Ultrasonic detection device and method for building steel structure

By designing an ultrasonic detection device for building steel structures including detection auxiliary modules, the problems of slow disassembly and assembly speed and inaccurate detection in the prior art are solved, and efficient detection and cleaning of steel structures are achieved.

CN119413903AInactive Publication Date: 2025-02-11JINAN SECOND CONSTR GRP ENG CO LTD

Patent Information

Application Number
CN202510014875.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2025-02-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing ultrasonic detection devices for building steel structures are slow to disassemble and assemble, resulting in low detection efficiency and difficult to effectively remove iron filings and welding slag on the surface of the steel structure, affecting the accuracy of the detection.

Method used

An ultrasonic detection device including a detection auxiliary module is designed, which includes components such as angle adjustment columns, tooling detection frames, push sliders, guide sliders and hollow arc-shaped air blow frames. Through the coordinated work of these components, Achieve adaptive and rapid disassembly and assembly and cleaning of steel structures.

Benefits of technology

The efficiency of ultrasonic detection of steel structure welds is improved, the accuracy of detection is ensured, and the iron filings and welding slag on the surface of steel structure is effectively removed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of building steel structure detection, particularly relates to an ultrasonic detection device and method for a building steel structure, and aims to solve the problems that the ultrasonic detection efficiency of the steel structure is low and detection errors exist, the following scheme is provided, the ultrasonic detection device comprises a tool supporting frame, and a detection auxiliary module is arranged on the tool supporting frame; the detection auxiliary module comprises angle adjusting columns and a tool supporting plate, the opposite sides of the two angle adjusting columns are fixedly connected with the same tool detection frame, sliding grooves are formed in the tool detection frame at equal intervals, and pushing sliding blocks are slidably connected into the multiple sliding grooves. According to the ultrasonic detection device and method for the building steel structure, the steel structure can be rapidly disassembled and assembled in a self-adaptive mode, so that the ultrasonic detection efficiency of a welding seam of the steel structure is improved, meanwhile, part of scrap iron or welding slag attached to the surface of the steel structure can be effectively removed, and the service life of the steel structure is prolonged. Therefore, the detection accuracy of the ultrasonic detection device is ensured.
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Description

Technical Field

[0001] The present invention relates to the technical field of building steel structure detection, and in particular to a building steel structure ultrasonic detection device and method. Background Art

[0002] Ultrasonic testing of building steel structures is a method that uses the propagation characteristics of ultrasonic waves in materials to detect internal defects in steel structures. In building steel structures, common defects include cracks, pores, slag inclusions, and lack of fusion. Cracks are gaps formed by local rupture of the heat-affected zone of the material during welding; pores are holes formed by the metal absorbing too much gas or producing too much gas during welding; slag inclusions are caused by the presence of slag or other non-metallic inclusions in the weld; and lack of fusion is caused by the two layers of metal not being fused or thoroughly welded together during welding. Ultrasonic testing devices can detect defects such as cracks, pores, slag inclusions, etc. in steel structures, and determine the location, size, and shape of the defects.

[0003] Most existing ultrasonic detection devices fix steel structures with bolts. This disassembly and assembly method is slow, resulting in low efficiency of ultrasonic detection of steel structure welds. It is also inconvenient to remove some iron filings or welding slag attached to the surface of the steel structure, which affects the detection accuracy of the ultrasonic detection device. Summary of the invention

[0004] The invention discloses an ultrasonic detection device and method for building steel structures, aiming to solve the technical problems of low efficiency and detection error in ultrasonic detection of steel structures in the background technology.

[0005] The invention provides an ultrasonic detection device for building steel structure, comprising a tooling support frame, wherein the tooling support frame is provided with a detection auxiliary module, and the detection auxiliary module comprises an angle adjustment column and a tooling support plate, wherein the opposite sides of the two angle adjustment columns are fixedly connected with the same tooling detection frame, and slide grooves are provided at equal distances on the tooling detection frame, wherein a plurality of slide grooves are slidably connected with push sliders, the sides of the plurality of push sliders are connected with guide slide rods by bolts, and one end of the plurality of guide slide rods are movably connected with an angle offset block, and the sides of the plurality of angle offset blocks are provided with two guide grooves one, and the inner portions of the plurality of guide grooves one are provided with guide slide rods. The parts are all slidably connected with an arc-shaped slider one, the arc-shaped surfaces of multiple arc-shaped sliders one are fixedly connected with semicircular adjustment blocks, and the sides of multiple semicircular adjustment blocks are provided with guide grooves two, the interiors of multiple guide grooves two are slidably connected with arc-shaped sliders two, the arc-shaped surfaces of multiple arc-shaped sliders two are fixedly connected with rubber clamping blocks, a mounting circular opening is provided on the tooling support plate, and a bidirectional rotating cylinder is connected to the inside of the mounting circular opening through a bearing, a reciprocating rotating plate is fixedly connected to one end of the bidirectional rotating cylinder facing the tooling detection frame, and a hollow arc-shaped air inflation frame is arranged on the reciprocating rotating plate, and air inflation ports are equidistantly provided on the arc-shaped surface of the hollow arc-shaped air inflation frame.

[0006] In a preferred solution, one side of each of the pushing sliders is connected with a T-shaped linkage rod by bolts, and one side of each of the T-shaped linkage rods is fixedly connected with a linkage gear rod, one side of the tooling detection frame is fixedly connected with two electric drive rods one, the driving ends of the two electric drive rods one are fixedly connected with U-shaped limit blocks, and the two U-shaped limit blocks are movably connected with adjustment gears, and the side of the tooling support frame is fixedly connected with a servo motor, and the driving end of the servo motor is connected to one end of one of the angle adjustment columns through a coupling, and the adjustment gear is meshed with the linkage gear rod.

[0007] In a preferred solution, two electric drive rods 2 are fixedly connected to both sides of the tooling support frame, and the driving ends of multiple electric drive rods 2 are fixedly connected to the same lifting tooling frame, two slideways are provided on the upper side of the lifting tooling frame, and movable sliders are slidably connected inside the two slideways, one side of the movable slider is fixedly connected to one side of the tooling support plate, and one side of the lifting tooling frame is connected to an electric drive rod 3 by bolts, and the driving end of the electric drive rod 3 is fixedly connected to one side of the tooling support plate.

[0008] In a preferred solution, a circular hole is provided on the tooling support plate, and a rotating round rod is connected to the inside of the circular hole through a bearing, and an arc-shaped toothed plate and a tooling adjustment frame are fixedly connected to the outside of the rotating round rod, and a linkage gear is fixedly connected to the outside of the bidirectional rotating cylinder, and the linkage gear is meshed with the tooth block end of the arc-shaped toothed plate. An air inlet is provided on one side of the hollow arc-shaped air inflation frame, and an air inlet pipe is fixedly connected to the inside of the air inlet.

[0009] In a preferred solution, one side of the tooling support plate is connected to an L support plate by bolts, and a driving motor is arranged on the side of the L support plate away from the tooling support plate, and a rotating push rod is fixedly connected to the driving end of the driving motor, and a circular hole 2 is opened on the side of the rotating push rod, and a roller is connected to the inside of the circular hole 2 through a bearing, and the roller is located inside the tooling adjustment frame.

[0010] By providing an auxiliary detection module, when inspecting the steel structure, first put the steel structure into the tooling detection frame, and then start the electric drive rod one to make the adjusting gear drive the linkage gear rods on both sides to move, so that the T-shaped linkage rod drives the push slider to move in the slide groove, and the semicircular adjustment block on the angle offset block at one end of the push slider and the rubber clamping block are adaptively rotated to fit tightly with the outer wall of the steel structure. When the rubber clamping block on one of the push sliders contacts the outer wall of the steel structure, the linkage gear rod on the push slider stops moving, and the linkage gear rod on the other side drives the rubber clamping block on the linkage gear rod to continue to move forward under the rotation of the adjusting gear until it contacts the outer wall of the steel structure, thereby realizing adaptive clamping and fixing of the steel structure. After clamping and fixing, start the electric drive rod two to drive the lifting tooling frame to rise, so that the hollow arc-shaped air-inflating frame moves to the bottom of the steel structure, and then through the hollow The arc-shaped air blowing frame blows air underneath the steel structure to make the iron filings and welding slag attached to the outside of the steel structure fall off, and at the same time, the drive motor is started, and the driving motor drives the rotating push rod to make the tooth block end of the arc-shaped tooth plate above the tooling adjustment frame reciprocate in an arc shape, and the arc-shaped tooth plate drives the hollow arc-shaped air blowing frame above the two-way rotating cylinder to reciprocate horizontally. The swinging air blowing can better penetrate into the fine bumps on the surface of the steel structure to remove those hard-to-reach iron filings and welding slag, and deep cleaning ensures that the surface of the steel structure is cleaner. After cleaning, the servo motor drives the tooling inspection frame to flip over, and the other side is cleaned. Through the detection auxiliary module, the steel structure can be adaptively and quickly disassembled and assembled, thereby improving the efficiency of ultrasonic detection of steel structure welds, and at the same time, it is convenient to effectively remove some iron filings or welding slag attached to the surface of the steel structure, thereby ensuring the detection accuracy of the ultrasonic detection device.

[0011] In a preferred solution, an adjustment module is provided on the upper side of the tooling support frame, and the adjustment module includes two U-shaped tooling rods, and limiting grooves are provided on the sides of the two U-shaped tooling rods, and the same horizontal movable plate is slidably connected inside the two limiting grooves, and the same connecting plate is fixedly connected to the opposite side of the two U-shaped tooling rods, and an electric telescopic rod 2 is fixedly connected to the connecting plate, and the driving end of the electric telescopic rod 2 is fixedly connected to one side of the horizontal movable plate.

[0012] In a preferred solution, an electric telescopic rod 1 is provided on the side of the horizontal moving plate away from the tooling support frame, and the driving end of the electric telescopic rod 1 passes through the horizontal moving plate and is fixedly connected to a square lifting frame, one side of the square lifting frame is fixedly connected to two guide rails, and the interiors of the two guide rails are respectively slidably connected with an adjusting gear rod 1 and an adjusting gear rod 2, and one side of the square lifting frame is respectively fixedly connected with an electric telescopic rod 3 and an electric telescopic rod 4, the driving end of the electric telescopic rod 3 is fixedly connected to one side of the adjusting gear rod 1, and the driving end of the electric telescopic rod 4 is fixedly connected to one side of the adjusting gear rod 2.

[0013] In a preferred solution, a circular hole three is opened on one side of the square lifting frame, and the interior of the circular hole three is connected to a rotating circular tube through a bearing, the interior of the rotating circular tube is movably connected to a rotating cylinder, the rotating cylinder and the outside of the rotating circular tube are respectively fixedly connected with an angle rotating gear two and an angle rotating gear one, the angle rotating gear one is meshed with an adjusting gear rod two, the angle rotating gear two is meshed with an adjusting gear rod one, and one end of the rotating cylinder is fixedly connected with a bevel gear one.

[0014] In a preferred solution, the outside of the rotating circular tube is fixedly connected to a U-shaped adjustment frame, and four circular holes are opened on both sides of the U-shaped adjustment frame. The insides of the two circular holes four are connected to the same angle adjustment rod through bearings, the outside of the angle adjustment rod is fixedly connected to a bevel gear two, and the bevel gear two is meshed with the bevel gear one. The outside of the angle adjustment rod is fixedly connected to a detection placement table, and an ultrasonic detector and a detection probe are respectively arranged on the detection placement table.

[0015] By providing an adjustment module, when inspecting the steel structure, the detection probe on the ultrasonic detector is aimed at the steel structure for ultrasonic inspection, and at the same time, the electric telescopic rod three drives the adjusting gear rod one to move inside the guide track, so that the adjusting gear rod one drives the angle rotating gear two to rotate, and the angle rotating gear two drives the bevel gear one on the rotating cylinder, and the bevel gear one drives the bevel gear two to adjust the detection longitudinal angle of the detection probe by the angle adjustment rod, and the electric telescopic rod four drives the adjusting gear rod two to move in the guide track, so that the adjusting gear rod two drives the angle rotating gear one to rotate, and the angle rotating gear one drives the rotating circular tube to adjust the horizontal angle of the detection probe, and the detection angle of the detection probe can be freely adjusted, thereby achieving comprehensive detection of the steel structure surface and improving the detection accuracy.

[0016] A method for using an ultrasonic detection device for a building steel structure, using the ultrasonic detection device for a building steel structure as described above, comprises the following steps: Step 1: When inspecting the steel structure, first put the steel structure into the tooling inspection frame, and then start the electric drive rod to make the adjustment gear drive the linkage gear rods on both sides to move, so that the T-shaped linkage rod drives the slider to move in the slide slot, and the semicircular adjustment block on the angle offset block at one end of the slider and the rubber clamping block are adaptively rotated to fit closely with the outer wall of the steel structure; Step 2: When the rubber clamping block on one of the push sliders contacts the outer wall of the steel structure, the linkage gear rod on the push slider stops moving, and the linkage gear rod on the other side drives the rubber clamping block on the linkage gear rod to continue moving forward under the rotation of the adjusting gear until it contacts the outer wall of the steel structure, thereby realizing adaptive clamping and fixing of the steel structure; Step 3: After clamping and fixing, start the electric drive rod 2 to drive the lifting tooling frame to rise, so that the hollow arc-shaped air-inflating frame moves to the bottom of the steel structure, and then inflate the bottom of the steel structure through the hollow arc-shaped air-inflating frame, so that the iron filings and welding slag attached to the outside of the steel structure fall off, and at the same time start the drive motor, and drive the rotating push rod through the drive motor to make the tooth block end of the arc-shaped tooth plate above the tooling adjustment frame reciprocate in an arc shape, and drive the hollow arc-shaped air-inflating frame above the bidirectional rotating cylinder to reciprocate horizontally through the arc-shaped tooth plate; Step 4: After cleaning, the servo motor drives the tooling inspection frame to flip over and clean the other side.

[0017] From the above, it can be seen that the ultrasonic detection device for building steel structures provided by the present invention has the beneficial effect of realizing adaptive and rapid disassembly and assembly of steel structures, thereby improving the efficiency of ultrasonic detection of steel structure welds, and at the same time facilitating the effective removal of some iron filings or welding slag attached to the surface of the steel structure, thereby ensuring the detection accuracy of the ultrasonic detection device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the main structure of an ultrasonic detection device for building steel structures proposed by the present invention; Figure 2 This is a schematic diagram of the front view of an ultrasonic detection device for building steel structures proposed by the present invention; Figure 3 A schematic diagram of the side view structure of an ultrasonic detection device for building steel structures proposed by the present invention; Figure 4 A schematic diagram of the structure of a detection auxiliary module of an ultrasonic detection device for building steel structures proposed by the present invention; Figure 5 for Figure 4 A magnified view of part A; Figure 6 This is a schematic diagram of the structure of a detection auxiliary module of an ultrasonic detection device for building steel structures proposed by the present invention; Figure 7 This is a schematic diagram of the lifting tool frame structure of a building steel structure ultrasonic detection device proposed by the present invention; Figure 8 A schematic diagram of the structure of a tooling support plate of an ultrasonic detection device for building steel structures proposed by the present invention; Fig. 9 A schematic diagram of the structure of an adjustment module of an ultrasonic detection device for building steel structures proposed by the present invention; Fig.10 This is a schematic diagram of the structure of the adjustment module of the ultrasonic detection device for building steel structure proposed by the present invention; Fig.11 This is a schematic diagram of the square lifting frame structure of an ultrasonic detection device for building steel structures proposed by the present invention.

[0019] In the figure: 1, tooling support frame; 2, detection auxiliary module; 201, angle adjustment column; 202, tooling detection frame; 203, servo motor; 204, slide; 205, push slider; 206, guide slide bar; 207, angle offset block; 208, arc slider 1; 209, semicircular adjustment block; 210, arc slider 2; 211, rubber clamping block; 212, T-type linkage rod; 213, linkage gear rod; 2 14. Electric drive rod 1; 215. U-shaped limit block; 216. Adjusting gear; 217. Electric drive rod 2; 218. Lifting tool frame; 219. Slide; 220. Moving slider; 221. Tool support plate; 222. Electric drive rod 3; 223. Reciprocating rotating plate; 224. Hollow arc-shaped air-inflating frame; 225. Inlet pipe; 226. Bidirectional rotating cylinder; 227. Linkage gear; 228. L support plate; 229, driving motor; 230, rotating push rod; 231, roller; 232, rotating round rod; 233, arc-shaped tooth plate; 234, tooling adjustment frame; 3, adjustment module; 301, U-shaped tooling rod; 302, limit groove; 303, horizontal moving plate; 304, electric telescopic rod 1; 305, connecting plate; 306, electric telescopic rod 2; 307, square lifting frame; 308, guide rail; 309, Adjusting gear rod one; 310, electric telescopic rod three; 311, adjusting gear rod two; 312, electric telescopic rod four; 313, rotating circular tube; 314, angle rotating gear one; 315, rotating cylinder; 316, angle rotating gear two; 317, U-shaped adjustment frame; 318, bevel gear one; 319, angle adjustment rod; 320, bevel gear two; 321, detection placement table; 4, detection probe; 5, ultrasonic detector. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0021] The invention discloses an ultrasonic detection device for building steel structures, which is mainly used in scenarios where the ultrasonic detection efficiency of steel structures is low and there are errors in the detection.

[0022] Reference Figure 1-Figure 8A building steel structure ultrasonic detection device comprises a tool support frame 1, a detection auxiliary module 2 is arranged on the tool support frame 1, and the detection auxiliary module 2 comprises an angle adjustment column 201 and a tool support plate 221, the opposite side of the two angle adjustment columns 201 is fixedly connected with the same tool detection frame 202, and the tool detection frame 202 is provided with slide grooves 204 at equal distances, and a plurality of slide grooves 204 are slidably connected with push sliders 205, and the sides of the plurality of push sliders 205 are connected with guide slide rods 206 by bolts, and one end of the plurality of guide slide rods 206 is movably connected with an angle offset block 207, and the sides of the plurality of angle offset blocks 207 are provided with two guide grooves 1, and the interiors of the plurality of guide grooves 1 are slidably connected There is an arc-shaped slider 208, and the arc-shaped surfaces of multiple arc-shaped sliders 208 are fixedly connected with semicircular adjustment blocks 209, and the sides of multiple semicircular adjustment blocks 209 are provided with guide grooves 2, and the interiors of multiple guide grooves 2 are slidably connected with arc-shaped sliders 210, and the arc-shaped surfaces of multiple arc-shaped sliders 210 are fixedly connected with rubber clamping blocks 211, and a mounting circular opening is provided on the tooling support plate 221, and a bidirectional rotating cylinder 226 is connected to the inside of the mounting circular opening through a bearing, and a reciprocating rotating plate 223 is fixedly connected to one end of the bidirectional rotating cylinder 226 facing the tooling detection frame 202, and a hollow arc-shaped air inflation frame 224 is provided on the reciprocating rotating plate 223, and the arc-shaped surface of the hollow arc-shaped air inflation frame 224 is provided with air inflation ports at equal distances.

[0023] Reference Figure 1-Figure 8 One side of the multiple pushing sliders 205 is connected with a T-shaped linkage rod 212 by bolts, and one side of the multiple T-shaped linkage rods 212 is fixedly connected with a linkage gear rod 213. One side of the tooling detection frame 202 is fixedly connected with two electric driving rods 214, and the driving ends of the two electric driving rods 214 are fixedly connected with U-shaped limit blocks 215, and the two U-shaped limit blocks 215 are movably connected with adjustment gears 216. The side of the tooling support frame 1 is fixedly connected with a servo motor 203, and the driving end of the servo motor 203 is connected to one end of one of the angle adjustment columns 201 through a coupling, and the adjustment gear 216 is meshed with the linkage gear rod 213.

[0024] Reference Figure 1-Figure 8 Two electric drive rods 217 are fixedly connected to both sides of the tooling support frame 1, and the driving ends of multiple electric drive rods 217 are fixedly connected to the same lifting tooling frame 218. Two slideways 219 are provided on the upper side of the lifting tooling frame 218. The two slideways 219 are slidably connected with movable sliders 220. One side of the movable slider 220 is fixedly connected to one side of the tooling support plate 221. One side of the lifting tooling frame 218 is connected to an electric drive rod 3 222 by bolts, and the driving end of the electric drive rod 3 222 is fixedly connected to one side of the tooling support plate 221.

[0025] Reference Figure 1-Figure 8 A circular hole 1 is opened on the tooling support plate 221, and the interior of the circular hole 1 is connected to a rotating round rod 232 through a bearing, the exterior of the rotating round rod 232 is fixedly connected to an arc-shaped toothed plate 233 and a tooling adjustment frame 234, and the exterior of the bidirectional rotating cylinder 226 is fixedly connected to a linkage gear 227, which meshes with the tooth block end of the arc-shaped toothed plate 233. An air inlet is opened on one side of the hollow arc-shaped air inflation frame 224, and an air inlet pipe 225 is fixedly connected to the interior of the air inlet.

[0026] Reference Figure 1-Figure 8 One side of the tooling support plate 221 is connected to an L support plate 228 by bolts, and a driving motor 229 is provided on the side of the L support plate 228 away from the tooling support plate 221, and a rotating push rod 230 is fixedly connected to the driving end of the driving motor 229. A circular hole 2 is opened on the side of the rotating push rod 230, and a roller 231 is connected to the inside of the circular hole 2 through a bearing, and the roller 231 is located inside the tooling adjustment frame 234.

[0027] In a specific application scenario, when inspecting a steel structure, first put the steel structure into the tooling inspection frame 202, and then start the electric drive rod 214 so that the adjusting gear 216 drives the linkage gear rods 213 on both sides to move, so that the T-shaped linkage rod 212 drives the push slider 205 to move in the slide groove 204, and the semicircular adjustment block 209 on the angle offset block 207 at one end of the push slider 205 and the rubber clamping block 211 are adaptively rotated to fit tightly with the outer wall of the steel structure. When the rubber clamping block 211 on one of the push sliders 205 contacts the outer wall of the steel structure, the linkage gear rod 213 on the push slider 205 stops moving, and the linkage gear rod 213 on the other side drives the rubber clamping block 211 on the linkage gear rod 213 under the rotation of the adjusting gear 216. Continue to move forward until it contacts the outer wall of the steel structure, thereby achieving adaptive clamping and fixing of the steel structure. After clamping and fixing, start the electric drive rod 217 to drive the lifting tooling frame 218 to rise, so that the hollow arc-shaped air-blowing frame 224 moves to the bottom of the steel structure, and then the bottom of the steel structure is inflated through the hollow arc-shaped air-blowing frame 224, so that the iron filings and welding slag attached to the outside of the steel structure fall off, and at the same time start the drive motor 229, and drive the rotating push rod 230 through the drive motor 229 to make the tooth block end of the arc-shaped tooth plate 233 above the tooling adjustment frame 234 reciprocate in an arc shape, and drive the hollow arc-shaped air-blowing frame 224 above the bidirectional rotating cylinder 226 to rotate horizontally through the arc-shaped tooth plate 233. After cleaning, the servo motor 203 drives the tooling detection frame 202 to flip over, and the other side is cleaned.

[0028] Reference Figure 1 , Fig. 9 , Fig.10 and Fig.11An adjustment module 3 is provided on the upper side of the tooling support frame 1, and the adjustment module 3 includes two U-shaped tooling rods 301, and the sides of the two U-shaped tooling rods 301 are provided with limiting grooves 302, and the same horizontal moving plate 303 is slidably connected inside the two limiting grooves 302, and the same connecting plate 305 is fixedly connected to the opposite side of the two U-shaped tooling rods 301, and the connecting plate 305 is fixedly connected to the electric telescopic rod 2 306, and the driving end of the electric telescopic rod 2 306 is fixedly connected to one side of the horizontal moving plate 303.

[0029] Reference Figure 1 , Fig. 9 , Fig.10 and Fig.11 An electric telescopic rod 1 304 is provided on the side of the horizontal moving plate 303 away from the tooling support frame 1, and the driving end of the electric telescopic rod 1 304 passes through the horizontal moving plate 303 and is fixedly connected to a square lifting frame 307, one side of the square lifting frame 307 is fixedly connected to two guide rails 308, and the insides of the two guide rails 308 are respectively slidably connected with an adjusting gear rod 1 309 and an adjusting gear rod 2 311, and one side of the square lifting frame 307 is respectively fixedly connected with an electric telescopic rod 310 and an electric telescopic rod 4 312, the driving end of the electric telescopic rod 310 is fixedly connected to one side of the adjusting gear rod 1 309, and the driving end of the electric telescopic rod 4 312 is fixedly connected to one side of the adjusting gear rod 2 311.

[0030] Reference Figure 1 , Fig. 9 , Fig.10 and Fig.11 A circular hole three is opened on one side of the square lifting frame 307, and the interior of the circular hole three is connected to a rotating circular tube 313 through a bearing, and the interior of the rotating circular tube 313 is movably connected to a rotating cylinder 315, and the rotating cylinder 315 and the exterior of the rotating circular tube 313 are respectively fixedly connected with an angle rotating gear 2 316 and an angle rotating gear 1 314, the angle rotating gear 1 314 is meshed with an adjusting gear rod 2 311, and the angle rotating gear 2 316 is meshed with an adjusting gear rod 1 309, and one end of the rotating cylinder 315 is fixedly connected with a bevel gear 1 318.

[0031] Reference Figure 1 , Fig. 9 , Fig.10 and Fig.11The outside of the rotating circular tube 313 is fixedly connected to a U-shaped adjustment frame 317, and four circular holes are opened on both sides of the U-shaped adjustment frame 317. The insides of the two circular holes are connected to the same angle adjustment rod 319 through bearings. The outside of the angle adjustment rod 319 is fixedly connected to a bevel gear 2 320, and the bevel gear 2 320 is meshed with the bevel gear 1 318. The outside of the angle adjustment rod 319 is fixedly connected to a detection placement table 321, and the detection placement table 321 is respectively provided with an ultrasonic detector 5 and a detection probe 4.

[0032] In a specific application scenario, when inspecting a steel structure, the detection probe 4 on the ultrasonic detector 5 is aimed at the steel structure for ultrasonic inspection. At the same time, the electric telescopic rod three 310 drives the adjusting gear rod one 309 to move inside the guide track 308, so that the adjusting gear rod one 309 drives the angle rotating gear two 316 to rotate, and the angle rotating gear two 316 drives the bevel gear one 318 on the rotating cylinder 315, and the bevel gear one 318 drives the bevel gear two 320 so that the angle adjustment rod 319 adjusts the longitudinal detection angle of the detection probe 4, and the electric telescopic rod four 312 drives the adjusting gear rod two 311 to move in the guide track 308, so that the adjusting gear rod two 311 drives the angle rotating gear one 314 to rotate, and the angle rotating gear one 314 drives the rotating tube 313 to adjust the horizontal angle of the detection probe 4.

[0033] A method for using an ultrasonic detection device for a building steel structure, using the ultrasonic detection device for a building steel structure as described above, comprises the following steps: Step 1: When inspecting the steel structure, first put the steel structure into the tooling inspection frame 202, and then start the electric drive rod 1 214 so that the adjustment gear 216 drives the linkage gear rods 213 on both sides to move, so that the T-shaped linkage rod 212 drives the slider 205 to move in the slide groove 204, and the semicircular adjustment block 209 on the angle offset block 207 at one end of the slider 205 and the rubber clamping block 211 are adaptively rotated to fit closely with the outer wall of the steel structure; Step 2: When the rubber clamping block 211 on one of the push sliders 205 contacts the outer wall of the steel structure, the linkage gear rod 213 on the push slider 205 stops moving, and the linkage gear rod 213 on the other side drives the rubber clamping block 211 on the linkage gear rod 213 to continue moving forward under the rotation of the adjustment gear 216 until it contacts the outer wall of the steel structure, thereby realizing adaptive clamping and fixing of the steel structure; Step 3: After clamping and fixing, start the electric drive rod 217 to drive the lifting tool frame 218 to rise, so that the hollow arc-shaped air-inflating frame 224 moves to the bottom of the steel structure, and then the bottom of the steel structure is inflated through the hollow arc-shaped air-inflating frame 224, so that the iron filings and welding slag attached to the outside of the steel structure fall off, and at the same time start the drive motor 229, and drive the rotating push rod 230 through the drive motor 229 to make the tooth block end of the arc-shaped tooth plate 233 above the tool adjustment frame 234 reciprocate in an arc shape, and drive the hollow arc-shaped air-inflating frame 224 above the bidirectional rotating cylinder 226 to reciprocate horizontally through the arc-shaped tooth plate 233; Step 4: After cleaning, the servo motor 203 drives the tooling inspection frame 202 to flip over and clean the other side.

[0034] Working principle: When inspecting the steel structure, first put the steel structure into the tooling inspection frame 202, and then start the electric drive rod 214 to make the adjustment gear 216 drive the linkage gear rod 213 on both sides to move, so that the T-shaped linkage rod 212 drives the push slider 205 to move in the slide groove 204, and the semicircular adjustment block 209 on the angle offset block 207 at one end of the push slider 205 and the rubber clamping block 211 are adaptively rotated to fit closely with the outer wall of the steel structure. When the rubber clamping block 211 on one of the push sliders 205 contacts the outer wall of the steel structure, the push slider 205 is in contact with the outer wall of the steel structure. The linkage gear rod 213 on the movable slider 205 stops moving, and the linkage gear rod 213 on the other side drives the rubber clamping block 211 on the linkage gear rod 213 to continue to move forward under the rotation of the adjusting gear 216 until it contacts the outer wall of the steel structure, thereby realizing adaptive clamping and fixing of the steel structure. After clamping and fixing, the electric drive rod 217 is started to drive the lifting tool frame 218 to rise, so that the hollow arc-shaped inflation frame 224 moves to the bottom of the steel structure, and then the bottom of the steel structure is inflated through the hollow arc-shaped inflation frame 224, so that the iron filings and welding slag attached to the outside of the steel structure fall off, and the drive motor 22 is started at the same time. 9, the driving motor 229 drives the rotating push rod 230 to make the tooth block end of the arc-shaped tooth plate 233 above the tooling adjustment frame 234 reciprocate in an arc shape, and the arc-shaped tooth plate 233 drives the hollow arc-shaped air-inflating frame 224 above the bidirectional rotating cylinder 226 to reciprocate horizontally. After cleaning, the servo motor 203 drives the tooling detection frame 202 to flip over and clean the other side. After cleaning, the detection probe 4 on the ultrasonic detector 5 is used to align the steel structure for ultrasonic detection. At the same time, the electric telescopic rod 310 drives the adjustment gear rod 1 309 to move inside the guide track 308, so that The adjusting gear rod 1 309 drives the angle rotating gear 2 316 to rotate, and the angle rotating gear 2 316 drives the bevel gear 1 318 on the rotating cylinder 315, and the bevel gear 1 318 drives the bevel gear 2 320 so that the angle adjusting rod 319 can adjust the longitudinal detection angle of the detection probe 4, and the electric telescopic rod 4 312 drives the adjusting gear rod 2 311 to move in the guide track 308, so that the adjusting gear rod 2 311 drives the angle rotating gear 1 314 to rotate, and the angle rotating gear 1 314 drives the rotating tube 313 to adjust the horizontal angle of the detection probe 4.

[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An ultrasonic detection device for building steel structures, comprising a tooling support frame (1), characterized in that: The tool support frame (1) is provided with a detection auxiliary module (2), and the detection auxiliary module (2) comprises an angle adjustment column (201) and a tool support plate (221), the two angle adjustment columns (201) are fixedly connected to the same tool detection frame (202) on opposite sides, and the tool detection frame (202) is provided with slide grooves (204) at equal intervals, a plurality of slide grooves (204) are slidably connected to a push slider (205), the sides of the plurality of push sliders (205) are connected to guide slide bars (206) by bolts, one end of the plurality of guide slide bars (206) are movably connected to an angle offset block (207), the sides of the plurality of angle offset blocks (207) are provided with two guide grooves one, and the interiors of the plurality of guide grooves one are slidably connected to an arc-shaped slider one (20 8), the arc surfaces of the plurality of arc-shaped sliders (208) are all fixedly connected to a semicircular adjustment block (209), and the sides of the plurality of semicircular adjustment blocks (209) are all provided with guide grooves (2), the interiors of the plurality of guide grooves (2) are all slidably connected to arc-shaped sliders (210), the arc surfaces of the plurality of arc-shaped sliders (210) are all fixedly connected to a rubber clamping block (211), a mounting circular opening is provided on the tooling support plate (221), and a bidirectional rotating cylinder (226) is connected to the interior of the mounting circular opening via a bearing, a reciprocating rotating plate (223) is fixedly connected to one end of the bidirectional rotating cylinder (226) facing the tooling detection frame (202), and a hollow arc-shaped air inflation frame (224) is provided on the reciprocating rotating plate (223), and air inflation ports are equidistantly provided on the arc surface of the hollow arc-shaped air inflation frame (224).

2. The ultrasonic detection device for building steel structure according to claim 1, characterized in that: One side of the plurality of push slide blocks (205) is connected to a T-shaped linkage rod (212) via bolts, and one side of the plurality of T-shaped linkage rods (212) is fixedly connected to a linkage gear rod (213); one side of the tooling detection frame (202) is fixedly connected to two electric drive rods (214); the driving ends of the two electric drive rods (214) are fixedly connected to a U-shaped limit block (215); the two U-shaped limit blocks (215) are movably connected to an adjustment gear (216); a servo motor (203) is fixedly connected to the side of the tooling support frame (1); the driving end of the servo motor (203) is connected to one end of one of the angle adjustment columns (201) via a coupling; the adjustment gear (216) is meshed with the linkage gear rod (213).

3. The ultrasonic detection device for building steel structure according to claim 2, characterized in that: Two electric drive rods (217) are fixedly connected to both sides of the tooling support frame (1), and the driving ends of the multiple electric drive rods (217) are fixedly connected to the same lifting tooling frame (218). Two slideways (219) are provided on the upper side of the lifting tooling frame (218), and movable sliders (220) are slidably connected inside the two slideways (219). One side of the movable slider (220) is fixedly connected to one side of the tooling support plate (221). One side of the lifting tooling frame (218) is connected to an electric drive rod (222) by bolts, and the driving end of the electric drive rod (222) is fixedly connected to one side of the tooling support plate (221).

4. The ultrasonic detection device for building steel structure according to claim 3, characterized in that: The tooling support plate (221) is provided with a circular hole 1, and the interior of the circular hole 1 is connected to a rotating circular rod (232) via a bearing, the exterior of the rotating circular rod (232) is respectively fixedly connected to an arc-shaped toothed plate (233) and a tooling adjustment frame (234), the exterior of the bidirectional rotating cylinder (226) is fixedly connected to a linkage gear (227), the linkage gear (227) is meshed with a tooth block end of the arc-shaped toothed plate (233), an air inlet is provided on one side of the hollow arc-shaped inflation frame (224), and the interior of the air inlet is fixedly connected to an air inlet pipe (225).

5. The ultrasonic detection device for building steel structure according to claim 4, characterized in that: One side of the tooling support plate (221) is connected to an L support plate (228) via bolts, and a drive motor (229) is provided on a side of the L support plate (228) away from the tooling support plate (221), a drive end of the drive motor (229) is fixedly connected to a rotating push rod (230), a second circular hole is provided on a side of the rotating push rod (230), a roller (231) is connected inside the second circular hole via a bearing, and the roller (231) is located inside the tooling adjustment frame (234).

6. The ultrasonic detection device for building steel structure according to claim 5, characterized in that: An adjustment module (3) is arranged on the upper side of the tooling support frame (1), and the adjustment module (3) comprises two U-shaped tooling rods (301), and the sides of the two U-shaped tooling rods (301) are provided with limit slots (302), and the same horizontal moving plate (303) is slidably connected inside the two limit slots (302), and the opposite side of the two U-shaped tooling rods (301) is fixedly connected to the same connecting plate (305), and the connecting plate (305) is fixedly connected to the second electric telescopic rod (306), and the driving end of the second electric telescopic rod (306) is fixedly connected to one side of the horizontal moving plate (303).

7. The ultrasonic detection device for building steel structure according to claim 6, characterized in that: An electric telescopic rod 1 (304) is arranged on a side of the horizontal moving plate (303) away from the tooling support frame (1), and a driving end of the electric telescopic rod 1 (304) passes through the horizontal moving plate (303) and is fixedly connected to a square lifting frame (307), one side of the square lifting frame (307) is fixedly connected to two guide rails (308), and the insides of the two guide rails (308) are respectively slidably connected to an adjusting gear rod 1 (309) and an adjusting gear rod 2 (311), and one side of the square lifting frame (307) is respectively fixedly connected to an electric telescopic rod 3 (310) and an electric telescopic rod 4 (312), the driving end of the electric telescopic rod 3 (310) is fixedly connected to one side of the adjusting gear rod 1 (309), and the driving end of the electric telescopic rod 4 (312) is fixedly connected to one side of the adjusting gear rod 2 (311).

8. The ultrasonic detection device for building steel structure according to claim 7, characterized in that: A circular hole three is opened on one side of the square lifting frame (307), and a rotating circular tube (313) is connected to the inside of the circular hole three via a bearing, and a rotating cylinder (315) is movably connected to the inside of the rotating circular tube (313), and angle rotating gear two (316) and angle rotating gear one (314) are fixedly connected to the outside of the rotating cylinder (315) and the rotating circular tube (313), respectively, and the angle rotating gear one (314) is meshed with the adjusting gear rod two (311), and the angle rotating gear two (316) is meshed with the adjusting gear rod one (309), and one end of the rotating cylinder (315) is fixedly connected to a bevel gear one (318).

9. The ultrasonic detection device for building steel structure according to claim 8, characterized in that: The rotating circular tube (313) is fixedly connected to a U-shaped adjustment frame (317) on the outside, and four circular holes are provided on both sides of the U-shaped adjustment frame (317). The insides of the two four circular holes are connected to the same angle adjustment rod (319) via bearings. The angle adjustment rod (319) is fixedly connected to a second bevel gear (320) on the outside, and the second bevel gear (320) is meshed with the first bevel gear (318). The angle adjustment rod (319) is fixedly connected to a detection placement table (321) on the outside, and an ultrasonic detector (5) and a detection probe (4) are respectively arranged on the detection placement table (321).

10. A method for using an ultrasonic detection device for building steel structures, using the ultrasonic detection device for building steel structures according to claim 9, characterized in that: The steps include: Step 1: When inspecting the steel structure, first place the steel structure into the tooling inspection frame (202), then start the electric drive rod 1 (214) so ​​that the adjustment gear (216) drives the linkage gear rods (213) located on both sides to move, so that the T-shaped linkage rod (212) drives the push slider (205) to move in the slide groove (204), and the semicircular adjustment block (209) on the angle offset block (207) at one end of the push slider (205) and the rubber clamping block (211) are adaptively rotated to fit tightly with the outer wall of the steel structure; Step 2: When the rubber clamping block (211) on one of the pushing sliders (205) contacts the outer wall of the steel structure, the linkage gear rod (213) on the pushing slider (205) stops moving, and the linkage gear rod (213) on the other side drives the rubber clamping block (211) on the linkage gear rod (213) to continue moving forward under the rotation of the adjustment gear (216) until it contacts the outer wall of the steel structure, thereby realizing adaptive clamping and fixing of the steel structure; Step 3: After clamping and fixing, start the second electric drive rod (217) to drive the lifting tool frame (218) to rise, so that the hollow arc-shaped air-inflating frame (224) moves to the bottom of the steel structure, and then inflate the bottom of the steel structure through the hollow arc-shaped air-inflating frame (224) so ​​that iron filings and welding slag attached to the outside of the steel structure fall off, and at the same time start the drive motor (229), and drive the rotating push rod (230) through the drive motor (229) to make the tooth block end of the arc-shaped tooth plate (233) above the tool adjustment frame (234) reciprocate in an arc shape, and drive the hollow arc-shaped air-inflating frame (224) above the bidirectional rotating cylinder (226) to reciprocate horizontally through the arc-shaped tooth plate (233); Step 4: After cleaning, the servo motor (203) drives the tooling inspection frame (202) to flip over and perform a cleaning operation on the other side.

Citation Information

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