A carbon nanotube grafted ABS modified nylon 6 composite material and preparation method

By grafting carbon nanotubes onto ABS and blending them with nylon 6 to form carbon nanotubes grafted ABS modified nylon 6 composite, the problem of poor mechanical properties of nylon 6 is solved, and the toughness and impact strength of the composite material are significantly improved.

CN119410139BActive Publication Date: 2025-05-13ANHUI YUHUA TEXTILE
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Patent Information

Application Number
CN202411816477.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-05-13
Estimated Expiration
2044-12-11

AI Technical Summary

Technical Problem

Due to poor mechanical properties and insufficient impact resistance, Nylon 6 material has limited its application in automobiles, electronics and medical devices.

Method used

Carbon nanotube grafted ABS modified nylon 6 composite material is formed by grafting carbon nanotubes onto ABS (acrylonitrile-butadiene-styrene copolymer) and blending with nylon 6. The method involves acyl chloride and aminating treatment of carbon nanotubes, subsequently blending with ABS, and preparing the modified composite material by melt grafting techniques.

Benefits of technology

This method effectively avoids the agglomeration of carbon nanotubes, improves its dispersion in the composite material, forms a uniform network structure, and significantly improves the toughness and impact strength of the composite material.

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Abstract

The invention relates to the technical field of nylon 6 and discloses a carbon nanotube grafted ABS modified nylon 6 composite material. Acylation reaction occurs between chlorinated carbon nanotubes and lysine, double bonds on ABS are combined with double bonds on maleic anhydride, anhydride modified ABS and amino modified carbon nanotubes undergo ring-opening reaction, carbon nanotubes are grafted onto ABS to avoid agglomeration of the carbon nanotubes, and when subjected to external force, the carbon nanotubes can form a uniform network structure, absorb a large amount of external force, and improve the toughness of a matrix. A large amount of carboxyl groups introduced into the surface of ABS plastic react with amide groups in a nylon 6 matrix to form a three-dimensional hydrogen bond network, thereby improving the compatibility and interface force between nylon 6 and carbon nanotube grafted ABS, enabling more uniform distribution and forming an island structure. When subjected to external force, more stress can be buffered, and the obtained composite material has excellent toughness.
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Description

Technical Field

[0001] The invention relates to the technical field of nylon 6, in particular to a carbon nanotube-grafted ABS modified nylon 6 composite material and a preparation method thereof. Background Art

[0002] Nylon 6 has good mechanical properties, corrosion resistance, corrosion resistance and processability. It is a material widely used in the fields of automobiles, electronic appliances and medical equipment. However, due to its good water absorption, poor stability, poor toughness and poor impact resistance, the application scope of nylon 6 is largely limited. Modifying nylon by polymer alloy method and adding polymer materials such as elastomer rubber to nylon 6 can effectively improve the notch impact strength of the matrix and achieve toughening effect. By adding nano-sized inorganic nanomaterials, when the nylon 6 matrix is ​​subjected to external force, it can also absorb the external force to a large extent, effectively improving the toughness of the nylon 6 matrix.

[0003] Carbon nanotubes are cheap and widely available. They are an inorganic nanomaterial with excellent mechanical properties. Chinese patent CN106046765B provides a method for preparing reinforced and toughened nylon 6 resin and nylon alloy. Liquid rubber and carbon nanotubes are grafted and anionic polymerization is used to prepare carbon nanotube-doped rubber-modified nylon 6 resin, which effectively improves the uneven dispersion of carbon nanotubes, but has a poor effect on improving the toughness of the nylon 6 matrix. By using modified ABS and carbon nanotubes to modify the nylon 6 model, the toughness of the obtained composite material is greatly improved, and it has excellent impact strength. Summary of the invention

[0004] 1. Technical issues to be resolved

[0005] In view of the deficiencies in the prior art, the present invention provides a carbon nanotube-grafted ABS modified nylon 6 composite material and a preparation method thereof, which solves the problem of poor mechanical properties of nylon 6.

[0006] (II) Technical solution

[0007] To achieve the above object, the present invention provides the following technical solution: a carbon nanotube grafted ABS modified nylon 6 composite material, the carbon nanotube grafted ABS modified nylon 6 composite material and the preparation method are as follows:

[0008] (1) After uniformly dispersing N,N-dimethylformamide solvent, carboxylated carbon nanotubes and thionyl chloride by ultrasonication, heating and refluxing, reacting at 110-150°C for 24-36 hours, and obtaining acyl chloride carbon nanotubes after the reaction is completed;

[0009] (2) stirring and mixing N,N-dimethylformamide solvent, acyl chloride carbon nanotubes and lysine to uniformly react, and after the reaction is completed, amino-modified carbon nanotubes are obtained;

[0010] (3) After ABS (acrylonitrile-butadiene-styrene copolymer), maleic anhydride and dicumyl peroxide are stirred and mixed evenly, the mixture is transferred to a twin-screw extruder and reacted at 180-200°C for 8-15 minutes. After the reaction is completed, the mixture is extruded and granulated to obtain anhydride-modified ABS;

[0011] (4) stirring and mixing the acetone solvent, the anhydride-modified ABS and the amino-modified carbon nanotubes, heating and refluxing, and reacting at 70-90° C. for 6-12 hours. After the reaction is completed, carbon nanotube-grafted ABS is obtained;

[0012] (5) After nylon 6, carbon nanotube grafted ABS and defoaming agent polydimethylsiloxane are mixed evenly, they are transferred to a twin-screw extruder, melt-blended at 210-230° C. for 6-12 min, with a screw speed of 300-400 r / min, and extruded to obtain a carbon nanotube grafted ABS modified nylon 6 composite material.

[0013] Preferably, in step (1), the mass ratio of N,N-dimethylformamide, carboxylated carbon nanotubes and thionyl chloride is 1500-3000:100:2500-5000.

[0014] Preferably, in step (2), the mass ratio of N,N-dimethylformamide, chlorinated carbon nanotubes and lysine is 4000-7000:100:55-85.

[0015] Preferably, the reaction temperature in step (2) is 80-100° C., and the reaction time is 18-24 h.

[0016] Preferably, in step (3), the mass ratio of ABS, maleic anhydride and dicumyl peroxide is 100:12-25:0.2-0.6.

[0017] Preferably, in step (4), the mass ratio of acetone, anhydride-modified ABS and amino-modified carbon nanotubes is 1200-3500:100:10-30.

[0018] Preferably, in step (5), the mass ratio of nylon 6, carbon nanotube grafted ABS and defoaming agent polydimethylsiloxane is 100:5-25:0.5-2.

[0019] 3. Beneficial technical effects

[0020] Compared with the prior art, the present invention has the following beneficial technical effects:

[0021] The invention discloses a carbon nanotube grafted ABS modified nylon 6 composite material. In an N,N-dimethylformamide solvent, an acyl chloride group on an acyl chloride carbon nanotube and an amino terminal on lysine undergo an amidation reaction to obtain an amino-modified carbon nanotube. A double bond on the ABS generates a free radical under the action of an initiator, dicumyl peroxide, by a melt grafting method, and the free radical is combined with a double bond on maleic anhydride to obtain anhydride-modified ABS. In an acetone solvent, an acid anhydride on the anhydride-modified ABS and an amino group at the carboxyl terminal of the amino-modified carbon nanotube undergo a ring-opening reaction to obtain carbon nanotube grafted ABS. The carbon nanotube grafted ABS is added to a nylon 6 matrix and mixed to obtain a carbon nanotube grafted ABS modified nylon 6 composite material.

[0022] The carbon nanotube grafted ABS modified nylon 6 composite material has carbon nanotubes grafted onto ABS, which effectively avoids the agglomeration of carbon nanotubes and solves the problem of uneven dispersion of inorganic nanomaterials during the blending process. When subjected to external force, the carbon nanotubes can form a uniform network structure, absorb a large amount of external force, and improve the toughness of the matrix. The ABS plastic has the characteristics of good stability and excellent mechanical properties. A large number of carboxyl groups introduced on the surface and carboxyl groups obtained by ring-opening of anhydride can both hydrogen bond with amide groups in the nylon 6 matrix to form a three-dimensional hydrogen bond network, effectively improving the compatibility and interface force between nylon 6 and carbon nanotube grafted ABS, so that they can be more evenly distributed to form an island structure. When subjected to external force, more stress can be buffered, and the obtained composite material has excellent toughness. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 Schematic diagram of the structure of amino-modified carbon nanotubes. DETAILED DESCRIPTION

[0024] To achieve the above object, the present invention provides the following specific implementation methods and examples: A method for preparing a carbon nanotube-grafted ABS-modified nylon 6 composite material is as follows:

[0025] (1) Add N,N-dimethylformamide solvent, carboxylated carbon nanotubes and thionyl chloride in a mass ratio of 1500-3000:100:2500-5000 to a reaction bottle, disperse them uniformly by ultrasonication, heat and reflux, react at 110-150°C for 24-36 hours, and after the reaction is completed, rotary evaporate, wash with tetrahydrofuran, and dry to obtain acyl chloride carbon nanotubes;

[0026] (2) Add N,N-dimethylformamide solvent, chlorinated carbon nanotubes and lysine in a mass ratio of 4000-7000:100:55-85 to the reaction bottle, stir and mix evenly, react at 80-100°C for 18-24h, and after the reaction is completed, wash with deionized water and ethanol, and dry to obtain amino-modified carbon nanotubes;

[0027] (3) ABS, maleic anhydride and dicumyl peroxide in a mass ratio of 100:12-25:0.2-0.6 are added to the reaction bottle in sequence, and after being stirred and mixed evenly, the mixture is transferred to a twin-screw extruder and reacted at 180-200°C for 8-15 minutes. After the reaction is completed, the mixture is extruded and granulated, washed with acetone, precipitated with ethanol, filtered and dried to obtain anhydride-modified ABS;

[0028] (4) Add acetone solvent, anhydride-modified ABS and amino-modified carbon nanotubes in a mass ratio of 1200-3500:100:10-30 to the reaction bottle in sequence, stir and mix evenly, heat and reflux, and react at 70-90°C for 6-12 hours. After the reaction is completed, cool, filter, wash with methanol, and dry to obtain carbon nanotube-grafted ABS;

[0029] (5) Add nylon 6, carbon nanotube grafted ABS and defoaming agent polydimethylsiloxane in a mass ratio of 100:5-25:0.5-2 into a high-speed mixer in sequence, mix well, transfer to a twin-screw extruder, melt blend at 210-230°C for 6-12 minutes, and extrude at a screw speed of 300-400 r / min to obtain a carbon nanotube grafted ABS modified nylon 6 composite material. Example 1

[0030] (1) 150 g of N,N-dimethylformamide solvent, 10 g of carboxylated carbon nanotubes and 250 g of thionyl chloride were added to a reaction bottle in sequence, and after being uniformly dispersed by ultrasonication, the mixture was heated under reflux and reacted at 110°C for 24 h. After the reaction was completed, the mixture was rotary evaporated, washed with tetrahydrofuran and dried to obtain acyl chloride carbon nanotubes;

[0031] (2) Add 400 g of N,N-dimethylformamide solvent, 10 g of acyl chloride carbon nanotubes and 5.5 g of lysine to the reaction bottle in sequence, stir and mix evenly, react at 80°C for 18 h, and after the reaction is completed, wash with deionized water and ethanol, and dry to obtain amino-modified carbon nanotubes;

[0032] (3) 100 g of ABS, 12 g of maleic anhydride and 0.2 g of diisopropylbenzene peroxide were added to the reaction bottle in sequence, and after being stirred and mixed evenly, the mixture was transferred to a twin-screw extruder and reacted at 180 °C for 8 min. After the reaction was completed, the mixture was extruded and granulated, washed with acetone, precipitated with ethanol, filtered and dried to obtain anhydride-modified ABS;

[0033] (4) Add 120 g of acetone solvent, 10 g of anhydride-modified ABS and 1 g of amino-modified carbon nanotubes to the reaction bottle in sequence, stir and mix evenly, heat and reflux, and react at 70 ° C for 6 h. After the reaction is completed, cool, filter, wash with methanol, and dry to obtain carbon nanotube-grafted ABS;

[0034] (5) 50 g of nylon 6, 2.5 g of carbon nanotube-grafted ABS and 0.25 g of defoaming agent polydimethylsiloxane were added to a high-speed mixer in sequence. After mixing evenly, the mixture was transferred to a twin-screw extruder and melt-blended at 210 °C for 6 min at a screw speed of 300 r / min. The mixture was extruded to obtain a carbon nanotube-grafted ABS modified nylon 6 composite material. Example 2

[0035] (1) 180 g of N,N-dimethylformamide solvent, 10 g of carboxylated carbon nanotubes and 320 g of thionyl chloride were added to a reaction bottle in sequence, and after being uniformly dispersed by ultrasonication, the mixture was heated to reflux and reacted at 120°C for 28 h. After the reaction was completed, the mixture was rotary evaporated, washed with tetrahydrofuran, and dried to obtain chlorinated carbon nanotubes;

[0036] (2) Add 480 g of N,N-dimethylformamide solvent, 10 g of acyl chloride carbon nanotubes and 6.4 g of lysine to the reaction bottle in sequence, stir and mix evenly, react at 85°C for 20 h, and after the reaction is completed, wash with deionized water and ethanol, and dry to obtain amino-modified carbon nanotubes;

[0037] (3) 100 g of ABS, 15 g of maleic anhydride and 0.3 g of diisopropylbenzene peroxide were added to the reaction bottle in sequence, and after being stirred and mixed evenly, the mixture was transferred to a twin-screw extruder and reacted at 185 °C for 9 min. After the reaction was completed, the mixture was extruded and granulated, washed with acetone, precipitated with ethanol, filtered and dried to obtain anhydride-modified ABS;

[0038] (4) Add 180 g of acetone solvent, 10 g of anhydride-modified ABS and 1.5 g of amino-modified carbon nanotubes to the reaction bottle in sequence, stir and mix evenly, heat and reflux, and react at 75 ° C for 8 h. After the reaction is completed, cool, filter, wash with methanol, and dry to obtain carbon nanotube-grafted ABS;

[0039] (5) 50 g of nylon 6, 5 g of carbon nanotube-grafted ABS and 0.4 g of defoaming agent polydimethylsiloxane were added to a high-speed mixer in sequence. After mixing evenly, the mixture was transferred to a twin-screw extruder and melt-blended at 215 °C for 8 min at a screw speed of 320 r / min. The mixture was extruded to obtain a carbon nanotube-grafted ABS modified nylon 6 composite material. Example 3

[0040] (1) Add 240 g of N,N-dimethylformamide solvent, 10 g of carboxylated carbon nanotubes and 380 g of thionyl chloride to a reaction bottle in sequence, disperse them uniformly by ultrasonication, heat and reflux, and react at 130°C for 30 h. After the reaction is completed, evaporate the mixture, wash with tetrahydrofuran, and dry to obtain chlorinated carbon nanotubes;

[0041] (2) Add 550 g of N,N-dimethylformamide solvent, 10 g of acyl chloride carbon nanotubes and 7.2 g of lysine to the reaction bottle in sequence, stir and mix evenly, react at 90°C for 21 h, and after the reaction is completed, wash with deionized water and ethanol, and dry to obtain amino-modified carbon nanotubes;

[0042] (3) 100 g of ABS, 18 g of maleic anhydride and 0.4 g of diisopropylbenzene peroxide were added to the reaction bottle in sequence, and after being stirred and mixed evenly, the mixture was transferred to a twin-screw extruder and reacted at 190 °C for 10 min. After the reaction was completed, the mixture was extruded and granulated, washed with acetone, precipitated with ethanol, filtered and dried to obtain anhydride-modified ABS;

[0043] (4) Add 250 g of acetone solvent, 10 g of anhydride-modified ABS and 2 g of amino-modified carbon nanotubes to the reaction bottle in sequence, stir and mix evenly, heat and reflux, and react at 80°C for 9 h. After the reaction is completed, cool, filter, wash with methanol, and dry to obtain carbon nanotube-grafted ABS;

[0044] (5) 50 g of nylon 6, 7.5 g of carbon nanotube-grafted ABS and 0.6 g of defoaming agent polydimethylsiloxane were added to a high-speed mixer in sequence. After mixing evenly, the mixture was transferred to a twin-screw extruder and melt-blended at 220 °C for 9 min at a screw speed of 350 r / min. The mixture was extruded to obtain a carbon nanotube-grafted ABS modified nylon 6 composite material. Example 4

[0045] (1) Add 280 g of N,N-dimethylformamide solvent, 10 g of carboxylated carbon nanotubes and 450 g of thionyl chloride to a reaction bottle in sequence, disperse them uniformly by ultrasonication, heat under reflux, and react at 140°C for 32 hours. After the reaction is completed, evaporate the mixture, wash with tetrahydrofuran, and dry to obtain chlorinated carbon nanotubes;

[0046] (2) Add 640 g of N,N-dimethylformamide solvent, 10 g of acyl chloride carbon nanotubes and 8 g of lysine to the reaction bottle in sequence, stir and mix evenly, react at 95 °C for 22 h, and after the reaction is completed, wash with deionized water and ethanol, and dry to obtain amino-modified carbon nanotubes;

[0047] (3) 100 g of ABS, 22 g of maleic anhydride and 0.5 g of diisopropylbenzene peroxide were added to the reaction bottle in sequence, and after being stirred and mixed evenly, the mixture was transferred to a twin-screw extruder and reacted at 195 °C for 12 min. After the reaction was completed, the mixture was extruded into granules, washed with acetone, precipitated with ethanol, filtered and dried to obtain anhydride-modified ABS;

[0048] (4) Add 300 g of acetone solvent, 10 g of anhydride-modified ABS and 2.5 g of amino-modified carbon nanotubes to the reaction bottle in sequence, stir and mix evenly, heat to reflux, and react at 85°C for 10 h. After the reaction is completed, cool, filter, wash with methanol, and dry to obtain carbon nanotube-grafted ABS;

[0049] (5) 50 g of nylon 6, 10 g of carbon nanotube-grafted ABS and 0.8 g of defoaming agent polydimethylsiloxane were added to a high-speed mixer in sequence. After mixing evenly, the mixture was transferred to a twin-screw extruder and melt-blended at 225 °C for 10 min at a screw speed of 380 r / min. The mixture was extruded to obtain a carbon nanotube-grafted ABS modified nylon 6 composite material. Example 5

[0050] (1) Add 300 g of N,N-dimethylformamide solvent, 10 g of carboxylated carbon nanotubes and 500 g of thionyl chloride to a reaction bottle in sequence, disperse evenly by ultrasonication, heat under reflux, and react at 150 °C for 36 h. After the reaction is completed, perform rotary evaporation, wash with tetrahydrofuran, and dry to obtain chlorinated carbon nanotubes;

[0051] (2) Add 700 g of N,N-dimethylformamide solvent, 10 g of acyl chloride carbon nanotubes and 8.5 g of lysine to the reaction bottle in sequence, stir and mix evenly, react at 100 ° C for 24 hours, and after the reaction is completed, wash with deionized water and ethanol, and dry to obtain amino-modified carbon nanotubes;

[0052] (3) 100 g of ABS, 25 g of maleic anhydride and 0.6 g of diisopropylbenzene peroxide were added to the reaction bottle in sequence, and after being stirred and mixed evenly, the mixture was transferred to a twin-screw extruder and reacted at 200 °C for 15 min. After the reaction was completed, the mixture was extruded and granulated, washed with acetone, precipitated with ethanol, filtered and dried to obtain anhydride-modified ABS;

[0053] (4) Add 350 g of acetone solvent, 10 g of anhydride-modified ABS and 3 g of amino-modified carbon nanotubes to the reaction bottle in sequence, stir and mix evenly, heat and reflux, and react at 90°C for 12 h. After the reaction is completed, cool, filter, wash with methanol, and dry to obtain carbon nanotube-grafted ABS;

[0054] (5) 50 g of nylon 6, 12.5 g of carbon nanotube-grafted ABS and 1 g of defoaming agent polydimethylsiloxane were added to a high-speed mixer in sequence. After mixing evenly, the mixture was transferred to a twin-screw extruder and melt-blended at 230 °C for 12 min at a screw speed of 400 r / min. The mixture was extruded to obtain a carbon nanotube-grafted ABS modified nylon 6 composite material.

[0055] Comparative Example 1

[0056] (1) Add 250 g of N,N-dimethylformamide solvent, 10 g of carboxylated carbon nanotubes and 400 g of thionyl chloride to a reaction bottle in sequence, disperse them uniformly by ultrasonication, heat under reflux, and react at 130°C for 32 hours. After the reaction is completed, evaporate the mixture, wash with tetrahydrofuran, and dry to obtain chlorinated carbon nanotubes;

[0057] (2) Add 550 g of N,N-dimethylformamide solvent, 10 g of acyl chloride carbon nanotubes and 7 g of lysine to the reaction bottle in sequence, stir and mix evenly, react at 90°C for 22 h, and after the reaction is completed, wash with deionized water and ethanol, and dry to obtain amino-modified carbon nanotubes;

[0058] (3) 50 g of nylon 6, 7.5 g of carbon nanotube-grafted ABS and 0.4 g of defoaming agent polydimethylsiloxane were added to a high-speed mixer in sequence. After mixing evenly, the mixture was transferred to a twin-screw extruder and melt-blended at 220 °C for 9 min. The screw speed was 350 r / min and the mixture was extruded to obtain a carbon nanotube-modified nylon 6 composite material.

[0059] The prepared nylon 6 composite material was subjected to an impact strength test on an XCJ25 simply supported beam impact testing machine, and the national standard for the test was GB / T 1843-2008.

[0060]

[0061] The prepared nylon 6 composite material was subjected to a flexural strength test on a CTM8000 flexural strength testing machine, and the national standard for the test was GB / T 1402-79.

[0062]

Claims

1. A method for preparing a carbon nanotube-grafted ABS modified nylon 6 composite material, characterized in that: The preparation method is as follows: (1) After uniformly dispersing N,N-dimethylformamide solvent, carboxylated carbon nanotubes and thionyl chloride by ultrasonication, heating and refluxing, reacting at 110-150°C for 24-36 hours, and obtaining acyl chloride carbon nanotubes after the reaction is completed; (2) stirring and mixing N,N-dimethylformamide solvent, acyl chloride carbon nanotubes and lysine to uniformly react, and after the reaction is completed, amino-modified carbon nanotubes are obtained; (3) After ABS (acrylonitrile-butadiene-styrene copolymer), maleic anhydride and dicumyl peroxide are stirred and mixed evenly, the mixture is transferred to a twin-screw extruder and reacted at 180-200°C for 8-15 minutes. After the reaction is completed, the mixture is extruded and granulated to obtain anhydride-modified ABS; (4) stirring and mixing the acetone solvent, the anhydride-modified ABS and the amino-modified carbon nanotubes, heating and refluxing, and reacting at 70-90° C. for 6-12 hours. After the reaction is completed, carbon nanotube-grafted ABS is obtained; (5) After nylon 6, carbon nanotube grafted ABS and defoaming agent polydimethylsiloxane are uniformly mixed, the mixture is transferred to a twin-screw extruder, melt-blended at 210-230° C. for 6-12 min, the screw speed is 300-400 r / min, and extruded to obtain a carbon nanotube grafted ABS modified nylon 6 composite material, wherein the mass ratio of N,N-dimethylformamide, carboxylated carbon nanotubes and thionyl chloride in step (1) is 1500-3000:100:2500-5000, and the mass ratio of N,N-dimethylformamide in step (2) is 1500-3000:100:2500-5000. The mass ratio of amine, chlorinated carbon nanotubes and lysine is 4000-7000:100:55-85. The mass ratio of ABS, maleic anhydride and dicumyl peroxide in step (3) is 100:12-25:0.2-0.

6. The mass ratio of acetone, anhydride-modified ABS and amino-modified carbon nanotubes in step (4) is 1200-3500:100:10-30. The mass ratio of nylon 6, carbon nanotube-grafted ABS and defoaming agent polydimethylsiloxane in step (5) is 100:5-25:0.5-2.

2. The method for preparing a carbon nanotube-grafted ABS modified nylon 6 composite material according to claim 1, characterized in that: The reaction temperature in step (2) is 80-100° C. and the reaction time is 18-24 hours.

Citation Information

Patent Citations

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