Bamboo shoot whole powder machine and bamboo shoot powder production process
By integrating bamboo shoot cooking and crushing mechanisms into the microwave dryer body, the problems of low bamboo shoot powder production efficiency and dust pollution have been solved, achieving efficient and low-cost production of whole bamboo shoot powder.
Patent Information
- Application Number
- CN202411550670.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2044-11-01
AI Technical Summary
During the production of bamboo shoot powder, the transfer of bamboo shoots between multiple pieces of equipment leads to low production efficiency and makes the product susceptible to dust contamination, affecting product quality.
Design a bamboo shoot powder machine that integrates the bamboo shoot cooking, drying, and pulverizing mechanisms at both ends of the conveyor base of the microwave dryer body. This allows bamboo shoots to be directly cooked, dried, and pulverized after peeling, washing, and slicing, reducing the exposure time of bamboo shoots to the outside world.
It improves the production efficiency of bamboo shoot powder, reduces the impact of dust pollution, simplifies the production process, and reduces usage costs.
Smart Images

Figure CN119405084B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of bamboo shoot powder production, and particularly relates to a bamboo shoot powder machine and a bamboo shoot powder production process. BACKGROUND
[0002] Bamboo shoots have been regarded as "delicacies in vegetables" since ancient times in China. Bamboo shoots are superior in protein, and contain certain amounts of essential amino acids such as lysine, tryptophan, threonine, phenylalanine, glutamic acid which plays an important role in protein metabolism, and cystine which maintains protein configuration, thus being excellent health-care vegetables. Bamboo shoots contain little fat and starch, and are natural low-fat and low-calorie food. At present, bamboo shoots are mostly processed into dried bamboo shoots, canned bamboo shoots and bamboo shoot powder.
[0003] Bamboo shoot powder is a fine powder made of bamboo shoots. Bamboo shoot powder has multiple uses and effects. It can be used as a food additive to increase the nutritional value and taste of food, and has the effects of clearing heat and reducing dampness, resolving phlegm, and benefiting qi and stomach. The production process of bamboo shoot powder is relatively complex and needs multiple steps. First, the bamboo shoots need to be peeled and washed, then sliced and cooked in boiling water containing citric acid and salt to remove astringency and perform color protection and maturation treatment. Then the cooked bamboo shoots are dried and ground into powder to maintain the original flavor of bamboo shoots, and finally the bamboo shoot powder is obtained.
[0004] At present, after peeling, washing and slicing, bamboo shoots often need to be sent to cooking equipment for cooking, and then the cooked bamboo shoots need to be sent to drying equipment for drying, and after drying, the bamboo shoots need to be sent to grinding equipment for grinding. This makes the production of bamboo shoot powder often need to be transported between multiple devices for processing, which leads to the bamboo shoot powder being exposed to the indoor environment of the factory for a long time during production, which is easily affected by dust. At the same time, the bamboo shoots are processed by multiple devices for a long time, which leads to low production efficiency of bamboo shoot powder. Therefore, we propose a bamboo shoot powder machine and a bamboo shoot powder production process. SUMMARY
[0005] The main purpose of the present application is to provide a bamboo shoot whole powder machine and a bamboo shoot powder production process, a bamboo shoot whole powder production device is formed by respectively integrating a bamboo cooking mechanism and a bamboo crushing mechanism at both ends of a conveyor base of a microwave drying machine body, the bamboo shoot whole powder production device can directly cook, dry and crush bamboo shoots after peeling, washing and slicing, so that the bamboo shoots do not need to be sent to cooking, drying and crushing equipment after slicing, the time of the bamboo shoots exposed to the outside world is less, the time of the bamboo shoots affected by external dust is effectively reduced, the quality of the bamboo shoot whole powder is improved, and the bamboo shoots are cooked, dried and crushed integrated at the microwave drying machine body, so that the bamboo shoots do not need to be transported by workers many times when producing bamboo shoot whole powder, the production time of the bamboo shoot whole powder is shortened, the production efficiency of the bamboo shoot whole powder is improved, and the problems in the background art can be effectively solved.
[0006] To achieve the above-mentioned purpose, the technical scheme adopted by the present application is:
[0007] A bamboo shoot whole powder machine, comprising a microwave drying machine body and a conveyor base, the drying machine box of the microwave drying machine body is installed above the base body of the conveyor base, further comprising a bamboo cooking mechanism and a bamboo crushing mechanism, the bamboo cooking mechanism and the bamboo crushing mechanism are respectively arranged at the inlet end and the discharge end of the conveyor base;
[0008] The bamboo cooking mechanism comprises an L-shaped foot, a wet connection box, a bamboo cooking box, an electric heating pipe, a sieve box, a U-shaped movable plate, a short shaft and a U-shaped hanging rod, the double sets of foot plates of the L-shaped foot are bolted above the machine box of the inlet end of the conveyor base, and the double sets of foot plates of the L-shaped foot are symmetrically welded on both sides of the box body of the wet connection box, a bottom leakage hole is arranged at the bottom of the box body of the wet connection box, the bamboo cooking box is welded and fixed outside the box wall of the wet connection box extending out of the conveyor base, a drain pipe is arranged outside the box wall of the bamboo cooking box, an electric heating pipe is installed at the inner box wall of the side of the bamboo cooking box away from the wet connection box, the heating pipe body of the electric heating pipe extends into the box body of the bamboo cooking box, and the sieve box is placed in the box body of the bamboo cooking box close to the electric heating pipe, a U-shaped movable port for clamping the U-shaped movable plate is formed at the box wall of the side of the sieve box facing the wet connection box, a shaft guide groove for accommodating the short shaft is recessed at the opposite vertical port wall of the U-shaped movable port, the short shaft is symmetrically welded at the outer sides of the two vertical plate edges of the U-shaped movable plate, and the vertical rod body of the U-shaped hanging rod is welded between the opposite inner box walls of the sieve box away from the U-shaped movable port;
[0009] The shredding mechanism includes a dry joint box, a pipe, an inlet pipe, a rotating inlet cylinder, a discharge pipe, a C-shaped screen, a ring disc holder, a support table, a motor, a support shaft, a sleeve, a three-quarter edge cutter and a four-quarter heart cutter, a dry joint box lower than the conveying belt is welded on the outside of the machine box at the discharge end of the conveyor seat, an integrated pipe is formed at the bottom box opening of the dry joint box, the pipe body of the pipe is inserted into the upper pipe opening of the inlet pipe, the inlet pipe is interconnected and welded with the discharge pipe through the rotating inlet cylinder, the cylinder body of the rotating inlet cylinder is sleeved outside the holder body of the ring disc holder, the rotating inlet cylinder is locked outside the ring disc holder through bolts, the C-shaped screen is clamped in the rotating inlet cylinder on one side of the ring disc holder, the disc body of the ring disc holder is symmetrically welded on the support table through the support on the back of the disc body, the motor is locked on the surface of the ring disc holder above the support table through bolts, the support shaft is fixed outside the output shaft of the motor, the shaft body of the support shaft extends into the screen body between the C-shaped screen along the disc hole of the ring disc holder, the sleeve is clamped outside the shaft body of the support shaft, the head groove for clamping the inner fixed block is recessed at the head shaft body of the support shaft away from the motor, the inner fixed block is integrally formed in the pipe opening of the sleeve, and the inner fixed block and the support shaft are locked through bolts, the three-quarter edge cutter is annularly arranged on the surface of the outer pipe wall of the sleeve, and the four-quarter heart cutter is annularly arranged on the surface of the sleeve between the three-quarter edge cutters.
[0010] Further, the vertical plate is fixed below the pipe seat of the electric heating pipe, and the vertical plate and the bamboo shoot cooking box are locked through bolts;
[0011] Through the above preferred technical solution, the vertical plate fixed with the electric heating pipe can be locked in the bamboo shoot cooking box, so as to install the electric heating pipe.
[0012] Further, the bottom of the plate body of the U-shaped movable plate is provided as an arc surface plate body, and the arc surface plate body of the U-shaped movable plate is pressed against the bottom opening wall of the U-shaped movable opening, and the surface of the plate body of the U-shaped movable plate is provided with the same screen hole as the surface hole diameter of the screen box;
[0013] Through the above preferred technical solution, the U-shaped movable plate is pressed against the bottom opening wall of the U-shaped movable opening with an arc surface plate body to facilitate rotation, when the screen box enters the bamboo shoot cooking box, the U-shaped movable plate is kept upright at the short shaft in the guide shaft groove of the U-shaped movable hole, the U-shaped movable plate can be kept upright by leaning against the inner wall of the bamboo shoot cooking box, and when the screen box is hoisted out of the bamboo shoot cooking box, the U-shaped movable plate can be tilted on the surface of the wet joint box to facilitate the rake of the bamboo shoots in the screen box to the wet joint box.
[0014] Further, the upper and lower cylinder walls of the rotating inlet cylinder are provided with notches for clamping the inlet pipe and the discharge pipe, and the inlet pipe and the discharge pipe are welded at the notch of the cylinder wall of the rotating inlet cylinder;
[0015] Through the above preferred technical solution, the rotating inlet cylinder clamps the inlet pipe and the discharge pipe with notches for welding interconnection.
[0016] Further, the net body of the C-shaped screen is clamped into the turning-in cylinder above the discharge pipe, and the bottom of the net body of the C-shaped screen is fixed with a U-shaped frame support plate clamped into the discharge pipe.
[0017] Through the above preferred technical scheme, the C-shaped screen is clamped at the discharge pipe with the U-shaped frame support plate, so that the C-shaped screen opening faces the turning-in cylinder, thereby ensuring that the bamboo shoots cannot directly fall into the discharge pipe, and ensuring that the bamboo shoots can be broken by the three-part edge cutter and the four-part heart cutter, and the C-shaped screen can screen out finer bamboo shoot powder.
[0018] Further, the support shaft is provided with a sleeve shaft hole for interference fitting the output shaft of the motor head at the tail end of the head fixing groove shaft body, and the output shaft of the motor and the support shaft are welded and fixed;
[0019] Through the above preferred technical scheme, the support shaft is sleeved on the head output shaft of the motor after the sleeve shaft hole, and is welded and fixed with the shaft body, so that the support shaft can not easily fall off when the motor rotates.
[0020] Further, the shaft body of the support shaft has the same diameter as the lumen diameter of the sleeve, and the inner fixing block surface of the sleeve is provided with a threaded hole, the shaft body of the support shaft close to the head fixing groove is provided with a threaded hole, and a bolt is screwed between the threaded holes of the inner fixing block and the head fixing groove;
[0021] Through the above preferred technical scheme, the sleeve is sleeved on the support shaft, the inner fixing block is clamped in the inner fixing groove, and the threaded holes of the inner fixing block and the head fixing groove are screwed with a bolt for locking.
[0022] Further, the outer tube wall of the sleeve is symmetrically provided with two groups of cutter bodies of the three-part edge cutter, and a single group of cutter bodies of the three-part edge cutter is composed of three fixed blades outside the sleeve, and three groups of cutter bodies of the four-part heart cutter are arranged and fixed outside the sleeve between the two groups of three-part edge cutters, and a single group of cutter bodies of the four-part heart cutter is composed of four fixed blades outside the sleeve.
[0023] Through the above preferred technical scheme, two groups of three-part edge cutters are arranged outside the sleeve to cooperate with three groups of four-part heart cutters to more comprehensively contact and rotate the bamboo shoots in the turning-in cylinder.
[0024] Further, the production process of bamboo shoot powder comprises the following steps:
[0025] S1, bamboo shoots cleaning: first, the harvested bamboo shoots are peeled with a blade, and the workers manually clean the surface of the bamboo shoots of residual bamboo shoots, then the peeled bamboo shoots are poured into the fruit and vegetable bubble cleaning machine, the fruit and vegetable bubble cleaning machine uses water in the water tank of the equipment box to form a cycle through the high-pressure water pump, the box has a conveying net belt or chain plate driven by a conveying motor, when the bamboo shoots pass through the box, the vortex air blower will input air to the bottom of the box water tank to form bubbles, the bubbles drive the water flow to overturn, thereby driving the bamboo shoots to roll, the cleaned bamboo shoots are conveyed and lifted out of the box water tank by the conveying device of the fruit and vegetable bubble cleaning machine, and the workers can place a material frame at the discharge end of the fruit and vegetable bubble cleaning machine to collect the bamboo shoots;
[0026] S2, bamboo shoot slicing: the cleaned bamboo shoots are sent into the slicing machine for slicing, under the cutting action of the reciprocating blade of the slicing machine, the bamboo shoots are sliced and dropped, and the workers can place a material frame to collect the sliced bamboo shoots;
[0027] S3, bamboo shoot cooking; the sliced bamboo shoots are transported to the bamboo shoot cooking mechanism, a support of a suitable height is installed at the bottom of the bamboo shoot cooking box, the bamboo shoot cooking box is installed at the conveyor seat in cooperation with the wet connection box, a hoisting machine is arranged near the bamboo shoot cooking box, the lifting rope of the hoisting machine can be bound in the middle of the U-shaped lifting rod of the sieve box, then the sieve box is lifted to the box opening of the bamboo shoot cooking box, the workers pour the bamboo shoots into the sieve box, when the sieve box is in the bamboo shoot cooking box, the U-shaped movable plate leans against the inner wall of the bamboo shoot cooking box to block the U-shaped movable opening, then the sieve box is lowered into the bamboo shoot cooking box filled with water, a stop valve is installed at the drain pipe of the bamboo shoot cooking box to be closed, then the electric heating pipe in the bamboo shoot cooking box is powered to heat the water to cook the bamboo shoot slices;
[0028] S4, bamboo shoot drying: after the bamboo shoot slices are cooked for 120-150 minutes, the sieve box is lifted, when the sieve box gradually exposes the box opening of the bamboo shoot cooking box, the U-shaped movable plate falls into the wet connection box without support, at this time, the workers can use the pitchfork to rake the bamboo shoot dry into the wet connection box, the bamboo shoot dry is raked to the surface of the conveyor belt of the conveyor seat along the bottom drain of the wet connection box, then the conveyor belt of the conveyor seat sends the bamboo shoots into the machine box of the microwave drying machine body for microwave drying, the dried bamboo shoots are sent out of the machine box of the microwave drying machine body along the conveyor seat;
[0029] S5, bamboo shoot crushing: the bamboo shoots sent out of the microwave drying machine body fall into the dry connection box, then the bamboo shoots enter the rotating cylinder through the insertion pipe and the feeding pipe of the dry connection box, the motor is powered to drive the sleeve with the three-eighth blade and the four-eighth knife to crush the fallen dried bamboo shoots, the crushed bamboo shoot powder can fall into the discharge pipe through the screen hole of the C-shaped screen, and a powder collecting container can be arranged below the discharge pipe on one side of the supporting table to collect the crushed bamboo shoot powder.
[0030] Compared with the prior art, the present application has the following advantages:
[0031] The bamboo shoot full powder production equipment can directly cook, dry and crush the bamboo shoots after the skin is removed, washed and sliced, so that the bamboo shoots do not need to be sent to the cooking, drying and crushing equipment after being sliced, the time of the bamboo shoots exposed to the outside world is less, the time of the bamboo shoots affected by the outside dust is effectively reduced, and the production quality of the bamboo shoot full powder is improved;
[0032] And after the cooking, drying and crushing of the bamboo shoots are integrated at the microwave drying machine body, the workers do not need to transfer the bamboo shoots for many times when the bamboo shoots produce the bamboo shoot full powder, the production time of the bamboo shoot full powder is shortened, and the production efficiency of the bamboo shoot full powder is improved;
[0033] Meanwhile, the bamboo shoot crushing mechanism and the bamboo shoot cooking mechanism are extremely simplified assembly machines, compared with the standardized bamboo shoot crushing and cooking equipment on the market, the use cost is lower, and the production cost of the bamboo shoot full powder can be optimized. BRIEF DESCRIPTION OF DRAWINGS
[0034] Figure 1 It is a whole structure schematic view of the bamboo shoot full powder machine and the bamboo shoot powder production process.
[0035] Figure 2 It is a split schematic view of the bamboo shoot cooking mechanism and the conveyor seat of the bamboo shoot full powder machine and the bamboo shoot powder production process.
[0036] Figure 3 It is a split schematic view of the bamboo shoot crushing mechanism and the conveyor seat of the bamboo shoot full powder machine and the bamboo shoot powder production process.
[0037] Figure 4 It is an exploded view of the bamboo shoot cooking mechanism of the bamboo shoot full powder machine and the bamboo shoot powder production process.
[0038] Figure 5 It is an exploded view of the bamboo shoot crushing mechanism of the bamboo shoot full powder machine and the bamboo shoot powder production process.
[0039] Figure 6 It is a split schematic view of the C-shaped screen and the rotating cylinder of the bamboo shoot full powder machine and the bamboo shoot powder production process.
[0040] Figure 7 It is a schematic view of the shaft hole structure at the tail end of the support shaft of the bamboo shoot full powder machine and the bamboo shoot powder production process.
[0041] In the diagram: 1. Microwave dryer body; 2. Conveyor base; 3. L-shaped support leg; 4. Wet junction box; 5. Bottom drain; 6. Bamboo shoot cooking box; 7. Vertical mounting plate; 8. Electric heating tube; 9. Screen box; 10. U-shaped movable opening; 11. U-shaped movable plate; 12. Shaft groove; 13. Short shaft; 14. U-shaped hanging rod; 15. Dry junction box; 16. Insert pipe; 17. Feed pipe; 18. Transfer cylinder; 19. Discharge pipe; 20. C-shaped screen; 21. Ring plate frame; 22. Support platform; 23. Motor; 24. Support shaft; 25. Head fixing groove; 26. Sleeve; 27. Inner fixing block; 28. Three-part edge knife; 29. Four-part center knife; 30. Sleeve shaft hole. Detailed Implementation
[0042] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.
[0043] like Figures 1-7 As shown, a bamboo shoot powder machine includes a microwave dryer body 1 and a conveyor base 2. The drying chamber of the microwave dryer body 1 is installed above the seat of the conveyor base 2. It also includes a bamboo shoot cooking mechanism and a bamboo shoot crushing mechanism. The bamboo shoot cooking mechanism and the bamboo shoot crushing mechanism are respectively provided at the feeding end and the discharging end of the conveyor base 2.
[0044] The bamboo shoot cooking mechanism includes L-shaped support legs 3, a wet collection box 4, a bamboo shoot cooking chamber 6, an electric heating tube 8, a sieve box 9, a U-shaped movable plate 11, a short shaft 13, and a U-shaped hanging rod 14. The upper part of the conveyor base 2's feed end housing is bolted with double sets of foot plates for the L-shaped support legs 3, which are symmetrically welded to both sides of the wet collection box 4. The bottom of the wet collection box 4 has a bottom drain 5. The bamboo shoot cooking chamber 6 is welded and fixed to the outside of the conveyor base 2's box wall. A drain pipe is installed on the outside of the cooking chamber 6's box wall, and the inner wall of the cooking chamber 6 on the side furthest from the wet collection box 4... An electric heating tube 8 is installed at the location, and the heating tube body of the electric heating tube 8 extends into the box body of the bamboo shoot cooking box 6. A sieve box 9 is placed in the box body of the bamboo shoot cooking box 6 near the electric heating tube 8. A U-shaped movable opening 10 for inserting a U-shaped movable plate 11 is opened on the side wall of the sieve box 9 facing the wet junction box 4. A shaft groove 12 for accommodating a short shaft 13 is recessed on the opposite vertical wall of the U-shaped movable opening 10. The short shaft 13 is symmetrically welded to the outside of the two vertical plates on both sides of the U-shaped movable plate 11. The vertical rod of the U-shaped hanging rod 14 is welded between the opposite inner box walls of the sieve box 9 away from the U-shaped movable opening 10.
[0045] The shredding mechanism comprises a dry joint box 15, a pipe 16, a feeding pipe 17, a rotating feeding cylinder 18, a discharging pipe 19, a C-shaped screen 20, a ring disc holder 21, a support table 22, a motor 23, a support shaft 24, a sleeve 26, a three-quarter edge cutter 28 and a four-quarter core cutter 29, the dry joint box 15 is welded outside the case of the discharging end of the conveyor frame 2 and is lower than the conveying belt, the bottom box of the dry joint box 15 is integrally formed with the pipe 16, the pipe body of the pipe 16 is inserted into the upper pipe opening of the feeding pipe 17, the feeding pipe 17 is interconnectedly welded with the discharging pipe 19 through the rotating feeding cylinder 18, the cylinder body of the rotating feeding cylinder 18 is sleeved outside the holder body of the ring disc holder 21, the rotating feeding cylinder 18 is locked outside the ring disc holder 21 through bolts, the C-shaped screen 20 is clamped inside the rotating feeding cylinder 18 on one side of the ring disc holder 21, the disc body of the ring disc holder 21 is symmetrically welded with the support table 22 on the back surface, the surface of the ring disc holder 21 above the support table 22 is locked with the motor 23 through bolts, the output shaft of the motor 23 is fixed with the support shaft 24, the shaft body of the support shaft 24 extends into the screen body of the C-shaped screen 20 through the disc hole of the ring disc holder 21, the shaft body of the support shaft 24 is clamped with the sleeve 26, the head part of the support shaft 24 away from the motor 23 is recessed with the head fixing groove 25 for clamping the inner fixing block 27, the inner fixing block 27 is integrally formed inside the pipe opening of the sleeve 26, and the inner fixing block 27 and the support shaft 24 are locked through bolts, the outer pipe wall surface of the sleeve 26 is annularly provided with the three-quarter edge cutter 28, and the surface of the sleeve 26 between the three-quarter edge cutters 28 is annularly provided with the four-quarter core cutter 29.
[0046] The vertical plate 7 is fixed below the pipe seat of the electric heating pipe 8 and is locked with the boiling bamboo shoot box 6 through bolts.
[0047] Through the above preferred technical scheme, the vertical plate 7 fixed with the electric heating pipe 8 can be locked in the boiling bamboo shoot box 6, so that the electric heating pipe 8 is installed.
[0048] The bottom of the plate body of the U-shaped movable plate 11 is provided as an arc surface plate body, the arc surface plate body of the U-shaped movable plate 11 is pressed against the bottom opening wall of the U-shaped movable opening 10, and the surface of the plate body of the U-shaped movable plate 11 is provided with the same screen hole as the surface aperture of the screen box 9.
[0049] Through the above preferred technical scheme, the U-shaped movable plate 11 is pressed against the bottom opening wall of the U-shaped movable opening 10 with the arc surface plate body to facilitate rotation, when the screen box 9 enters the boiling bamboo shoot box 6, the U-shaped movable plate 11 is kept vertical at the guide shaft groove 12 of the U-shaped movable opening 10 with the short shaft 13, the U-shaped movable plate 11 can be kept vertical by leaning against the inner wall of the boiling bamboo shoot box 6, and when the screen box 9 is hoisted out of the boiling bamboo shoot box 6, the U-shaped movable plate 11 can be tilted on the surface of the wet joint box 4 to facilitate the bamboo shoots in the screen box 9 to be raked to the wet joint box 4.
[0050] The upper and lower cylinder walls of the rotating-in cylinder 18 are provided with notches for clamping the feeding pipe 17 and the discharging pipe 19, and the feeding pipe 17 and the discharging pipe 19 are welded at the notch of the cylinder wall of the rotating-in cylinder 18.
[0051] Through the above preferred technical scheme, the rotating-in cylinder 18 is clamped into the feeding pipe 17 and the discharging pipe 19 for welding intercommunication.
[0052] The net body of the C-shaped screen 20 is clamped into the rotating-in cylinder 18 above the discharging pipe 19, and the net body bottom of the C-shaped screen 20 is fixed with a U-shaped frame support plate clamped into the discharging pipe 19.
[0053] Through the above preferred technical scheme, the C-shaped screen 20 is clamped at the discharging pipe 19 with the U-shaped frame support plate, so that the C-shaped screen opening of the C-shaped screen 20 faces the rotating-in cylinder 18, thereby ensuring that the bamboo shoots cannot directly fall into the discharging pipe 19, ensuring that the bamboo shoots can be broken by the three-section edge cutter 28 and the four-section center cutter 29, and the C-shaped screen 20 can screen out finer bamboo shoot powder.
[0054] The support shaft 24 is provided with a sleeve shaft hole 30 for interference clamping the head output shaft of the motor 23 at the tail end shaft body of the head fixed groove 25, and the output shaft of the motor 23 and the support shaft 24 are welded and fixed;
[0055] Through the above preferred technical scheme, after the support shaft 24 is sleeved on the head output shaft of the motor 23, the support shaft 24 is welded and fixed with the shaft body, so that the support shaft 24 is not easy to fall off when the motor 23 rotates.
[0056] The shaft body diameter of the support shaft 24 is the same as the lumen diameter of the sleeve pipe 26, and the surface of the inner fixed block 27 of the sleeve pipe 26 is provided with a threaded hole, the shaft body of the support shaft 24 close to the head fixed groove 25 is provided with a threaded hole, and a bolt is screwed between the threaded hole of the inner fixed block 27 and the threaded hole of the head fixed groove 25;
[0057] Through the above preferred technical scheme, after the sleeve pipe 26 is sleeved on the support shaft 24, the inner fixed block 27 is clamped in the inner fixed groove 25, and the threaded hole of the inner fixed block 27 and the threaded hole of the head fixed groove 25 are screwed and locked by the bolt.
[0058] The outer pipe wall of the sleeve pipe 26 is symmetrically provided with two groups of cutter bodies of the three-section edge cutter 28, and a single group of cutter bodies of the three-section edge cutter 28 is composed of three fixed blades outside the sleeve pipe 26, and three groups of cutter bodies of the four-section center cutter 29 are arranged and fixed outside the sleeve pipe 26 between the two groups of cutter bodies of the three-section edge cutter 28, and a single group of cutter bodies of the four-section center cutter 29 is composed of four fixed blades outside the sleeve pipe 26.
[0059] Through the above preferred technical scheme, the three groups of three-segment knives 28 outside the sleeve 26 are matched with three groups of four-segment knives 29, which can more comprehensively contact and rotate to break the bamboo shoots in the turning barrel 18.
[0060] It should be noted that the present application is a kind of bamboo shoot powder machine and bamboo shoot powder production process, the production process of the bamboo shoot powder of the present application is as follows:
[0061] S1, bamboo shoot cleaning: first, the harvested bamboo shoots are peeled using a blade, and the workers manually clean the residual bamboo shoots on the surface, then the peeled bamboo shoots are poured into the fruit and vegetable bubble cleaning machine, the fruit and vegetable bubble cleaning machine uses water in the water tank of the equipment box, which is circulated by a high-pressure water pump, the box has a conveying mesh belt or chain plate driven by a conveying motor, when the bamboo shoots pass through the box, the vortex air blower will input air to the bottom of the box water tank to form bubbles, the bubbles drive the water flow to overturn, thereby driving the bamboo shoots to roll, after cleaning, the bamboo shoots are conveyed and lifted out of the box water tank by the conveying device of the fruit and vegetable bubble cleaning machine, and the workers can place a material frame at the discharge end of the fruit and vegetable bubble cleaning machine to collect the bamboo shoots;
[0062] S2, bamboo shoot slicing: the cleaned bamboo shoots are sent into the slicing machine for slicing, under the cutting action of the reciprocating blade of the slicing machine, the bamboo shoots are sliced and dropped, and the workers can place a material frame to collect the sliced bamboo shoots;
[0063] S3, bamboo shoot cooking: the sliced bamboo shoots are transported to the bamboo shoot cooking mechanism, a suitable height support is installed at the bottom of the bamboo shoot cooking box 6, the bamboo shoot cooking box 6 is installed at the conveyor seat 2 in cooperation with the wet connection box 4, a hoisting machine is arranged near the bamboo shoot cooking box 6, the lifting rope of the hoisting machine can be tied in the middle of the U-shaped lifting rod 14 of the sieve box 9, then the sieve box 9 is lifted to the box opening of the bamboo shoot cooking box 6, the workers pour the bamboo shoots into the sieve box 9, when the sieve box 9 is in the bamboo shoot cooking box 6, the U-shaped movable plate 11 leans against the inner wall of the bamboo shoot cooking box 6 to block the U-shaped movable opening 10, then the sieve box 9 is lowered into the bamboo shoot cooking box 6 filled with water, a stop valve is installed at the drain pipe of the bamboo shoot cooking box 6 to close, then the electric heating pipe 8 in the bamboo shoot cooking box 6 is powered to heat the water to cook the bamboo shoots;
[0064] S4, bamboo shoot drying: after the bamboo shoots are cooked for 120-150 minutes, the sieve box 9 is lifted, when the sieve box 9 gradually exposes the box opening of the bamboo shoot cooking box 6, the U-shaped movable plate 11 loses support and falls into the wet connection box 4, at this time, the workers can use a rake to rake the bamboo shoots into the wet connection box 4, the bamboo shoots are raked to the surface of the conveyor belt of the conveyor seat 2 through the bottom drain 5 of the wet connection box 4, then the conveyor belt of the conveyor seat 2 sends the bamboo shoots into the microwave drying machine body 1 for microwave drying, the dried bamboo shoots are sent out of the microwave drying machine body 1 from the conveyor seat 2;
[0065] S5, bamboo shoots are crushed: bamboo shoots sent out of the microwave drying machine body 1 will fall into the dry joint box 15, and then the bamboo shoots enter the rotating cylinder 18 along the insertion tube 16 and the inlet pipe 17 of the dry joint box 15. The motor 23 is connected to the power supply and drives the sleeve 26 with the three-part edge knife 28 and the four-part center knife 29 to crush the falling dried bamboo shoots. The crushed bamboo shoots can fall into the discharge pipe 19 along the screen holes of the C-shaped screen 20. The discharge pipe 19 below the support table 22 on one side can be provided with a powder collecting container to collect the crushed bamboo shoots powder.
[0066] It should be noted that the present application is a bamboo shoot powder machine and a production process of bamboo shoot powder. The components in the present application are known to those skilled in the art. Their structure and principle can be known by technical personnel or obtained through conventional experimental methods.
[0067] The basic principles and main features of the present application and the advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples. The above examples and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application. These changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A bamboo shoot powder machine, comprising a microwave dryer body (1) and a conveyor base (2), wherein the drying chamber of the microwave dryer body (1) is installed above the seat of the conveyor base (2), characterized in that: It also includes a bamboo shoot cooking mechanism and a bamboo shoot crushing mechanism. The bamboo shoot cooking mechanism and the bamboo shoot crushing mechanism are respectively provided at the feed end and discharge end of the conveyor base (2). The bamboo shoot cooking mechanism includes an L-shaped support (3), a wet collection box (4), a bamboo shoot cooking box (6), an electric heating tube (8), a sieve box (9), a U-shaped movable plate (11), a short shaft (13), and a U-shaped hanging rod (14). The upper part of the machine box at the feed end of the conveyor base (2) is bolted with double sets of foot plates of the L-shaped support (3), and the double sets of foot plates of the L-shaped support (3) are symmetrically welded to both sides of the box body of the wet collection box (4). The bottom of the box body of the wet collection box (4) is provided with a bottom drain (5). The bamboo shoot cooking box (6) is welded and fixed to the outside of the box wall of the wet collection box (4) extending out of the box wall of the conveyor base (2). A drain pipe is provided on the outside of the box wall of the bamboo shoot cooking box (6), and the bamboo shoot cooking box (6) is located on the side away from the wet collection box (4). An electric heating tube (8) is installed on the box wall. The heating tube of the electric heating tube (8) extends into the box of the bamboo shoot cooking box (6). A sieve box (9) is placed in the box of the bamboo shoot cooking box (6) near the electric heating tube (8). A U-shaped movable opening (10) for inserting a U-shaped movable plate (11) is opened on the side wall of the sieve box (9) facing the wet junction box (4). A shaft groove (12) for accommodating a short shaft (13) is recessed on the opposite vertical wall of the U-shaped movable opening (10). The short shaft (13) is symmetrically welded to the outside of the two vertical plates on both sides of the U-shaped movable plate (11). A vertical rod of a U-shaped hanging rod (14) is welded between the opposite inner box walls of the sieve box (9) away from the U-shaped movable opening (10). The bamboo shoot crushing mechanism includes a dry junction box (15), an insert pipe (16), an inlet pipe (17), a transfer cylinder (18), a discharge pipe (19), a C-shaped screen (20), a ring frame (21), a support platform (22), a motor (23), a support shaft (24), a sleeve (26), a three-sided edge cutter (28), and a four-sided center cutter (29). The outer side of the casing at the discharge end of the conveyor base (2) is welded with a dry junction box (15) that is lower than its own conveyor belt. An insert tube (16) is integrally formed at the bottom opening of the box. The tube body of the insert tube (16) is inserted into the upper opening of the feed pipe (17), and the feed pipe (17) is connected to the discharge pipe (19) by welding through the transfer cylinder (18). The cylinder body of the transfer cylinder (18) is sleeved on the outside of the ring plate frame (21), and the transfer cylinder (18) is locked to the outside of the ring plate frame (21) by bolts. A C-shaped screen (20) is installed inside the transfer cylinder (18) on one side of the ring plate frame (21). The back of the disc of the ring frame (21) is symmetrically welded to the support platform (22) above the disc body. The surface of the ring frame (21) above the support platform (22) is bolted with a motor (23). The output shaft of the motor (23) is fixed with a support shaft (24). The shaft of the support shaft (24) extends into the mesh of the C-shaped screen (20) along the disc hole of the ring frame (21). The shaft of the support shaft (24) is fitted with a sleeve (26). 4) A head-mounting groove (25) for mounting the inner fixing block (27) is recessed at the head shaft away from the motor (23). The inner fixing block (27) is integrally formed in the opening of the sleeve (26), and the inner fixing block (27) and the support shaft (24) are locked together by bolts. The outer wall surface of the sleeve (26) is provided with three-sided edge cutters (28) arranged in a ring, and the sleeve (26) surface between the three-sided edge cutters (28) is provided with four-sided center cutters (29) arranged in a ring.
2. The bamboo shoot powder machine according to claim 1, characterized in that: A vertical mounting plate (7) is fixed below the tube seat of the electric heating tube (8), and the vertical mounting plate (7) is locked to the bamboo shoot cooking box (6) by bolts.
3. The bamboo shoot powder machine according to claim 1, characterized in that: The bottom of the U-shaped movable plate (11) is set as an arc panel, and the arc panel of the U-shaped movable plate (11) is pressed against the bottom wall of the U-shaped movable opening (10). The surface of the U-shaped movable plate (11) is provided with sieve holes of the same diameter as the surface holes of the sieve box (9).
4. The bamboo shoot powder machine according to claim 1, characterized in that: The upper and lower cylinder walls of the transfer cylinder (18) are provided with notches for mounting the feed pipe (17) and the discharge pipe (19), and the feed pipe (17) and the discharge pipe (19) are welded at the notches on the cylinder wall of the transfer cylinder (18).
5. A bamboo shoot powder machine according to claim 1, characterized in that: The C-shaped screen (20) is inserted into the transfer cylinder (18) above the discharge pipe (19), and the bottom of the C-shaped screen (20) is fixed with a U-shaped frame support plate inserted into the discharge pipe (19).
6. A bamboo shoot powder machine according to claim 1, characterized in that: The support shaft (24) is provided with a sleeve hole (30) for interference fitting the output shaft of the head of the motor (23) at the tail end of the shaft body away from the head slot (25), and the support shaft (24) and the output shaft of the motor (23) are welded and fixed to the support shaft (24).
7. A bamboo shoot powder machine according to claim 6, characterized in that: The diameter of the support shaft (24) is the same as the diameter of the sleeve (26) cavity, and the inner fixing block (27) of the sleeve (26) has a threaded hole on its surface. The support shaft (24) has a threaded hole in its shaft body near the head fixing groove (25), and a bolt is screwed between the threaded hole of the inner fixing block (27) and the threaded hole at the head fixing groove (25).
8. A bamboo shoot powder machine according to claim 7, characterized in that: Two sets of three-sided edge cutters (28) are symmetrically arranged on the outer wall of the sleeve (26), and each set of three-sided edge cutters (28) consists of three blades fixed outside the sleeve (26). Three sets of four-sided center cutters (29) are arranged and fixed outside the sleeve (26) between the three-sided edge cutters (28), and each set of four-sided center cutters (29) consists of four blades fixed outside the sleeve (26).
9. A bamboo shoot powder machine according to any one of claims 1-8, characterized in that: The production process of bamboo shoot powder is as follows: S1. Bamboo Shoot Cleaning: First, the harvested bamboo shoots are peeled with a blade, and workers manually clean the remaining bamboo shoot skin from the surface. Then, the peeled bamboo shoots are poured into the fruit and vegetable bubble washing machine. The fruit and vegetable bubble washing machine uses water in the tank of the equipment box to form a circulation through a high-pressure water pump. There is a conveyor belt or chain plate driven by a conveyor motor in the box. When the bamboo shoots pass through the box, the vortex fan will input air into the bottom of the tank of the box to form bubbles. The bubbles drive the water flow to turn over, thereby causing the bamboo shoots to roll. After the bamboo shoots are cleaned, the conveying device of the fruit and vegetable bubble washing machine will transport and lift the bamboo shoots out of the tank of the box. Workers place a material frame at the discharge end of the fruit and vegetable bubble washing machine to collect the bamboo shoots. S2. Bamboo Shoot Slicing: The cleaned bamboo shoots are fed into a slicer for slicing. Under the cutting action of the reciprocating blades of the slicer, the bamboo shoots are sliced and discharged. Workers place a material basket to collect the sliced bamboo shoots. S3. Bamboo shoot cooking: The sliced bamboo shoots are transported to the cooking mechanism. After the cooking box (6) of the cooking mechanism is fitted with a support of appropriate height, the cooking box (6) is installed with the wet junction box (4) at the conveyor base (2). A lifting machine is set up near the cooking box (6), and the lifting rope of the lifting machine is tied to the middle of the U-shaped lifting rod (14) of the sieve box (9). Then the sieve box (9) is lifted to the opening of the cooking box (6). The workers pour the bamboo shoot slices into the sieve box (9). When the sieve box (9) is in the cooking box (6), the U-shaped movable plate (11) is placed against the inner wall of the cooking box (6) to block the U-shaped movable opening (10). Then the sieve box (9) is lowered into the cooking box (6) filled with water. A stop valve is installed at the drain pipe of the cooking box (6) to close it. Then the electric heating tube (8) in the cooking box (6) is powered on to heat the water for cooking the bamboo shoot slices. S4. Bamboo Shoot Drying: After the bamboo shoot slices have been cooked for 120-150 minutes, the sieve box (9) is lifted up. When the sieve box (9) gradually exposes the opening of the cooking box (6), the U-shaped movable plate (11) loses its support and falls into the wet collection box (4). At this time, the workers use a rake to rake the dried bamboo shoots into the wet collection box (4). The dried bamboo shoots are rake along the bottom opening (5) of the wet collection box (4) to the surface of the conveyor belt of the conveyor base (2). Then the conveyor belt of the conveyor base (2) sends the bamboo shoots into the machine box of the microwave dryer body (1) for microwave drying. The dried bamboo shoots will be sent out of the machine box of the microwave dryer body (1) along the conveyor base (2). S5. Bamboo Shoot Crushing: The bamboo shoots sent out of the microwave dryer body (1) will fall into the dry receiving box (15). Then, the bamboo shoots will enter the rotating drum (18) through the insertion tube (16) and the feed pipe (17) of the dry receiving box (15). After the motor (23) is powered on, the support shaft (24) drives the sleeve (26) to crush the fallen dried bamboo shoots with the three-sided blade (28) and the four-sided core blade (29). The crushed bamboo shoot powder falls down into the discharge pipe (19) through the sieve holes of the C-shaped screen (20). A powder collection container is set under the discharge pipe (19) on one side of the support platform (22) to collect the crushed bamboo shoot powder.
Citation Information
Patent Citations
Method for producing dried bamboo shoot powder
CN101411440A
Bamboo shoot full-pulverizer and production process of bamboo shoot powder
CN102806131A