A hydrogen fuel internal combustion engine oil dehydration device
By utilizing the vacuum environment and the centrifugal force of the rotating mechanism to separate the oil and water in a hydrogen fuel internal combustion engine, the problem of reduced lubrication performance of the oil is solved, and efficient and low-cost oil dehydration is achieved.
Patent Information
- Application Number
- CN202411557411.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2044-11-04
AI Technical Summary
Existing hydrogen fuel internal combustion engine oils suffer from water contamination during use, which leads to a decrease in lubrication performance. Existing solutions are costly or cumbersome to operate.
A rotating mechanism is used to separate oil and water under a vacuum environment. The centrifugal force of the rotating thrust plate and annular plate is used to form a thin film of oil. The water is vaporized and separated under vacuum conditions, and the gaseous water is pumped out by a vacuum pump.
It achieves efficient separation of oil and water, reduces costs and operational complexity, maintains the lubricating properties of the oil, and avoids engine failure.
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Figure CN119393213B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of hydrogen fuel internal combustion engines, and in particular relates to an oil dehydration device for hydrogen fuel internal combustion engines. Background Art
[0002] Hydrogen-fueled internal combustion engines produce large amounts of water during combustion. Over time, the engine oil gradually becomes contaminated and emulsified, degrading its lubricating properties and, in severe cases, causing engine bearing failures. Currently, common solutions to this problem include: 1) adding an appropriate amount of demulsifier to the engine oil to improve its resistance to emulsification; and 2) regularly inspecting and replacing the engine oil to ensure proper performance. Summary of the Invention
[0003] In view of this, the present invention aims to provide a hydrogen fuel internal combustion engine oil dehydration device to solve the problems of high cost and complicated inspection and operation of existing oil dehydration methods.
[0004] To achieve the above object, the technical solution of the present invention is achieved as follows:
[0005] A hydrogen fuel internal combustion engine oil dehydration device includes a housing and bearings and a rotating mechanism arranged therein. The two ends of the rotating mechanism are connected to the upper and lower parts of the housing through bearings. The housing is also provided with an oil inlet B, an oil outlet C and a vacuum pump connection port A. An oil pipeline is also provided inside the rotating mechanism. The rotating mechanism is driven to rotate by the reaction force generated when the oil is sprayed out to achieve oil-water separation.
[0006] Furthermore, the rotating mechanism includes a rotating thrust plate, an annular plate, a wire clip, a rotating shaft and an adjusting ring. The external portion of the rotating shaft is sleeved with a plurality of rotating thrust plates, a plurality of annular plates and an adjusting ring, and the rotating thrust plates and the annular plates are stacked alternately. The adjusting ring is located at the top. Two wire clips fix the plurality of rotating thrust plates, the plurality of annular plates and the adjusting ring from top to bottom into a whole. The two ends of the rotating shaft are connected to the upper and lower parts of the interior of the shell through bearings.
[0007] Furthermore, the rotating thrust plate includes a body, which is a circular ring structure. The inner wall of the body is provided with an annular groove. A plurality of nozzles are evenly arranged on the outer surface of the body, and the nozzles are connected to the annular groove through an oil channel.
[0008] Furthermore, a plurality of holes are evenly distributed on the outer cylindrical surface of the body, and the outlet directions of the holes are parallel to the tangent direction of the circumference.
[0009] Furthermore, the rotating shaft is a cavity structure, the bottom of the cavity is connected to the oil inlet B, and the outer shell of the rotating shaft is provided with a plurality of rotating shaft holes connected to the annular groove, so that the engine oil can flow from the oil inlet B through the rotating shaft holes into the annular groove.
[0010] Furthermore, a stop platform is provided at the bottom of the rotating shaft, and the bottom of the stop platform is connected to the inner cavity of the shell through a bearing.
[0011] Furthermore, the annular disk has a hole in the middle for sleeve connection with the rotating shaft.
[0012] Furthermore, the annular disk is in the shape of a thin plate, and a plurality of concentric ring belts are provided on the surface from the inner ring to the outer ring, and the concentric ring belts are convex structures.
[0013] Furthermore, the oil inlet B is located at the lower part of the shell, and the vacuum pump connection port A is located above the shell.
[0014] Furthermore, the negative pressure value of the inner cavity of the shell is ≤45kPa.
[0015] Compared with the prior art, the hydrogen fuel internal combustion engine oil dehydration device of the present invention has the following advantages:
[0016] (1) The hydrogen fuel internal combustion engine oil dehydration device described in the present invention utilizes the principle that the vaporization temperature of water in a vacuum environment is lower than 100°C, and uses the pressure and temperature conditions of the hydrogen fuel internal combustion engine oil itself to transport it to the vacuum negative pressure environment inside the device. The oil is processed into a thin film state by using a rotating mechanism, so that water is fully vaporized from the oil, thereby achieving oil-water separation.
[0017] (2) The hydrogen fuel internal combustion engine oil dehydration device described in the present invention does not require the addition of anti-emulsifiers, nor does it require regular inspection and replacement of engine oil, and has the advantages of energy saving, environmental protection, time saving and labor saving. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings, which constitute part of the present invention, are provided to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are provided to explain the present invention and do not constitute an undue limitation of the present invention. In the accompanying drawings:
[0019] Figure 1 This is a cross-sectional view of an oil dehydration device for a hydrogen fuel internal combustion engine according to an embodiment of the present invention;
[0020] Figure 2 A diagram showing the positional relationship between the rotating thrust disc, the annular disc, and the wire clip according to an embodiment of the present invention;
[0021] Figure 3 A cross-sectional view of a rotary thrust plate according to an embodiment of the present invention;
[0022] Figure 4 A vertical cross-sectional view of a rotary thrust disk according to an embodiment of the present invention;
[0023] Figure 5 is a schematic diagram of an annular disk according to an embodiment of the present invention;
[0024] Figure 6 A cross-sectional view of a rotating shaft according to an embodiment of the present invention;
[0025] Figure 7 Schematic diagram of the rotating shaft according to an embodiment of the present invention.
[0026] Description of reference numerals:
[0027] 1-housing; 2-rotating thrust plate; 21-body; 22-annular groove; 23-nozzle; 24-hole; 3-annular plate; 4-thread clip; 5-rotating shaft; 6-bearing; 7-adjusting ring. DETAILED DESCRIPTION
[0028] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.
[0029] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0030] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0031] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with embodiments.
[0032] A hydrogen fuel internal combustion engine oil dehydration device, such as Figures 1 to 7As shown, it includes a housing 1 and a bearing 6 and a rotating mechanism arranged therein. The two ends of the rotating mechanism are connected to the upper and lower parts of the housing 1 through the bearings 6. The housing 1 is also provided with an oil inlet B, an oil outlet C and a vacuum pump connection port A. An oil pipeline is also provided inside the rotating mechanism. The rotating mechanism is driven to rotate by the reaction force generated when the engine oil is sprayed out, and oil-water separation is achieved at the same time.
[0033] Preferably, the oil inlet B is located at the lower part of the housing 1, and the vacuum pump connection port A is located above the housing 1, so as to facilitate the vacuum pump to draw air.
[0034] The rotating mechanism includes a rotating thrust disc 2, an annular disc 3, a threaded clamp 4, a rotating shaft 5, and an adjusting ring 7. The rotating shaft 5 is externally sleeved with several rotating thrust discs 2, several annular discs 3, and the adjusting ring 7. The rotating thrust discs 2 and annular discs 3 are alternately stacked, with the adjusting ring 7 positioned at the top. Two threaded clamps 4 secure the rotating thrust discs 2, several annular discs 3, and the adjusting ring 7 together from top to bottom. The ends of the rotating shaft 5 are connected to the upper and lower parts of the housing 1 via bearings 6.
[0035] The rotating shaft 5 is hollow, with the lower portion of the cavity connected to the oil inlet B. The outer shell of the rotating shaft 5 is provided with several rotating shaft holes that communicate with the annular groove 22, allowing oil to flow from the oil inlet B through the rotating shaft holes into the annular groove 22. A stop is provided at the bottom of the rotating shaft 5, connected to the inner cavity of the housing via a bearing 6. The stop cooperates with an adjusting ring 7 to facilitate the clasp 4 to secure the rotating thrust plates 2 and the annular plates 3 together as a single unit from top to bottom.
[0036] The adjusting ring 7 is used to adjust the axial clearance to ensure that the rotating mechanism rotates flexibly; it prevents the clearance from being too small to prevent the rotating mechanism from getting stuck or rotating inflexibly.
[0037] The thrust plate 2 is a circular ring structure, comprising a body 21. The inner wall of the body 21 is provided with an annular groove 22. A number of nozzles 23 are evenly distributed on the outer surface of the body 21, connected to the annular groove 22 by an oil passage. A number of holes 24 are evenly distributed on the outer cylindrical surface of the body 21, with the outlet direction of the holes 24 parallel to the circumference. As the oil is ejected from the thrust plate 2, a reaction force is generated, pushing the thrust plate 2 in the opposite direction around the axis 5. Due to the connection and fixing effect of the screw clip 4, the annular plate 3 rotates synchronously with the thrust plate.
[0038] The annular disk 3 has a central opening for receiving the rotating shaft 5. The annular disk 3 is thin and features multiple concentric raised bands on its surface, extending from the inner ring to the outer ring. These raised bands create an oil film on the oil spilled onto the annular disk 3 due to the centrifugal force of the rotation. This film flows from the inner side of the annular disk to the outer side, becoming thinner after passing through the raised bands. The water in the oil vaporizes under vacuum, transforming into gaseous water, achieving oil-water separation.
[0039] The temperature of the oil entering the device is ≥80°C and the pressure is 1 bar to 2 bar; these temperature and pressure values are what hydrogen fuel internal combustion engine oil can normally reach.
[0040] The negative pressure value of the inner cavity of the housing 1 is ≤45kPa, and this requirement is related to the oil temperature.
[0041] The working principle of a hydrogen fuel internal combustion engine oil dehydration device is:
[0042] During operation, the first step is to connect a vacuum pump to the vacuum pump connection port A on the upper portion of the housing 1 using a vacuum pump to form a vacuum environment in the housing 1 .
[0043] In the second step, the engine oil (temperature ≥80°C, pressure 1-2 bar) from the hydrogen fuel internal combustion engine is introduced through the oil inlet B at the bottom of the housing 1. After reaching the inner cavity of the rotating shaft 5, the oil enters the annular groove 22 of the rotating thrust disc 2 through the rotating shaft hole on the outer wall. It is then ejected from the nozzle 23 through the oil channel of the rotating thrust disc 2 and falls onto the annular disc 3. When the oil is ejected from the rotating thrust disc 2, it generates a reaction force, pushing the rotating thrust disc 2 to rotate in the opposite direction around the rotating shaft 5. Due to the connection and fixing effect of the wire clip 4, the annular disc 3 rotates synchronously with the rotating thrust disc 2. The oil spilled on the annular disc 3 forms an oil film under the action of the centrifugal force of the rotation. The oil film flows from the inside of the annular disc to the outside, passing through multiple raised rings and becoming further thinner. The water in the oil begins to vaporize under vacuum conditions and becomes gaseous water, achieving oil-water separation. The gaseous water is extracted from the A interface on the top of the housing 1 by the vacuum pump.
[0044] In the third step, the dehydrated oil will gather at the lower part of the housing 1 and return to the internal combustion engine through the oil outlet C.
[0045] The hydrogen fuel internal combustion engine oil dehydration device is also suitable for dehydrating oil in equipment such as diesel engines, gasoline engines, gas engines and compressors.
[0046] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A hydrogen fuel internal combustion engine oil dehydration device, characterized by: It includes a housing and bearings and a rotating mechanism arranged therein. The two ends of the rotating mechanism are connected to the upper and lower parts of the housing through bearings. The housing is also provided with an oil inlet B, an oil outlet C, and a vacuum pump connection port A. An oil pipeline is also provided inside the rotating mechanism. The rotating mechanism is driven to rotate by the reaction force generated by the oil spraying to achieve oil-water separation. The rotating mechanism includes a rotating thrust disk, an annular disk, a threaded clamp, a rotating shaft, and an adjusting ring. The rotating shaft is sleeved with a plurality of rotating thrust disks, a plurality of annular disks, and an adjusting ring. The rotating thrust disks and the annular disks are alternately stacked, and the adjusting ring is located at the top. Two threaded clamps fix the plurality of rotating thrust disks, the plurality of annular disks, and the adjusting ring into a whole from top to bottom. The two ends of the rotating shaft are connected to the upper and lower parts of the housing through bearings. The rotary thrust plate comprises a body which is a circular ring structure. The inner wall of the body is provided with an annular groove. A plurality of nozzles are evenly arranged on the outer surface of the body. The nozzles are connected with the annular groove through an oil channel.
2. The oil dehydration device for a hydrogen fuel internal combustion engine according to claim 1, characterized in that: A plurality of holes are evenly distributed on the outer cylindrical surface of the main body, and the outlet directions of the holes are parallel to the tangent direction of the circumference.
3. The oil dehydration device for a hydrogen fuel internal combustion engine according to claim 1, characterized in that: The rotating shaft is a cavity structure, the bottom of the cavity is connected to the oil inlet B, and the outer shell of the rotating shaft is provided with a plurality of rotating shaft holes connected to the annular groove, so that the engine oil can flow from the oil inlet B through the rotating shaft holes into the annular groove.
4. The oil dehydration device for a hydrogen fuel internal combustion engine according to claim 1, characterized in that: A stop platform is provided at the bottom of the rotating shaft, and the lower portion of the stop platform is connected to the inner cavity of the shell through a bearing.
5. The oil dehydration device for a hydrogen fuel internal combustion engine according to claim 1, characterized in that: The middle of the annular disk has a hole for sleeve connection of the rotating shaft.
6. The oil dehydration device for a hydrogen fuel internal combustion engine according to claim 1, characterized in that: The annular disk is in the shape of a thin plate, and a plurality of concentric ring belts are provided on the surface from the inner ring to the outer ring, and the concentric ring belts are convex structures.
7. The oil dehydration device for a hydrogen fuel internal combustion engine according to claim 1, characterized in that: The oil inlet B is located at the lower part of the housing, and the vacuum pump connection port A is located at the upper part of the housing.
8. The oil dehydration device for a hydrogen fuel internal combustion engine according to claim 1, characterized in that: The negative pressure value of the inner cavity of the shell is ≤45kPa.
Citation Information
Patent Citations
Active disc centrifugal separator for purifying gas in crankcase of internal combustion engine
CN213016493U
Lubrication circuit of an internal combustion engine
EP0606578A1