Water mixing adjusting system of heat supply station
By designing the intelligent water mixing regulation system of the heating station, the intelligent sensor module and controller are used to achieve accurate adjustment of hot and cold water, the problems of inaccurate adjustment and high energy consumption in the existing system are solved, and the mixing efficiency and adjustment accuracy are improved. .
Patent Information
- Application Number
- CN202411300628.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-02-11
AI Technical Summary
The existing heating station water mixing adjustment system has problems such as inaccurate manual adjustment, slow response speed, high energy consumption, low mixing efficiency, insufficient adjustment accuracy, and difficult to achieve rapid and accurate adjustment.
An intelligent water mixing regulation system for heating stations is designed, including a hot water supply mechanism, a cold water supply mechanism, a filter mechanism, a water mixing mechanism and a controller. Through the cooperation of the intelligent sensor module and the controller, real-time monitoring and precise adjustment of hot and cold water temperature, flow and other data is achieved.
It realizes intelligent and precise adjustment of the heating water temperature, improves mixing efficiency and adjustment accuracy, reduces energy consumption, and ensures optimization of water quality.
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Figure CN119412743A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of heat supply regulating equipment, and in particular to a mixed water regulating system for a heating station. Background Art
[0002] The water mixing and regulation system increases the circulating water volume on the user side and reduces the user water supply temperature by partially mixing the user's return water into the water supply from the heat source, so as to meet the flow and temperature requirements of the indoor heat dissipation device. This method helps to achieve large temperature difference and small flow operation of the primary side transmission and distribution system, while the secondary side heating system can more easily meet the requirements of indoor facilities for temperature, temperature difference and flow;
[0003] Existing heating station water mixing and regulation systems mostly rely on simple mechanical mixing devices, traditional control methods, and manual adjustments by workers;
[0004] When adjusting the hot water temperature in traditional heating stations, there are often problems such as inaccurate manual adjustment, slow response, and high energy consumption. If the water is not filtered, it will damage the water mixing device, making it difficult to achieve fast and accurate adjustment. There are problems such as low mixing efficiency, insufficient adjustment accuracy, and high energy consumption. Summary of the invention
[0005] The present invention provides a mixed water regulating system for a heating station, which is used to solve at least one of the technical problems raised by the above background technology.
[0006] In order to solve the above technical problems, the present invention provides a water mixing and regulating system for a heating station, comprising: a hot water supply mechanism, a cold water supply mechanism, a filtering mechanism, a water mixing mechanism and a controller. The output end of the hot water supply mechanism is fixedly provided with a filtering mechanism, the output end of the filtering mechanism is fixedly connected to the water mixing mechanism, and the other end of the water mixing mechanism is fixedly connected to the output end of the cold water supply mechanism. The cold water supply mechanism is also provided with a filtering mechanism, and the hot water supply mechanism, the cold water supply mechanism, the filtering mechanism and the water mixing mechanism are electrically connected to the controller respectively.
[0007] Preferably, the hot water supply mechanism includes: a base plate, a boiler and a hot water circulation pump, a hot water supply pipe 1, a hot water supply pipe 2 and a hot water storage tank, the boiler is fixedly installed on the right side of the base plate, the left water outlet end of the boiler is connected to the hot water supply pipe 1, the left end of the hot water supply pipe 1 is fixedly connected to the hot water storage tank, the bottom of the hot water storage tank is fixedly connected to the hot water supply pipe 2, the hot water supply pipe 2 is fixedly installed with a hot water circulation pump, the hot water supply pipe 2 is fixedly installed with a filtering mechanism, the hot water supply pipe 2 is fixedly connected to a vertical hot water main pipe, and a plurality of horizontal water spray pipes 1 are equidistantly provided above and below the hot water main pipe, and each water spray pipe 1 is equipped with an electric regulating valve 1.
[0008] Preferably, the cold water supply mechanism includes: a cold water storage tank, a cold water network, a cold water supply pipe and a cold water circulation pump; the cold water storage tank is fixedly installed on the right end of the base plate, the water inlet end of the cold water storage tank is fixedly connected to the cold water network, the water outlet end of the cold water storage tank is fixedly connected to the cold water supply pipe, a cold water circulation pump is fixedly installed on the cold water supply pipe, a flow meter and a water supply pressure gauge are fixedly installed on the right end of the cold water supply pipe, a filtering mechanism is fixedly installed on the cold water supply pipe, the cold water supply pipe is connected to the cold water main pipe, and a plurality of horizontal water spray pipes are equidistantly arranged above and below the cold water main pipe, and each water spray pipe is equipped with an electric regulating valve.
[0009] Preferably, the filtering mechanism includes: a first filter and a second filter; the top water outlet end of the cold water supply pipe 1 is fixedly connected to the first filter, and the top water outlet end of the hot water supply pipe 2 is fixedly connected to the second filter, and the first filter and the second filter are symmetrical in structure.
[0010] Preferably, the first filter includes: a filter box, the top of the cold water supply pipe is fixedly connected to the filter box, a plurality of corrugated plates are fixedly provided at equal intervals and staggered up and down in the bottom of the filter box, a core changing port is opened on the left side of the top of the filter box, the core changing port is slid left and right to connect to the filter drawer, a sealing ring is provided between the filter drawer and the filter box, the filter drawer is fixedly connected to two layers of filter nets up and down, and a filter layer is provided between the two layers of filter nets.
[0011] Preferably, the water mixing mechanism includes: a water mixing tank, the water mixing tank is fixedly installed at the center of the bottom plate, a plurality of horizontal partitions are fixedly connected inside the water mixing tank at equal intervals up and down, adjacent horizontal partitions constitute a group of water mixing chambers, adjacent horizontal partitions are staggered left and right with flow openings, the water spray pipe 1 transversely penetrates the left side wall of the water mixing tank to the bottom of the water mixing chamber, the water spray pipe 2 transversely penetrates the right side wall of the water mixing tank to the top of the water mixing chamber, an exhaust valve is fixedly provided on the top of the water mixing tank, the bottom of the water mixing tank is fixedly connected to a water outlet pipe, and a water outlet pump is fixedly installed on the water outlet pipe.
[0012] Preferably, a stirring mechanism is also provided at the inner center of the mixing tank, and the stirring mechanism comprises: a support rod, a pair of support rods are symmetrically fixedly installed in the upper and lower parts of the mixing water chamber, the centers of the upper and lower support rods are rotatably connected to a rotating shaft 1, and the rotating shaft 1 is fixedly connected to a stirring blade in each mixing water chamber, and the bottom of the rotating shaft 1 is fixedly connected to a bevel gear 1, which is meshed with a bevel gear 2, and the bevel gear 2 is fixedly connected to a horizontal rotating shaft 2, and the rotating shaft 2 is rotatably connected to the left side wall of the mixing water tank, and the rotating shaft 2 is fixedly connected to the output shaft end of the motor 1, and the motor 1 is fixedly connected to the left side wall of the mixing water tank.
[0013] Preferably, a switch adjustment mechanism is also provided inside the mixing tank, and the switch adjustment mechanism includes: the top support rod is symmetrically fixedly connected to a vertical sleeve one, a sliding rod is connected to the sleeve one for sliding up and down movement, the sliding rod slides up and down and passes through a horizontal partition, the sliding rod is fixedly connected to a rubber plug at the flow port of the horizontal partition, the top of the sliding rod is fixedly connected to a baffle, a spring is provided on the outer sleeve of the sliding rod between the baffle and the sleeve, the top of the mixing tank is rotatably connected to a horizontal transmission shaft, two opposite cams are fixedly connected to the transmission shaft on the left and right, the left end of the transmission shaft is fixedly connected to the output shaft end of the second motor, and the second motor is fixedly connected to the left wall of the mixing tank.
[0014] Preferably, the intelligent sensor module comprises:
[0015] Temperature sensor 1, used to detect the hot water temperature in the hot water main pipe, the temperature sensor 1 is installed on the hot water main pipe;
[0016] Temperature sensor 2 is used to detect the temperature of cold water in the cold water main pipe. Temperature sensor 2 is installed on the cold water main pipe.
[0017] Temperature sensor three, used to detect the initial temperature value in the mixing water chamber;
[0018] Temperature sensor 4, used to detect the mixed water temperature value at the water outlet pipe;
[0019] Flow sensor 1, used for detecting the hot water flow value in hot water supply pipe 1;
[0020] Alarm, used to alarm in case of abnormal situation;
[0021] Calculation module 1, calculating theoretical mixed water temperature based on various temperature sensors and flow sensors;
[0022] The calculation module 2 calculates the adjustment power value required by the cold water circulation pump based on the calculation module 1;
[0023] The controller is used to control the flow rate and mixing ratio of the cold and hot water entering the water mixing tank, and adjust the mixing state at the same time. The temperature sensor 1, the temperature sensor 2, the temperature sensor 3, the temperature sensor 4, the flow sensor 1 and the alarm are all electrically connected to the controller;
[0024] Processing module, when there is a difference between the theoretical mixed water temperature and the mixed water temperature value, the controller controls the cold water circulation pump to adjust according to the adjustment power value. When the adjustment power value is greater than the rated power of the cold water circulation pump, the alarm sounds, the mixing water mechanism stops running, and fault maintenance is required.
[0025] Preferably, the calculation module 1 calculates based on the following formula 1:
[0026] Where: T mix is the theoretical mixed water temperature value at the i-th test, Qhot Q is the total hot water flow of the hot water main detected by flow sensor 1, cold T is the total flow of cooling water pipe 1 detected by the flow meter; cold T is the temperature of the cold water in the cold water main detected by the temperature sensor 2; hot is the temperature of the hot water in the hot water main detected by temperature sensor 1, ln is a logarithmic function; T0 is the initial temperature value in the mixing water chamber when temperature sensor 3 detects the i-th time, e is 2.71, t i is the end time of the i-th detection, t0 is the start time of the i-th detection; T1 is the unit temperature; t is the unit time;
[0027] Calculation module 2, based on the result of calculation module 1, uses the following formula 2 to calculate:
[0028] Where: P i is the regulating power value required by the cold water circulation pump, ρ is the water density, which is 1; g is the acceleration of gravity, which is 10, t f is the adjustment time period, H0 is the head of the cold water circulation pump during the adjustment time period, G0 is the flow rate of the cold water supply pipe 1 during the adjustment time period detected by the flow meter, To adjust the efficiency of the cold water circulation pump within the time period, H f is the head of the hot water circulation pump during the adjustment period, G f is the hot water flow value in the hot water supply pipe 1 detected by the flow sensor 1 during the adjustment time period, is the efficiency of the cold water circulation pump during the adjustment period, and T4 is the mixed water temperature value before adjustment at the water outlet pipe detected by temperature sensor 4 during the adjustment period.
[0029] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention proposes an intelligent water mixing and regulating system for a heating station, which realizes precise control of the volume and flow of hot water input into the water mixing mechanism through a hot water supply mechanism, and realizes precise control of the cold water input amount by setting a cold water supply mechanism, which is beneficial to completing the water mixing work in proportion, and through the setting of the water mixing mechanism, cold and hot water are mixed in different water mixing chambers, and through the stirring mechanism and the switch regulating mechanism, sufficient mixing can be achieved in the water mixing chamber, the switch regulating mechanism can connect each water mixing chamber to expand the mixing range, and the filtering mechanism is beneficial to filtering impurity particles before the cold and hot water are mixed, and the sensor module and the controller are responsible for monitoring the temperature, flow and other data of cold water and hot water; the system realizes intelligent and precise regulation of the water supply water temperature by integrating components such as temperature sensors, controllers, variable frequency water pumps, and electric regulating valves. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0031] Figure 1 It is a front view schematic diagram of the intelligent water mixing regulation system for a heating station of the present invention;
[0032] Figure 2 is a front view schematic diagram of the first filter structure of the present invention;
[0033] Figure 3 The present invention Figure 1 A magnified view of the local structure at point A.
[0034] Reference numerals:
[0035] 1. Hot water supply mechanism; 2. Boiler; 3. Hot water circulation pump; 4. Hot water supply pipe 1; 5. Hot water supply pipe 2; 6. Hot water storage tank; 7. Bottom plate; 8. Hot water main pipe; 9. Spray pipe 1; 10. Electric regulating valve 1; 11. Cold water storage tank; 12. Cold water network; 13. Cold water supply pipe 1; 14. Cold water circulation pump; 15. Flow meter; 16. Water supply pressure gauge; 17. Cold water supply mechanism; 18. Cold water main pipe; 19. Spray pipe 2; 20. Electric regulating valve 2; 21. First filter; 211. Filter box; 22. Second filter; 221. Corrugated plate; 23. Core replacement port ; 24. Filter drawer; 25. Sealing ring; 26. Filter net; 27. Filter layer; 28. Water mixing mechanism; 281. Water mixing tank; 29. Horizontal partition; 30. Water mixing chamber; 31. Flow port; 32. Motor 2; 33. Controller; 34. Exhaust valve; 35. Water outlet pipe; 36. Water outlet pump; 37. Support rod; 38. Rotating shaft 1; 39. Stirring blade; 40. Bevel gear 1; 41. Bevel gear 2; 42. Rotating shaft 2; 43. Motor 1; 44. Sleeve 1; 45. Sliding rod; 46. Rubber plug; 47. Baffle; 48. Spring 1; 49. Transmission shaft; 50. Cam. DETAILED DESCRIPTION
[0036] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be clearly and completely described below in conjunction with the drawings of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0038] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions and technical features between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0039] The present invention provides the following embodiments
[0040] Embodiment 1, the present invention provides a heating station mixed water regulation system, such as Figure 1 As shown, it includes: a hot water supply mechanism 1, a cold water supply mechanism 17, a filtering mechanism, a water mixing mechanism 28 and a controller 33. The output end of the hot water supply mechanism 1 is fixedly provided with a filtering mechanism, and the output end of the filtering mechanism is fixedly connected to the water mixing mechanism 28. The other end of the water mixing mechanism 28 is fixedly connected to the output end of the cold water supply mechanism 17. The cold water supply mechanism 17 is also provided with a filtering mechanism. The hot water supply mechanism 1, the cold water supply mechanism 17, the filtering mechanism and the water mixing mechanism 28 are electrically connected to the controller 33 respectively.
[0041] The working principle and beneficial effects of the above technical solution are as follows: hot water supply mechanism 1: responsible for generating high-temperature hot water, and realizing the circulation supply of hot water through hot water circulation pump 3; water mixing mechanism 28: the core part of the system, controlling the hot water temperature by adjusting the mixing ratio of cold water and hot water. The precise control of the electric regulating valve is the key to achieve this goal; intelligent sensor module: provides real-time and accurate water temperature and water pressure data, providing decision-making basis for controller 33; controller 33: based on sensor data and preset algorithm, calculates and outputs control signals to realize precise control of the electric regulating valve;
[0042] The present invention proposes an intelligent water mixing and regulating system for a heating station. The hot water supply mechanism 1 realizes accurate control of the volume and flow of hot water input into the water mixing mechanism 28. The cold water supply mechanism 17 is provided to realize accurate control of the cold water input amount, which is conducive to completing the water mixing work in proportion. The water mixing mechanism 28 is provided to achieve mixing of cold and hot water in different water mixing chambers 30. The stirring mechanism and the switch regulating mechanism can achieve full mixing in the water mixing chamber 30. The switch regulating mechanism can connect each water mixing chamber 30 to expand the mixing range. The filtering mechanism is conducive to filtering impurity particles before the cold and hot water are mixed. The sensor module and the controller 33 are responsible for monitoring the temperature, flow and other data of the cold and hot water. The system realizes intelligent and accurate regulation of the water supply temperature by integrating components such as temperature sensors, controllers 33, variable frequency water pumps, and electric regulating valves.
[0043] Embodiment 2, on the basis of embodiment 1, as Figure 1-Figure 3 As shown, the hot water supply mechanism 1 includes: a base plate 7, a boiler 2 and a hot water circulation pump 3, a hot water supply pipe 1 4, a hot water supply pipe 2 5 and a hot water storage tank 6, the boiler 2 is fixedly installed on the right side of the base plate 7, the left water outlet end of the boiler 2 is connected to the hot water supply pipe 1 4, the left end of the hot water supply pipe 1 4 is fixedly connected to the hot water storage tank 6, the bottom of the hot water storage tank 6 is fixedly connected to the hot water supply pipe 2 5, the hot water circulation pump 3 is fixedly installed on the hot water supply pipe 2 5, a filtering mechanism is fixedly installed on the hot water supply pipe 2 5, the hot water supply pipe 2 5 is fixedly connected to the vertical hot water main pipe 8, and the hot water main pipe 8 is provided with a plurality of horizontal water spray pipes 9 at equal intervals above and below, and each water spray pipe 9 is equipped with an electric regulating valve 10.
[0044] The cold water supply mechanism 17 includes: a cold water storage tank 11, a cold water network 12, a cold water supply pipe 13 and a cold water circulation pump 14; the cold water storage tank 11 is fixedly installed on the right end of the bottom plate 7, the water inlet end of the cold water storage tank 11 is fixedly connected to the cold water network 12, the water outlet end of the cold water storage tank 11 is fixedly connected to the cold water supply pipe 13, the cold water circulation pump 14 is fixedly installed on the cold water supply pipe 13, a flow meter 15 and a water supply pressure gauge 16 are fixedly installed on the right end of the cold water supply pipe 13, a filtering mechanism is fixedly installed on the cold water supply pipe 13, the cold water supply pipe 13 is connected to the cold water main pipe 18, and a plurality of horizontal water spray pipes 19 are equidistantly arranged above and below the cold water main pipe 18, and each water spray pipe 19 is equipped with an electric regulating valve 20.
[0045] The working principle and beneficial effects of the above technical solution are as follows: when the hot water supply mechanism 1 is working, the controller 33 controls the hot water circulation pump 3 to generate negative pressure suction, and the hot water is pumped from the boiler 2 to the hot water storage tank 6 through the hot water supply pipe 1 4 for buffer storage and precipitation of impurities, and then input into the second filter 22 of the filtering mechanism through the hot water supply pipe 2 5 for filtration, and finally the filtered hot water is sprayed into the mixing water chamber 30 through the hot water main pipe 8 and the water spray pipe 2 19; when the cold water supply mechanism 17 is working, the controller 33 controls the cold water circulation pump 14 to generate suction so that the external circulating cold water in the cold water network 12 is transported to the cold water storage tank 11 for static precipitation, and then transported to the first filter 21 of the filtering mechanism for filtration through the cold water supply pipe 13, and the filtered cold water enters the mixing mechanism through the cold water main pipe 18.
[0046] This embodiment further refines the specific structure of the hot water supply mechanism 1 and the cold water supply mechanism 17. By adding a hot water storage tank 6 and a hot water circulation pump 3, the stable storage and efficient circulation of hot water are achieved, and the stability and reliability of the hot water supply are effectively improved. At the same time, the cold water supply mechanism 17 adopts a combination of a cold water storage tank 11 and a cold water circulation pump 14 to ensure the continuity and adjustability of the cold water supply. In addition, by respectively arranging filtering mechanisms on the hot water supply pipe 25 and the cold water supply pipe 13, the water quality entering the mixing water mechanism 28 is further improved, and the influence of impurities on the system is reduced. The use of the water spray pipe 19 and the water spray pipe 219 in conjunction with the electric regulating valve 10 and the electric regulating valve 220 realizes the precise ratio and uniform distribution of hot and cold water in the mixing water tank 281, thereby ensuring the temperature and quality of the mixed water. This embodiment improves the overall performance and efficiency of the mixing water regulation system by optimizing the supply and filtering system of hot and cold water.
[0047] Embodiment 3, on the basis of embodiment 1, as Figure 1-Figure 3 As shown, the filtering mechanism includes: a first filter 21 and a second filter 22; the top water outlet end of the cold water supply pipe 13 is fixedly connected to the first filter 21, and the top water outlet end of the hot water supply pipe 25 is fixedly connected to the second filter 22, and the first filter 21 and the second filter 22 have a left-right symmetrical structure.
[0048] The first filter 21 includes: a filter box 211, the top of the cold water supply pipe 13 is fixedly connected to the filter box 211, and a plurality of corrugated plates 221 are fixedly provided at equal intervals and staggered up and down in the bottom of the filter box 211, a core changing port 23 is opened on the left side of the top of the filter box 211, and the core changing port 23 is slidably connected to the filter drawer 24 left and right, and a sealing ring 25 is provided between the filter drawer 24 and the filter box 211, and the filter drawer 24 is fixedly connected to two layers of filter screens 26 up and down, and a filter layer 27 is provided in the middle of the two layers of filter screens 26.
[0049] The water mixing mechanism 28 includes: a water mixing tank 281, the water mixing tank 281 is fixedly installed at the center of the bottom plate 7, a plurality of horizontal partitions 29 are fixedly connected at equal intervals in the upper and lower parts of the water mixing tank 281, adjacent horizontal partitions 29 form a group of water mixing chambers 30, and adjacent horizontal partitions 29 are staggered with flow ports 31 on the left and right sides. The water spray pipe 1 9 transversely penetrates the left side wall of the water mixing tank 281 to the bottom of the water mixing chamber 30, and the water spray pipe 2 19 transversely penetrates the right side wall of the water mixing tank 281 to the top of the water mixing chamber 30. An exhaust valve 34 is fixedly provided on the top of the water mixing tank 281, and a water outlet pipe 35 is fixedly connected to the bottom of the water mixing chamber 30. A water outlet pump 36 is fixedly installed on the water outlet pipe 35.
[0050] A stirring mechanism is also provided at the center of the mixing tank 281, and the stirring mechanism includes: a support rod 37, a pair of support rods 37 are symmetrically fixedly installed in the mixing chamber 30, the centers of the upper and lower support rods 37 are rotatably connected to a rotating shaft 38, and the rotating shaft 38 is fixedly connected to a stirring blade 39 in each mixing chamber 30, and the bottom of the rotating shaft 38 is fixedly connected to a bevel gear 40, which is meshed with a bevel gear 41, and the bevel gear 41 is fixedly connected to a horizontal rotating shaft 42, and the rotating shaft 42 is rotatably connected to the left side wall of the mixing tank 281, and the rotating shaft 42 is fixedly connected to the output shaft end of a motor 43, and the motor 43 is fixedly connected to the left side wall of the mixing tank 281.
[0051] A switch adjustment mechanism is also provided inside the mixing tank 281, and the switch adjustment mechanism includes: the top support rod 37 is symmetrically fixedly connected to the vertical sleeve 44, the sleeve 44 is slidably connected to the sliding rod 45, the sliding rod 45 slides up and down and passes through the horizontal partition 29, the sliding rod 45 is fixedly connected to the rubber plug 46 at the flow port 31 of the horizontal partition 29, the top of the sliding rod 45 is fixedly connected to the baffle 47, and a spring 48 is provided on the outer sleeve of the sliding rod 45 between the baffle 47 and the sleeve 44, the top of the mixing tank 281 is rotatably connected to the horizontal transmission shaft 49, and two opposite cams 50 are fixedly connected to the transmission shaft 49 on the left and right sides, the left end of the transmission shaft 49 is fixedly connected to the output shaft end of the motor 2 32, and the motor 2 32 is fixedly connected to the left wall of the mixing tank 281.
[0052] The working principle and beneficial effects of the above technical solution are as follows: when the filtering mechanism is working, the first filter 21 and the second filter 22 are responsible for filtering cold water and hot water respectively, and the wave plates 221 at the bottom of the filter box 211 can expand the contact area and provide a place for adsorbing impurity particles in the water. Activated carbon, alum and other filtering materials can be added to the filter layer 27, and the filter drawer 24 can slide out to replace the filter layer 27; when the water mixing mechanism 28 is working, the controller 33 controls the number of switches of the electric valve 2 of the cold water main 18 according to the required degree of water mixing, and The number of switches of the electric valve 1 of the hot water main 8 is controlled, thereby controlling the mixing ratio of cold and hot water, and finally regulating the temperature of the mixed water; the final target mixed water is delivered to the heating network through the outlet pipe 35 at the bottom of the mixing tank 281 through the outlet pump 36 to provide heating for residents; when the stirring mechanism is in operation, the controller 33 controls the motor 1 43 to operate, and the motor 1 43 drives the rotating shaft 2 42 and the bevel gear 2 41 to rotate synchronously, and the bevel gear 2 41 meshes and drives so that the bevel gear 1 40, the rotating shaft 1 38 and the stirring blade 39 rotate synchronously, so that the cold and hot water in each mixing chamber 30 are fully mixed;
[0053] When the switch adjustment mechanism is working, the controller 33 controls the motor 2 32 to run, driving the transmission shaft 49 and the two opposite cams 50 to rotate synchronously, thereby causing the baffle 47 and the sliding rod 45 to press the spring 1 48 downward, so that the rubber plug 46 misplaced on the left and right opens the flow port 31, connecting different mixing chambers 30. At this time, the ratio of hot water and cold water can be controlled by controlling the electric valve 1 and the electric valve 2;
[0054] This embodiment has made a detailed design for the filtering mechanism and the water mixing mechanism 28. The filtering mechanism adopts a combination of a double-layer filter screen 26 and a filter layer 27, which effectively removes impurities and particulate matter in the water and improves the water quality. At the same time, the design of the filter drawer 24 facilitates the replacement and maintenance of the filter screen 26 and improves the maintainability of the system. The water mixing mechanism 28 adopts a multi-chamber structure, and through the setting of a horizontal partition 29 and a flow port 31, it realizes the full mixing of cold and hot water in different water mixing chambers 30. The introduction of the stirring mechanism further enhances the mixing effect and ensures the uniformity of the mixed water. The switch adjustment mechanism flexibly adjusts the connectivity of each water mixing chamber 30 by controlling the up and down movement of the rubber plug 46, expands the mixing range, and improves the flexibility and adaptability of the system. By optimizing the design of the filtering and water mixing mechanism 28, the mixing effect and water quality of the system are significantly improved.
[0055] Embodiment 4, based on embodiment 1, is further provided with an intelligent sensor module, the intelligent sensor module comprises:
[0056] Temperature sensor 1, used to detect the temperature of hot water in the hot water main 8, the temperature sensor 1 is installed on the hot water main 8;
[0057] The second temperature sensor is used to detect the temperature of the cold water in the cold water main pipe 18. The second temperature sensor is installed on the cold water main pipe 18;
[0058] Temperature sensor three, used to detect the initial temperature value in the water mixing chamber 30;
[0059] Temperature sensor 4, used to detect the mixed water temperature value at the water outlet pipe 35;
[0060] Flow sensor 1, used to detect the hot water flow value in the hot water supply pipe 1 4;
[0061] Alarm, used to alarm in case of abnormal situation;
[0062] Calculation module 1, based on the following formula 1:
[0063] Where: T mix is the theoretical mixed water temperature value at the i-th test, Q hot Q is the total hot water flow of the hot water main 8 detected by flow sensor 1, cold is the total flow of the cooling water pipe 13 detected by the flow meter 15; T cold T is the temperature of the cold water in the cold water main 18 detected by the temperature sensor 2; hot is the temperature of the hot water in the hot water main pipe 8 detected by the temperature sensor 1, ln is a logarithmic function; T0 is the initial temperature value in the mixing chamber 30 at the i-th detection by the temperature sensor 3, e is 2.71, t i is the end time of the i-th detection, t0 is the start time of the i-th detection; T1 is the unit temperature; t is the unit time;
[0064] Calculation module 2, based on the result of calculation module 1, uses the following formula 2 to calculate:
[0065] Where: P i is the regulating power value required by the cold water circulation pump 14, ρ is the water density, which is 1; g is the gravity acceleration, which is 10, t f is the adjustment time period, H0 is the head of the cold water circulation pump 14 in the adjustment time period, G0 is the flow rate of the cold water supply pipe 13 in the adjustment time period detected by the flow meter 15, To adjust the efficiency of the cold water circulation pump 14 within the time period, H f is the head of the hot water circulation pump 3 during the adjustment period, G f is the hot water flow value in the hot water supply pipe 4 detected by the flow sensor 1 during the adjustment time period, T4 is the mixed water temperature value before adjustment at the outlet pipe 35 detected by the temperature sensor 4 during the adjustment period.
[0066] The working principle and beneficial effects of the above technical solution are as follows: when the intelligent sensor module works, the temperature sensor first detects the hot water temperature data in the hot water pipe 8 and transmits it to the controller 33. At the same time, the temperature sensor 2 detects the temperature data of the cold water in the cold water pipe 18 and transmits it to the controller 33. The temperature sensor 3 detects the initial temperature value in the mixing water chamber 30 and transmits it to the controller 33. The temperature sensor 4 synchronously detects the mixed water temperature value at the outlet pipe 35 and transmits it to the controller 33. The flow sensor 1 simultaneously detects the hot water flow value in the hot water supply pipe 4 and transmits it to the controller 33. The controller 33 controls the calculation module 1 to work and calculate the theoretical mixed water temperature. Then the calculation module 2 works to calculate the cold water circulation. The adjustment power value required by the pump 14, when there is a difference between the theoretical mixed water temperature and the mixed water temperature value, the controller 33 controls the cold water circulation pump to adjust according to the adjustment power value, when the mixed water temperature of the mixing and hot water station is too low, the controller 33 reduces the power of the cold water circulation pump 14, reduces the cold water input per unit time, to increase the mixed water temperature; when the mixed water temperature is too high, the controller 33 reduces the mixed water temperature by increasing the power of the cold water circulation pump 14 and increasing the cold water input per unit time; the processing module starts to work, when the adjustment power value is greater than the rated power of the cold water circulation pump 14 and the hot water circulation pump 3, the alarm sounds, the mixing water mechanism 28 stops running, and fault maintenance is required; the alarm is used to alarm in abnormal situations;
[0067] This embodiment designs the intelligent sensor module in detail, and realizes real-time monitoring and flow control of hot water, cold water, mixing chamber and outlet water temperature by configuring multiple temperature sensors and flow sensors. These sensor data provide a rich basis for decision-making for the controller, so that the controller can accurately adjust the flow rate and mixing ratio of hot and cold water according to actual needs, thereby realizing intelligent and precise control of the mixed water temperature. At the same time, the setting of the alarm can sound an alarm in time when an abnormal situation occurs, thereby improving the safety and reliability of the system. This embodiment realizes comprehensive monitoring and precise control of the mixing water regulation system by improving the functions of the intelligent sensor module, further improving the intelligence level and operation efficiency of the system. .
[0068] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A heating station mixed water regulation system, characterized in that: include: A hot water supply mechanism (1), a cold water supply mechanism (17), a filtering mechanism, a water mixing mechanism (28) and a controller (33); the output end of the hot water supply mechanism (1) is fixedly provided with a filtering mechanism, the output end of the filtering mechanism is fixedly connected to the water mixing mechanism (28), the other end of the water mixing mechanism (28) is fixedly connected to the output end of the cold water supply mechanism (17), the cold water supply mechanism (17) is also provided with a filtering mechanism, and the hot water supply mechanism (1), the cold water supply mechanism (17), the filtering mechanism and the water mixing mechanism (28) are respectively electrically connected to the controller (33).
2. A heating station mixed water regulation system according to claim 1, characterized in that: The hot water supply mechanism (1) comprises: a bottom plate (7), a boiler (2) and a hot water circulation pump (3), a hot water supply pipe 1 (4), a hot water supply pipe 2 (5) and a hot water storage tank (6). The boiler (2) is fixedly installed on the right side of the bottom plate (7). The water outlet end of the left side of the boiler (2) is connected to the hot water supply pipe 1 (4). The left end of the hot water supply pipe 1 (4) is fixedly connected to the hot water storage tank (6). The bottom of the hot water storage tank (6) is fixedly connected to the hot water supply pipe 2 (5). The hot water circulation pump (3) is fixedly installed on the hot water supply pipe 2 (5). A filtering mechanism is fixedly installed on the hot water supply pipe 2 (5). The hot water supply pipe 2 (5) is fixedly connected to a vertical hot water main pipe (8). The hot water main pipe (8) is provided with a plurality of horizontal spray pipes 1 (9) at equal intervals above and below. Each spray pipe 1 (9) is provided with an electric regulating valve 1 (10).
3. A heating station mixed water regulation system according to claim 2, characterized in that: The cold water supply mechanism (17) comprises: a cold water storage tank (11), a cold water network (12), a cold water supply pipe (13) and a cold water circulation pump (14); the cold water storage tank (11) is fixedly installed at the right end of the bottom plate (7); the water inlet end of the cold water storage tank (11) is fixedly connected to the cold water network (12); the water outlet end of the cold water storage tank (11) is fixedly connected to the cold water supply pipe (13); the cold water circulation pump (14) is fixedly installed on the cold water supply pipe (13); a flow meter (15) and a water supply pressure gauge (16) are fixedly installed on the right end of the cold water supply pipe (13); a filter mechanism is fixedly installed on the cold water supply pipe (13); the cold water supply pipe (13) is connected to a cold water main pipe (18); a plurality of horizontal spray pipes (19) are equidistantly arranged above and below the cold water main pipe (18); each spray pipe (19) is equipped with an electric regulating valve (20).
4. A heating station mixed water regulation system according to claim 3, characterized in that: The filtering mechanism comprises: a first filter (21) and a second filter (22); the top water outlet end of the cold water supply pipe 1 (13) is fixedly connected to the first filter (21), and the top water outlet end of the hot water supply pipe 2 (5) is fixedly connected to the second filter (22); the first filter (21) and the second filter (22) are symmetrical in structure.
5. A heating station mixed water regulation system according to claim 3, characterized in that: The first filter (21) comprises: a filter box (211), the top of the cold water supply pipe (13) is fixedly connected to the filter box (211), a plurality of wave plates (221) are fixedly arranged at equal intervals and staggered up and down in the bottom of the filter box (211), a core replacement opening (23) is opened on the left side of the top of the filter box (211), the core replacement opening (23) is connected to the filter drawer (24) by sliding left and right, a sealing ring (25) is arranged between the filter drawer (24) and the filter box (211), and the filter drawer (24) is fixedly connected to two layers of filter screens (26) up and down, and a filter layer (27) is arranged between the two layers of filter screens (26).
6. A heating station mixed water regulation system according to claim 2, characterized in that: The water mixing mechanism (28) comprises: a water mixing tank (281), the water mixing tank (281) is fixedly mounted at the center of the bottom plate (7), a plurality of horizontal partitions (29) are fixedly connected at equal intervals in the upper and lower parts of the water mixing tank (281), adjacent horizontal partitions (29) form a group of water mixing chambers (30), adjacent horizontal partitions (29) are staggered with flow openings (31) on the left and right, the first water spray pipe (9) horizontally penetrates the left side wall of the water mixing tank (281) to the bottom of the water mixing chamber (30), the second water spray pipe (19) horizontally penetrates the right side wall of the water mixing tank (281) to the top of the water mixing chamber (30), an exhaust valve (34) is fixedly mounted on the top of the water mixing tank (281), the bottom of the water mixing tank (281) is fixedly connected to a water outlet pipe (35), and a water outlet pump (36) is fixedly mounted on the water outlet pipe (35).
7. A heating station mixed water regulation system according to claim 6, characterized in that: A stirring mechanism is also provided at the center of the mixing tank (281), the stirring mechanism comprising: a support rod (37), a pair of support rods (37) are symmetrically fixedly installed in the mixing chamber (30), the centers of the upper and lower support rods (37) are rotatably connected to a rotating shaft (38), the rotating shaft (38) is fixedly connected to a stirring blade (39) in each mixing chamber (30), the bottom of the rotating shaft (38) is fixedly connected to a bevel gear (40), the bevel gear (40) is meshedly connected to a bevel gear (41), the bevel gear (41) is fixedly connected to a horizontal rotating shaft (42), the rotating shaft (42) is rotatably connected to the left side wall of the mixing tank (281), the rotating shaft (42) is fixedly connected to the output shaft end of a motor (43), and the motor (43) is fixedly connected to the left side wall of the mixing tank (281).
8. A heating station mixed water regulation system according to claim 6, characterized in that: A switch adjustment mechanism is also provided inside the mixing tank (281), and the switch adjustment mechanism comprises: the top support rod (37) is symmetrically fixedly connected to a vertical sleeve (44) on the left and right sides; a sliding rod (45) is slidably connected inside the sleeve (44) on the right and left sides; the sliding rod (45) slides up and down and penetrates the horizontal partition (29); the sliding rod (45) is fixedly connected to a rubber plug (46) at the flow port (31) of the horizontal partition (29); the top of the sliding rod (45) is fixedly connected to a baffle (47); a spring (48) is provided on the outer sleeve of the sliding rod (45) between the baffle (47) and the sleeve (44); the top of the mixing tank (281) is rotatably connected to a transverse transmission shaft (49); two opposite cams (50) are fixedly connected to the transmission shaft (49) on the left and right sides; the left end of the transmission shaft (49) is fixedly connected to the output shaft end of the second motor (32); the second motor (32) is fixedly connected to the left wall of the mixing tank (281).
9. A heating station mixed water regulation system according to claim 2, characterized in that: The smart sensor module includes: A temperature sensor 1, used for detecting the temperature of hot water in the hot water main pipe (8), the temperature sensor 1 being mounted on the hot water main pipe (8); A second temperature sensor is used to detect the temperature of cold water in the cold water main pipe (18), and the second temperature sensor is installed on the cold water main pipe (18); Temperature sensor three, used to detect the initial temperature value in the water mixing chamber (30); Temperature sensor 4, used to detect the mixed water temperature value at the water outlet pipe (35); Flow sensor 1, used to detect the hot water flow value in hot water supply pipe 1 (4); Alarm, used to alarm in case of abnormal situation; Calculation module 1, calculating theoretical mixed water temperature based on various temperature sensors and flow sensors; A calculation module 2 calculates a regulation power value required by a cold water circulation pump (14) based on the calculation module 1; The controller (33) is used to control the flow rate and mixing ratio of the cold and hot water entering the water mixing tank (281), and to adjust the mixing state. The temperature sensor 1, the temperature sensor 2, the temperature sensor 3, the temperature sensor 4, the flow sensor 1 and the alarm are all electrically connected to the controller (33); The processing module, when there is a difference between the theoretical mixed water temperature and the mixed water temperature value, the controller (33) controls the cold water circulation pump (14) to adjust according to the adjustment power value, and when the adjustment power value is greater than the rated power of the cold water circulation pump (14), the alarm sounds an alarm, the mixing water mechanism (28) stops running, and the fault needs to be repaired.
10. A heating station mixed water regulating system according to claim 9, characterized in that: include: Calculation module 1, based on the following formula 1: Where: T mix is the theoretical mixed water temperature value at the i-th test, Q hot is the total hot water flow of the hot water main (8) detected by flow sensor 1, Q cold is the total flow of the cooling water pipe 1 (13) detected by the flow meter (15); T cold is the temperature of the cold water in the cold water main (18) detected by the second temperature sensor; T hot is the temperature of the hot water in the hot water main pipe (8) detected by the temperature sensor 1, ln is a logarithmic function; T0 is the initial temperature value in the mixing water chamber (30) at the i-th detection by the temperature sensor 3, e is 2.71, t i is the end time of the i-th detection, t0 is the start time of the i-th detection; T1 is the unit temperature; t is the unit time; Calculation module 2, based on the result of calculation module 1, uses the following formula 2 to calculate: Where: P i is the regulating power value required by the cold water circulation pump (14), ρ is the water density, which is 1; g is the gravitational acceleration, which is 10, t f is the adjustment time period, H0 is the head of the cold water circulation pump (14) during the adjustment time period, G0 is the flow rate of the cold water supply pipe 1 (13) during the adjustment time period detected by the flow meter (15), To adjust the efficiency of the cold water circulation pump (14) within the time period, H f is the head of the hot water circulation pump (3) during the adjustment period, G f is the hot water flow value in the hot water supply pipe 1 (4) detected by the flow sensor 1 during the adjustment time period, is the efficiency of the cold water circulation pump (14) within the adjustment period, and T4 is the mixed water temperature value detected by the temperature sensor 4 at the outlet pipe (35) within the adjustment period.