A fiberglass ship connection node oblique tension test device

By designing a fiberglass ship connection node cable tension testing device including reinforced suction cups, angle control mechanisms, guide pressure mechanisms and side test mechanisms, the problem of difficulty in detecting and evaluating the stability of fiberglass ship connection nodes and gap slack in the prior art is solved, and effective detection and improvement of the stability of decks, bulkheads and hulls is achieved.

CN119413599BActive Publication Date: 2025-03-14JIANGSU HUAYI SHIP
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Patent Information

Application Number
CN202510016244.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2025-03-14
Estimated Expiration
2045-01-06

AI Technical Summary

Technical Problem

The prior art is difficult to effectively detect and evaluate the stability of fiberglass ship connection nodes and gap slack, affecting the stability between the deck, bulkhead and hull.

Method used

A fiberglass ship connecting node cable tension testing device is designed, including a reinforced suction cup, an angle control mechanism, a guide pressure pressing mechanism and a side test mechanism. Through the synergy of these components, pressure testing and boosting testing of the structural joints can be carried out.

Benefits of technology

The device can effectively detect the stability and gap slack of fiberglass ship connection nodes, improve the stability between the deck, bulkhead and hull, and is suitable for gap adaptation testing between different types of hulls and decks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of glass fiber reinforced plastic ship testing technology, and specifically to a glass fiber reinforced plastic ship connection node oblique tension test device, comprising two reinforced suction cups, an angle control mechanism arranged on the two reinforced suction cups, a guide pressure mechanism arranged on the angle control mechanism, a side testing mechanism arranged on the guide pressure mechanism, and a cable arranged on the side testing mechanism. By arranging two reinforced suction cups as fixed points on the outer wall of the glass fiber reinforced plastic ship, when the angle control mechanism is controlled to provide pressure-resistant support for the guide pressure mechanism, the side testing mechanism arranged on the guide pressure mechanism can perform pressure testing on the structural seam, at which time the looseness and stability of the hull, deck and bulkhead after assembly can be detected, and the firmness of the connection node can be synchronously detected.
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Description

Technical Field

[0001] The invention relates to the technical field of glass fiber reinforced plastic ship testing, in particular to a device for testing the oblique tension of a connection node of a glass fiber reinforced plastic ship. Background Art

[0002] FRP boats are different from other ships. They need to be initially coated with a paint layer in a prefabricated mold, and glass-reinforced fiber plastic is evenly laid in the paint layer. The glass-reinforced fiber plastic is bonded with glue until it solidifies. When the prefabricated mold is disassembled, the rough blank of the FRP hull can be formed. Because it has superior performance over metal materials, it is widely used in military and civilian fields.

[0003] Since the most basic components of different types of FRP boats are the hull, deck, hull and cabin, the deck installed on the top of the hull needs to be fixed and sealed by self-tapping screws, expansion agents and structural adhesives, and most of these connection points are T-shaped structures, and this kind of gluing and other operations need to rely on manual operation. After the expansion agent and structural adhesive form the gap between the side of the ship and the hull, the bulge formed at the connection node is difficult to carry out compression testing, so the stability of the deck and bulkhead after installation on the hull and the looseness of the gap are difficult to detect.

[0004] In view of this, a fiberglass reinforced plastic ship connection node oblique tension test device was designed to solve the above problems. Summary of the invention

[0005] The present invention aims to solve one of the technical problems existing in the prior art or related technology.

[0006] To this end, the technical solution adopted in the present invention is:

[0007] A device for testing the oblique tension of a fiberglass reinforced plastic ship connection node, comprising two reinforced suction cups, an angle control mechanism arranged on the two reinforced suction cups, a guide pressure mechanism arranged on the angle control mechanism, a side testing mechanism arranged on the guide pressure mechanism, and a cable arranged on the side testing mechanism; the angle control mechanism comprises a first limit beam plate movably mounted on one of the reinforced suction cups and a second limit beam plate movably mounted on the other reinforced suction cup; the two reinforced suction cups are used to adsorb and fix the outer wall of the ship body and provide a sufficiently stable supporting force for the angle control mechanism; the guide pressure mechanism comprises a pad arranged between the first limit beam plate and the second limit beam plate, a guide rail is movably mounted on the pad, and a slide groove with a triangular structure is opened inside the guide rail; the side testing mechanism comprises a sliding column movably mounted in the slide groove, a pressure-bearing component is mounted on the top of the sliding column, and a booster component for pressure-testing the structural seam is mounted on the pressure-bearing component; the cable is connected to an external traction device and provides oblique pressure for the side testing mechanism.

[0008] In a preferred example, the present invention can be further configured as follows: the pressure-bearing component includes a bottom plate, a trapezoidal groove is provided at the top of the outer end of the bottom plate, and two slideways are provided on the inner wall of the trapezoidal groove;

[0009] A guide rod is arranged in one of the slideways, a gear pin block is arranged outside the guide rod, and two support rods are movably installed at both ends of the guide rod;

[0010] The two side walls at the outer end of the bottom plate are provided with evenly distributed limiting slots, and the support rods are adapted to be clamped in the limiting slots.

[0011] In a preferred example, the present invention can be further configured as follows: the booster assembly includes a side seam base arranged on the top of the bottom plate, a push plate is movably installed inside the side seam base, a plunger is installed at the outer end of the push plate, two rectangular sliders are installed at both ends of the plunger, and two inclined arms are movably installed on the plunger;

[0012] The bottom ends of the two oblique arms are provided with end rods, on which boosting rods are provided, and the boosting rods are located inside the trapezoidal grooves;

[0013] The end rod is movably installed in another slideway.

[0014] In a preferred example, the present invention can be further configured as follows: the side testing mechanism further comprises a fixture, a horizontally placed hydraulic component is installed in the fixture, and a baffle is installed on the hydraulic sub-rod in the hydraulic component;

[0015] The baffle is arranged on the top of the push plate;

[0016] The cable is installed on the pads of the outer wall of the fixture.

[0017] In a preferred example, the present invention can be further configured as follows: a second screw sleeve is provided in the end plate at the other end of the pad, a second screw rod is movably installed inside the second screw sleeve, and a suspension is movably installed at the inner end of the second screw rod;

[0018] Two clamps are installed on the guide rail, and the two clamps are movably installed on both ends of the suspension;

[0019] Two return springs are arranged in the slide groove, and the adjacent ends of the two return springs are pressed tightly on the two side walls of the slide column respectively.

[0020] In a preferred example, the present invention can be further configured as follows: the top surface and the bottom surface of the pad are both provided with hemispherical slots distributed in a circumference;

[0021] The bottom of the inner end of the first limiting beam plate and the top of the inner end of the second limiting beam plate are both provided with column heads adapted to the hemispherical slots.

[0022] In a preferred example, the present invention can be further configured as follows: the first limiting beam plate and the second limiting beam plate are both provided with transverse grooves inside, and combined bolts are provided in adjacent ends of the first limiting beam plate and the second limiting beam plate;

[0023] Air pipes and T-shaped columns are arranged in the two reinforced suction cups, and sleeves are movably installed outside the T-shaped columns, and the sleeves are adapted to fit in the transverse grooves.

[0024] In a preferred example, the present invention can be further configured as follows: the angle control mechanism further includes two first screw sleeves, in which a distance control screw rod and two clamping seats are movably installed;

[0025] The two clamping seats are arranged on the sleeve, and the two clamping seats are clamped on the column heads at the inner ends of the distance-controlling screw rods.

[0026] In a preferred example, the present invention can be further configured as follows: the pad, guide rail and bottom plate are all made of stainless steel pipe material, and the guide rail is used to provide inclination adjustment for the pressure-bearing component;

[0027] A rubber gasket is arranged at the bottom of one end of the guide rail away from the pad.

[0028] In a preferred example, the present invention can be further configured as follows: the bottom of the outer end of the boost rod is provided with an inclined surface adapted to bear pressure on the gear pin block;

[0029] The top of the outer end of the boost rod is provided with a corrugated groove for increasing friction resistance, and the top of the corrugated groove is provided with uniformly distributed teeth.

[0030] By adopting the above technical solution, the beneficial effects achieved by the present invention are:

[0031] 1. The present invention arranges two reinforced suction cups as fixed points on the outer wall of the FRP ship. After the angle control mechanism is controlled to provide pressure-resistant support for the guide pressure mechanism, the side testing mechanism arranged on the guide pressure mechanism can perform pressure testing on the structural joints. At this time, the looseness and stability of the hull, deck and bulkhead after assembly can be detected, and the firmness of the connection nodes can be synchronously detected.

[0032] 2. The present invention operates the hydraulic parts, and the hydraulic sub-rod will push the booster assembly to extend upward as a whole. Finally, the booster rod will apply a lifting pressure to the inside of the structural joint under the guidance of the gear pin block. This process can detect the looseness of the structural joint in real time. At the same time, after the device lifts the structural joint, the lifted part can facilitate workers to fully inject the expansion agent and structural adhesive, thereby improving the stability between the deck, bulkhead and hull.

[0033] 3. After the scraper head at the outer end of the booster rod is pressed and fixed against the inner wall of the structural seam, the external traction device can reel in the cable, and the side test mechanism can then apply oblique pressure along the triangular slide groove in the guide rail. At this time, the booster rod in an inclined state can perform an inclined boost test on the structural seam, and by adjusting the angle and direction of the pressure, the gaps between different hulls and decks can be adapted to be tested. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 It is a schematic diagram of the present invention when used;

[0035] Figure 2 It is a schematic diagram of the angle control mechanism of the present invention;

[0036] Figure 3 is a cross-sectional schematic diagram of the second limiting beam plate of the present invention;

[0037] Figure 4 For the present invention Figure 3 The enlarged schematic diagram of point A in the middle;

[0038] Figure 5 For the present invention Figure 3 The enlarged schematic diagram of point B in the middle;

[0039] Figure 6 It is a partial schematic diagram of the present invention;

[0040] Figure 7 A schematic diagram of the guide pressure mechanism of the present invention;

[0041] Figure 8 For the present invention Figure 7 The enlarged schematic diagram of the center C;

[0042] Fig. 9 It is a schematic diagram of the side testing mechanism of the present invention;

[0043] Fig.10 For the present invention Fig. 9 Explosion diagram of

[0044] Fig.11 It is a schematic diagram of the pressure-bearing component and the pressure-boosting component of the present invention;

[0045] Fig.12 For the present invention Fig.11 Enlarged schematic diagram of point D in the middle.

[0046] Reference numerals:

[0047] 100, angle control mechanism; 110, first limit beam plate; 120, second limit beam plate; 130, combination bolt; 140, first screw sleeve; 150, distance control screw rod; 160, clamping seat;

[0048] 200. Strengthen the suction cup;

[0049] 300, guide pressure mechanism; 310, backing plate; 320, second screw sleeve; 330, second screw rod; 340, suspension; 350, guide rail; 360, chuck; 370, slide groove; 380, return spring;

[0050] 400, side test mechanism; 410, pressure-bearing assembly; 411, bottom plate; 412, guide rod; 413, gear pin block; 414, support rod; 420, slide column; 430, fixture; 440, hydraulic component; 450, baffle; 460, booster assembly; 461, side seam base; 462, push plate; 463, plug rod; 464, rectangular slider; 465, inclined arm; 466, end rod; 467, booster rod;

[0051] 500. Cable. DETAILED DESCRIPTION

[0052] To make the purpose, technical solution and advantages of the present invention more clear, the present invention is further described in detail below in combination with specific implementations and with reference to the accompanying drawings. It should be noted that the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict.

[0053] It is to be understood that these descriptions are exemplary only and are not intended to limit the scope of the invention.

[0054] A device for testing the oblique tension of a fiberglass reinforced plastic ship connection node provided by some embodiments of the present invention will be described below in conjunction with the accompanying drawings.

[0055] Embodiment 1:

[0056] Combination Figure 1-Figure 12 As shown, a fiberglass ship connection node oblique tension test device provided by the present invention includes two reinforced suction cups 200, an angle adjustment mechanism 100 arranged on the two reinforced suction cups 200, a guide pressure mechanism 300 arranged on the angle adjustment mechanism 100, a side testing mechanism 400 arranged on the guide pressure mechanism 300, and a cable 500 arranged on the side testing mechanism 400, the angle adjustment mechanism 100 is used to provide a stable testing support platform for the side testing mechanism 400, the two reinforced suction cups 200 are used to support the angle adjustment mechanism 100, the guide pressure mechanism 300 is used to control the inclination angle of the side testing mechanism 400 and adapt to structural seams of different sizes, and the side testing mechanism 400 is used to perform compression testing on the splint and the side of the ship.

[0057] The angle control mechanism 100 includes two first screw sleeves 140, a first limit beam plate 110 movably mounted on one of the reinforcing suckers 200, and a second limit beam plate 120 movably mounted on the other reinforcing sucker 200. A distance control screw rod 150 and two clamping seats 160 are movably mounted in the first screw sleeve 140.

[0058] The first limiting beam plate 110 and the second limiting beam plate 120 are both provided with transverse grooves inside, and the adjacent ends of the first limiting beam plate 110 and the second limiting beam plate 120 are provided with combined bolts 130;

[0059] Two clamping seats 160 are arranged on the sleeve, and the two clamping seats 160 are clamped on the column heads at the inner ends of the distance control screw rods 150;

[0060] The two reinforced suction cups 200 are used to absorb and fix the outer wall of the hull and provide a sufficiently stable support force for the angle control mechanism 100;

[0061] The guide pressure mechanism 300 includes a pad 310 disposed between the first limiting beam plate 110 and the second limiting beam plate 120, a guide rail 350 is movably mounted on the pad 310, and a sliding groove 370 with a triangular structure is provided inside the guide rail 350;

[0062] The side testing mechanism 400 includes a fixture 430, a slide post 420 movably mounted in the slide slot 370, a pressure-bearing component 410 mounted on the top of the slide post 420, and a pressurizing component 460 for applying pressure to the structural joint for testing is mounted on the pressure-bearing component 410;

[0063] A horizontal hydraulic component 440 is installed in the clamp 430, and a baffle 450 is installed on the hydraulic sub-rod in the hydraulic component 440;

[0064] The baffle plate 450 is disposed on top of the push plate 462;

[0065] The cable 500 is mounted on the footing of the outer wall of the fixture 430;

[0066] The cable 500 is connected to an external traction device and provides oblique pressure to the side testing mechanism 400.

[0067] Since the FRP hull needs to be prefabricated inside a mold, once the FRP hull is made, it is necessary to use lifting equipment to fix the components such as the plywood, bulkhead and hull on the top of the hull in steps. After the installation of the various components of the lever, the fixed parts need to be fixed with self-tapping screws and structural adhesives, and the exposed gaps need to be filled with expansion agents. However, the above operations need to be done manually. After the structural adhesive and expansion agent are filled, due to the influence of the depth of the syringe inserted into the structural seam, there will be gaps inside the solidified glue and expansion agent, which will affect the firmness of the plywood or the hull.

[0068] The device is fixed on the outer wall of the glass hull by free adsorption. When the two reinforcing suction cups 200 are fixed, the angle control mechanism 100 as a whole can be movably installed on the two reinforcing suction cups 200. By adjusting the angle extension of the first limiting beam plate 110 and the second limiting beam plate 120, the guide pressure mechanism 300 locked by the combination bolt 130 can drive the side test mechanism 400 to selectively adjust toward the structural seam.

[0069] Then, the second screw rod 330 is adjusted to rotate clockwise, so that the suspension 340 pushed by the second screw rod 330 can push the guide rail 350 toward the outer wall of the hull until it is close to the outer wall. At this time, the slide column 420 and the pressure-bearing component 410 movably installed in the slide groove 370 can be quickly aligned along the structural seam. After the first limiting beam plate 110 and the second limiting beam plate 120 drive the guide pressure mechanism 300 and the pressure-bearing component 410 to push upward, the bottom plate 411 and the booster rod 467 can be squeezed into the interior of the structural seam.

[0070] As the hydraulic component 440 operates, the internal hydraulic sub-rod will push the baffle 450 and the push plate 462 to extend outward, and finally the inclined arm 465 will push the booster rod 467 to apply a squeezing force to the structural seam. At this time, the gear pin block 413 can guide the booster rod 467 to apply a firm detection pressure to the structural seam.

[0071] When the preliminary inspection of the structural seam is completed, the teeth on the outer end of the booster rod 467 will be engaged in the structural seam, and then Li Yonggang's external traction equipment will stretch the cable 500. Finally, the tightened cable 500 will apply selective traction to the side test mechanism 400, and the side test mechanism 400 will perform tilted pressure inspection along the slide groove 370. At this time, the firmness of the hull, deck and hull installation parts can be tested.

[0072] Embodiment 2:

[0073] Combination Figure 9-12 As shown, based on Example 1, the pressure-bearing component 410 includes a bottom plate 411, a trapezoidal groove is provided at the top of the outer end of the bottom plate 411, and two slideways are provided on the inner wall of the trapezoidal groove;

[0074] A guide rod 412 is disposed in one of the slideways, a gear pin block 413 is disposed outside the guide rod 412, and two support rods 414 are movably mounted at both ends of the guide rod 412;

[0075] The two side walls at the outer end of the bottom plate 411 are provided with evenly distributed limiting slots, and the support rods 414 are adapted to be snapped into the limiting slots.

[0076] Preferably, the outer end of the bottom plate 411 is a flat structure for quick adaptation to the structural seam, wherein the gear pin block 413 is movably installed in the trapezoidal groove, and the top of the gear pin block 413 is provided with an inclined slope;

[0077] After the two support rods 414 are tilted along the two ends of the guide rod 412, the gear pin block 413 set on the guide rod 412 can be selectively adjusted in one of the slideways, and the two support rods 414 can be selectively clamped in the limiting slots at the outer ends of the bottom plate 411.

[0078] The booster assembly 460 includes a side seam base 461 disposed on the top of the bottom plate 411, a push plate 462 is movably mounted inside the side seam base 461, an insertion rod 463 is mounted on the outer end of the push plate 462, two rectangular sliders 464 are mounted on both ends of the insertion rod 463, and two inclined arms 465 are movably mounted on the insertion rod 463;

[0079] The bottom ends of the two oblique arms 465 are provided with end rods 466, and a booster rod 467 is provided on the end rods 466, and the booster rod 467 is located inside the trapezoidal groove;

[0080] The end rod 466 is movably mounted in another slideway;

[0081] The bottom of the outer end of the boost rod 467 is provided with an inclined surface adapted to bear pressure on the gear pin block 413;

[0082] The top of the outer end of the boost rod 467 is provided with a corrugated groove for increasing the friction resistance, and the top of the corrugated groove is provided with uniformly distributed teeth.

[0083] Preferably, the top inclined slope of the gear pin block 413 is adapted to fit the bottom inclined surface of the boost rod 467. When the gear pin block 413 is selectively adjusted in the trapezoidal groove, the extended boost rod 467 can be guided by the gear pin block 413 after the adjustment to increase the extension angle, so that the structural seams between the hull, the deck and the hull can be pressurized.

[0084] An insertion rod is installed at one end of the side seam base 461 away from the insertion rod 463, and both ends of the insertion rod are movably installed in slots on the inner wall of the side seam base 461. As the hydraulic component 440 operates, its internal hydraulic sub-rod will push the baffle 450 and the side seam base 461 to extend horizontally, and finally, with the guidance of the gear pin block 413, the booster rod 467 that is further pushed can expand the structural seam, so as to facilitate the insertion of the syringe into the gap, so as to improve the filling efficiency of the structural glue and the expansion agent into the structural seam.

[0085] After the rod structural adhesive and the expansion agent are cured, the above-mentioned pressure test can be used to test the firmness of the hull, deck and body.

[0086] Embodiment 3:

[0087] Combination Figure 2-Figure 10 As shown, on the basis of Example 1, a second screw sleeve 320 is provided in the end plate at the other end of the backing plate 310, a second screw rod 330 is movably installed inside the second screw sleeve 320, and a suspension 340 is movably installed at the inner end of the second screw rod 330;

[0088] Two clamps 360 are installed on the guide rail 350, and the two clamps 360 are movably installed on both ends of the suspension 340;

[0089] Two return springs 380 are disposed in the slide groove 370 , and adjacent ends of the two return springs 380 are pressed against two side walls of the slide post 420 .

[0090] Preferably, the guide rail 350 movably mounted on the pad 310 will approach the outer wall of the hull after being compressed, until the rubber pad at the bottom of the outer end of the guide rail 350 is pressed against the outer wall of the hull, the slide column 420 in the initial state is located in the middle of the slide groove 370, and the outer end of the pressure-bearing component 410 is inserted into the center of the structural seam, and the subsequent radial pressure test is performed for the booster component 460;

[0091] When the guide rail 350 is stable, an external traction device of the same specification tightens the cable 500. At this time, the side test mechanism 400 can be tilted and pressurized along the slide groove 370 as a whole. At this time, the firmness of the structural glue and the expansion agent in the structural seam can be tested in real time, and the degree of relaxation of the hull after curing can be pressure tested.

[0092] The top and bottom surfaces of the pad 310 are provided with hemispherical slots distributed in a circumference;

[0093] The bottom of the inner end of the first limiting beam plate 110 and the top of the inner end of the second limiting beam plate 120 are both provided with a column head adapted to the hemispherical slot;

[0094] Air pipes and T-shaped columns are disposed in the two reinforced suction cups 200 , and sleeves are movably installed outside the T-shaped columns, and the sleeves are adapted to fit in the transverse grooves.

[0095] When in use, after the nuts in the shift rod assembly bolt 130 are loosened, the first limiting beam 110 and the second limiting beam 120 can be bent in the same direction along the top and bottom of the pad 310. When the angles of the first limiting beam 110 and the second limiting beam 120 are determined, the nuts can be tightened. At this time, the first limiting beam 110 and the second limiting beam 120 can be firmly pressed on the pad 310. At this time, the locked first limiting beam 110 and the second limiting beam 120 can provide a stable support platform for the pad 310, and the stabilized pad 310 can provide vertical support force for the guide rail 350 and the side test mechanism 400, thereby facilitating the booster component 460 to perform multi-point detection of the connection node.

[0096] Embodiment 4:

[0097] Combination Figure 7-Figure 11 As shown, in the above embodiment, the pad 310, the guide rail 350 and the bottom plate 411 are all made of stainless steel pipe material, and the guide rail 350 is used to provide inclination adjustment for the pressure-bearing assembly 410;

[0098] A rubber gasket is disposed at the bottom of one end of the guide rail 350 away from the pad 310 .

[0099] Preferably, after the outer end of the guide rail 350 is attached to the outer wall of the hull, the slide column 420 and the pressure-bearing component 410 extending along the inside of the slide groove 370 can be inclined to adapt to the gradual structural seam, and the structural glue and expansion agent inside the structural seam can be tested by the pressure-boosting rod 467;

[0100] The two return springs 380 disposed in the slide slot 370 can provide a positioning force for rapid calibration for the slide post 420 .

[0101] The working principle and use process of the present invention are as follows: a fiberglass boat is a boat made of fiberglass. An outer layer of paint is pre-coated on the inner wall of a prefabricated mold, and then glass reinforcing fibers are evenly laid inside the dried paint, and the evenly laid glass reinforcing fibers are adhered to the outer layer of paint by using glue. After the glass reinforcing fibers are stacked multiple times, a rough blank of a fiberglass hull is finally formed inside the prefabricated mold. After the rough blank of the fiberglass hull is further polished, the deck, the hull and the bulkhead can be fixed to the hull in steps.

[0102] The assembly of the above components requires the use of self-tapping screws, structural adhesives and expansion agents to fix and seal the gaps of the components. This assembly method is mostly a T-shaped connection node structure. Different from other equipment, the T-shaped connection node on the hull can further increase the pressure that the hull can withstand in different directions;

[0103] In order to detect the compressive strength of the above-mentioned connection nodes and the stability of the connections between the various components of the hull, two reinforcing suction cups 200 are pre-adsorbed on the outer wall of the fiberglass reinforced plastic boat according to the requirements of the ship's side belt detection position, and then the external exhaust equipment and pipelines are connected to the air pipes on the two reinforcing suction cups 200 until the air inside the two reinforcing suction cups 200 is emptied. At this time, the two reinforcing suction cups 200 can provide a sufficiently stable supporting force for the first limiting beam plate 110 and the second limiting beam plate 120. When the adjacent ends of the first limiting beam plate 110 and the second limiting beam plate 120 are bent and adjusted, the nuts in the combined bolts 130 can be tightened. At this time, the first limiting beam plate 110 and the second limiting beam plate 120 after the angle adjustment can be fixed;

[0104] At this time, the pad 310 can be pressed and fixed by the first limiting beam 110 and the second limiting beam 120 after the angle adjustment, and then the second screw rod 330 is controlled to rotate clockwise, and the second screw rod 330 can extend upward along the inside of the second screw sleeve 320, and finally the suspension 340 will push the two clamps 360 and the guide rail 350 to approach the outer wall of the hull and the side of the ship's side, until the outer end of the guide rail 350 is attached to the outer wall of the hull, and the sliding column 420 and the pressure-bearing component 410 movably installed in the clamp 360 will tilt and roll along the outer wall of the hull until the top of the pressure-bearing component 410 is located at the bottom of the ship's side;

[0105] Then, loosen the nut in the combined bolt 130, and then push the adjacent ends of the first limiting beam plate 110 and the second limiting beam plate 120 upward until the top of the pressure-bearing component 410 is inserted into the gap between the ship's side and the hull, and then tighten the combined bolt 130;

[0106] When the above preparations are completed, according to the need for shipboard pressure detection, the hydraulic component 440 is pre-operated. As the hydraulic sub-rod in the hydraulic component 440 extends outward, the hydraulic sub-rod will push the baffle 450 and the push plate 462 to extend upward, and the push plate 462 limited by the side seam base 461 will push the inclined arm 465 and the booster rod 467 to expand. The booster rod 467 is obliquely guided by the gear pin block 413, and the top of the booster rod 467 guided finally can apply outward pressure to the gap between the shipboard and the hull. At this time, the gap between the shipboard, the deck and the hull can be pressurized for detection at the part fixed with self-tapping screws and expansion agents;

[0107] When it is necessary to detect the shaking of the components above the top of the hull, according to the compression and locking of the inner wall of the shell by the teeth at the top of the booster rod 467, it is necessary to use an external traction device to apply pressure to the cable 500. At this time, the side test mechanism 400 as a whole can be tilted along the triangular slide groove 370 in the guide rail 350 to be stressed. At this time, the device can detect whether the top components of the hull are tightly connected. When the deck and other components are installed at the top of the hull and there is shaking, the tilted pressure can cause it to change due to external force;

[0108] At the same time, the device can not only detect the pressure of the connection node between the FRP hull and the side of the ship, but also provide a common effective gap for the addition and supplement of structural adhesive and expansion agent.

[0109] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A fiberglass reinforced plastic ship connection node oblique tension test device, comprising two reinforced suction cups (200), characterized in that: It also includes an angle adjustment mechanism (100) arranged on the two reinforced suction cups (200), a guide pressure mechanism (300) arranged on the angle adjustment mechanism (100), a side testing mechanism (400) arranged on the guide pressure mechanism (300), and a cable (500) arranged on the side testing mechanism (400); The two reinforced suction cups (200) are used to absorb and fix the outer wall of the hull, and provide a sufficiently stable supporting force for the angle control mechanism (100); The guide pressure mechanism (300) comprises a backing plate (310), a guide rail (350) is movably mounted on the backing plate (310), and a sliding groove (370) with a triangular structure is provided inside the guide rail (350); The side testing mechanism (400) comprises a sliding column (420) movably mounted in a sliding groove (370), a pressure-bearing component (410) being mounted on the top of the sliding column (420), and a pressurizing component (460) for applying pressure to the structural joint for testing being mounted on the pressure-bearing component (410); The cable (500) is connected to an external traction device, and the external traction device tightens the cable (500), driving the side testing mechanism (400) to move along the slide groove (370) as a whole, thereby applying an inclined pressure to the structural joint.

2. The device for testing the oblique tension of a fiberglass reinforced plastic ship connection node according to claim 1, characterized in that: The angle control mechanism (100) comprises a first position-limiting beam plate (110) movably mounted on one of the reinforcing suckers (200) and a second position-limiting beam plate (120) movably mounted on the other of the reinforcing suckers (200); the pad (310) is arranged between the first position-limiting beam plate (110) and the second position-limiting beam plate (120). The first limiting beam plate (110) and the second limiting beam plate (120) are both provided with transverse grooves inside, and combined bolts (130) are provided inside adjacent ends of the first limiting beam plate (110) and the second limiting beam plate (120); The two reinforced suction cups (200) are both provided with an air pipe and a T-shaped column, and a sleeve is movably installed outside the T-shaped column, and the sleeve is adapted to fit in the transverse groove.

3. A fiberglass reinforced plastic ship connection node oblique tension test device according to claim 2, characterized in that: The angle control mechanism (100) further comprises two first screw sleeves (140), wherein a distance control screw rod (150) and two clamping seats (160) are movably mounted in the first screw sleeves (140); The two clamping seats (160) are arranged on the sleeve, and the two clamping seats (160) are clamped on the column head at the inner end of the distance control screw rod (150).

4. The device for testing the oblique tension of a fiberglass reinforced plastic ship connection node according to claim 1, characterized in that: A second screw sleeve (320) is arranged in the end plate at the other end of the backing plate (310), a second screw rod (330) is movably mounted inside the second screw sleeve (320), and a suspension bracket (340) is movably mounted on the inner end of the second screw rod (330); Two clamps (360) are installed on the guide rail (350), and the two clamps (360) are movably installed on both ends of the suspension (340); Two return springs (380) are arranged in the slide groove (370), and adjacent ends of the two return springs (380) are respectively pressed against two side walls of the slide column (420).

5. The device for testing the oblique tension of a fiberglass reinforced plastic ship connection node according to claim 2, characterized in that: The top surface and the bottom surface of the pad (310) are both provided with hemispherical slots distributed in a circumference; The bottom of the inner end of the first limiting beam plate (110) and the top of the inner end of the second limiting beam plate (120) are both provided with a column head adapted to fit the hemispherical slot hole.

6. The device for testing the oblique tension of a fiberglass reinforced plastic ship connection node according to claim 1, characterized in that: The pad (310), the guide rail (350) and the bottom plate (411) are all made of stainless steel pipe material, and the guide rail (350) is used to provide inclination adjustment for the pressure-bearing component (410); A rubber gasket is provided at the bottom of one end of the guide rail (350) away from the pad (310).

7. The device for testing the oblique tension of a fiberglass reinforced plastic ship connection node according to claim 1, characterized in that: The booster assembly (460) comprises a side seam base (461) arranged on the top of the bottom plate (411), a push plate (462) is movably installed inside the side seam base (461), an insertion rod (463) is installed at the outer end of the push plate (462), two rectangular sliding blocks (464) are installed at both ends of the insertion rod (463), and two inclined arms (465) are movably installed on the insertion rod (463); An end rod (466) is installed at the bottom ends of the two oblique arms (465), a boost rod (467) is installed on the end rod (466), and the boost rod (467) is located inside the trapezoidal groove; The end rod (466) is movably mounted in another slideway.

8. The device for testing the oblique tension of the connection nodes of a fiberglass reinforced plastic ship according to claim 7, characterized in that: The bottom of the outer end of the boost rod (467) is provided with an inclined surface adapted to bear pressure on the gear pin block (413); The top of the outer end of the boost rod (467) is provided with a corrugated groove for increasing friction resistance, and the top of the corrugated groove is provided with evenly distributed teeth.

9. The device for testing the oblique tension of a fiberglass reinforced plastic ship connection node according to claim 1, characterized in that: The pressure-bearing component (410) comprises a bottom plate (411), a trapezoidal groove is provided at the top of the outer end of the bottom plate (411), and two slideways are provided on the inner wall of the trapezoidal groove; A guide rod (412) is arranged in one of the slideways, a gear pin block (413) is arranged outside the guide rod (412), and two support rods (414) are movably mounted at both ends of the guide rod (412); Evenly distributed limiting slots are provided on both side walls of the outer end of the bottom plate (411), and the support rods (414) are adapted to be snap-fitted into the limiting slots.

10. The device for testing the oblique tension of a fiberglass reinforced plastic ship connection node according to claim 1, characterized in that: The side testing mechanism (400) further comprises a fixture (430), a horizontally placed hydraulic component (440) being installed in the fixture (430), and a baffle (450) being installed on a hydraulic sub-rod in the hydraulic component (440); The baffle plate (450) is arranged on the top of the push plate (462); The pull cable (500) is mounted on a foot pad on the outer wall of the clamp (430).

Citation Information

Patent Citations

  • Device and method for detecting tension of marine glass fibre reinforced plastic vertical connecting plate

    CN103033419A

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    CN212082806U