Novel efficient vertical polishing machine
By designing a new high-efficiency vertical polishing machine, the existing electromagnetic wire polishing machine is solved by using an electromagnetic wire guide system that combines a wire discharge roller and a wire collecting roller, a lift polishing component, a linkage pump liquid clamping component, and a linkage chip suction component, which uses a new high-efficiency vertical polishing machine to use a electromagnetic wire polishing machine, which is a combination of a wire discharge roller and a wire collecting roller, and a linkage chip suction assembly. The problems of unstable conduction, low polishing efficiency and lack of protection and cleaning capabilities have achieved stable conduction and efficient polishing of electromagnetic wires, ensuring the efficient operation and cleaning effect of the equipment.
Patent Information
- Application Number
- CN202510034048.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-02-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing electromagnetic wire polishing machines are not conducive to the smooth conduction and transmission of electromagnetic wires and are prone to fracture problems. The traditional grinding wheel structure does not have the ability to lift and lower, the polishing efficiency is not high, and it lacks water-cooling protection, flush cleaning and waste collection capabilities.
A new high-efficiency vertical polishing machine was designed, using wire laying rollers and wire-receiving rollers to continuously convey the electromagnetic wires. The positioning and stability of the electromagnetic wires are achieved by covering the guide wheel assembly and hinge buckle; lifting and polishing is adopted The components and linkage pump fluid clamping components realize automatic clamping and hydraulic drive of the polished half cover to improve polishing efficiency; and automatically collect and clean waste chips and waste water through the linkage chip suction components.
Effectively avoid the breakage problem during the electromagnetic wire conduction process, realize the smooth conduction and efficient polishing of electromagnetic wires, and have water-cooling protection and flushing cleaning capabilities, ensuring efficient polishing and cleaning of electromagnetic wires, and improving the efficiency of the polishing machine. and effects.
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Figure CN119427187A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electromagnetic wire production and processing, and in particular to a novel high-efficiency vertical polishing machine. Background Art
[0002] Polishing is often required during the production and processing of electromagnetic wires. Electromagnetic wire polishing equipment is a machine used to polish electromagnetic wires. By using the equipment, burrs, oxide layers and dirt on the surface of the electromagnetic wires can be effectively removed, thereby improving the surface quality and conductivity of the electromagnetic wires. Electromagnetic wire polishing equipment includes: magnetic polishing machines, mechanical polishing machines, automatic deburring machines, plane automatic deburring machines, laser polishing machines, etc. Patent: CN 108568744 A discloses a vertical polishing machine, in which a polishing device and a supporting wheel device are provided in a chassis, the polishing device is fixed in the chassis through a position adjustment device, the supporting wheel device is fixed on the side wall of the middle part of the chassis, the position adjustment device includes a transverse rod, a vertical rod, a transverse cylinder and a vertical cylinder, the transverse rod is fixed on the side wall of the chassis, the vertical rod is connected to the transverse rod through a transverse movable connection device, the transverse movable connection device is connected to the transverse cylinder, a vertical movable connection device is provided on the vertical rod, the vertical movable connection device is connected to the vertical cylinder, and the polishing device is fixed on the vertical movable connection device.
[0003] The structure of the electromagnetic wire polishing machine currently on the market is relatively simple, which is not conducive to the smooth transmission of the electromagnetic wire and is prone to breakage. The traditional grinding wheel structure does not have the ability to reciprocate and polish, and the grinding and polishing efficiency is not high. The electromagnetic wire polishing machine structure does not have the ability of water cooling protection and flushing cleaning, and does not have the ability to collect waste chips during the electromagnetic wire polishing process.
[0004] In order to solve the above problems, the present invention proposes a novel high-efficiency vertical polishing machine. Summary of the invention
[0005] (1) Technical issues to be resolved The purpose of the present invention is to overcome the problems of the electromagnetic wire polishing machine in the prior art, which is not conducive to the smooth transmission of the electromagnetic wire and is prone to breakage. The traditional grinding wheel structure does not have the ability to reciprocate and lift for polishing, and the grinding and polishing efficiency is not high. The electromagnetic wire polishing machine structure does not have the ability of water cooling protection and flushing cleaning, and does not have the ability to collect waste chips. In order to meet the actual needs, a new type of high-efficiency vertical polishing machine is provided to solve the above technical problems.
[0006] (2) Technical solution In order to achieve the purpose of the present invention, the technical solution adopted by the present invention is: A novel high-efficiency vertical polishing machine comprises a chassis, a support frame is fixed on the outer wall of one side of the top of the chassis, a wire-releasing roller is installed on the outer wall of the top of the support frame, a wire-receiving roller is installed on the outer wall of one side of the top of the chassis, a reversing guide wheel is fixed on the outer wall of the chassis on the side of the wire-receiving roller, a covering guide wheel assembly is symmetrically arranged on the outer wall of the support frame, and a lifting polishing assembly is arranged on the top outer wall of the chassis; The covering guide wheel assembly includes a mounting cover symmetrically rotatably connected to the outer wall of one side of the support frame, a hinge is installed at the connection between the mounting cover and the support frame, a first mounting frame is symmetrically fixed on the inner wall of one side of the mounting cover, an inner groove is distributed on the inner wall of the support frame, and a first spring is fixed on the inner wall of the inner groove, the inner groove is located on the inner wall of the first spring side and a moving block is provided on the outer wall of the moving block, a moving rod is fixed on the outer wall of the moving block, one end of the moving rod passes through the outside of the inner groove and is connected to the second mounting frame, the insides of the first mounting frame and the second mounting frame are both rotatably installed with wire feeding guide wheels, and buckles are correspondingly installed on the outer walls of the mounting cover end and the support frame end end, and a linkage chip suction assembly is provided on the inner wall of the mounting cover; The lifting and polishing assembly includes a guide port symmetrically opened on the outer wall of the top of the chassis, an n-type frame is inserted inside the guide port, a motor is inlaid and fixed on the inner wall of one side of the chassis, a half gear is fixed at one end of the output shaft of the motor, a rack is fixed on the bottom outer wall of the n-type frame, and the half gear and the rack are meshed and connected, a connecting rod is connected to the outer wall relative to the top of the n-type frame, and a polishing half cover is fixed to the opposite end of the connecting rod, the polishing half cover is semi-conical, and a frosting sheet is provided on the inner wall relative to the polishing half cover, and a linkage pump liquid clamping assembly is provided at the connection between the connecting rod and the n-type frame.
[0007] Preferably, the linked pump liquid clamping assembly includes a liquid storage tank fixed on the inner wall of one side of the bottom of the chassis, a first tube is fixed on the bottom inner wall of the chassis, a first piston is arranged inside the first tube, and a telescopic rod is fixed on the top outer wall of the first piston, one end of the telescopic rod passes through the outside of the first tube and is fixed to the bottom end of the rack, a second spring is sleeved on the outer wall of the telescopic rod below the rack, a liquid suction pipe and a liquid pump pipe are distributed and connected on the outer walls on both sides of the bottom end of the first tube, and a one-way valve is installed at the ends of the liquid suction pipe and the liquid pump pipe, one end of the liquid suction pipe is connected to the inside of the liquid storage tank, and the outer walls on both sides of the top of the n-shaped frame are inlaid A second barrel is installed, a second piston is arranged inside the second barrel, one end of the connecting rod passes through the inside of the second barrel and is connected to the outer wall of the second piston, an injection branch is connected to the outer wall of the end of the second barrel, and the injection branch is connected to the end of the pump liquid tube, a first pressure relief valve is connected to the outer wall of the end of the second barrel, a liquid sac pad is fitted and fixed on the relative inner wall of the polished half cover, the frosted sheet is fitted and fixed on the outer wall of the liquid sac pad, an infusion tube is connected to the top outer wall of the liquid sac pad, one end of the infusion tube is connected to one end of the first pressure relief valve, a bent pipe is connected to the top outer wall of the liquid sac pad, and a second pressure relief valve is installed on the end of the bent pipe.
[0008] Preferably, the linked chip suction assembly includes a chip box fixed on the outer wall of one side of the chassis, a turbine pump is coaxially installed on the end of the take-up roller, a suction pipe is connected to the suction end of the turbine pump, a hollow groove is opened inside the mounting cover, suction holes are distributed through the inner wall of the mounting cover, and one end of the suction pipe is connected to the interior of the hollow groove, the pump delivery end of the turbine pump is connected to a pump delivery pipe, and one end of the pump delivery pipe is connected to the interior of the chip box.
[0009] Preferably, the injection branch pipe, the infusion pipe and the pump pipe are all telescopic hoses.
[0010] Preferably, a processing box door is embedded and installed on the outer wall of the chip collecting box.
[0011] Preferably, a liquid filling port is connected to an outer wall on one side of the top end of the liquid storage tank.
[0012] (3) Beneficial effects: A. The vertical polishing machine continuously conveys the electromagnetic wire through the cooperation of the pay-off roller and the take-up roller. By setting the covering guide wheel assembly, the installation cover is flipped and closed under the action of the hinge and the buckle, so that the wire feeding guide wheels on both sides can position and fix the electromagnetic wire. The wire feeding guide wheel plays the role of guiding the electromagnetic wire. Under the action of the first spring, the wire feeding guide wheel plays the role of shock absorption, effectively avoiding the occurrence of the problem of breaking the guided electromagnetic wire, which is conducive to the smooth guiding of the electromagnetic wire during the polishing process.
[0013] B. Through the setting of the lifting and polishing assembly, the polishing half cover clamps the electromagnetic wire, and the motor is controlled to drive the half gear to rotate continuously. With the cooperation of the half gear and the rack, the n-type frame is driven to move up in the guide port. Under the action of gravity, the n-type frame will move down, thereby driving the n-type frame and the polishing half covers at both ends of the top to reciprocate. The grinding sheet in the reciprocating lifting and polishing half cover will grind and polish the outer wall of the electromagnetic wire, and cooperate with the above-mentioned electromagnetic wire guiding to achieve comprehensive and efficient grinding and polishing of the electromagnetic wire.
[0014] C. The linkage pump liquid clamping assembly is set up. During the use of the vertical polishing machine, when the motor drives the rack to reciprocate and rise and fall, the telescopic rod drives the first piston to reciprocate and rise and fall in the first barrel, and the suction force generated is used to pump the water in the liquid storage tank through the suction tube. The water is pumped into the second barrel through the pump pipe and the injection branch pipe pump, and the second piston and the connecting rod are pushed out, so that the polishing half cover at the end of the connecting rod is automatically pushed out, and the polishing half cover is automatically clamped on the outer wall of the electromagnetic wire. When the hydraulic pressure in the second barrel reaches the threshold value of the first pressure relief valve, the excess water is input into the liquid sac pad through the infusion tube, and the liquid sac pad is expanded by liquid injection so that the sanding sheet is tightly attached to the outer wall of the electromagnetic wire, thereby improving the efficiency of grinding and polishing the electromagnetic wire. When the liquid is continuously injected into the liquid sac pad to reach the threshold value of the second pressure relief valve, the excess water is sprayed out through the bent pipe 815, and the sprayed water cools the grinding part of the electromagnetic wire and washes the waste chips, effectively avoiding overheating damage during the polishing process of the electromagnetic wire, ensuring the cleanliness of the electromagnetic wire after polishing, and improving the efficiency and effect of the vertical polishing machine.
[0015] D. The linkage chip suction component is set up. When the polishing machine is in use, the wire take-up roller rotates and synchronously drives the turbine pump to rotate. The installation cover covers the outer wall of the electromagnetic wire. The waste chips and waste water generated by the polishing of the electromagnetic wire are sucked inside the installation cover through the suction pipe, and collected into the chip collection box through the pump pipe to store the polishing waste chips and waste water. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of a novel high-efficiency vertical polishing machine of the present invention; Figure 2 It is a schematic diagram of a top view of a cross-sectional structure of a cover guide wheel assembly in a novel high-efficiency vertical polishing machine of the present invention; Figure 3 for Figure 1 The enlarged structural diagram at A in the middle; Figure 4 for Figure 1 The enlarged structural diagram at B in the middle; Figure 5 for Figure 1 The enlarged structural diagram at C in the middle; Figure 6It is a three-dimensional cross-sectional structural schematic diagram of a chassis in a novel high-efficiency vertical polishing machine of the present invention; Figure 7 for Figure 6 Enlarged structural diagram at D in the middle.
[0017] The reference numerals are as follows: 1. Chassis; 2. Support frame; 3. Pay-off roller; 4. Take-up roller; 5. Reversing guide wheel; 6. Covering guide wheel assembly; 7. Lifting and polishing assembly; 8. Linkage pump liquid clamping assembly; 9. Linkage chip suction assembly; 601, hinge; 602, mounting cover; 603, first mounting frame; 604, inner groove; 605, first spring; 606, moving block; 607, moving rod; 608, second mounting frame; 609, wire feeding guide wheel; 610, buckle; 701, guide port; 702, n-type frame; 703, motor; 704, half gear; 705, rack; 706, connecting rod; 707, polishing half cover; 708, frosted sheet; 801, liquid storage box; 802, first barrel; 803, first piston; 804, telescopic rod; 805, second spring; 806, suction tube; 807, pumping tube; 808, one-way valve; 809, second barrel; 810, second piston; 811, injection branch; 812, first pressure relief valve; 813, liquid sac pad; 814, infusion tube; 815, elbow; 816, second pressure relief valve; 901, chip box; 902, turbine pump; 903, suction pipe; 904, pump delivery pipe; 905, hollow groove; 906, suction hole; 906, suction hole. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0019] The following is combined with Figure 1-7 The present invention is further described with examples: In this embodiment, Figure 1-7As shown, a new type of high-efficiency vertical polishing machine includes a chassis 1, a support frame 2 is fixed on the outer wall of one side of the top of the chassis 1, a pay-off roller 3 is installed on the top outer wall of the support frame 2, a take-up roller 4 is installed on the outer wall of one side of the top of the chassis 1, a reversing guide wheel 5 is fixed on the outer wall of the chassis 1 on the side of the take-up roller 4, a covering guide wheel assembly 6 is symmetrically arranged on the outer wall of the support frame 2, and a lifting and polishing assembly 7 is arranged on the top outer wall of the chassis 1. The vertical polishing machine continuously conveys the electromagnetic wire through the cooperation of the pay-off roller 3 and the take-up roller 4, and efficiently polishes it through the lifting and polishing assembly 7 during the conveying process. During the conveying process, the electromagnetic wire passes under the reversing guide wheel 5 to change the conveying direction of the electromagnetic wire, which is beneficial to the winding of the electromagnetic wire after polishing.
[0020] Furthermore, the guide wheel covering assembly 6 includes a mounting cover 602 symmetrically rotatably connected to the outer wall of one side of the support frame 2, a hinge 601 is installed at the connection between the mounting cover 602 and the support frame 2, a first mounting frame 603 is symmetrically fixed to the inner wall of one side of the mounting cover 602, inner grooves 604 are distributed on the inner wall of the support frame 2, and a first spring 605 is fixed to the inner wall of the inner groove 604, a moving block 606 is arranged on the inner wall of the inner groove 604 located on one side of the first spring 605, a moving rod 607 is fixed to the outer wall of the moving block 606, and one end of the moving rod 607 passes through the outside of the inner groove 604 and is connected to a second mounting frame 608, a wire feeding guide wheel 609 is rotatably installed inside the first mounting frame 603 and the second mounting frame 608, and buckles 610 are correspondingly installed on the outer walls of the end of the mounting cover 602 and the end of the support frame 2. A linkage chip suction assembly 9 is provided on the inner wall of the mounting cover 602. During the use of the vertical polishing machine, the electromagnetic wire to be transported is placed on the outer wall of the wire feeding guide wheel 609 on the support frame 2, and then the mounting cover 602 is flipped and closed under the action of the hinge 601, and locked by the buckle 610, so that the wire feeding guide wheel 609 on the mounting cover 602 is covered on the wire feeding guide wheel 609 on the support frame 2. The wire feeding guide wheels 609 on both sides position and fix the electromagnetic wire, and the wire feeding guide wheel 609 rotates to guide the electromagnetic wire. During the guiding process, the support frame 2 compresses the first spring 605 in the inner groove 604 through the moving rod 607 and the moving block 606. Under the action of the first spring 605, the support frame 2 and the wire feeding guide wheel 609 have a shock absorbing effect, which effectively avoids the occurrence of the problem of breakage of the guided electromagnetic wire and is conducive to the smooth guiding of the electromagnetic wire during polishing.
[0021] In this embodiment, refer to Figure 1 , Figure 4 , Figure 5 , Figure 6 and Figure 7The lifting polishing assembly 7 includes a guide port 701 symmetrically extending through the outer wall of the top of the chassis 1, an n-type frame 702 is inserted inside the guide port 701, a motor 703 is fixed on the inner wall of one side of the chassis 1, a half gear 704 is fixed on one end of the output shaft of the motor 703, a rack 705 is fixed on the bottom outer wall of the n-type frame 702, and the half gear 704 and the rack 705 are meshed and connected, a connecting rod 706 is connected to the outer wall of the top of the n-type frame 702, and a polishing half cover 707 is fixed on the opposite end of the connecting rod 706, the polishing half cover 707 is semi-conical, and a frosting sheet 708 is arranged on the inner wall of the polishing half cover 707, a linkage pump liquid clamping assembly 8 is arranged at the connection between the connecting rod 706 and the n-type frame 702, and during the use of the vertical polishing machine, the connecting rods at both ends of the top of the n-type frame 702 are adjusted. 706, so that the polished half cover 707 at the end of the connecting rod 706 clamps the guided electromagnetic wire, so that the frosted sheet 708 on the inner wall of the polished half cover 707 contacts the outer wall of the electromagnetic wire, and then the motor 703 is controlled to drive the half gear 704 to rotate continuously, and the n-type frame 702 is driven to move up in the guide port 701 under the cooperation of the half gear 704 and the rack 705. When the half gear 704 rotates to the toothless part, the n-type frame 702 will move down under the action of gravity, and the motor 703 drives the half gear 704 to rotate continuously, thereby driving the n-type frame 702 and the polished half covers 707 at both ends of the top to reciprocate and rise and fall. The frosted sheet 708 in the reciprocating and rising polished half cover 707 will grind and polish the outer wall of the electromagnetic wire, and cooperate with the above-mentioned electromagnetic wire guiding to achieve comprehensive and efficient grinding and polishing of the electromagnetic wire.
[0022] In this embodiment, refer to Figure 1 , Figure 4 , Figure 5 , Figure 6 and Figure 7The linkage pump liquid clamping assembly 8 includes a liquid storage tank 801 fixed on the inner wall of one side of the bottom of the chassis 1, a first tube 802 is fixed on the inner wall of the bottom of the chassis 1, a first piston 803 is arranged inside the first tube 802, and a telescopic rod 804 is fixed on the top outer wall of the first piston 803, one end of the telescopic rod 804 passes through the outside of the first tube 802 and is fixed to the bottom end of the rack 705, a second spring 805 is sleeved on the outer wall of the telescopic rod 804 located below the rack 705, a liquid suction pipe 806 and a liquid pump pipe 807 are distributed and connected on the outer walls on both sides of the bottom end of the first tube 802, and the ends of the liquid suction pipe 806 and the liquid pump pipe 807 are installed with a one-way valve 808, one end of the liquid suction pipe 806 and the liquid storage tank 801 are connected. The n-shaped frame 702 is internally connected, and second barrels 809 are inlaid and installed on the outer walls of both sides of the top of the n-shaped frame 702. A second piston 810 is arranged inside the second barrel 809. One end of the connecting rod 706 passes through the second barrel 809 and is connected to the outer wall of the second piston 810. The outer wall of the end of the second barrel 809 is connected with a liquid injection branch pipe 811, and the liquid injection branch pipe 811 is connected to the end of the pump liquid pipe 807. The outer wall of the end of the second barrel 809 is connected with a first pressure relief valve 812. A liquid sac pad 813 is fixedly attached to the opposite inner wall of the polished half cover 707. The frosted sheet 708 is fixedly attached to the outer wall of the liquid sac pad 813. The top outer wall of the liquid sac pad 813 is connected with an infusion tube 814, and one end of the infusion tube 814 is connected to the first One end of the pressure relief valve 812 is connected, and a bend pipe 815 is connected on the top outer wall of the liquid sac pad 813, and a second pressure relief valve 816 is installed at the end of the bend pipe 815. During the use of the above-mentioned vertical polishing machine, the motor 703 drives the rack 705 to reciprocate and rise and fall, and the telescopic rod 804 drives the first piston 803 to reciprocate and rise and fall in the first cylinder tube 802. The suction force generated is used to pump the water in the liquid storage tank 801 through the suction pipe 806 under the unidirectional guidance of the one-way valve 808, so that the water is pumped into the second cylinder tube 809 through the pump pipe 807 and the injection branch pipe 811. The pressure in the second cylinder tube 809 increases to push out the second piston 810 and the connecting rod 706, so that the polishing machine at the end of the connecting rod 706 The light half cover 707 is automatically pushed out, so that the polishing half cover 707 is automatically clamped on the outer wall of the electromagnetic wire. When the hydraulic pressure in the second barrel 809 reaches the threshold value of the first pressure relief valve 812, excess water is input into the liquid sac pad 813 through the infusion tube 814. The liquid sac pad 813 is filled with liquid and expanded to make the frosting sheet 708 fit tightly to the outer wall of the electromagnetic wire, thereby improving the efficiency of grinding and polishing the electromagnetic wire. When the liquid sac pad 813 is continuously filled with liquid to reach the threshold value of the second pressure relief valve 816, excess water is sprayed out through the curved pipe 815. The sprayed water cools the grinding part of the electromagnetic wire and washes away waste chips, thereby effectively avoiding overheating damage to the electromagnetic wire during polishing, ensuring the cleanliness of the electromagnetic wire after polishing, and improving the efficiency and effect of the vertical polishing machine.
[0023] Furthermore, the injection branch pipe 811, the infusion pipe 814 and the pump pipe 807 are all telescopic hoses, which facilitate the infusion of the injection branch pipe 811, the infusion pipe 814 and the pump pipe 807 during the lifting and lowering process of the n-type frame 702.
[0024] Furthermore, a liquid injection port is connected to the outer wall of one side of the top end of the liquid storage tank 801, and the water in the liquid storage tank 801 is replenished through the liquid injection port.
[0025] In this embodiment, refer to Figure 1 , Figure 5 , Figure 6 and Figure 7 The linkage chip suction assembly 9 includes a chip collecting box 901 fixed on the outer wall of one side of the chassis 1, a turbine pump 902 is coaxially installed at the end of the take-up roller 4, a suction end of the turbine pump 902 is connected to a suction pipe 903, a hollow groove 905 is opened inside the installation cover 602, and suction holes 906 are distributed and opened on the inner wall of the installation cover 602, and one end of the suction pipe 903 is connected to the inside of the hollow groove 905, and the pump delivery end of the turbine pump 902 is connected to a pump delivery pipe 904, and one end of the pump delivery pipe 904 is connected to the inside of the chip collecting box 901. The vertical polishing machine During use, the rotation of the take-up roller 4 also synchronously drives the turbine pump 902 to rotate. The turbine pump 902 works by suctioning in the hollow groove 905 in the installation cover 602 through the suction pipe 903. The installation cover 602 covers the outer wall of the electromagnetic wire to suck the waste chips and waste water generated by the polishing of the above-mentioned electromagnetic wire. The waste chips and waste water are input into the suction pipe 903 through the suction hole 906 and the hollow groove 905, and the sucked waste chips and waste water are collected into the chip collection box 901 through the pump delivery pipe 904 to store the polishing waste chips and waste water.
[0026] Furthermore, a processing box door is embedded and installed on the outer wall of the chip collecting box 901, and polishing waste chips and waste water collected in the chip collecting box 901 are cleaned through the processing box door later.
[0027] Beneficial effects of the present invention: the vertical polishing machine continuously conveys the electromagnetic wire through the cooperation of the wire-releasing roller 3 and the wire-receiving roller 4, and through the setting of the covering guide wheel assembly 6, the installation cover 602 is flipped and closed under the action of the hinge 601 and the buckle 610, so that the wire feeding guide wheels 609 on both sides can position and fix the electromagnetic wire, and the wire feeding guide wheels 609 play the role of guiding the electromagnetic wire. Under the action of the first spring 605, the support frame 2 and the wire feeding guide wheel 609 have a shock-absorbing effect, which effectively avoids the occurrence of the problem of breakage of the guided electromagnetic wire and is conducive to the smooth guiding of the electromagnetic wire during the polishing process.
[0028] Furthermore, by setting the lifting and polishing assembly 7, the polishing half cover 707 clamps the electromagnetic wire, and the control motor 703 drives the half gear 704 to rotate continuously. With the cooperation of the half gear 704 and the rack 705, the n-type frame 702 is driven to move upward in the guide port 701. Under the action of gravity, the n-type frame 702 will move downward, thereby driving the n-type frame 702 and the polishing half cover 707 at the top two ends to perform reciprocating lifting and lowering. The frosting sheet 708 in the reciprocating lifting and lowering polishing half cover 707 will grind and polish the outer wall of the electromagnetic wire, and cooperate with the above-mentioned electromagnetic wire guiding to achieve comprehensive and efficient grinding and polishing of the electromagnetic wire.
[0029] Furthermore, the linkage pump liquid clamping assembly 8 is set. During the use of the vertical polishing machine, the motor 703 drives the rack 705 to reciprocate and rise and fall. The telescopic rod 804 drives the first piston 803 to reciprocate and rise and fall in the first barrel 802. The suction force generated is used to pump the water in the liquid storage tank 801 through the liquid suction pipe 806. The water is pumped into the second barrel 809 through the pump liquid pipe 807 and the injection branch pipe 811, and the second piston 810 and the connecting rod 706 are pushed out, so that the polishing half cover 707 at the end of the connecting rod 706 is automatically pushed out, so that the polishing half cover 707 is automatically clamped on the outer wall of the electromagnetic wire. When the hydraulic pressure in the second barrel 809 reaches the threshold value of the first pressure relief valve 812, excess water is input into the liquid sac pad 813 through the infusion tube 814. The liquid sac pad 813 is filled with liquid and expanded, so that the frosting sheet 708 fits tightly to the outer wall of the electromagnetic wire, thereby improving the efficiency of grinding and polishing the electromagnetic wire. When the liquid is continuously injected into the liquid sac pad 813 and reaches the threshold value of the second pressure relief valve 816, excess water is sprayed out through the curved pipe 815. The sprayed water cools and protects the grinding part of the electromagnetic wire and washes away waste chips, thereby effectively avoiding overheating damage to the electromagnetic wire during polishing, ensuring the cleanliness of the electromagnetic wire after polishing, and improving the efficiency and effect of the vertical polishing machine.
[0030] Furthermore, with the arrangement of the linked chip suction assembly 9, when the polishing machine is in use, the wire take-up roller 4 rotates and synchronously drives the turbine pump 902 to rotate, the mounting cover 602 covers the outer wall of the electromagnetic wire, and the waste chips and waste water generated by the polishing of the electromagnetic wire are sucked inside the mounting cover 602 through the suction pipe 903, and collected into the chip collection box 901 through the pump delivery pipe 904 to store the polishing waste chips and waste water.
[0031] Working principle: When the present invention is in use, the new type of high-efficiency vertical polishing machine continuously conveys the electromagnetic wire through the cooperation of the wire-releasing roller 3 and the wire-receiving roller 4. During the conveying process, the electromagnetic wire is efficiently polished by the lifting and lowering polishing assembly 7. During the conveying process, the electromagnetic wire passes under the reversing guide wheel 5 to change the conveying direction of the electromagnetic wire. Then, the installation cover 602 is flipped and closed under the action of the hinge 601, and locked by the buckle 610, so that the wire feeding guide wheel 609 on the installation cover 602 is covered on the wire feeding guide wheel 609 on the support frame 2. The wire feeding guide wheels 609 on both sides position and fix the electromagnetic wire. The wire feeding guide wheels 609 rotate to guide the electromagnetic wire. During the guiding process, the support frame 2 moves the moving rod 607 and the moving block 606 will compress the first spring 605 in the inner groove 604, and under the action of the first spring 605, the support frame 2 and the wire feeding guide wheel 609 will have a shock absorbing effect, effectively avoiding the occurrence of the problem of the guided electromagnetic wire being broken, which is conducive to the smooth guiding of the electromagnetic wire during the polishing process, and then controlling the motor 703 to drive the half gear 704 to rotate continuously, and under the cooperation of the half gear 704 and the rack 705, the n-shaped frame 702 will move up in the guide port 701. When the half gear 704 rotates to the toothless part, the n-shaped frame 702 will move down under the action of gravity, and the motor 703 drives the half gear 704 to rotate continuously. The rack 705 will drive the first piston 803 in the first bobbin 802 through the telescopic rod 804. The reciprocating lifting and lowering generates a suction force which pumps the water in the liquid storage tank 801 downward through the suction pipe 806 under the unidirectional guidance of the one-way valve 808, so that the water is pumped into the second tube 809 through the pump pipe 807 and the injection branch pipe 811. The pressure in the second tube 809 rises to push out the second piston 810 and the connecting rod 706, so that the polishing half cover 707 at the end of the connecting rod 706 is automatically pushed out, so that the polishing half cover 707 is automatically clamped on the outer wall of the electromagnetic wire. When the hydraulic pressure in the second tube 809 reaches the threshold value of the first pressure relief valve 812, the excess water is input into the liquid sac pad 813 through the infusion pipe 814, and the liquid sac pad 813 is injected and expanded to make the frosted sheet 708 fit tightly to the electromagnetic wire. On the outer wall, the efficiency of grinding and polishing of the electromagnetic wire is improved. The rack 705 reciprocates and lifts, thereby driving the n-type frame 702 and the polishing half cover 707 at the top two ends to reciprocate and lift. The frosting sheet 708 in the reciprocating polishing half cover 707 will grind and polish the outer wall of the electromagnetic wire. Cooperating with the guiding of the above-mentioned electromagnetic wire, comprehensive and efficient grinding and polishing of the electromagnetic wire is achieved. When the liquid is continuously injected into the liquid sac pad 813 to reach the threshold of the second pressure relief valve 816, the excess water is sprayed out through the bend pipe 815. The sprayed water cools and protects the grinding part of the electromagnetic wire and washes away the waste chips, effectively avoiding overheating damage to the electromagnetic wire during polishing, ensuring the cleanliness of the electromagnetic wire after polishing, and improving the efficiency and effect of the vertical polishing machine.
[0032] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.
Claims
1. A new type of high-efficiency vertical polishing machine, characterized by: It comprises a chassis (1), a support frame (2) is fixed on the outer wall of one side of the top of the chassis (1), a pay-off roller (3) is installed on the outer wall of the top of the support frame (2), a take-up roller (4) is installed on the outer wall of one side of the top of the chassis (1), a reversing guide wheel (5) is fixed on the outer wall of the chassis (1) located on the side of the take-up roller (4), a covering guide wheel assembly (6) is symmetrically arranged on the outer wall of the support frame (2), and a lifting and polishing assembly (7) is arranged on the outer wall of the top of the chassis (1); The covering guide wheel assembly (6) comprises a mounting cover (602) symmetrically connected to the outer wall of one side of the support frame (2), a hinge (601) is installed at the connection between the mounting cover (602) and the support frame (2), a first mounting frame (603) is symmetrically fixed on the inner wall of one side of the mounting cover (602), inner grooves (604) are distributed on the inner wall of the support frame (2), and a first spring (605) is fixed on the inner wall of the inner groove (604), and the inner groove (604) is located on the inner wall of one side of the first spring (605). A moving block (606) is arranged, a moving rod (607) is fixed on the outer wall of the moving block (606), one end of the moving rod (607) passing through the outside of the inner groove (604) is connected to a second mounting frame (608), a wire feeding guide wheel (609) is rotatably mounted inside the first mounting frame (603) and the second mounting frame (608), buckles (610) are correspondingly mounted on the outer walls of the end of the mounting cover (602) and the end of the support frame (2), and a linkage chip suction assembly (9) is arranged on the inner wall of the mounting cover (602); The lifting polishing assembly (7) comprises a guide opening (701) symmetrically extending through and opening on the top outer wall of the chassis (1); an n-shaped frame (702) is inserted into the guide opening (701); a motor (703) is embedded and fixed on the inner wall of one side of the chassis (1); a half gear (704) is fixed to one end of the output shaft of the motor (703); a rack (705) is fixed to the bottom outer wall of the n-shaped frame (702); the half gear (704) and the rack (705) are meshingly connected; a connecting rod (706) is connected to the top of the n-shaped frame (702) on the outer wall opposite to the top, and a polishing half cover (707) is fixed to the opposite end of the connecting rod (706); the polishing half cover (707) is in a semi-conical cylinder shape, and a frosting sheet (708) is provided on the inner wall opposite to the polishing half cover (707); and a linkage pump liquid clamping assembly (8) is provided at the connection between the connecting rod (706) and the n-shaped frame (702).
2. A novel high-efficiency vertical polishing machine as claimed in claim 1, characterized in that: The linked pump liquid clamping assembly (8) comprises a liquid storage box (801) fixed to an inner wall of one side of the bottom of the chassis (1); a first tube (802) is fixed to the inner wall of the bottom of the chassis (1); a first piston (803) is arranged inside the first tube (802); a telescopic rod (804) is fixed to the outer wall of the top of the first piston (803); one end of the telescopic rod (804) passes through the outside of the first tube (802) and is fixed to the bottom end of the rack (705); The outer wall of the telescopic rod (804) below the rack (705) is provided with a second spring (805); the outer walls on both sides of the bottom end of the first tube (802) are connected to each other with a liquid suction tube (806) and a liquid pump tube (807); and the ends of the liquid suction tube (806) and the liquid pump tube (807) are both provided with a one-way valve (808); one end of the liquid suction tube (806) is connected to the inside of the liquid storage tank (801); and the outer walls on both sides of the top end of the n-shaped frame (702) are both inlaid with a second spring (805); The second cylinder (809) is provided with a second piston (810) inside. One end of the connecting rod (706) passing through the second cylinder (809) is connected to the outer wall of the second piston (810). The outer wall of the end of the second cylinder (809) is connected to a liquid injection branch pipe (811), and the liquid injection branch pipe (811) is connected to the end of the pump liquid pipe (807). The outer wall of the end of the second cylinder (809) is connected to a first pressure relief valve (812). A sac pad (813) is fitted and fixed on the relative inner wall of the smooth half cover (707), and the frosted sheet (708) is fitted and fixed on the outer wall of the sac pad (813). The top outer wall of the sac pad (813) is connected to an infusion tube (814), and one end of the infusion tube (814) is connected to one end of the first pressure relief valve (812). The top outer wall of the sac pad (813) is connected to a bent pipe (815), and a second pressure relief valve (816) is installed at the end of the bent pipe (815).
3. A novel high-efficiency vertical polishing machine as claimed in claim 1, characterized in that: The linked chip suction assembly (9) comprises a chip collecting box (901) fixed on an outer wall of one side of the chassis (1); a turbine pump (902) is coaxially mounted on the end of the take-up roller (4); a suction end of the turbine pump (902) is connected to a suction pipe (903); a hollow groove (905) is provided inside the mounting cover (602); suction holes (906) are distributed and penetrated on the inner wall of the mounting cover (602); one end of the suction pipe (903) is connected to the inside of the hollow groove (905); a pump delivery pipe (904) is connected to the pump delivery end of the turbine pump (902); and one end of the pump delivery pipe (904) is connected to the inside of the chip collecting box (901).
4. A novel high-efficiency vertical polishing machine as claimed in claim 2, characterized in that: The injection branch pipe (811), the infusion pipe (814) and the pump pipe (807) are all telescopic hoses.
5. A novel high-efficiency vertical polishing machine as claimed in claim 3, characterized in that: A processing box door is inlaid and installed on the outer wall of the chip collecting box (901).
6. A novel high-efficiency vertical polishing machine as claimed in claim 2, characterized in that: The outer wall on one side of the top end of the liquid storage box (801) is connected to a liquid injection port.
Citation Information
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