vehicle body, and a plurality of soil crushing parts are arranged on the transmission shaft at opposite intervals along the axis, and the transmission shaft realizes transmission through a gear meshing structure, and the soil crushing parts on the two groups of transmissions rotate in opposite directions.

[0014] Preferably, it also includes a control unit, which is electrically connected to the lifting and telescopic cylinder, the supporting and telescopic cylinder, and the angle-adjusting telescopic cylinder, and transmits adjustment signals to the lifting and telescopic cylinder, the supporting and telescopic cylinder, and the angle-adjusting telescopic cylinder.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] The present invention provides a compaction device for backfilling a cable trench. The backfill soil is excavated and transported through the joint action of a shovel assembly, a telescopic transmission machine and a crushing assembly, and the larger soil blocks are crushed and then transported to the cable trench. The crushed soil particles become smaller, and the gaps between the soil blocks are reduced after landfilling, and the foundation is not easy to loosen. At the same time, the telescopic transmission machine adopts a telescopic transmission mechanism, which can move the shovel assembly to a suitable position according to the soil position on both sides of the cable trench, so as to facilitate the transportation of backfill soil over a long distance and meet the needs of large-scale and high-efficiency construction.

[0017] The present invention provides a tamping device for backfilling a cable trench, wherein the tamping assembly includes four tamping units, and four tamping plates are tamped in sequence. The four tamping plates are in contact with the backfill soil to form four tamping points, so that the compacted soil is formed more evenly and is denser after landfill, which helps to increase the bearing capacity of the foundation, so that it can withstand greater loads without settlement or deformation, and also helps to save construction time and thus shorten the construction period.

[0018] The present invention provides a tamping device for backfilling a cable trench. Through overall control by an embedded control unit, construction workers are prevented from tamping with handheld equipment, which saves manpower input, reduces the labor intensity of workers, and is not prone to overlap with other operations. The device can synchronize backfilling operations with tamping operations to avoid safety hazards and impact on other construction caused by untimely backfilling, effectively speeding up the efficiency of cable trench backfilling construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the connection structure of a compaction device for backfilling a cable trench according to an embodiment of the present invention;

[0020] Figure 2 It is a schematic structural diagram of a compaction device for backfilling a cable trench according to an embodiment of the present invention, in a front view in a working state;

[0021] Figure 3 This is a schematic diagram of the exploded structure of the mobile trolley, the crushing assembly, the leveling assembly and the rammed earth assembly connected in accordance with an embodiment of the present invention;

[0022] Figure 4 for Figure 3 A schematic diagram of the enlarged structure of the middle A area;

[0023] Figure 5 This is a schematic diagram of the exploded structure of the rammed earth assembly according to an embodiment of the present invention;

[0024] Figure 6 This is a schematic diagram of the cross-sectional structure of a rammed earth assembly according to an embodiment of the present invention;

[0025] Figure 7 for Figure 5 Schematic diagram of the enlarged structure of the middle B area;

[0026] Figure 8 This is a schematic diagram of the exploded structure of a leveling component according to an embodiment of the present invention;

[0027] Fig. 9 This is a schematic diagram of the scraper structure of an embodiment of the present invention;

[0028] Fig.10 It is a schematic diagram of the exploded structure of the connection between the telescopic transmission machine and the earth-moving assembly according to an embodiment of the present invention;

[0029] Fig.11 This is a schematic diagram of the structure of the telescopic transmission machine in the embodiment of the present invention in the front view direction;

[0030] Fig.12 It is a schematic diagram of the exploded structure of the connection between the telescopic transmission machine, the support plate and the supporting telescopic cylinder according to an embodiment of the present invention.

[0031] Reference numerals:

[0032] 1. Machine body; 11. Car body; 111. Crushing chamber; 112. Installation chamber; 113. Connection chamber; 114. Through slot; 12. Moving wheel; 13. Protection box; 14. Mounting table; 2. Telescopic transmission machine; 21. Rotating frame; 211. Sliding block; 212. Support rod; 213. Reversing ring; 22. Telescopic frame; 23. Driving belt; 25. Mounting ear; 26. Moving drum frame; 27. Transport frame; 28. Driving drum; 281. Active drum; 282. Driven roller 1; 283, driven roller 2; 284, driven roller 3; 285, driven roller 4; 286, driven roller 5; 287, driven roller 6; 3, earth-shoveling assembly; 31, rotating ring; 311, connecting groove; 32, earth-shoveling bucket; 33, rotating shaft; 34, mounting part; 35, conveying ramp; 36, connecting part; 37, driven gear; 38, driving gear; 39, supporting part; 391, supporting ring; 392, supporting side plate; 4, crushing assembly ; 41, fixed frame; 411, extension rod; 42, soil crushing piece; 421, mounting ring; 43, transmission shaft; 44, driven bevel gear; 45, driving bevel gear; 46, reduction motor; 47, matching gear; 48, crushing gear; 5, leveling assembly; 51, scraper; 511, mounting plate; 512, first connector; 513, second connector; 52, lifting plate; 521, connecting plate; 522, third connector; 53, angle adjustment telescopic cylinder; 54, Fixed plate; 55, lifting and telescopic cylinder; 6, rammed earth assembly; 61, support box; 611, moving groove; 612, avoidance groove; 613, support rod; 62, through shaft; 63, rotating motor; 64, rotating part; 641, wave groove; 65, moving and telescopic cylinder; 66, matching part; 661, lifting section; 662, moving section; 67, rammed earth plate; 68, connecting spring; 7, support plate; 71, mounting head; 72, slide groove; 73, slide rod; 8, supporting and telescopic cylinder. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] In the following description of the invention, it should be noted that the terms "upper", "lower", "left", "right", "inner", "outer", etc., indicating directions or positional relationships, are based on directions or positional relationships shown in the drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. The term "connection" only indicates the connection between devices and has no special meaning.

[0035] In addition, the technical fields and installation methods involved in the embodiments of the present invention described below can be combined with each other as long as there is no conflict between them.

[0036] Specific implementation: Please refer to Figure 1-Figure 12 A compacting device for backfilling a cable trench comprises a machine body 1 and a telescopic conveyor 2 symmetrically arranged on both sides of the machine body 1, and a shoveling assembly 3 is fixedly connected to the other end of the telescopic conveyor 2. The machine body 1 comprises a vehicle body 11, and a mounting cavity 112 is opened in the middle of the vehicle body 11, and a leveling assembly 5 is installed on the mounting cavity 112, a crushing assembly 4 is installed in front of the mounting cavity 112, and a ramming assembly 6 is installed behind the mounting cavity 112, and the crushing assembly 4 is located between the two sets of telescopic conveyors 2; the machine body 1 is movably connected to one end of the telescopic conveyor 2 by supporting a telescopic cylinder 8, and a shoveling assembly 3 is installed on the other end of the telescopic conveyor 2; the shoveling assembly 3 comprises a rotatably arranged earth loading mechanism, and the earth loading mechanism can rotate to load the backfilled soil. The backfill is collected and transported to the telescopic transmission machine 2, which can adjust the relative distance between the shoveling assembly 3 and the machine body 1 through the action of the screw nut mechanism; the crushing assembly 4 includes a plurality of soil crushing pieces 42 arranged at intervals, and the plurality of soil crushing pieces 42 can rotate synchronously to achieve backfill soil block crushing; the leveling assembly 5 includes a scraper 51, and the scraper 51 is adjusted to have a relative position with respect to the vehicle body 11 through the action of the lifting and telescopic cylinder 55, and the scraper 51 can adjust the angle between the scraper 51 and the horizontal plane through the action of the angle-adjusting telescopic cylinder 53; the ramming assembly 6 includes a rotating member 64 and four ramming units arranged at intervals along the circumference of the rotating member 64, and the four ramming units cooperate with the rotating member 64 to move back and forth in sequence to perform ramming operations.

[0037] A group of moving wheels 12 are respectively arranged at the front and rear ends of the vehicle body 11, and the moving wheels 12 are driven by a driving mechanism (not shown in the figure) arranged in the vehicle body 11, so that the machine body 1 moves forward or backward; a crushing chamber 111 is opened inside the front end of the vehicle body 11, and a protection box 13 is fixedly arranged on one side of the crushing chamber 111. A crushing assembly 4 is installed in the crushing chamber 111, and an installation chamber 112 is opened in the middle of the vehicle body 11. The installation chamber 112 is connected with the crushing chamber 111, and a through groove is opened at the bottom of the installation chamber 112. The crushed soil passes through the through groove. The groove falls into the cable trench for backfilling, and the leveling component 5 extends through the groove to the cable trench at the lower part of the vehicle body 11 to level the backfill soil; a connecting cavity 113 is provided on the rear end of the vehicle body 11, and a circular mounting platform 14 is fixedly arranged on the connecting cavity 113, and a rammed earth component 6 is installed on the mounting platform 14, and the diameter of the mounting platform 14 is smaller than the size of the rammed earth component 6, and four through grooves 114 are provided on the outer periphery of the mounting platform 14 along the circumferential direction, and the four through grooves 114 respectively correspond to four tamping units, and the tamping units can move up and down in the through grooves 114 along the vertical direction.

[0038] The telescopic transmission machine 2 includes a rotating frame 21, a telescopic frame 22, a transmission belt 23, a mobile roller frame 26, a transport frame 27 and a transmission cylinder 28. The transport frame 27 adopts a frame structure. The rotating frame 21 is fixedly installed on the upper end of the transport frame 27. The telescopic frame 22 is slidably connected to the end of the rotating frame 21 away from the body 1. The screw mechanism rotatably arranged on the rotating frame 21 is threadedly matched with the nut mechanism arranged on the telescopic frame 22 to realize the movement of the telescopic frame 22 along the length direction of the rotating frame 21; a mobile roller frame 26 is movably arranged on the lower part of the transport frame 27, and the screw mechanism rotatably arranged on the transport frame 27 is threadedly matched with the nut mechanism arranged on the mobile roller frame 26 to realize the movement of the mobile roller frame 26 along the length direction of the transport frame 27. When the telescopic frame 22 is extended or retracted relative to the rotating frame 21, the mobile roller frame 26 cooperates with the telescopic frame 22 to move synchronously in the same direction; the transmission cylinder 28 includes an active roller 281, a driven roller 1 282, a driven roller 283, a driven roller 3 284, The driven roller 281 is rotatably arranged at the end of the rotating frame 21 close to the machine body 1, and the driven roller 282 and the driven roller 283 are rotatably arranged at one end of the transport frame 27 close to the machine body 1, and the driven roller 3 284 is rotatably arranged on the moving roller frame 26, and the driven roller 4 285 and the driven roller 5 286 are rotatably arranged at the other end from bottom to top, and the telescopic frame 22 is rotatably arranged at one end away from the rotating frame 21 There is a driven roller six 287, an active roller 281, a driven roller one 282, a driven roller two 283, a driven roller three 284, a driven roller four 285, a driven roller five 286 and a driven roller six 287 which are driven by a transmission belt 23. The active roller 281 is driven to rotate by a driving motor (not shown in the figure), thereby driving the transmission belt 23 to rotate, so that the transmission belt 23 transports backfill soil. The connection mechanism and principle of the telescopic conveyor 2 adopt the existing technology and will not be repeated here.

[0039] Support plates 7 are symmetrically arranged on both sides of the vehicle body 11, and the support plates 7 are fixedly connected to the vehicle body 11. Slide grooves 72 are provided at both ends of the upper part of the support plates 7, and the slide grooves 72 are arranged close to the telescopic transmission machine 2. Slide rods 73 are fixedly connected to the outside of the upper two ends of the support plates 7. An L-shaped support rod 212 is fixedly arranged on the end of the rotating frame 21 close to the vehicle body 11, and a reversing ring 213 is fixedly arranged on the other end of the support rod 212. The slide rod 73 is slidably inserted into the reversing ring 213. Slide blocks 211 are fixedly arranged on both sides of the rotating frame 21. The rotating frame 21 is correspondingly plugged and slidably connected with the slide grooves 72 at both ends of the support plates 7 through the slide blocks 211 on both sides. The lower part of the support plate 7 is fixedly provided with The mounting head 71 is fixedly connected to the fixed end of the supporting telescopic cylinder 8, and the telescopic end of the supporting telescopic cylinder 8 is fixedly connected to the mounting ear 25 fixedly arranged at the lower part of the telescopic transmission machine 2, and the supporting telescopic cylinder 8 is arranged vertically; when the earth-moving assembly 3 performs soil-moving operation, the telescopic end of the supporting telescopic cylinder 8 is shortened, driving the telescopic transmission machine 2 and the earth-moving assembly 3 to move downward until the earth-moving assembly 3 contacts the backfill soil, so that the earth-moving assembly 3 performs soil-moving operation; when the earth-moving assembly 3 does not perform soil-moving operation, the telescopic end of the supporting telescopic cylinder 8 is extended, thereby driving the telescopic transmission machine 2 and the earth-moving assembly 3 to move upward, so that the earth-moving assembly 3 does not contact the backfill soil and does not affect the normal movement of the equipment.

[0040] The soil loading mechanism includes a swivel 31, a shovel bucket 32, a rotating shaft 33, a mounting member 34, a conveying ramp 35 and a supporting member 39; a plurality of shovel buckets 32 are fixedly connected at intervals along the circumferential direction of the swivel 31, and the shovel buckets 32 can temporarily store backfill soil. A connecting groove 311 is provided at the connection between the swivel 31 and the shovel bucket 32, so that the interior of the shovel bucket 32 ​​is connected to the interior of the swivel 31; a sealing plate is fixedly provided on the side of the swivel 31 away from the telescopic conveyor 2, a rotating shaft 33 is rotatably provided in the middle of the sealing plate, a mounting member 34 is rotatably provided on the side of the rotating shaft 33 close to the telescopic conveyor 2, and the mounting member 34 is rotatably connected to the rotating shaft 33, a conveying ramp 35 is provided on the upper end of the side of the mounting member 34 close to the telescopic conveyor 2, and a supporting member 39 is fixedly provided at the lower end of the conveying ramp 35, and the supporting member 39 is fixedly provided at the lower end of the conveying ramp 35. A support ring 391 is provided in the middle of 39, and the support ring 391 is rotatably connected to the rotating shaft 33. Support side plates 392 are fixedly provided at both ends of the lower part of the support ring 391 close to the telescopic conveyor 2; the conveying ramp 35 is tilted downward toward the telescopic conveyor 2 by the mounting member 34, and a downwardly tilted guide plate is provided in the middle of the conveying ramp 35, and the lower end of the guide plate is provided close to the upper surface of the transmission belt 23, and straight plates are vertically provided on both sides of the conveying ramp 35 to prevent the backfill soil that falls on the conveying ramp 35 from spilling; when the soil loading mechanism is operating, the swivel 31 rotates, driving the shovel bucket 32 ​​to rotate and collect the backfill soil, and each shovel bucket 32 ​​that collects the backfill soil drops the backfill soil on the conveying ramp 35 during the upward rotation process, so that the backfill soil passes downward through the guide plate on the conveying ramp 35 and falls on the transmission belt 23.

[0041] The shovel assembly 3 also includes a connecting member 36, a driven gear 37 and a driving gear 38; the connecting member 36 is fixedly arranged at one end of the telescopic frame 22 away from the machine body 1, the connecting member 36 adopts a concave structure, the end walls of the connecting member 36 are respectively fixedly connected to the two ends of the telescopic frame 22, the supporting side plates 392 at both ends of the support member 39 are respectively fixedly connected to the end walls of the connecting member 36, the end of the rotating shaft 33 away from the swivel 31 passes through the side wall of the connecting member 36 and is rotatably connected to the connecting member 36, and the rotating shaft 33 is rotatably provided with a driven gear 37, and the connecting member 36 is rotatably provided with a driving gear 38, the driven gear 37 is meshed and connected with the driving gear 38, and the driven gear 37 and the driving gear 38 are both located inside the connecting member 36, and the driving gear 38 is driven by an adjusting motor (not shown in the figure) to drive the driven gear 37 and the soil loading mechanism to rotate.

[0042] The crushing assembly 4 also includes a fixed frame 41, a transmission shaft 43, a driven bevel gear 44, a driving bevel gear 45, a reduction motor 46, a matching gear 47 and a crushing gear 48; the fixed frame 41 is fixedly arranged on the side wall of the crushing chamber 111, and an extension rod 411 is fixedly arranged on the side of the fixed frame 41 close to the installation chamber 112, and a shaft sleeve is arranged on the extension rod 411; the transmission shaft 43 is arranged in two groups, one group of transmission shafts 43 is rotatably inserted in the shaft sleeve, and the other group of transmission shafts 43 is arranged in parallel in the crushing chamber 111, and the two ends of the two groups of transmission shafts 43 are respectively rotatably connected to the two sides of the vehicle body 11, and the transmission shafts 43 pass through the side walls of the protection box 13 and are rotatably connected to the protection box 13, and a plurality of soil crushing pieces 42 are arranged on the two groups of transmission shafts 43 in reverse intervals along the axis, and two adjacent soil crushing pieces 42 are arranged on the two groups of transmission shafts 43. A mounting ring 421 is provided between the pieces 42, and the mounting ring 421 is used to separate two adjacent soil crushing pieces 42; one end of the transmission shaft 43 is fixedly sleeved with a driven bevel gear 44, and a reduction motor 46 is also fixedly provided on the side wall of the crushing chamber 111, and an active bevel gear 45 is fixedly provided on the output shaft of the reduction motor 46, and the active bevel gear 45 is meshingly connected with the reduction motor 46, and the two sets of transmission shafts 43 are respectively fixedly connected with the matching gear 47 and the crushing gear 48, and the matching gear 47 and the crushing gear 48 are meshingly connected, so that the soil crushing pieces 42 on the two sets of transmission shafts 43 rotate in opposite directions and cooperate in crushing the soil, and the driven bevel gear 44, the active bevel gear 45, the reduction motor 46, the matching gear 47 and the crushing gear 48 are all located in the protection box 13 to prevent backfill soil from affecting their working performance.

[0043] The leveling assembly 5 also includes a lifting plate 52 and a fixing plate 54; mounting plates 511 are fixedly provided at both ends of the upper surface of the scraper 51, a first connecting head 512 is fixedly provided in the middle of the upper surface of the mounting plate 511, and a second connecting head 513 is fixedly provided at the lower part of one end of the first connecting head 512 close to the angle adjustment telescopic cylinder 53; the lifting plates 52 and the angle adjustment telescopic cylinder 53 are symmetrically provided at both ends of the scraper 51, a connecting plate 521 is fixedly provided at the lower end of one side of the lifting plate 52 close to the scraper 51, the connecting plate 521 is rotatably connected to the second connecting head 513, a third connecting head 522 is fixedly provided above the connecting plate 521, the third connecting head 522 is rotatably connected to the telescopic end of the angle adjustment telescopic cylinder 53, and the fixed end of the angle adjustment telescopic cylinder 53 is aligned with the first connecting head 512 The connection should be rotated; the upper end of the lifting plate 52 is fixedly connected with a fixed plate 54, the middle part of the lower surface of the fixed plate 54 is fixedly connected to the telescopic end of the lifting and telescopic cylinder 55, and the fixed end of the lifting and telescopic cylinder 55 is fixedly connected to one side of the through-groove at the bottom of the installation cavity 112; when the leveling component 5 is flattened, the lifting and telescopic cylinder 55 is actuated, and the telescopic end of the lifting and telescopic cylinder 55 is shortened, driving the lifting plate 52, the angle-adjusting telescopic cylinder 53 and the scraper 51 to move downward, and the scraper 51 contacts and flattens the backfill soil that falls into the cable trench, ensuring the effective implementation of the flattening operation. When flattening work is not needed, the telescopic end of the lifting and telescopic cylinder 55 is extended, driving the lifting plate 52, the angle-adjusting telescopic cylinder 53 and the scraper 51 to move upward, ensuring the ground clearance of the scraper 51, and ensuring that the equipment can move normally.

[0044] The rammed earth assembly 6 also includes a support box 61, a through shaft 62 and a rotating motor 63; the support box 61 adopts a box-shaped structure with a square cross-section, the lower part of the support box 61 is fixedly arranged on the mounting platform 14, the side walls of the support box 61 are provided with oblong moving grooves 611, the upper surface of the support box 61 is provided with a circular avoidance groove 612, a fixing ring is fixedly arranged at the center above the avoidance groove 612, and the fixing ring is fixedly arranged with support rods 613 at intervals along the circumferential direction, and the other end of the support rod 613 is fixedly connected to the upper surface of the support box 61 A rotating motor 63 is fixedly arranged above the fixed ring, and the output shaft of the rotating motor 63 passes through the fixed ring and is fixedly connected to the through shaft 62, and the output shaft of the rotating motor 63 is rotatably connected to the fixed ring; the rotating member 64 is rotatably sleeved in the middle of the through shaft 62, and the rotating member 64 is located in the middle of the supporting box 61, and a wave groove 641 is opened on the side wall of the rotating member 64, and the four peak-shaped tracks and the four trough-shaped tracks of the wave groove 641 are connected end to end to form a closed wave cycle, and the wave groove 641 is slidably connected to the rammed earth unit.

[0045] The rammed earth unit includes a mobile telescopic cylinder 65, a matching piece 66, a rammed earth plate 67 and a connecting spring 68; the mobile telescopic cylinder 65 is vertically arranged, and the telescopic end of the mobile telescopic cylinder 65 is fixedly connected to the rammed earth plate 67. The rammed earth plate 67 adopts a fan-shaped structure. A matching piece 66 is arranged on the upper end of the mobile telescopic cylinder 65. The central axis of the mobile telescopic cylinder 65 and the matching piece 66 are vertically arranged. The matching piece 66 forms a fixed section, a lifting section 661 and a moving section 662 toward the support box 61 in sequence. The fixed section of the matching piece 66 is fixedly connected to the mobile telescopic cylinder 65, and the lifting section 661 is matched with the moving groove 611 on the support box 61. The moving section 662 extends into the interior of the rotating part 64, and the moving section 662 is matched with the wave groove 641. The rammed earth plates 67 in the four rammed earth units can be roughly spliced ​​into a circle. The rammed earth plates 67 and the mobile A connecting spring 68 is arranged between the telescopic cylinders 65, and the rammed earth plate 67 acts on the ground at the backfill location. The connecting spring 68 can offset part of the reaction force generated by the contact deformation between the ground and the rammed earth plate 67, so that the connection between the movable telescopic cylinder 65 and the rammed earth plate 67 is stable; when the rotating member 64 rotates, the movable section 662 on the matching member 66 in each rammed earth unit moves along the trajectory of the wave groove 641, and at the same time, drives the lifting section 661 to move vertically back and forth along the moving groove 611, and at the same time, the four movable telescopic cylinders 65 cooperate to make the rammed earth plates 67 in the four rammed earth units reciprocate and tamp the backfill soil at the backfill location in turn to compact the soil. The four rammed earth plates 67 and the backfill location form four tamping points, which helps to increase the bearing capacity of the foundation, so that it can withstand a larger load without settlement or deformation, and also helps to save construction time.

[0046] The compaction equipment for backfilling a cable trench also includes a control unit. Construction personnel can input adjustment signals to the control unit. The control unit can be electrically connected to the lifting and telescopic cylinder 55, the supporting and telescopic cylinder 8, and the angle-adjusting telescopic cylinder 53. The control unit transmits adjustment signals to the lifting and telescopic cylinder 55, the supporting and telescopic cylinder 8, and the angle-adjusting telescopic cylinder 53 to extend or shorten the lifting and telescopic cylinder 55 or the supporting and telescopic cylinder 8 or the angle-adjusting telescopic cylinder 53; the control unit is also electrically connected to the driving motor, the adjusting motor, the reduction motor 46, and the rotating motor 63. The control unit transmits adjustment signals to the driving motor, the adjusting motor, the reduction motor 46, and the rotating motor 63 to turn on or off the driving motor, the adjusting motor, the reduction motor 46, and the rotating motor 63.

[0047] The use process and working principle of this device:

[0048] The equipment is moved to the location where the cable trench is to be operated. According to the backfill location, the construction personnel input an adjustment signal to the control unit to adjust the relative position of the shovel assembly 3 and the backfill location;

[0049] The control and adjustment motor starts, the driving gear 38, the driven gear 37 and the soil loading mechanism rotate, and the backfill soil is transported to the transmission belt 23 through the conveying ramp 35. The control unit controls the driving motor and the reduction motor 46 to rotate, so that the telescopic conveyor 2 transports the backfill soil that slides onto the transmission belt 23, and the soil crushing pieces 42 in the crushing assembly 4 rotate to crush the soil blocks in the backfill soil transported to the vehicle body 11, and the crushed backfill soil falls into the backfill position in the cable trench;

[0050] At the same time, the control unit controls the lifting and telescopic cylinder 55 and the angle-adjusting telescopic cylinder 53 to move. The telescopic end of the lifting and telescopic cylinder 55 shortens, driving the lifting plate 52, the angle-adjusting telescopic cylinder 53 and the scraper 51 to move downward, so that the scraper 51 contacts the backfill soil. At the same time, the telescopic end of the angle-adjusting telescopic cylinder 53 extends, so that the angle between the scraper 51 and the horizontal plane is adjusted to a suitable size to ensure that the extension of the angle-adjusting telescopic cylinder 53 is fixed, so that the scraper 51 performs a leveling operation until the backfill soil is leveled.

[0051] The rotating motor 63 is adjusted to start, and the output shaft of the rotating motor 63 drives the through shaft 62 and the rotating member 64 to rotate, and the moving section 662 on the matching member 66 in each tamping unit moves along the track of the wave groove 641, and at the same time, drives the lifting section 661 to move vertically back and forth along the moving groove 611, so that the tamping plates 67 in the four tamping units tampe the backfill soil at the backfill position in turn to tamp the soil;

[0052] Finally, check the quality of the work and proceed with follow-up work after it is accepted.

[0053] The present invention provides a compaction device for backfilling a cable trench. The backfill soil is excavated and transported through the cooperation of a shovel assembly 3, a telescopic transmission machine 2 and a crushing assembly 4. The larger soil blocks are crushed and then transported to the cable trench. The crushed soil particles become smaller, and the gaps between the soil blocks are reduced after landfilling, so that the foundation is not easy to loosen. At the same time, the telescopic transmission machine 2 adopts a telescopic transmission mechanism, which can move the shovel assembly 3 to a suitable position according to the soil position on both sides of the cable trench, so as to facilitate the transportation of backfill soil over a long distance and meet the needs of large-scale and high-efficiency construction.

[0054] The present invention provides a tamping device for backfilling a cable trench, wherein the tamping assembly 6 includes four tamping units, and four tamping plates 67 are tamped in sequence. The four tamping plates 67 are in contact with the backfill soil to form four tamping points, so that the compacted soil is formed more evenly and is denser after landfill, which helps to increase the bearing capacity of the foundation, so that it can withstand greater loads without settlement or deformation, and also helps to save construction time and thus shorten the construction period.

[0055] The present invention provides a tamping device for backfilling a cable trench. The device can be overall controlled by an embedded control unit to avoid construction workers tamping with handheld equipment, save manpower input, reduce workers' labor intensity, and is not prone to overlap with other operations. At the same time, the device can synchronize backfilling operations with tamping operations to avoid safety hazards and impact on other construction caused by untimely backfilling, thereby effectively accelerating the efficiency of cable trench backfilling construction.

Claims

1. A compaction device for backfilling a cable trench, characterized in that: The invention comprises a machine body (1) and telescopic transmission machines (2) symmetrically arranged on both sides of the machine body (1), the other end of the telescopic transmission machine (2) being fixedly connected to a shoveling assembly (3), the machine body (1) comprising a vehicle body (11), a leveling assembly (5) being installed in the middle of the vehicle body (11), a crushing assembly (4) being installed in front of the leveling assembly (5), a ramming assembly (6) being installed behind the leveling assembly (5), and the crushing assembly (4) being located between the two sets of telescopic transmission machines (2); the machine body (1) being movably connected to one end of the telescopic transmission machine (2) through a supporting telescopic cylinder (8), the other end of the telescopic transmission machine (2) being installed to a shoveling assembly (3); the shoveling assembly (3) comprising a rotatably arranged soil loading mechanism, the soil loading mechanism being rotated to collect and transport backfill soil to the telescopic transmission machine (2). On the transmission machine (2), the telescopic transmission machine (2) adjusts the relative distance between the earth-shoveling assembly (3) and the machine body (1) through the action of the screw nut mechanism; the crushing assembly (4) includes a plurality of earth-crushing pieces (42) arranged at intervals, and the plurality of earth-crushing pieces (42) rotate synchronously to achieve the crushing of backfill soil blocks; the leveling assembly (5) includes a scraper (51), and the scraper (51) adjusts its relative position with the vehicle body (11) through the action of the lifting and telescopic cylinder (55), and the scraper (51) adjusts its angle with the horizontal plane through the action of the angle adjustment telescopic cylinder (53); the ramming assembly (6) includes a rotating member (64) and four ramming units arranged at intervals along the circumference of the rotating member (64), and the four ramming units cooperate with the rotating member (64) to move back and forth in sequence.

2. A cable trench backfilling compaction device according to claim 1, characterized in that: The rammed earth unit comprises a movable telescopic cylinder (65), a matching piece (66), a rammed earth plate (67) and a connecting spring (68); the telescopic end of the movable telescopic cylinder (65) is fixedly connected to the rammed earth plate (67); the rammed earth plate (67) adopts a fan-shaped structure; the rammed earth plates (67) in the four rammed earth units are spliced ​​into a circle; a connecting spring (68) is arranged between the rammed earth plate (67) and the movable telescopic cylinder (65); the matching piece (66) is arranged at the upper end of the movable telescopic cylinder (65).

3. A cable trench backfilling compaction device according to claim 2, characterized in that: The rammed earth assembly (6) further comprises a support box (61), the side walls of the support box (61) are provided with oblong moving grooves (611), the side walls of the rotating member (64) are provided with wave grooves (641), the matching member (66) forms a lifting section (661) and a moving section (662) in sequence towards the support box (61), the lifting section (661) is connected in a matching manner with the moving groove (611), and the moving section (662) extends into the interior of the rotating member (64) and is connected in a matching manner with the wave groove (641).

4. A cable trench backfilling compaction device according to claim 1, characterized in that: The telescopic transmission machine (2) comprises a rotating frame (21), a movable roller frame (26) and a transport frame (27); the rotating frame (21) is fixedly mounted on the upper end of the transport frame (27); the end of the rotating frame (21) away from the machine body (1) is slidably connected to the telescopic frame (22); the rotating frame (21) and the telescopic frame (22) are driven to slide by a screw nut mechanism; the lower part of the transport frame (27) is movably provided with a movable roller frame (26); the movable roller frame (26) is driven to move along the length direction of the transport frame (27) by the screw nut mechanism; the movable roller frame (26) and the telescopic frame (22) move synchronously in opposite directions; the telescopic transmission machine (2) is transmission-connected to the transmission belt (23) via a rotatably arranged transmission cylinder (28).

5. A cable trench backfilling compaction device according to claim 4, characterized in that: Support plates (7) are symmetrically fixedly arranged on both sides of the vehicle body (11); the upper part of the support plate (7) is slidably connected to the rotating frame (21); the lower part of the support plate (7) is fixedly connected to the fixed end of the support telescopic cylinder (8) through a fixedly arranged mounting head (71); the telescopic end of the support telescopic cylinder (8) is fixedly connected to the lower part of the telescopic transmission machine (2); and the support telescopic cylinder (8) is vertically arranged.

6. A cable trench backfilling compaction device according to claim 1, characterized in that: The earth-moving assembly (3) further comprises a connecting piece (36) and a supporting piece (39); the connecting piece (36) is fixedly arranged at one end of the telescopic frame (22) away from the machine body (1); the earth-moving mechanism is rotatably connected to the connecting piece (36) via a rotating shaft (33); the earth-moving mechanism comprises a swivel (31), an earth-moving bucket (32) and a conveying ramp (35); a plurality of earth-moving buckets (32) are fixedly connected to the swivel (31) at intervals in the circumferential direction; the connecting piece (36) is fixedly connected to the conveying ramp (35) via a supporting piece (39); and the rotating shaft (33) is rotatably connected to the supporting piece (39).

7. A cable trench backfilling compaction device according to claim 6, characterized in that: The leveling assembly (5) further comprises a lifting plate (52) and a fixing plate (54); the leveling assembly (5) is located in an installation cavity (112) provided in the middle of the vehicle body (11); a through groove is provided in the lower part of the installation cavity (112); the lifting plates (52) and angle-adjusting telescopic cylinders (53) are symmetrically provided at both ends of the scraper (51); the scraper (51) is rotatably connected to the lifting plate (52); the two ends of the upper surface of the scraper (51) are rotatably connected to the fixed ends of the angle-adjusting telescopic cylinder (53); the telescopic end of the angle-adjusting telescopic cylinder (53) is rotatably connected to the middle of the lifting plate (52); the upper end of the lifting plate (52) is fixedly connected to the telescopic end of the lifting and telescopic cylinder (55) through the fixing plate (54); the fixed end of the lifting and telescopic cylinder (55) is fixedly connected to one side of the through groove of the installation cavity (112).

8. A cable trench backfilling compaction device according to claim 7, characterized in that: The crushing assembly (4) further comprises a transmission shaft (43); the transmission shaft (43) is provided with two groups, the two groups of transmission shafts (43) are horizontally rotatably arranged in a crushing chamber (111) opened at the front end of the vehicle body (11), the crushing chamber (111) is communicated with the installation chamber (112), the two ends of the transmission shaft (43) are respectively rotatably connected to the two sides of the vehicle body (11), a plurality of soil crushing pieces (42) are arranged on the transmission shaft (43) at intervals in opposite directions along the axis, the transmission shaft (43) realizes transmission through a gear meshing structure, and the soil crushing pieces (42) on the two groups of transmissions (43) rotate in opposite directions to cooperate.

9. A cable trench backfilling compaction device according to claim 7, characterized in that: It also includes a control unit, which is electrically connected to the lifting and telescopic cylinder (55), the supporting and telescopic cylinder (8), and the angle-adjusting and telescopic cylinder (53), and transmits adjustment signals to the lifting and telescopic cylinder (55), the supporting and telescopic cylinder (8), and the angle-adjusting and telescopic cylinder (53).

Citation Information

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