Dual cartridge select dispensing method
Through the coordination of the dual-bin selection supply method and the push-launch mechanism, the problems of the singleness of the filling material and the difficulty in adjusting the electric cylinder in the traditional launching device are solved, the rapid switching and continuous supply of multiple filling materials are realized, and the production efficiency and stability of the device are improved.
Patent Information
- Application Number
- CN202411498264.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2044-10-25
AI Technical Summary
Traditional launching devices only support a single type of loading material, which makes it difficult to meet the supply needs of multiple types of materials. In addition, the electric cylinder's pushing stroke is too long and difficult to adjust, affecting the continuity and stability of the production line.
It adopts a dual-bin selective supply method, through the design of paired side-by-side loading bins and multiple types of loading channels, combined with the adjustment drive component and the selection drive component, to achieve rapid switching and continuous supply of fillings, and utilizes the cooperation of the pushing mechanism and the launching mechanism to carry out staged loading launch, reducing the length of the electric cylinder and the power of the whole machine.
It realizes the rapid switching and continuous supply of multiple filling materials, improves production efficiency, reduces the waiting time during the filling process, ensures the accuracy and stability of the filling process, makes the device compact and miniaturized, and reduces the power of the whole machine.
Smart Images

Figure CN119394090B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of filling launch, and in particular to a dual-chamber selective supply method. Background Art
[0002] Traditional launchers typically support only one type of material. This single nature limits their application. For example, some applications may require alternating between Type A and Type B, or even multiple types of material. Traditional single-chamber loading methods, with their fixed and inflexible loading channels, often struggle to meet the demands of simultaneously supplying multiple material types. In these situations, traditional launchers are prone to low loading efficiency and time-consuming material switching, impacting the continuity and stability of the production line.
[0003] Secondly, the traditional method of launching filler usually uses an electric cylinder to send the filler directly from the loading chamber into the launcher for launch. This makes the pushing launch stroke of the electric cylinder too long, usually reaching about two meters, which brings certain difficulties to the adjustment of the entire launch device, especially when adjusting the pitch angle.
[0004] In order to improve the performance and efficiency of the launch device, it is urgent to develop a new loading and launching method that has a fast supply speed, supports a variety of loading options, and is easy to adjust. Summary of the Invention
[0005] The purpose of the present invention is to: In view of the above problems, the present invention provides a dual-bin selection supply method.
[0006] The technical solution adopted in the present invention is as follows:
[0007] A dual-bin selective supply method is applied to a multi-type filling selection supply device, the multi-type filling selection supply device comprising an adjustment bracket, a pair of filling bins arranged side by side on the adjustment bracket, an adjustment drive assembly and a selection drive assembly, the filling bin being a cylindrical structure, a plurality of filling channels for carrying fillers being arranged at intervals along the circumference of the filling bin, the same filling bin comprising different types of filling channels, each type of channel carrying a corresponding type of filler; the adjustment drive assembly can drive the adjustment bracket to move relative to an output device so that any filling bin corresponds to the output device, the selection drive assembly can drive the bin to rotate around an axis so that a designated filling channel is aligned with the output device, further comprising the following steps: a selection step: inputting a target type of filler, selecting a filling bin according to the target type of filler, and then selecting a filling channel matching the target type of filler according to the selected filling bin;
[0008] The selecting step includes a filling channel selecting stage and a filling bin selecting stage, and the filling channel selecting stage and the filling bin selecting stage can be performed alternatively, simultaneously or sequentially; the filling channel selecting stage includes starting the selection driving assembly, driving the selected filling bin to rotate around the axis, and rotating the selected filling channel to the filling position of the filling bin; the filling bin selecting stage includes starting the adjustment driving assembly, driving the adjustment support to move relative to the output device, so that the filling position of the selected filling bin is aligned with the output device;
[0009] The conveying step includes starting the conveying unit, driving the filling channel at the filling position, moving the filling material in the filling channel at the filling position to the output device under the action of the conveying unit, and resetting the conveying unit; the circulating step includes repeating the above steps to realize continuous supply of the filling material.
[0010] Thanks to the above technical solutions, the method can realize quick switching and continuous supply of various filling materials, and significantly improve the production efficiency. Through the design of pairs of filling bins and multiple types of filling channels, the method can meet the diversified demand for filling materials, while ensuring the accuracy and stability of the filling process.
[0011] Further, in the circulating step, the filling bin selecting stage is performed after the previous conveying step is executed, the selection step and the filling channel selecting step are performed simultaneously with the previous conveying step and / or the filling bin selecting step, and the conveying step is performed after the selection step is completed.
[0012] Thanks to the above technical solutions, the selection step and the filling channel selecting step can be performed simultaneously with the previous conveying step and / or the filling bin selecting step, which can minimize the waiting time in the filling process and improve the overall filling speed.
[0013] Further, the filling material includes A-type filling material, B-type filling material and C-type filling material, the filling channel includes A-type filling channel for carrying A-type filling material, B-type filling channel for carrying B-type filling material, and C-type filling channel for carrying C-type filling material, the A-type filling channel and the B-type filling channel are arranged alternately in one of the filling bins to form a first filling bin, and the A-type filling channel and the C-type filling channel are arranged alternately in the filling bin to form a second filling bin; the pairs of filling bins are two first filling bins, or one first filling bin and one second filling bin.
[0014] Furthermore, the number of loading channels on the paired loading bins is equal, and the intervals between adjacent loading channels are equal and are one adjustment unit; in the selection step, when selecting a loading channel, first determine whether the type of loading material corresponding to the current loading position is consistent with the target type. If not, select the loading channel with an interval of one adjustment unit as the selected loading channel. If so, determine whether the loading material at the current loading position has been launched. If not, select the current loading channel. If so, select the loading channel with an interval of two adjustment units as the selected loading channel.
[0015] Due to the adoption of the above technical solution, the maximum rotation angle during the selection phase of the filling channel is two adjustment units. This ensures that when accommodating three different types of filling materials, the adjustment time during the selection phase of the filling channel can be minimized, thereby increasing the speed of the selection phase and ensuring that the three different types of filling materials can be supplied continuously and quickly.
[0016] Furthermore, the filling channel is a long shell structure whose axis is parallel to the filling bin, one side of the filling channel in the length direction is a filling end for outputting fillings, and the other side is a supplementary end for matching with a pushing mechanism; the conveying unit includes a pushing mechanism that can act on the fillings in the filling channel, and the pushing mechanism matches the filling position of the filling bin; in the conveying step, it includes a pushing stage, and the pushing stage includes starting the pushing mechanism, extending into the filling channel at the filling position, pushing the fillings in the filling channel from the supplementary end through the filling end to the output device, and resetting the pushing mechanism.
[0017] Furthermore, the pushing mechanism includes a one-way chain assembly, a guide rail and a one-way chain driving unit, the one-way chain assembly includes a one-way chain link, a pin and an elastic member, a plurality of the one-way chain links are hinged in sequence through the pin to form a chain structure, and the elastic member is arranged between adjacent one-way chain links; when there is no external force, the elastic member applies a force to the one-way chain link to ensure that the adjacent one-way chain links remain in a straight state; when there is an external force, the adjacent one-way chain links overcome the elastic force provided by the elastic member to form a bent structure with an angle at the hinge; in the pushing stage, the one-way chain driving unit is started, driving the one-way chain assembly to extend from the supplementary end of the loading channel. Under the action of the elastic member, the one-way chain assembly remains in a straight state and acts on the filler, so that the filler moves from the loading end of the loading channel to the output device. After the filler moves into place, the one-way chain assembly retreats into the guide rail under the action of the one-way chain driving unit. At this time, the one-way chain assembly in the guide rail bends along the shape of the guide rail.
[0018] Due to the adoption of the above-mentioned technical solution, the one-way chain assembly can be bent along the shape of the guide rail, so that the guide rail can be provided with a curvature according to needs to achieve a compact and miniaturized design; the elastic part can ensure that the one-way chain assembly remains in a straight state when extending out of the guide rail, so as to achieve the carrying and pushing of the pushed objects.
[0019] Furthermore, the output device is a launcher, and the adjustment bracket is provided with a launch mechanism, and the launch mechanism can follow the adjustment bracket to match the output device; in the conveying step, it includes a launch stage, and the pushing stage and the launch stage are performed in sequence. The launch stage includes starting the adjustment drive component, driving the adjustment bracket to move relative to the output device, so that the launch mechanism is aligned with the launcher, the launch mechanism is started, and the filling is launched from the launcher under the action of the launch mechanism, and the launch mechanism is reset.
[0020] Due to the adoption of the above-mentioned technical solution, the launching process of the loading object is divided into the pushing stage and the launching stage through the cooperation between the pushing mechanism and the launching mechanism, which can realize the compact and miniaturized design of the device, effectively reduce the length of the electric cylinder, and balance the pitch moment of the launching device; secondly, the power of the pushing mechanism is less than the power of the launching mechanism, and the pushing mechanism and the launching mechanism are used in conjunction with each other to carry out staged launching of the loading object, which can effectively reduce the power of the whole machine.
[0021] Furthermore, the launching mechanism is arranged between the paired loading bins. The launching mechanism is an electric cylinder. During the launching stage, the electric cylinder is started, so that the push rod of the electric cylinder extends and acts on the loading at the launcher, quickly pushing the loading into the launcher for launching. After the launching is completed, the push rod of the electric cylinder retracts and resets.
[0022] Due to the adoption of the above technical solution, no matter which side of the filling bin supplies the filling, the waiting time for the filling to be launched is the same and the shortest.
[0023] Furthermore, it also includes a cradle that can adjust its posture according to the launch requirements, wherein the posture adjustment includes one or more combinations of horizontal rotation, pitch adjustment, roll adjustment and translation adjustment, the cradle includes a connecting flange plate, the adjustment bracket is movably installed on the cradle, the connecting flange plate is provided with a loading port matching the output device, and the loading port is provided with a back-stop mechanism for one-way passage of the filling material; it also includes an adjustment step: driving the cradle to perform pitch adjustment and rotation adjustment according to the target position; the adjustment step can be carried out simultaneously with the pushing stage of the selection step and / or the selection step and / or the conveying step.
[0024] Due to the adoption of the above technical solution, rapid and continuous supply of fillings can be achieved during the adjustment of the cradle, and the launch waiting time can be shortened to the maximum extent. The fillings can be restricted at the anti-retraction mechanism, so the pushing mechanism can push the fillings at any time during the pitch and directional movement, achieving the effect of flexibility and time saving.
[0025] Furthermore, the adjustment drive assembly includes a slide rail, a slider, a gear, a rack, and an adjustment drive motor. The slide rail and the rack are arranged parallel to the connecting flange plate. The adjustment bracket is provided with a plurality of sliders matching the slide rail. The adjustment bracket is also equipped with an adjustment drive motor. The output end of the adjustment drive motor is provided with a gear meshing with the rack. After starting the adjustment drive assembly, the adjustment drive motor drives the gear to rotate forward or reverse according to the adjustment target, so that the gear moves forward or reverse along the rack, thereby driving the adjustment bracket to follow the gear.
[0026] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0027] 1. The present invention can adapt to diverse filling material requirements through the design of paired filling bins and multiple types of filling channels, realizes rapid switching and continuous supply of multiple filling materials, and improves production efficiency.
[0028] 2. The present invention can minimize the waiting time during the filling process and improve the overall filling speed.
[0029] 3. The present invention optimizes the arrangement of the filling channels to ensure that the maximum rotation angle in the filling channel selection stage is two adjustment units, thereby reducing the adjustment time and improving the selection speed.
[0030] 4. The one-way chain assembly of the present invention can be bent along the shape of the guide rail, so that the guide rail can be provided with a curvature according to needs, thereby achieving a compact and miniaturized design.
[0031] 5. The present invention realizes staged loading launch by cooperating with the pushing mechanism and the launching mechanism, thereby reducing the length of the electric cylinder, balancing the pitch moment of the launching device, and extending the adjustment range.
[0032] 6. The present invention adopts a pushing mechanism and a launching mechanism to carry out staged loading launch, which reduces the power of the whole machine.
[0033] 7. The present invention adopts the design of the anti-retraction mechanism, so that the pushing mechanism can push the filling material at any time during the pitch and azimuth movement of the cradle. The supply of filling material is more flexible and can realize the rapid and continuous supply of filling material, thus shortening the launch waiting time. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 This is a schematic structural diagram of the device for selecting and supplying multiple types of fillings according to the present invention;
[0035] Figure 2 This is a structural schematic diagram of the multi-type filling material selection and supply device of the present invention from another perspective;
[0036] Figure 3This is an assembly diagram of the adjustment bracket, the pushing mechanism, and the electric cylinder of the present invention;
[0037] Figure 4 It is a structural schematic diagram of the pushing mechanism of the present invention;
[0038] Figure 5 The present invention is about Figure 4 A partial enlarged view of area A in the middle;
[0039] Figure 6 This is a structural schematic diagram of the pushing mechanism of the present invention in an extended state;
[0040] Figure 7 It is a structural schematic diagram of the pushing mechanism of the present invention in a retracted state;
[0041] Figure 8 This is a schematic diagram of the structure of the matching of the filling bin and the pushing mechanism of the present invention;
[0042] Figure 9 It is a structural schematic diagram of the electric cylinder of the present invention;
[0043] Figure 10 It is a structural schematic diagram of the adjustment drive assembly of the present invention;
[0044] Figure 11 It is a structural schematic diagram of the first filling bin of the present invention;
[0045] Figure 12 It is a structural schematic diagram of the second filling bin of the present invention;
[0046] Figure 13 This is a schematic structural diagram of the matching of the sliding support device and the adjustment bracket of the present invention;
[0047] Figure 14 Schematic diagram of the structure of the push rod of the electric cylinder of the present invention extending;
[0048] Figure 15 It is a structural schematic diagram of the sliding support device of the present invention;
[0049] Figure 16 It is a flowchart of the selection steps of the present invention.
[0050] Markings in the figure: 1- pushing mechanism, 11- one-way chain assembly, 111- one-way chain link, 112- pin shaft, 113- elastic member, 114- pushing head, 115- guide wheel, 12- guide rail, 121- assembly section, 122- rotating section, 123- storage section, 13- one-way chain drive unit, 131- one-way chain drive motor, 132- sprocket, 133- one-way chain reducer, 2- loading bin, 21- loading channel, 211- loading end, 212-supplementing end, 22-first loading bin, 23-second loading bin, 3-electric cylinder, 31-push rod, 4-cradle, 41-connecting flange plate, 411-loading port, 412-retraction mechanism, 42-adjusting bracket, 43-adjusting drive assembly, 431-slide rail, 432-slider, 433-gear, 434-rack, 435-adjusting drive motor, 436-adjusting reduction motor, 5-sliding support device, 51-universal ball. DETAILED DESCRIPTION
[0051] The present invention will be described in detail below with reference to the accompanying drawings.
[0052] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0053] Example 1
[0054] A dual-bin selection supply method, such as Figure 1-16 As shown, it is applied to a multi-type filling selection and supply device, and the multi-type filling selection and supply device includes an adjustment bracket 42, a filling bin 2 arranged in pairs side by side on the adjustment bracket 42, an adjustment drive assembly 43 and a selection drive assembly. The filling bin 2 is a cylindrical structure, and a plurality of filling channels 21 for carrying fillers are arranged at intervals along the circumference of the filling bin 2. The same filling bin 2 contains different types of filling channels 21, and each type of filling channel 21 carries a corresponding type of filler; the adjustment drive assembly 43 can drive the adjustment bracket 42 to move relative to the output device so that any filling bin 2 corresponds to the output device, and the selection drive assembly can drive the bin 2 to rotate around the axis so that the designated filling channel 21 is aligned with the output device, including the following steps:
[0055] Selection step: inputting the target type of the filling material, selecting the filling bin 2 according to the target type of the filling material, and then selecting the filling channel 21 matching the target type of the filling material according to the selected filling bin 2;
[0056] Selection step: The selection step includes a loading channel 21 selection stage and a loading bin 2 selection stage. The loading channel 21 selection stage and the loading bin 2 selection stage can be performed one by one, simultaneously, or sequentially. The loading channel 21 selection stage includes activating a selection drive assembly to drive the selected loading bin 2 to rotate about an axis to rotate the selected loading channel 21 to the loading position of the loading bin 2. The loading bin 2 selection stage includes activating an adjustment drive assembly 43 to drive the adjustment bracket 42 to move relative to the output device so that the loading position of the selected loading bin 2 is aligned with the output device.
[0057] Conveying step: The conveying unit is started and acts on the filling channel 21 at the filling position. The filling in the filling channel 21 at the filling position is moved to the output device under the action of the conveying unit, and the conveying unit is reset;
[0058] Circulation steps: Repeat the above steps to achieve continuous supply of filling material.
[0059] Specifically, it can achieve rapid switching and continuous supply of multiple filling materials, significantly improving production efficiency. Through the design of paired filling bins 2 and multiple types of filling channels 21, this method can adapt to diverse filling requirements while ensuring the accuracy and stability of the filling process.
[0060] In the loop step, the filling bin 2 selection phase is executed after the previous conveying step is completed, and the filling channel 21 selection phase is executed while the previous conveying step and / or the filling bin 2 selection phase are executed. After the selection phase is completed, the conveying step is executed.
[0061] Specifically, the filling channel 21 selection stage can be executed while executing the previous conveying step and / or the filling bin 2 selection stage, which can minimize the waiting time during the filling process and improve the overall filling speed.
[0062] The filler includes type A filler, type B filler and type C filling channel 21, and the filling channel 21 includes type A filling channel 21 carrying type A filler, type B filling channel 21 carrying type B filler, and type C filling channel 21 carrying type C filler. The type A filling channel 21 and type B filling channel 21 are staggeredly arranged in one of the filling bins 2 to form a first filling bin 22, and the type A filling channel 21 and type C filling channel 21 are staggeredly arranged in the filling bin 2 to form a second filling bin 23; the paired filling bins 2 are a first filling bin 22 and a second filling bin 23.
[0063] The number of loading channels 21 on the paired loading bins 2 is equal, and the intervals between adjacent loading channels 21 are equal and are one adjustment unit. In this embodiment, each loading bin 2 is provided with ten loading channels 21, and the turning angle corresponding to one adjustment unit is 36 degrees. In the selection step, when selecting the loading channel 21, first determine whether the type of loading material corresponding to the current loading position is consistent with the target type. If not, select the loading channel with an interval of one adjustment unit as the selected loading channel. If so, determine whether the loading material at the current loading position has been launched. If not, select the current loading channel. If so, select the loading channel with an interval of two adjustment units as the selected loading channel. For example, if the current filling material position is type A filling (type A filling in the current filling channel 21 has not been launched), and type A filling needs to be launched, then there is no need to complete the filling channel 21 selection stage, and type A filling can be launched directly. If type B filling needs to be launched, select the first filling bin 22 and rotate one adjustment unit. If type C filling needs to be launched, select the second filling bin 23 and rotate one filling channel 21. If type A filling needs to be continued to be launched (type A filling in the current filling channel 21 has been launched), rotate two adjustment units. In this way, a rapid and continuous supply of filling can be achieved.
[0064] Specifically, in the selection step, the maximum rotation angle of the filling channel 21 during the selection phase is two adjustment units. When selecting a filler, the current filling level is compared with the target filling level. The first filling bin 22 and the second filling bin 23 cooperate to ensure that the filling channel 21 selection phase is completed within a maximum rotation time of two adjustment units. This minimizes the adjustment time during the selection phase of the filling channel 21 when accommodating three different types of fillers, thereby increasing the speed of the filling channel 21 selection phase and ensuring that the three different types of fillers can be supplied continuously and quickly. It is understood that this application is also applicable to assembling the same type of filler, assembling two types of filler, or assembling four or even more types of filler. The example of three types of filler in this embodiment is the optimal method.
[0065] The filling channel 21 is a long shell structure with an axis parallel to the filling bin 2. One side of the filling channel 21 in the length direction is a filling end 211 for outputting fillings, and the other side is a supplementary end 212 for matching with the pushing mechanism 1; the conveying unit includes a pushing mechanism 1 that can act on the fillings in the filling channel 21, and the pushing mechanism 1 matches the filling position of the filling bin 2; in the conveying step, it includes a pushing stage, and the pushing stage includes starting the pushing mechanism 1, extending into the filling channel 21 at the filling position, pushing the fillings in the filling channel 21 from the supplementary end 212 through the filling end 211 to the output device, and resetting the pushing mechanism 1.
[0066] The pushing mechanism 1 includes a one-way chain assembly 11, a guide rail 12 and a one-way chain driving unit 13. The one-way chain assembly 11 includes a one-way chain link 111, a pin 112 and an elastic member 113. A plurality of the one-way chain links 111 are hinged in sequence through the pin 112 to form a chain structure. The elastic member 113 is arranged between adjacent one-way chain links 111. When there is no external force, the elastic member 113 applies a force to the one-way chain link 111 to ensure that the adjacent one-way chain links 111 remain in a straight state. When there is an external force, the adjacent one-way chain links 111 overcome the elastic member 113 to 3 forms a bent structure with an angle at the hinge; in the pushing stage, the one-way chain driving unit 13 is activated, driving the one-way chain assembly 11 to extend from the supplementary end 212 of the loading channel 21. Under the action of the elastic member 113, the one-way chain assembly 11 remains in a straight state and acts on the filling material, so that the filling material moves from the filling end 211 of the loading channel 21 to the output device. After the filling material is moved into place, the one-way chain assembly 11 is retracted into the guide rail 12 under the action of the one-way chain driving unit 13. At this time, the one-way chain assembly 11 in the guide rail 12 bends along the shape of the guide rail 12.
[0067] Specifically, the one-way chain assembly 11 can be bent along the shape of the guide rail 12, so that the guide rail 12 can be provided with a curvature as required to achieve a compact and miniaturized design; the elastic member 113 can ensure that the one-way chain assembly 11 remains in a straight state when extending out of the guide rail 12, so as to achieve the carrying and pushing of the pushed object.
[0068] The guide rail 12 is a hollow shell, and the guide rail 12 includes an assembly section 121, a rotating section 122 and a storage section 123. The two ends of the assembly section 121 are respectively a connecting end and an open end. The connecting end of the assembly section 121 is connected to the storage section 123 through the rotating section 122 to form a circular structure, and the open end can be used for the one-way chain assembly 11 to extend out. The one-way chain assembly 11 in the storage state is a circular structure adapted to the guide rail 12, and the storage section 123 of the guide rail 12 is parallel to and matches the filling bin 2. The assembly section 121 and the storage section 123 of the guide rail 12 are parallel to each other, and the length of the assembly section 121 is less than the length of the storage section 123. The loading channel 21 is parallel to the storage section 123 of the guide rail 12, and the open end of the assembly section 121 can match with the supplementary end 212 of the loading channel 21 rotated to the loading position. The one-way chain assembly 11 can extend out from the open end and extend into the guide rail 12 to push the filler. When the one-way chain assembly 11 extends from the open end of the assembly section 121, the extended one-way chain link 111 is maintained in a straight state under the action of the elastic member 113. The one-way chain assembly 11 in the straight state can enter the filling channel 21 to act on the filler, so that the filler is pushed to the filling port 411 in the filling channel 21. After the pushing is completed, the one-way chain assembly 11 can retreat under the action of the one-way chain drive unit 13 and be stored in the guide rail 12.
[0069] The protruding end of the one-way chain assembly 11 is further provided with a pusher head 114 that can act on the object to be pushed. The pusher head 114 is connected to the protruding end of the one-way chain assembly 11 .
[0070] The pusher head 114 includes an operating portion and a connecting portion. The connecting portion is located in the middle of the operating portion. The operating portion and the connecting portion cooperate to form a T-shaped structure. The one-way chain assembly 11 is hinged to the connecting portion. A guide wheel 115 is provided at the end of the operating portion near the one-way chain assembly 11. Pairs of guide wheels 115 are provided at both ends of the operating portion, allowing the pusher head 114 to slide into the pushing channel after entering it, effectively reducing frictional resistance.
[0071] The one-way chain link 111 includes a support portion and a hinge portion. The paired hinge portions are relatively arranged on both sides of the width of the support portion. The ends of the hinge portions in the length direction are provided with connecting ears that can match the pins 112. The pins 112 pass through the corresponding connecting ears of two adjacent one-way chain links 111 to articulate the adjacent one-way chain links 111. When the one-way chain assembly 11 is in a straight state, the support portions of adjacent one-way chain links 111 are in the same plane.
[0072] Both ends of the pin shaft 112 are rotatably connected to guide wheels 115 , which effectively reduces the friction resistance generated when the one-way chain assembly 11 bends in the guide rail 12 .
[0073] The one-way chain drive unit 13 includes a one-way chain drive motor 131 and a sprocket 132. The sprocket 132 matches the one-way chain assembly 11. The sprocket 132 is provided with sprocket teeth that match the one-way chain assembly 11. The one-way chain drive motor 131 can drive the sprocket 132 to rotate. When the sprocket 132 rotates, it drives the one-way chain link 111 to extend or retract into the guide rail 12 through the sprocket teeth.
[0074] The radially outward side of the loading channel 21 of the corresponding left loading bin 2 is the radially inward side of the loading channel 21 of the corresponding right loading bin 2, and the radially inward side of the loading channel 21 of the corresponding left loading bin 2 is the radially outward side of the loading channel 21 of the corresponding right loading bin 2.
[0075] Specifically, the filling position of the left filling bin 2 is on its right side, and the filling position of the right filling bin 2 is on its left side. The above design scheme can ensure that the filling materials supplied by the filling bins 2 on both sides enter the filling port in the same direction.
[0076] The output device is a launcher, and a launch mechanism is provided on the adjustment bracket 42. The launch mechanism can follow the adjustment bracket 42 until it matches the output device. In the conveying step, it includes a launch stage, and the pushing stage and the launch stage are performed in sequence. The launch stage includes starting the adjustment drive component 43, driving the adjustment bracket 42 to move relative to the output device, so that the launch mechanism is aligned with the launcher, the launch mechanism is started, and the filling is launched from the launcher under the action of the launch mechanism, and the launch mechanism is reset.
[0077] Specifically, by cooperating with the pushing mechanism 1 and the launching mechanism, the launching process of the loaded object is divided into the pushing stage and the launching stage, which can realize the compact and miniaturized design of the device, effectively reduce the length of the electric cylinder 3, and balance the pitch moment of the launching device; secondly, the power of the pushing mechanism 1 is less than the power of the launching mechanism. The use of the pushing mechanism 1 and the launching mechanism in cooperation to carry out staged launching of the loaded object can effectively reduce the power of the whole machine.
[0078] The launching mechanism is arranged between the paired loading bins 2. The launching mechanism is an electric cylinder 3. During the launching stage, the electric cylinder 3 is started, so that the push rod 31 of the electric cylinder 3 extends and acts on the loading at the launcher, quickly pushing the loading into the launcher for launching. After the launching is completed, the push rod 31 of the electric cylinder 3 retracts and resets.
[0079] Specifically, no matter which side of the filling magazine 2 supplies the filling, the waiting time for the filling to be launched is the same and the shortest.
[0080] Specifically, the moving thrust provided by the pushing mechanism 1 can be used to move the filler in the filling bin 2. The maximum pushing stroke of the pushing mechanism 1 is 1300mm, the maximum launching thrust of the electric cylinder 3 is 20 tons, and the maximum pushing stroke of the electric cylinder 3 is 850mm. Preferably, the pushing mechanism 1 first pushes the filler by 1250mm, and the electric cylinder 3 then quickly pushes the filler by 630mm, and then squeezes and pushes it by 200mm. The process of the push rod 31 of the electric cylinder 3 extending to act on the filler includes an acceleration section, a uniform speed section and a deceleration section, wherein the stroke of the acceleration section and the uniform speed section is 650mm, corresponding to the rapid advancement of the filler, and the stroke of the deceleration section is 200mm, corresponding to the squeezing and pushing of the filler. In the deceleration section, the push rod 31 will move 200mm under the combined action of the filler resistance, inertia force, linear load, motor torque, friction resistance, etc., while the speed drops to 0. It can be understood that the above stroke setting is only for this embodiment, and stroke settings of other numerical values are also deemed to be included in the protection scope of this application.
[0081] It also includes a cradle 4 that can adjust its posture according to the launch requirements, wherein the posture adjustment includes one or more combinations of horizontal rotation, pitch adjustment, roll adjustment and translation adjustment. The cradle 4 includes a connecting flange plate 41, and the adjustment bracket 42 can be movably installed on the cradle 4. The connecting flange plate 41 is provided with a loading port 411 that matches the output device, and the loading port 411 is provided with a stop mechanism 412 for one-way passage of the filling. The stop mechanism 412 can be elastically retreated. When the filling passes through the loading port 411, under the action of thrust, the stop mechanism 412 matches the head end of the filling and is The filler is compressed to achieve elastic retreat. After the filler passes through the filling port 411, the retraction stop mechanism 412 can be re-extended under the action of elastic force and restrain the tail end of the filler, preventing the filler from retreating during the pitch adjustment process of the cradle 4. The height of the filling port 411 matches the height of the axis of the filling bin 2. The filling bin 2 is provided with a filling position that can correspond to the filling port 411. The filling position is located on the adjacent side of the filling bin 2 and another filling bin 2, and the height of the filling position is flush with the axis height of the filling bin 2. The filling channel 21 rotated to the filling position can be moved by the adjustment bracket 42 to align with the filling port 411. The adjustment step is also included: driving the cradle 4 to perform pitch adjustment and rotation adjustment according to the target position; the adjustment step can be performed simultaneously with the selection step and / or the selection step and / or the pushing stage of the conveying step.
[0082] Specifically, the rapid and continuous supply of fillings can be achieved during the adjustment of the cradle 4, minimizing the launch waiting time. The fillings can be restricted at the anti-retraction mechanism 412, so the pushing mechanism 1 can push the fillings at any time during the pitch and direction movement, achieving the effect of flexibility and time saving.
[0083] The adjustment drive assembly 43 includes a slide rail 431, a slider 432, a gear 433, a rack 434, an adjustment drive motor 435 and an adjustment reduction motor 436. The pair of slide rails 431 are respectively arranged at the top and bottom of the corresponding sides of the connecting flange plate 41 and the adjustment bracket 42. The corresponding sides of the connecting flange plate 41 and the adjustment bracket 42 are also provided with a rack 434. The slide rail 431 is parallel to the rack 434. The adjustment bracket 42 is provided with a plurality of sliders 432 matching the slide rails 431. In this embodiment, each Each slide rail 431 corresponds to two sliders 432. The adjustment bracket 42 is also equipped with an adjustment drive motor 435. The adjustment drive motor 435 is connected to the gear 433 through the adjustment reduction motor 436. The gear 433 is engaged with the rack 434. After the adjustment drive motor 435 is started, it drives the gear 433 to rotate, so that the gear 433 moves along the rack 434, and then drives the adjustment bracket 42 to move with the gear 433. At the same time, it also drives the slider 432 on the adjustment bracket 42 to slide along the slide rail 431.
[0084] The rocker 4 is provided with a sliding support device 5 for bearing the adjusting support 42, the sliding support device 5 is arranged below the adjusting support 42, and the side matched with the adjusting support 42 of the sliding support device 5 is provided with a plurality of rotatable universal balls 51.
[0085] Specifically, only the sliding rail 431 can bear the device weight and generated overturning torque, and the reliability is low, so the sliding support device 5 is arranged below the adjusting support 42, and the adjusting support 42 is provided with upward supporting force, the overturning torque of the sliding rail 431 is reduced, the adjusting support 42 can slide along the moving direction on the universal ball 51, the friction resistance is small, the reliability is high, and the driving energy consumption is low.
[0086] The principles and implementation manners of the present application are described by using specific embodiments in the present application, and the above embodiment description is only used for helping understanding the method and core idea of the present application. It should be noted that, for the ordinary skilled in the art, without departing from the principles of the present application, the present application can be improved and modified in several ways, and these improvements and modifications also fall within the protection scope of the present application.
[0087] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship of the product in use, and are only used to facilitate the description of the present application and simplify the description, and therefore cannot be understood as indicating or implying that the device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0088] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "arrangement", "installation", "connection", "connection" should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, it can be mechanically connected, or it can be electrically connected, it can be directly connected, or it can be indirectly connected through an intermediate medium, and it can be the communication between two elements. For the ordinary skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
Claims
1. A dual-bin selective supply method, applied to a multi-type filling selection supply device, the multi-type filling selection supply device comprising an adjustment bracket, a pair of filling bins arranged side by side on the adjustment bracket, an adjustment drive assembly and a selection drive assembly, the filling bin being a cylindrical structure, a plurality of filling channels for carrying fillers being arranged at intervals along the circumference of the filling bin, the same bin comprising different types of filling channels, each type of channel carrying a corresponding type of filler; the adjustment drive assembly can drive the adjustment bracket to move relative to the output device so that any filling bin corresponds to the output device, the selection drive assembly can drive the bin to rotate around the axis so that a designated filling channel is aligned with the output device, characterized in that The method comprises the following steps: a selection step: inputting a target type of filling material, selecting a filling bin according to the target type of filling material, and then selecting a filling channel matching the target type of filling material according to the selected filling bin; Selection step: The selection step includes a loading channel selection stage and a loading bin selection stage. The loading channel selection stage and the loading bin selection stage can be performed one by one, simultaneously, or successively. The loading channel selection stage includes starting the selection drive assembly to drive the selected loading bin to rotate about the axis and rotate the selected loading channel to the loading position of the loading bin. The loading bin selection stage includes starting the selection drive assembly to drive the selected loading bin to rotate about the axis and rotate the selected loading channel to the loading position of the loading bin. Conveying step: the conveying unit is started and acts on the filling channel at the filling position. The filling in the filling channel at the filling position is moved to the output device under the action of the conveying unit, and the conveying unit is reset; Circulation step: repeat the above steps to achieve continuous supply of filling.
2. The dual-bin selection supply method according to claim 1, characterized in that: In the loop step, the filling bin selection stage is executed after the previous conveying step is completed, the selection step and the filling channel selection stage are executed while the previous conveying step and / or the filling bin selection stage are executed, and the conveying step is executed after the selection step is completed.
3. The dual-bin selection supply method according to claim 1, characterized in that: The filler includes type A filler, type B filler and type C filling channel, and the filling channel includes type A filling channel for carrying type A filler, type B filling channel for carrying type B filler, and type C filling channel for carrying type C filler. The type A filling channel and type B filling channel are staggered in one of the filling bins to form a first filling bin, and the type A filling channel and type C filling channel are staggered in the filling bin to form a second filling bin; the paired filling bins are two first filling bins, or the paired filling bins are one first filling bin and one second filling bin.
4. The dual-bin selection supply method according to claim 3, characterized in that: The number of loading channels on the paired loading bins is equal, and the intervals between adjacent loading channels are equal and are one adjustment unit; in the selection step, when selecting a loading channel, first determine whether the type of loading material corresponding to the current loading position is consistent with the target type. If not, select the loading channel with an interval of one adjustment unit as the selected loading channel. If so, determine whether the loading material at the current loading position has been launched. If not, select the current loading channel. If so, select the loading channel with an interval of two adjustment units as the selected loading channel.
5. The dual-bin selection supply method according to any one of claims 1 to 4, characterized in that: The filling channel is a long shell structure with an axis parallel to the filling bin. One side of the filling channel in the length direction is a filling end for outputting fillings, and the other side is a supplementary end for matching with a pushing mechanism; the conveying unit includes a pushing mechanism that can act on the fillings in the filling channel, and the pushing mechanism matches the filling position of the filling bin; in the conveying step, it includes a pushing stage, and the pushing stage includes starting the pushing mechanism, extending into the filling channel at the filling position, pushing the fillings in the filling channel from the supplementary end through the filling end to the output device, and resetting the pushing mechanism.
6. The dual-bin selection supply method according to claim 5, characterized in that: The pushing mechanism includes a one-way chain assembly, a guide rail and a one-way chain driving unit, the one-way chain assembly includes a one-way chain link, a pin and an elastic member, a plurality of the one-way chain links are hinged in sequence through the pin to form a chain structure, and the elastic member is arranged between adjacent one-way chain links; when there is no external force, the elastic member applies a force to the one-way chain link to ensure that the adjacent one-way chain links remain in a straight state; when there is an external force, the adjacent one-way chain links overcome the elastic force provided by the elastic member to form a bent structure with an angle at the hinge; in the pushing stage, the one-way chain driving unit is started, driving the one-way chain assembly to extend from the supplementary end of the loading channel. Under the action of the elastic member, the one-way chain assembly remains in a straight state and acts on the filler, so that the filler moves from the loading end of the loading channel to the output device. After the filler is moved into place, the one-way chain assembly retreats into the guide rail under the action of the one-way chain driving unit. At this time, the one-way chain assembly in the guide rail bends along the shape of the guide rail.
7. The dual-bin selection supply method according to claim 5, characterized in that: The output device is a launcher, and the adjustment bracket is provided with a launch mechanism, and the launch mechanism can follow the adjustment bracket until it matches the output device; in the conveying step, it includes a launch stage, and the pushing stage and the launch stage are performed in sequence. The launch stage includes starting the adjustment drive component, driving the adjustment bracket to move relative to the output device, so that the launch mechanism is aligned with the launcher, the launch mechanism is started, and the filling is launched from the launcher under the action of the launch mechanism, and the launch mechanism is reset.
8. The dual-bin selection supply method according to claim 7, characterized in that: The launching mechanism is arranged between the paired loading bins. The launching mechanism is an electric cylinder. During the launching stage, the electric cylinder is started, so that the push rod of the electric cylinder extends and acts on the loading at the launcher, quickly pushing the loading into the launcher for launching. After the launching is completed, the push rod of the electric cylinder retracts and resets.
9. The dual-bin selection supply method according to claim 5, characterized in that: It also includes a cradle that can adjust its position according to the launch requirements, wherein the position adjustment includes one or more combinations of horizontal rotation, pitch adjustment, roll adjustment and translation adjustment. The cradle includes a connecting flange plate, and the adjustment bracket is movably mounted on the cradle. The connecting flange plate is provided with a loading port that matches the output device, and the loading port is provided with a back-stop mechanism for one-way passage of the filling material; it also includes an adjustment step: driving the cradle to perform pitch adjustment and rotation adjustment according to the target position; the adjustment step can be performed simultaneously with the pushing stage of the selection step and / or the selection step and / or the conveying step.
10. The dual-bin selection supply method according to claim 9, characterized in that: The adjustment drive assembly includes a slide rail, a slider, a gear, a rack, and an adjustment drive motor. The slide rail and the rack are arranged in parallel on the connecting flange plate. The adjustment bracket is provided with a plurality of sliders matching the slide rail. The adjustment bracket is also equipped with an adjustment drive motor. The output end of the adjustment drive motor is provided with a gear meshing with the rack. After starting the adjustment drive assembly, the adjustment drive motor drives the gear to rotate forward or reverse according to the adjustment target, so that the gear moves forward or reversely along the rack, thereby driving the adjustment bracket to follow the gear.
Citation Information
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