Full-automatic winding machine capable of cutting leads with different lengths
By designing a fully automatic winding machine including on-line, wire feeding, winding, channel switching, headline cutting and tail line cutting devices, the problem of not being able to achieve lead cutting of different lengths in the prior art is solved, and the problem of achieving the ability of cutting leads in different lengths is realized. Efficient magnetic surround wire and cutting of different lengths improve production efficiency.
Patent Information
- Application Number
- CN202411334694.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-02-11
AI Technical Summary
Existing winding machines cannot achieve lead cutting of different lengths, resulting in inefficient production efficiency.
A fully automatic winding machine is designed, including an on-line device, a wire feeding device, a winding device, a channel switching device, a head-line cutting device and a tail-line cutting device, which can realize lead cutting of different lengths.
It realizes fully automatic winding of the magnetic ring, and can ensure that the head and tail ends of the core wire on the magnetic ring are different in length, meet the subsequent shell and foot binding needs, and improves production efficiency.
Smart Images
Figure CN119419060A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of magnetic winding, and in particular to a full-automatic winding machine capable of cutting leads of different lengths. Background Art
[0002] A magnetic ring winding machine is a device that winds wires onto magnetic rings to make electronic components such as inductors. It is necessary to reserve corresponding wire ends for the winding wire groups on both sides, and the lengths of the wire ends need to be different, so that the wire ends can be divided according to the length later, so that the wire ends can be wound on different pins after being shelled; however, the existing winding machine equipment can only cut the head end of the winding wire group to different lengths, and the cutting of the tail end of the winding wire group can only be carried out after transferring to the next process, which undoubtedly greatly reduces the production efficiency; therefore, there is an urgent need for a fully automatic winding machine that can realize the cutting of leads of different lengths to solve the above problems. Summary of the invention
[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides a fully automatic winding machine capable of cutting leads of different lengths.
[0004] An embodiment of the present invention solves the technical problem by adopting a technical solution: a fully automatic winding machine capable of cutting leads of different lengths, comprising a frame and a wire feeding device, a winding device, a channel switching device, a head wire cutting device, at least two sets of wire feeding devices and at least two sets of tail wire cutting devices arranged on the frame;
[0005] The upper wire device is used to provide multiple core wires;
[0006] The wire feeding device is connected to the outlet end of the upper wire device and is used to convey the core wire;
[0007] The winding device is connected to the outlet end of the wire feeding device and is provided with a winding channel and a tail wire cutting channel. The core wire can be wound on the magnetic ring in the winding channel.
[0008] The channel switching device is connected to the outlet end of the winding device, and is used to close the tail wire cutting channel and open the winding channel so that the core wire enters the winding channel; or close the winding channel and open the tail wire cutting channel so that the core wire enters the tail wire cutting channel;
[0009] The head wire cutting device is connected to the wire inlet end of the winding device and is used to cut the head end of the core wire;
[0010] The tail wire cutting device is connected to the wire outlet end of the winding device and is used to cut the tail end of the core wire in the tail wire cutting channel;
[0011] It also includes a detection device connected to the peripheral side of the winding device, which is used to detect the number of winding turns of the core wire.
[0012] As one of the preferred embodiments of the present invention, the wire feeding device includes a mounting seat, a first driving component, a first wire feeding wheel and a second wire feeding wheel. The first wire feeding wheel and the second wire feeding wheel are relatively arranged on the mounting seat and have a distance to form a wire feeding channel. The core wire is passed through the wire feeding channel. The first driving component is connected to the first wire feeding wheel or the second wire feeding wheel for driving the first wire feeding wheel or the second wire feeding wheel to rotate.
[0013] As one of the preferred embodiments of the present invention, the first driving component is configured as a motor.
[0014] As one of the preferred embodiments of the present invention, the channel switching device includes a second driving assembly and a rotating block;
[0015] The second driving assembly is arranged on the frame;
[0016] The rotating block is rotatably arranged on the frame and connected to the output end of the second driving assembly, and a docking channel is arranged on the rotating block;
[0017] The second driving assembly can drive the rotating block to rotate to a first direction so that the docking channel docks with the winding channel; or can drive the rotating block to rotate to a second direction so that the docking channel docks with the tail wire cutting channel.
[0018] As one of the preferred embodiments of the present invention, the second driving component is configured as a first cylinder.
[0019] As one of the preferred embodiments of the present invention, the tail wire cutting device includes a third driving assembly and a cutting knife;
[0020] The third driving assembly is arranged on the frame;
[0021] The cutting knife is movably arranged on the frame and connected to the output end of the third driving component;
[0022] The third driving component can drive the cutting knife to extend into the tail wire cutting foot channel to cut the tail end of the core wire in the tail wire cutting foot channel.
[0023] As one of the preferred embodiments of the present invention, the third driving component is configured as a second cylinder.
[0024] As one of the preferred embodiments of the present invention, the tail wire cutting devices are arranged at intervals in the horizontal direction along the length direction of the tail wire cutting channel.
[0025] As one of the preferred embodiments of the present invention, a fully automatic winding machine capable of cutting leads of different lengths further comprises a vacuum recovery device connected to a tail wire cutting channel for recovering the cut leads.
[0026] The beneficial effects of the present invention are as follows: a fully automatic winding machine capable of cutting leads of different lengths comprises a frame and a wire feeding device, a winding device, a channel switching device, a head wire cutting device, at least two sets of wire feeding devices and at least two sets of tail wire cutting devices arranged on the frame; the wire feeding device is used to provide a plurality of core wires; the wire feeding device is connected to the wire outlet end of the wire feeding device and is used to transport the core wires; the wire winding device is connected to the wire outlet end of the wire feeding device and is provided with a winding channel and a tail wire cutting channel, and the core wire can be wound on a magnetic ring in the winding channel; the channel switching device is connected to the wire outlet end of the winding device and is used to close the tail wire cutting channel and open the tail wire cutting channel. The winding channel is connected to the winding channel to allow the core wire to enter the winding channel; or the winding channel is closed and the tail wire cutting channel is opened to allow the core wire to enter the tail wire cutting channel; the head wire cutting device is connected to the wire input end of the winding device to cut the head end of the core wire; the tail wire cutting device is connected to the wire output end of the winding device to cut the tail end of the core wire in the tail wire cutting channel; it also includes a detection device connected to the peripheral side of the winding device to detect the number of winding turns of the core wire; the above structure can complete the fully automatic winding of the magnetic ring on one device, and the head end and tail end of the core wire on the magnetic ring have different lengths to meet the subsequent shelling and foot wrapping requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0028] Figure 1 It is a first structural schematic diagram of a fully automatic winding machine capable of cutting leads of different lengths;
[0029] Figure 2 A second structural schematic diagram of a fully automatic winding machine capable of cutting leads of different lengths;
[0030] Figure 3 It is a partial structural schematic diagram of a fully automatic winding machine capable of cutting leads of different lengths;
[0031] Figure 4 for Figure 2 A partial enlarged view of area A. DETAILED DESCRIPTION
[0032] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0033] In the description of the present invention, the meaning of "above", "below", "exceed", etc. is not inclusive of the number itself, and the meaning of "above", "below", "within", etc. is inclusive of the number itself. If there is a description of "first" or "second", it is only used to distinguish the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0034] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0035] In the present invention, unless otherwise clearly defined, the words "set", "install", "connect" and the like should be understood in a broad sense, for example, they can be directly connected or indirectly connected through an intermediate medium; they can be fixedly connected or detachably connected or integrally formed; they can be mechanically connected; they can be the internal connection of two elements or the interaction relationship between two elements. Those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.
[0036] Reference Figures 1 to 4 A fully automatic winding machine capable of cutting leads of different lengths comprises a frame 100 and a wire feeding device 200, a winding device 300, a channel switching device 400, a head wire cutting device 700, at least two sets of wire feeding devices 500 and at least two sets of tail wire cutting devices 600 arranged on the frame 100;
[0037] The upper wire device 200 is used to provide a plurality of core wires;
[0038] The wire feeding device 500 is connected to the wire outlet end of the wire feeding device 200 and is used to convey the core wire;
[0039] The winding device 300 is connected to the outlet end of the wire feeding device 500 and is provided with a winding channel 310 and a tail wire cutting channel 320. The core wire can be wound on the magnetic ring in the winding channel 310.
[0040] The channel switching device 400 is connected to the outlet end of the winding device 300, and is used to close the tail wire cutting channel 320 and open the winding channel 310, so that the core wire enters the winding channel 310; or close the winding channel 310 and open the tail wire cutting channel 320, so that the core wire enters the tail wire cutting channel 320;
[0041] The head wire cutting device 700 is connected to the wire inlet end of the winding device 300 and is used to cut the head end of the core wire;
[0042] The tail wire cutting device 600 is connected to the wire outlet end of the winding device 300 and is used to cut the tail end of the core wire in the tail wire cutting channel 320 .
[0043] In the present invention, two core wires are wound on the same magnetic ring as an example for explanation. Correspondingly, the thread-on device 200 provides two core wires through two different workstations, or two sets of thread-on devices 200 can be used to provide two core wires. The wire feeding device 500 and the tail wire cutting device 600 are both provided with two sets. The working process is as follows:
[0044] 1) The wire feeding device 200 provides two core wires which are respectively sent to two sets of wire feeding devices 500. Each set of wire feeding devices 500 is connected to the wire inlet end of the winding device 300 (the wire inlet end of the winding channel 310) through a wire tube. The winding channel 310 is ring-shaped in the horizontal direction, and the magnetic ring is in the vertical direction and can rotate. Through the rotation of the magnetic ring and the continuous rotation of the core wire in the winding channel 310, the core wire is finally wound on the magnetic ring;
[0045] 2) In the cutting of the head end of the core wire, after the winding is completed, one of the two sets of wire feeding devices 500 is controlled to work for a period of time, and the core wire controlled by the set of wire feeding devices 500 is sent forward for a distance, so that the length of the core wire is longer than that of the other core wire, so that the head ends of the two core wires have different lengths, and finally the head wire cutting device 700 is used for cutting;
[0046] As a preferred embodiment of the wire feeding device 500, the wire feeding device 500 includes a mounting seat 510, a first driving assembly 520, a first wire feeding wheel 530 and a second wire feeding wheel 540. The first wire feeding wheel 530 and the second wire feeding wheel 540 are relatively arranged on the mounting seat 510 and have a spacing to form a wire feeding channel 550. The core wire is passed through the wire feeding channel 550. The first driving assembly 520 is connected to the first wire feeding wheel 530 or the second wire feeding wheel 540 to drive the first wire feeding wheel 530 or the second wire feeding wheel 540 to rotate; specifically, the first driving assembly 520 drives the first wire feeding wheel 530 or the second wire feeding wheel 540 to rotate, so that the core wire is pushed forward under the friction of the first wire feeding wheel 530 and the second wire feeding wheel 540, and then enters the wire tube. In one embodiment, the first driving assembly 520 is configured as a motor, and is further preferably a stepping motor. The length of the core wire pushed forward can be controlled by controlling the rotation of the stepping motor.
[0047] 3) Before the tail end of the core wire is cut, the winding channel 310 and the tail wire cutting channel 320 are first switched through the channel switching device 400. As a preferred embodiment of the channel switching device 400, the channel switching device 400 includes a second driving component 410 and a rotating block 420; the second driving component 410 is arranged on the frame 100; the rotating block 420 is rotatably arranged on the frame 100 and connected to the output end of the second driving component 410, and a docking channel 421 is arranged on the rotating block 420; the second driving component 410 can drive the rotating block 420 to rotate to a first direction so that the docking channel 421 docks with the winding channel 310; or it can drive the rotating block 420 to rotate to a second direction so that the docking channel 421 docks with the tail wire cutting channel 320.
[0048] Specifically, after the core wire is wound, the second drive assembly 410 drives the rotating block 420 to rotate to the second direction, so that the docking channel 421 docks with the tail wire cutting channel 320, and at the same time closes the winding channel 310, so that the tail end of the core wire does not enter the winding channel 310 but enters the tail wire cutting channel 320, waiting for the tail wire cutting device 600 to cut the tail end of the core wire; in one embodiment, the second drive assembly 410 is set to a first cylinder.
[0049] 4) In the cutting of the tail end of the core wire, as a preferred embodiment of the tail wire cutting device 600, the tail wire cutting device 600 includes a third drive assembly 610 and a cutting knife 620; the third drive assembly 610 is arranged on the frame 100; the cutting knife 620 is movably arranged on the frame 100 and connected to the output end of the third drive assembly 610; the third drive assembly 610 can drive the cutting knife 620 to extend into the tail wire cutting foot channel 320 to cut the tail end of the core wire in the tail wire cutting foot channel 320; preferably, the third drive assembly 610 is set as a second cylinder; in one embodiment, the tail wire cutting device 600 is set as 2 groups and is arranged at intervals along the length direction of the tail wire cutting foot channel 320 in the horizontal direction, so that the tail ends of the core wires of different lengths can be cut. In a further embodiment, 3 groups, 4 groups, etc. can also be set, and more tail ends of the core wires of different lengths can be cut through the cooperation of multiple tail wire cutting devices 600.
[0050] 5) A fully automatic winding machine that can achieve cutting of leads of different lengths also includes a detection device 800 connected to the side of the winding device 300, which is used to detect the number of turns of the core wire; as a preferred embodiment of the detection device 800, the detection device 800 is configured as an optical fiber sensor, which can very accurately identify the number of turns wound by the thin core wire, and then control the number of turns of the winding on the magnetic ring.
[0051] 6) A fully automatic winding machine capable of cutting leads of different lengths further comprises a vacuum recovery device 900 connected to the tail wire cutting channel 320 for recovering the cut leads.
[0052] 7) The advantage of the present invention is that the above structure can complete the fully automatic winding of the magnetic ring on one device, and the head end and the tail end of the core wire on the magnetic ring have different lengths to meet the subsequent shelling and foot binding requirements.
[0053] Of course, the present invention is not limited to the above-mentioned embodiments, and those skilled in the art may make equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications and substitutions are all included in the scope defined by the claims of this application.
Claims
1. A fully automatic winding machine capable of cutting leads of different lengths, characterized in that: It comprises a frame (100), and a wire feeding device (200), a wire winding device (300), a channel switching device (400), a head wire cutting device (700), at least two groups of wire feeding devices (500), and at least two groups of tail wire cutting devices (600) arranged on the frame (100); The threading device (200) is used to provide a plurality of core wires; The wire feeding device (500) is connected to the wire outlet end of the wire feeding device (200) and is used for conveying the core wire; The winding device (300) is connected to the wire outlet end of the wire feeding device (500) and is provided with a winding channel (310) and a tail wire cutting channel (320), and the core wire can be wound on the magnetic ring in the winding channel (310); The channel switching device (400) is connected to the outlet end of the winding device (300) and is used to close the tail wire cutting channel (320) and open the winding channel (310) so that the core wire enters the winding channel (310); or close the winding channel (310) and open the tail wire cutting channel (320) so that the core wire enters the tail wire cutting channel (320); The head wire cutting device (700) is connected to the wire inlet end of the winding device (300) and is used to cut the head end of the core wire; The tail wire cutting device (600) is connected to the wire outlet end of the winding device (300) and is used to cut the tail end of the core wire in the tail wire cutting channel (320); It also includes a detection device (800) connected to the peripheral side of the winding device (300) and used for detecting the number of winding turns of the core wire.
2. The fully automatic winding machine capable of cutting leads of different lengths according to claim 1, characterized in that: The wire feeding device (500) comprises a mounting seat (510), a first driving assembly (520), a first wire feeding wheel (530) and a second wire feeding wheel (540); the first wire feeding wheel (530) and the second wire feeding wheel (540) are arranged on the mounting seat (510) relative to each other and have a spacing therebetween to form a wire feeding channel (550); the core wire is passed through the wire feeding channel (550); the first driving assembly (520) is connected to the first wire feeding wheel (530) or the second wire feeding wheel (540) and is used to drive the first wire feeding wheel (530) or the second wire feeding wheel (540) to rotate.
3. The fully automatic winding machine capable of cutting leads of different lengths according to claim 2, characterized in that: The first driving component (520) is configured as a motor.
4. The fully automatic winding machine capable of cutting leads of different lengths according to claim 1, characterized in that: The channel switching device (400) comprises a second driving component (410) and a rotating block (420); The second driving assembly (410) is arranged on the frame (100); The rotating block (420) is rotatably disposed on the frame (100) and is connected to the output end of the second driving assembly (410); a docking channel (421) is disposed on the rotating block (420); The second driving component (410) can drive the rotating block (420) to rotate to a first direction so that the docking channel (421) docks with the winding channel (310); or can drive the rotating block (420) to rotate to a second direction so that the docking channel (421) docks with the tail wire cutting channel (320).
5. The fully automatic winding machine capable of cutting leads of different lengths according to claim 4, characterized in that: The second driving component (410) is configured as a first cylinder.
6. The fully automatic winding machine capable of cutting leads of different lengths according to claim 1, characterized in that: The tail wire cutting device (600) comprises a third driving assembly (610) and a cutting knife (620); The third driving assembly (610) is arranged on the frame (100); The cutting knife (620) is movably arranged on the frame (100) and connected to the output end of the third driving component (610); The third driving component (610) can drive the cutting knife (620) to extend into the tail wire cutting channel (320) to cut the tail end of the core wire in the tail wire cutting channel (320).
7. The fully automatic winding machine capable of cutting leads of different lengths according to claim 6, characterized in that: The third driving component (610) is configured as a second cylinder.
8. The fully automatic winding machine capable of cutting leads of different lengths according to claim 1, characterized in that: The tail wire cutting devices (600) are arranged at intervals in the horizontal direction along the length direction of the tail wire cutting channel (320).
9. The fully automatic winding machine capable of cutting leads of different lengths according to claim 1, characterized in that: It also includes a vacuum recovery device (900) connected to the tail wire cutting channel (320) and used for recovering the cut leads.