Motor assembling and wire welding equipment
By designing motor assembly and welding equipment, the automatic loading, assembly and welding of toy motors is realized, and the problems of cumbersome and unreliable assembly in the prior art are solved, and the production efficiency and assembly reliability are improved.
Patent Information
- Application Number
- CN202411889480.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-02-14
AI Technical Summary
In the prior art, the assembly process of toy motors is cumbersome and unreliable, especially because the components are small, manual assembly and alignment are difficult, and the existing motor assembly and welding equipment is troublesome to operate and complex structure, making it difficult to realize automated assembly and welding.
A motor assembly and welding equipment is designed, including a frame, a motor loading device, a gear loading device, an end cover loading device, a circuit board loading device, a turntable mechanism and multiple welding devices, which are automatically loaded and assembled. and welding to realize the automated production of motor components.
Automatic loading, assembly and welding of motor components is realized, production efficiency is improved, errors and complexity of manual operation are reduced, and assembly reliability and consistency is ensured.
Smart Images

Figure CN119426981A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of toy production, and in particular to a motor assembly wire welding device. Background Art
[0002] With the improvement of living conditions, electric toys have gradually become the mainstream of toys, and various toy shapes can be set as electric toys. Toy motors are small electric motors used in toys, mainly used to provide power and motion effects. Toy motors have low power and voltage. The toy motor includes a motor body, and then gears need to be installed on the output shaft of the motor body. It is also necessary to install end covers and circuit boards on the motor body, and then make welding wire connections.
[0003] In the prior art, the gears are usually manually installed on the output shaft of the motor, then the end caps are installed, and then the circuit board is installed, and finally the positive and negative wires and the grounding points on the motor are manually welded. However, since the toy motor is small, the gears, end caps, circuit boards and other components are also small, and manual assembly and alignment are troublesome and unreliable. There are certain difficulties in assembly, and it is easy to cause poor assembly. Some existing motor assembly and welding equipment cannot directly assemble various components. Generally, they need to be assembled separately on various devices, and then welded, which is troublesome to operate and has a complex structure.
[0004] Therefore, it is necessary to provide a motor assembly wire welding device that can automatically load and assemble, automatically weld wires, and is more convenient to operate. Summary of the invention
[0005] The object of the present invention is to provide a motor assembly wire welding device which can automatically load and assemble, automatically weld wires and is more convenient to operate.
[0006] To achieve the above-mentioned purpose, the present invention provides a motor assembly welding wire equipment, which is suitable for automatic assembly and welding of motors, including a frame and a motor feeding device, a gear feeding device, an end cover feeding device and a circuit board feeding device arranged on the periphery of the frame, a turntable mechanism is arranged on the frame, and a plurality of material discharge jigs are evenly distributed on the turntable mechanism along the circumference at preset intervals; a material taking device, a first assembling device, a second assembling device, a third assembling device, a first welding device, a second welding device, a third welding device and a fourth welding device are arranged in sequence on the periphery of the turntable mechanism on the frame in a processing order; the gear feeding device feeds the gear parts onto the first assembling device, and the material taking device feeds the gear parts onto the motor feeding device The motor body is picked up and placed on the first assembling device to cooperate with and assemble with the gear part, and then the first assembling device places the motor body assembled with the gear part in the unloading fixture at the preset position of the turntable mechanism; the second assembling device is used to assemble the end cover part loaded from the end cover loading device on the motor body; the third assembling device is used to assemble the circuit board loaded from the circuit board loading device on the motor body to form a motor assembly; the first welding device is used to weld the positive wire on the motor assembly; the second welding device is used to weld the negative wire on the motor assembly; the third welding device is used to weld one end of the ground wire on the motor assembly; the fourth welding device is used to weld the other end of the ground wire on the motor assembly.
[0007] After adopting the above technical scheme, the motor assembly wire welding equipment of the present invention can automatically load the gear parts, end cover parts and circuit boards and automatically assemble with the motor body to form a motor assembly. And it can automatically weld the positive wire, negative wire and ground wire on the circuit board of the motor assembly. The assembly wire welding equipment of the present invention has a reasonable structure and layout, a high degree of automation, and greatly improves production efficiency.
[0008] Preferably, the first assembly device includes a pressing assembly mechanism, an assembly position is provided on the pressing assembly mechanism, a pressing assembly is provided above the assembly position, the assembly position is connected to the gear feeding device, after the gear feeding device feeds the gear part to the assembly position, the picking device picks up the motor body and places it on the assembly position and aligns it with the gear part, and the pressing assembly presses the motor body and the gear part together.
[0009] Preferably, the first assembly device also includes a correction mechanism and a first material picking mechanism. Two lugs for the end cover to pass through are provided on the motor body. The correction mechanism includes a discharge assembly and a correction assembly. The correction assembly is located on one side of the discharge assembly. The material picking device places the motor body equipped with the gear part on the discharge assembly. The correction assembly passes between the two lugs to correct the two lugs to a preset state. The first material picking mechanism places the motor body in the discharge fixture at a preset position of the turntable mechanism in the discharge assembly. The turntable mechanism rotates to drive the motor body to rotate to the second assembly device.
[0010] Preferably, the second assembly device includes a first pushing assembly, a first pre-positioning jig, a second picking mechanism and a pressing mechanism, and the end cover feeding device is connected to the first pre-positioning jig; the first pushing assembly is located between the end cover feeding device and the first pre-positioning jig, and is used to push the end cover member onto the first pre-positioning jig; the second picking mechanism picks up the end cover member on the first pre-positioning jig and places it in the discharge jig to cooperate with the motor body; the pressing mechanism is arranged on the side of the first pre-positioning jig close to the third assembly device, and the turntable mechanism rotates to drive the motor body with the end cover member placed thereon to rotate to the pressing mechanism, and the pressing mechanism operates to press the end cover member onto the motor body.
[0011] Preferably, the third assembly device includes a second pushing assembly, a second pre-positioning jig and a material picking and pressing mechanism, the circuit board feeding device is connected to the second pre-positioning jig; the second pushing assembly is located between the circuit board feeding device and the second pre-positioning jig, and is used to push the circuit board onto the second pre-positioning jig; the material picking and pressing mechanism picks up the circuit board on the second pre-positioning jig, and the material picking and pressing mechanism places the circuit board in the material placing jig to cooperate with the motor body and presses the circuit board onto the motor body to form a motor assembly.
[0012] Preferably, the first welding device includes a first welding mechanism, a first wire feeding and stripping mechanism, and a first wiring mechanism. The first welding mechanism is arranged on one side of the turntable mechanism in a lifting manner, and the first wiring mechanism is arranged between the first wire feeding and stripping mechanism and the turntable mechanism; the first wire feeding and stripping mechanism transmits the positive wire and cuts and strips the positive wire according to a first preset length, the first wiring mechanism is used to transmit the positive wire cut by the first wire feeding and stripping mechanism to the corresponding discharge fixture to cooperate with the motor assembly, and the first welding mechanism welds the positive wire to the motor assembly.
[0013] Preferably, the second welding device includes a second welding mechanism, a second wire feeding and stripping mechanism, and a second wiring mechanism. The second welding mechanism is arranged on one side of the turntable mechanism in a lifting manner, and the second wiring mechanism is arranged between the second wire feeding and stripping mechanism and the turntable mechanism; the second wire feeding and stripping mechanism transmits the negative wire and cuts and strips the negative wire according to a first preset length, and the second wiring mechanism is used to transmit the negative wire cut by the second wire feeding and stripping mechanism to the corresponding discharge fixture to cooperate with the motor assembly, and the second welding mechanism welds the negative wire to the motor assembly.
[0014] Preferably, the third welding device includes a third welding mechanism, a wire feeding mechanism, a guide mechanism and a wire cutting mechanism. The wire feeding mechanism is used to transmit the ground wire. The guide mechanism is movably arranged between the wire feeding mechanism and the turntable mechanism. The ground wire passes through the guide mechanism and cooperates with the motor assembly on the material discharge fixture. The wire cutting mechanism cuts the ground wire according to a second preset length. The third welding mechanism acts to weld one end of the ground wire to the circuit board of the motor assembly.
[0015] Preferably, the fourth welding device includes a material discharging and positioning mechanism, and a third material picking mechanism, a grinding mechanism, a fourth welding mechanism and a material unloading mechanism located on the side of the material discharging and positioning mechanism. The third material picking mechanism is used to place the motor assembly welded with the ground wire on the material discharging and positioning mechanism and rotate the motor assembly to a preset angle. The grinding mechanism is used to grind a welding position on the outer shell of the motor body. The fourth welding mechanism operates to weld the other end of the ground wire to the welding position.
[0016] Preferably, the material discharge positioning mechanism includes a material discharge positioning fixture and a positioning assembly. The material discharge positioning fixture is provided with a material discharge position and clamping assemblies located on both sides of the material discharge position. The third material picking mechanism picks up the motor assembly on the material discharge fixture and places it in the material discharge position after rotating it by a preset angle. The clamping assembly acts to clamp and position the motor assembly from both sides. The positioning assembly includes a bending part, and the bending part acts to bend the ground wire to the other end at the welding position. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying any creative work.
[0018] Figure 1 It is a structural diagram of a motor assembly wire bonding device provided by one embodiment of the present invention.
[0019] Figure 2 yes Figure 1 Structural diagram of the first assembly device.
[0020] Figure 3 yes Figure 2 Structural diagram of the center correction mechanism.
[0021] Figure 4 yes Figure 1 Structural diagram of the material unloading fixture on the turntable mechanism.
[0022] Figure 5 yes Figure 1 Structural diagram of the second assembly device.
[0023] Figure 6 yes Figure 5 Structural diagram without the press-fit mechanism.
[0024] Figure 7 yes Figure 1 Structural diagram of the third assembly device.
[0025] Figure 8 yes Figure 1 Structural diagram of the first welding device.
[0026] Fig. 9 yes Figure 1 Structural diagram of the rotating mechanism.
[0027] Fig.10 yes Figure 1 Structural diagram of the third welding device.
[0028] Fig.11 yes Figure 1 Structural diagram of the fourth welding device.
[0029] Fig.12 yes Fig.11 Remove the structural diagram of the third material-retrieving mechanism.
[0030] Description of reference numerals:
[0031] 100, motor assembly welding wire equipment; 101, frame; 102, motor feeding device; 103, gear feeding device; 104, end cover feeding device; 105, circuit board feeding device; 106, turntable mechanism; 1060, material discharge fixture; 1061, material trough; 1062, clamping claw; 1063, clamping claw cylinder; 1001, motor body; 1002, gear part; 1003, end cover part; 1004, circuit board;
[0032] 10. Material taking device;
[0033] 20. First assembly device; 21. Material pressing assembly mechanism; 211. Assembly position; 212. Material pressing assembly; 22. Correction mechanism; 221. Material discharging assembly; 222. Correction assembly; 2221. Correction piece; 23. First material taking mechanism; 24. Detection mechanism;
[0034] 30. Second assembly device; 31. First material pushing assembly; 32. First pre-positioning fixture; 321. Material pushing plate; 322. Pre-positioning material level; 323. Material pushing cylinder; 33. Second material taking mechanism; 34. Pressing mechanism;
[0035] 40. Third assembly device; 41. Second material pushing assembly; 42. Second pre-positioning fixture; 43. Material taking and pressing mechanism;
[0036] 50. First welding device; 51. First welding mechanism; 52. First wire feeding and stripping mechanism; 53. First wiring mechanism; 54. Tin furnace tin feeding mechanism;
[0037] 60. A second welding device;
[0038] 70. Rotating mechanism; 71. Rotating jaw; 72. Rotating cylinder;
[0039] 80. Third welding device; 81. Third welding mechanism; 82. Wire feeding mechanism; 83. Guide mechanism; 831. Wire feeding member; 832. Sliding assembly; 84. Wire cutting mechanism; 841. Shearing member;
[0040] 90. Fourth welding device; 91. Material discharge positioning mechanism; 911. Material discharge positioning fixture; 9111. Material discharge position; 9112. Clamping assembly; 912. Positioning assembly; 9121. Bending part; 92. Third material taking mechanism; 93. Grinding mechanism; 94. Fourth welding mechanism; 95. Material discharge mechanism. DETAILED DESCRIPTION
[0041] In order to explain the technical content and structural features of the present invention in detail, further description will be given below in combination with the implementation modes and the accompanying drawings.
[0042] See also Figure 1The present invention provides a motor assembly welding wire device 100, which is suitable for automatic assembly and welding of motors. The motor assembly welding wire device 100 includes a frame 101 and a motor feeding device 102, a gear feeding device 103, an end cover feeding device 104 and a circuit board feeding device 105 arranged on the circumference of the frame 101. The motor feeding device 102 is a lifting feeding device, which is used for feeding the motor body 1001. The gear feeding device 103 is a vibration plate automatic feeding device, which is used for automatic feeding of the gear part 1002. The end cover feeding device 104 is a vibration plate automatic feeding device, which is used for automatic feeding of the end cover part 1003. The circuit board feeding device 105 is a vibration plate automatic feeding device, which is used for automatic feeding of the circuit board 1004. On the other hand, a turntable mechanism 106 is arranged on the frame 101, and a plurality of discharge jigs 1060 are evenly distributed on the turntable mechanism 106 along the circumference at preset intervals. The frame 101 is provided with a material taking device 10, a first assembly device 20, a second assembly device 30, a third assembly device 40, a first welding device 50, a second welding device 60, a third welding device 80 and a fourth welding device 90 in order of processing along the circumference of the turntable mechanism 106. Specifically, the gear loading device 103 loads the gear part 1002 onto the first assembly device 20, the material taking device 10 picks up the motor body 1001 on the motor loading device 102 and places it on the first assembly device 20 to cooperate with the gear part 1002, and then assembles the gear part 1002 with the motor body 1001. Then, the first assembly device 20 places the motor body 1001 assembled with the gear part 1002 in the material placing fixture 1060 at the preset position of the turntable mechanism 106, and the preset position is the position of the material placing fixture 1060 on the turntable mechanism 106 that is closest to the first assembly device 20 after each rotation of the turntable mechanism 106. The second assembly device 30 is used to assemble the end cap 1003 loaded from the end cap loading device 104 onto the motor body 1001. The third assembly device 40 is used to assemble the circuit board 1004 loaded from the circuit board loading device 105 onto the motor body 1001 and form it into a motor assembly. The first welding device 50 is used to weld the positive wire on the motor assembly. The second welding device 60 is used to weld the negative wire on the motor assembly; the third welding device 80 is used to weld one end of the ground wire on the motor assembly. The fourth welding device 90 is used to weld the other end of the ground wire on the motor assembly.
[0043] After adopting the above technical solution, the motor assembly wire welding device 100 of the present invention, the gear part 1002, the end cover part 1003 and the circuit board 1004 can all be automatically loaded and automatically assembled with the motor body 1001 to form a motor assembly. And the positive wire, the negative wire and the ground wire can be automatically welded on the circuit board 1004 of the motor assembly. The assembly wire welding device of the present invention has a reasonable structure and layout, a high degree of automation, and greatly improves production efficiency.
[0044] See also Figures 1 to 3 In some optional embodiments, the first assembly device 20 includes a material pressing assembly mechanism 21. An assembly position 211 is provided on the material pressing assembly mechanism 21, and a material pressing assembly 212 is provided above the assembly position 211. The assembly position 211 is connected to the gear feeding device 103, and the gear feeding device 103 automatically feeds the gear part 1002 to the assembly position 211. Then the material picking device 10 picks up the motor body 1001 and places it on the assembly position 211 and aligns it with the gear part 1002, and the material pressing assembly 212 presses the motor body 1001 and the gear part 1002 together. The material picking device 10 is a manipulator material picking device 10. It can be understood that the gear part 1002 is automatically fed into the assembly position 211 and positioned in the assembly position 211, the output shaft of the motor body 1001 is aligned with the gear part 1002 on the assembly position 211, and then the material is pressed from top to bottom by the pressing component 212 so that the output shaft passes through the gear part 1002, so that the motor body 1001 and the gear part 1002 are installed together.
[0045] See also Figures 1 to 3 In some optional embodiments, the first assembly device 20 further includes a correction mechanism 22 and a first material picking mechanism 23. Two lugs for the end cover 1003 to pass through are provided on the motor body 1001, and the lugs can cooperate with the end cover 1003 and the circuit board 1004. However, during transportation or assembly, the lugs may be touched, causing the lugs to tilt, etc., which may affect the alignment installation of the lugs and the end cover 1003. Specifically, the correction mechanism 22 includes a discharge assembly 221 and a correction assembly 222. The correction assembly 222 is located on one side of the discharge assembly 221, and the material picking device 10 places the motor body 1001 equipped with the gear part 1002 on the discharge assembly 221, and the correction assembly 222 passes between the two lugs to correct the two lugs to a preset state. The correction assembly 222 includes a correction piece 2221, which contacts one end of the lug in advance and presents a gradual structure from small to large, so that the correction piece 2221 can slowly align the two lugs when passing between the two lugs, so as to cooperate with the end cover 1003 in the subsequent process. A detection mechanism 24 is also provided on one side of the correction mechanism 22, and the detection mechanism 24 is used to detect the correction result of the lug on the motor body 1001. On the other hand, the first material picking mechanism 23 picks up the corrected motor body 1001 in the material discharging assembly 221, and places the motor body 1001 in the material discharging fixture 1060 at the preset position of the turntable mechanism 106, and the preset position is the position of the material discharging fixture 1060 on the turntable mechanism 106 closest to the first assembly device 20 after each rotation of the turntable mechanism 106. The turntable mechanism 106 rotates to drive the motor body 1001 to rotate to the second assembly device 30.
[0046] See also Figures 4 to 6In some optional embodiments, the second assembly device 30 includes a first pusher assembly 31, a first pre-positioning fixture 32, a second material taking mechanism 33 and a press-fitting mechanism 34. Among them, the end cover feeding device 104 is connected to the first pre-positioning fixture 32, and the end cover feeding device 104 automatically feeds the end cover member 1003 onto the material channel. The first pusher assembly 31 is located between the end cover feeding device 104 and the first pre-positioning fixture 32, and is used to push the end cover member 1003 onto the first pre-positioning fixture 32. Specifically, the first pre-positioning fixture 32 includes a pre-positioning material position 322, and a pusher plate 321 is provided at one end of the pre-positioning material position 322, and the pusher plate 321 is connected to a pusher cylinder 323, and the pusher cylinder 323 is operated so that the pusher plate 321 pushes the end cover member 1003 into the pre-positioning material position 322 for pre-positioning, so as to provide material for taking. The second material picking mechanism 33 picks up the end cover 1003 on the first pre-positioning jig 32 and places it in the material discharging jig 1060 to cooperate with the motor body 1001. The material discharging jig 1060 includes a material trough 1061 for discharging materials, and the two sides of the material trough 1061 are provided with clamping claws 1062 for clamping. The two clamping claws 1062 are connected to the clamping claw cylinder 1063. The clamping claw cylinder 1063 is actuated to simultaneously drive the clamping claws 1062 on both sides to clamp the motor body 1001 in the material trough 1061, so as to position the motor body 1001 in the material discharging jig 1060 for subsequent assembly. On the other hand, the pressing mechanism 34 is arranged on the side of the first pre-positioning fixture 32 close to the third assembly device 40. The turntable mechanism 106 rotates to drive the motor body 1001 with the end cover 1003 placed thereon to rotate to the pressing mechanism 34. The pressing mechanism 34 operates to press the end cover 1003 onto the motor body 1001.
[0047] See also Figure 7 In some optional embodiments, the third assembly device 40 includes a second pusher assembly 41, a second pre-positioning fixture 42 and a material picking and pressing mechanism 43. The circuit board feeding device 105 is connected to the second pre-positioning fixture 42, and can automatically feed the circuit board 1004 to the vicinity of the second pre-positioning fixture 42. Among them, the second pusher assembly 41 is located between the circuit board feeding device 105 and the second pre-positioning fixture 42, and the second pusher assembly 41 is used to push the circuit board 1004 on the material channel of the circuit board feeding device 105 to the second pre-positioning fixture 42 for pre-positioning, so as to better align the material for assembly in the subsequent process. On the other hand, the material picking and pressing mechanism 43 picks up the circuit board 1004 on the second pre-positioning fixture 42, and the material picking and pressing mechanism 43 places the circuit board 1004 in the material placing fixture 1060 to cooperate with the motor body 1001, and the circuit board 1004 is pressed onto the motor body 1001 through the material picking and pressing mechanism 43 to form a motor assembly.
[0048] See also Figure 1 and Figure 8In some optional embodiments, the first welding device 50 includes a first welding mechanism 51, a first wire feeding and stripping mechanism 52, a first wiring mechanism 53 and a tin furnace tin feeding mechanism 54. Among them, the first welding mechanism 51 is arranged on one side of the turntable mechanism 106 in a lifting manner, and the first wiring mechanism 53 is arranged between the first wire feeding and stripping mechanism 52 and the turntable mechanism 106. The first wire feeding and stripping mechanism 52 transmits the positive wire and cuts the positive wire according to the first preset length and strips the end of the positive wire. The first preset length is the appropriate length of the positive wire. The first wiring mechanism 53 is used to transmit the positive wire cut by the first wire feeding and stripping mechanism 52 to the corresponding discharge fixture 1060 to cooperate with the motor assembly, and the other end of the positive wire is tinned on the tin furnace tin feeding mechanism 54. The first welding mechanism 51 welds one end of the positive wire to the circuit board 1004 of the motor assembly. On the other hand, the second welding device 60 has the same structure as the first welding device 50. The second welding device 60 includes a second welding mechanism, a second wire feeding and stripping mechanism, a second wiring mechanism and a tin furnace tin feeding mechanism 54. The second welding mechanism is arranged on one side of the turntable mechanism 106 in a lifting manner, and the second wiring mechanism is arranged between the second wire feeding and stripping mechanism and the turntable mechanism 106. The second wire feeding and stripping mechanism transmits the negative wire and cuts and strips the negative wire according to a first preset length, and the first preset length is a suitable length of the negative wire. The second wiring mechanism is used to transmit the negative wire cut by the second wire feeding and stripping mechanism to the corresponding material discharge fixture 1060 to cooperate with the motor assembly. The second welding mechanism welds the negative wire to the motor assembly.
[0049] Specifically, the wire feeding and stripping mechanism includes a wire feeding assembly and a wire cutting and stripping assembly. The wire feeding assembly is used to transmit the positive wire or the negative wire, and the wire cutting and stripping assembly is located on one side of the wire feeding assembly for cutting and stripping the wire. A waste trough for receiving the wire skin can also be provided on one side of the wire cutting and stripping assembly. The wiring mechanism includes a guide transmission assembly and two groups of wiring assemblies. Each group of wiring assemblies includes a first wiring member and a second wiring member, and the guide transmission assembly is located between the first wiring member and the second wiring member, and the guide transmission assembly moves to transfer the positive wire or the negative wire from the first wiring member to the second wiring member. Specifically, the guide transmission assembly includes a first guide wheel and a second guide wheel, the first guide wheel is located above the second guide wheel, and the positive wire or the negative wire passes between the first guide wheel and the second guide wheel, and the first guide wheel and the second guide wheel rotate to drive the positive wire or the negative wire to be transferred from the first wiring member to the second wiring member. The second wiring member has a gradual structure in which the cross-sectional area gradually decreases from one end close to the first wiring member to the end away from the first wiring member. The small end of the second wiring member can be better for positioning welding. The tin furnace tin feeding mechanism 54 includes a tin dipping assembly. The tin dipping assembly is located on one side of the wire feeding and stripping mechanism, and one end of the positive or negative wire after cutting is tinned in the tin dipping assembly. The tin dipping assembly can be raised and lowered.
[0050] See also Fig. 9 In some optional embodiments, a rotating mechanism 70 is further provided between the second welding device 60 and the third welding device 80. When the motor assembly comes out of the second welding device 60, the positive and negative lines on the motor assembly have been welded. In the previous process, in order to facilitate assembly and welding, the motor assembly is placed at a certain position in the discharge jig 1060. In order to facilitate the ground wire welding in the next process, the position of the motor assembly needs to be adjusted. The rotating mechanism 70 includes a rotating jaw 71 and a rotating cylinder 72. The rotating cylinder 72 moves to drive the rotating jaw 71 to pick up the material in the discharge jig 1060 and rotate it to a certain angle, and then discharge the material out of the discharge jig 1060.
[0051] See also Fig.10 In some optional embodiments, the third welding device 80 includes a third welding mechanism 81, a wire feeding mechanism 82, a guide mechanism 83 and a wire cutting mechanism 84. The wire feeding mechanism 82 is used to transmit the ground wire, which can be an iron wire. The guide mechanism 83 is movably arranged between the wire feeding mechanism 82 and the turntable mechanism 106, and can slide between the wire feeding mechanism 82 and the turntable mechanism 106 to transmit the ground wire to the discharge fixture 1060 of the turntable mechanism 106 for alignment with the motor assembly. A wire feeding member 831 for the ground wire to pass through is provided on the guide mechanism 83. The wire feeding member 831 has a gradual structure with a cross-sectional area from large to small from one end away from the turntable mechanism 106 to one end close to the turntable mechanism 106, so that the ground wire in the wire feeding member 831 can be better aligned with the motor assembly on the discharge fixture 1060 for welding. The wire feeding member 831 is installed on the sliding assembly 832 and slides through the sliding assembly 832 to approach or move away from the motor assembly. The ground wire passes through the wire feeding member 831 of the guide mechanism 83 and cooperates with the motor assembly on the material unloading fixture 1060. The shearing member 841 on the wire cutting mechanism 84 cuts the ground wire according to the second preset length, and the second preset length is the appropriate length of the ground wire. The shearing member 841 can be raised and lowered and the two cutting pliers can move closer to and away from each other so as to cut the ground wire. The third welding mechanism 81 acts to weld one end of the ground wire to the circuit board 1004 of the motor assembly.
[0052] See also Fig.11 and Fig.12In some optional embodiments, the fourth welding device 90 includes a material discharging and positioning mechanism 91, and a third material picking mechanism 92, a grinding mechanism 93, a fourth welding mechanism 94 and a material unloading mechanism 95 located on the side of the material discharging and positioning mechanism 91. Among them, the third material picking mechanism 92 is used to place the motor assembly welded with the ground wire on the material discharging and positioning mechanism 91 and rotate the motor assembly by a preset angle. The third material picking mechanism 92 can pick up the motor assembly and can rotate so that the motor assembly is rotated from a vertical state to a flat state. Then the grinding mechanism 93 grinds a welding position on the outer shell of the motor body 1001, and the fourth welding mechanism 94 acts to weld the other end of the ground wire to the welding position. Specifically, the material discharging and positioning mechanism 91 includes a material discharging and positioning fixture 911 and a positioning assembly 912, and the material discharging and positioning fixture 911 is provided with a material discharging position 9111 and clamping assemblies 9112 located on both sides of the material discharging position 9111. The third material picking mechanism 92 picks up the motor assembly on the material discharging fixture 1060 and rotates it to a preset angle and places it in the material discharging position 9111. In this embodiment, the preset angle is 90°, that is, the motor assembly is rotated from a vertical state to a flat state so as to operate the side of the motor body 1001. After the motor assembly is placed in the material discharging position 9111, the clamping assembly 9112 acts to clamp and position the motor assembly from both sides and expose the side of the motor body 1001 so as to polish the side of the motor body 1001. On the other hand, the positioning assembly 912 includes a bending member 9121, and the bending member 9121 acts to bend the ground wire to the other end at the welding position. The bending member 9121 is L-shaped, and the bending member 9121 can slide back and forth on the frame 101. Since one end of the ground wire is welded to the circuit board 1004 of the motor assembly, the other end protrudes out of the circuit board 1004. When the bending member 9121 slides close to the motor body 1001 on the material discharge position 9111, it contacts the ground wire and drives the ground wire to move horizontally to bend the ground wire, so that one end of the ground wire contacts the polished welding position. The bending member 9121 positions one end of the ground wire on the welding position, and then the fourth welding mechanism 94 welds the other end of the ground wire to the welding position.
[0053] like Figures 1 to 12As shown, the motor assembly wire bonding device 100 of the present invention comprises a frame 101 and a motor feeding device 102, a gear feeding device 103, an end cap feeding device 104 and a circuit board feeding device 105 arranged on the circumference of the frame 101. The motor feeding device 102 is used for feeding the motor body 1001; the gear feeding device 103 is used for automatic feeding of the gear part 1002; the end cap feeding device 104 is used for automatic feeding of the end cap part 1003; and the circuit board feeding device 105 is used for automatic feeding of the circuit board 1004. A turntable mechanism 106 is arranged on the frame 101, and a plurality of material discharge jigs 1060 are evenly distributed on the turntable mechanism 106 along the circumference at preset intervals. The frame 101 is provided with a material taking device 10, a first assembly device 20, a second assembly device 30, a third assembly device 40, a first welding device 50, a second welding device 60, a third welding device 80 and a fourth welding device 90 in order of processing. The gear loading device 103 loads the gear part 1002 onto the assembly position 211 of the first assembly device 20. The material taking device 10 is used to pick up the motor body 1001 on the motor loading device 102 and place it on the assembly position 211 to cooperate with the gear part 1002, and press-fit it through the pressing assembly mechanism 21. The motor body 1001 assembled with the gear part 1002 is placed on the correction mechanism 22 for correction by the material taking device 10, and then the first material taking mechanism 23 places the motor body 1001 assembled with the gear part 1002 into the material discharging fixture 1060 on the turntable mechanism 106. The second assembly device 30 is used to assemble the end cover 1003 loaded from the end cover loading device 104 onto the motor body 1001. The third assembly device 40 is used to assemble the circuit board 1004 loaded from the circuit board loading device 105 onto the motor body 1001 to form a motor assembly. The first welding device 50 is used to weld the positive wire on the motor assembly. The second welding device 60 is used to weld the negative wire on the motor assembly. The third welding device 80 is used to weld one end of the ground wire on the motor assembly. The fourth welding device 90 is used to weld the other end of the ground wire on the motor assembly. The gear part 1002, the end cover 1003 and the circuit board 1004 can all be automatically loaded and automatically assembled with the motor body 1001 to form a motor assembly. And the positive wire, the negative wire and the ground wire can be automatically welded on the circuit board 1004 of the motor assembly. The assembly welding wire equipment of the present invention has a reasonable structure and layout, a high degree of automation, and greatly improves production efficiency.
[0054] The above disclosure is only a preferred embodiment of the present invention, which cannot be used to limit the scope of the present invention. Therefore, equivalent changes made according to the claims of the present invention are all within the scope of the present invention.
Claims
1. A motor assembly wire bonding device, suitable for automatic motor assembly and wire bonding, characterized in that: The machine comprises a frame and a motor feeding device, a gear feeding device, an end cover feeding device and a circuit board feeding device arranged on the periphery of the frame, the frame is provided with a turntable mechanism, and a plurality of material discharge jigs are evenly distributed on the turntable mechanism along the circumference at preset intervals; the frame is provided with a material taking device, a first assembling device, a second assembling device, a third assembling device, a first welding device, a second welding device, a third welding device and a fourth welding device in sequence along the periphery of the turntable mechanism in the processing order; The gear feeding device feeds the gear parts onto the first assembling device, the picking device picks up the motor body on the motor feeding device and places it on the first assembling device to cooperate with and assemble with the gear parts, and then the first assembling device places the motor body assembled with the gear parts into the discharge fixture at the preset position of the turntable mechanism; the second assembling device is used to assemble the end cover parts fed from the end cover feeding device onto the motor body; the third assembling device is used to assemble the circuit board fed from the circuit board feeding device onto the motor body to form a motor assembly; the first welding device is used to weld the positive wire onto the motor assembly; the second welding device is used to weld the negative wire onto the motor assembly; the third welding device is used to weld one end of the ground wire onto the motor assembly; the fourth welding device is used to weld the other end of the ground wire onto the motor assembly.
2. The motor assembly wire bonding equipment according to claim 1, characterized in that: The first assembling device includes a pressing assembly mechanism, an assembly position is provided on the pressing assembly mechanism, a pressing assembly is provided above the assembly position, the assembly position is connected to the gear feeding device, after the gear feeding device feeds the gear part to the assembly position, the picking device picks up the motor body and places it on the assembly position and aligns it with the gear part, and the pressing assembly presses the motor body and the gear part together.
3. The motor assembly wire bonding equipment according to claim 1, characterized in that: The first assembly device also includes a correction mechanism and a first material-picking mechanism. Two lugs for the end cover to pass through are arranged on the motor body. The correction mechanism includes a discharge assembly and a correction assembly. The correction assembly is located on one side of the discharge assembly. The material-picking device places the motor body with the gear component installed on the discharge assembly. The correction assembly passes between the two lugs to correct the two lugs to a preset state. The first material-picking mechanism places the motor body in the discharge fixture at a preset position of the turntable mechanism in the discharge assembly. The turntable mechanism rotates to drive the motor body to rotate to the second assembly device.
4. The motor assembly wire bonding equipment according to claim 1, characterized in that: The second assembly device includes a first pushing assembly, a first pre-positioning fixture, a second picking mechanism and a press-fitting mechanism, the end cover feeding device is connected to the first pre-positioning fixture; the first pushing assembly is located between the end cover feeding device and the first pre-positioning fixture, and is used to push the end cover member onto the first pre-positioning fixture; the second picking mechanism picks up the end cover member on the first pre-positioning fixture and places it in the discharge fixture to cooperate with the motor body; the press-fitting mechanism is arranged on a side of the first pre-positioning fixture close to the third assembly device, the turntable mechanism rotates to drive the motor body with the end cover member placed thereon to rotate to the press-fitting mechanism, and the press-fitting mechanism operates to press-fit the end cover member onto the motor body.
5. The motor assembly wire bonding equipment according to claim 1, characterized in that: The third assembly device includes a second pushing assembly, a second pre-positioning fixture and a material picking and pressing mechanism, the circuit board feeding device is connected to the second pre-positioning fixture; the second pushing assembly is located between the circuit board feeding device and the second pre-positioning fixture, and is used to push the circuit board onto the second pre-positioning fixture; the material picking and pressing mechanism picks up the circuit board on the second pre-positioning fixture, and the material picking and pressing mechanism places the circuit board in the discharge fixture to cooperate with the motor body and presses the circuit board onto the motor body to form the motor assembly.
6. The motor assembly wire bonding equipment according to claim 1, characterized in that: The first welding device includes a first welding mechanism, a first wire feeding and stripping mechanism, and a first wiring mechanism. The first welding mechanism is arranged on one side of the turntable mechanism in a lifting manner, and the first wiring mechanism is arranged between the first wire feeding and stripping mechanism and the turntable mechanism; the first wire feeding and stripping mechanism transmits the positive wire and cuts and strips the positive wire according to a first preset length, and the first wiring mechanism is used to transmit the positive wire cut by the first wire feeding and stripping mechanism to the corresponding discharge fixture to cooperate with the motor assembly, and the first welding mechanism welds the positive wire to the motor assembly.
7. The motor assembly wire bonding equipment according to claim 1, characterized in that: The second welding device includes a second welding mechanism, a second wire feeding and stripping mechanism and a second wiring mechanism. The second welding mechanism is arranged on one side of the turntable mechanism in a lifting manner, and the second wiring mechanism is arranged between the second wire feeding and stripping mechanism and the turntable mechanism; the second wire feeding and stripping mechanism transmits the negative wire and cuts and strips the negative wire according to a first preset length, and the second wiring mechanism is used to transmit the negative wire cut by the second wire feeding and stripping mechanism to the corresponding material discharge fixture to cooperate with the motor assembly, and the second welding mechanism welds the negative wire to the motor assembly.
8. The motor assembly wire bonding equipment according to claim 1, characterized in that: The third welding device includes a third welding mechanism, a wire feeding mechanism, a guide mechanism and a wire cutting mechanism. The wire feeding mechanism is used to transmit the ground wire. The guide mechanism is movably arranged between the wire feeding mechanism and the turntable mechanism. The ground wire passes through the guide mechanism and cooperates with the motor assembly on the discharge fixture. The wire cutting mechanism cuts the ground wire according to a second preset length. The third welding mechanism acts to weld one end of the ground wire to the circuit board of the motor assembly.
9. The motor assembly wire bonding equipment according to claim 1, characterized in that: The fourth welding device includes a material discharging and positioning mechanism, and a third material picking mechanism, a grinding mechanism, a fourth welding mechanism and a material unloading mechanism located on the side of the material discharging and positioning mechanism. The third material picking mechanism is used to place the motor assembly welded with the ground wire on the material discharging and positioning mechanism and rotate the motor assembly to a preset angle. The grinding mechanism is used to grind a welding position on the outer shell of the motor body. The fourth welding mechanism is actuated to weld the other end of the ground wire to the welding position.
10. The motor assembly wire bonding equipment according to claim 9, characterized in that: The material discharge positioning mechanism includes a material discharge positioning fixture and a positioning component. The material discharge positioning fixture is provided with a material discharge position and clamping components located on both sides of the material discharge position. The third material picking mechanism picks up the motor component on the material discharge fixture and places it in the material discharge position after rotating it by a preset angle. The clamping component is actuated to clamp and position the motor component from both sides. The positioning component includes a bending part, and the bending part is actuated to bend the ground wire to the other end located at the welding position.
Citation Information
Cited By
Motor wire harness welding machine
CN120095256A
Three-component combined coupling equipment and method
CN121447164A