Hydraulic clamp tooth adjusting and replacing device and using method thereof
By designing a hydraulic pliers and pliers teeth adjustment and replacement device that includes pneumatic impact components and mechanical impact components, the problem of difficult disassembly and assembly operation of hydraulic pliers in the prior art is solved, and efficient disassembly and installation of the pliers is achieved. Hydraulic pliers of different models.
Patent Information
- Application Number
- CN202411901237.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-02-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing hydraulic clamp block disassembly and assembly devices are difficult to operate, especially when finding the right opportunity to quickly push the block and pull out the screwdriver, which can easily cause the block to fall or be difficult to disassemble.
A hydraulic clamp teeth adjustment and replacement device is designed, including an L-shaped handle, a pneumatic impact assembly, a mechanical impact assembly, a clamping assembly, a support plate and a controller. High-pressure gas is generated by a micro-air compressor, and the telescopic pins are driven by pneumatic impact components and mechanical impact components to achieve disassembly and installation of the blocks.
The device simplifies the disassembly of the tooth block through high-pressure gas, reduces the difficulty of operation, and fixes the tooth block by clamping components to prevent falling. It is suitable for different models of hydraulic clamps.
Smart Images

Figure CN119427271A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hydraulic pliers maintenance, and in particular to a hydraulic pliers teeth adjustment and replacement device and a use method thereof. Background Art
[0002] Hydraulic pliers are usually used for lifting and lowering oil pipes at the construction site of oil and gas wells. A tooth block track and two telescopic pins are set on the jaw plate of the inner cavity of the hydraulic pliers. A tooth block is installed on the tooth block track. Two telescopic pins set along the length of the tooth block track fix the tooth block on the tooth block track. The tooth block is used to increase the friction when the hydraulic pliers clamp the oil pipe, but the contact part between the tooth block and the oil pipe is easy to wear, so the tooth block needs to be replaced frequently.
[0003] The hydraulic pliers tooth block disassembler used in the related art includes a rod-shaped tool with a sharp end, such as a screwdriver. The tip of the screwdriver is used to press down the telescopic pin until the telescopic pin is flush with the jaw plate, and then the tooth block is quickly pushed out and the screwdriver is pulled out at the same time.
[0004] In the process of realizing the present invention, the inventors found that the above method has at least the following defects: in the related art, after pressing down the telescopic pin, it is necessary to find the right time to quickly push out the tooth block and grab the tooth block to prevent it from falling into the well, and at the same time, the screwdriver must be pulled out, which is difficult to operate.
[0005] The existing announcement number CN109986507 B provides a hydraulic pliers tooth block disassembler, which is realized by pressing down the telescopic pin that is closer to the push rod among the two telescopic pins through the push rod, and using the conical end of the push rod to press down the telescopic pin. At this time, although the conical end of the push rod contacts the end face of the telescopic pin, it does not completely cover the end face of the telescopic pin. When the telescopic pin is retracted into the jaw plate, the tooth block is pushed to move by the tooth block booster, and the tooth block is adsorbed by the magnetic component. When the end face of the telescopic pin is flush with the surface of the jaw plate, push the tooth block booster. After the tooth block is against part of the end face of the telescopic pin, release the push rod and continue to push the tooth block booster until the tooth block is separated from the jaw plate. At this time, the magnetic component adsorbs the tooth block to the bracket, and the operation is completed.
[0006] However, due to the small operating space at the tooth block, it is impossible to ensure by observation that the end face of the telescopic pin is flush with the surface of the jaw plate by pushing the conical end of the push rod. When the shrink pin protrudes from the surface of the jaw plate, the shrink pin continues to clamp the tooth block, making it difficult to disassemble. When the shrink pin is retracted into the mounting hole of the shrink pin, the conical end of the push rod protrudes from the surface of the jaw plate, and then the tooth block booster is pushed. After the tooth block contacts part of the end face of the telescopic pin, the push rod is released and the tooth block booster is continued to be pushed until the tooth block is separated from the jaw plate. The operation process is relatively cumbersome.
[0007] Therefore, it is necessary to provide a hydraulic pliers teeth adjustment and replacement device and a method of using the same to solve the above-mentioned technical problems. Summary of the invention
[0008] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a hydraulic pliers teeth adjustment and replacement device and a method of using the same.
[0009] In order to achieve the above object, the present invention adopts the following technical solutions:
[0010] A hydraulic pliers jaw adjustment and replacement device and a method for using the same, comprising an L-shaped handle, a pneumatic impact assembly, a mechanical impact assembly, a clamping assembly, a support plate and a controller, wherein:
[0011] Wherein, the mechanical impact assembly comprises a sliding frame, the sliding frame is fixedly connected to the supporting plate, two ends of the sliding frame are movably connected to a reverse screw rod 1, the upper end of the sliding frame is fixedly connected to a motor 1, the rotating shaft of the motor 1 is fixedly connected to the reverse screw rod 1, the reverse screw rod 1 is provided with two sections of threads with opposite spiral directions, the two ends of the reverse screw rod 1 are respectively threadedly connected to a slider 1, the two sliders 1 are slidably connected to the inner side of the sliding frame, one side of the two sliders 1 are respectively fixedly connected to an L-shaped supporting plate, the middle parts of the two L-shaped supporting plates are respectively movably connected to a spline shaft, the two spline shafts are respectively slidably connected in the spline shaft sleeves, the spline shaft sleeves pass through and are movably connected to the convex plate, the spline shaft sleeves pass through and are fixedly connected to the driven bevel gear, the driven bevel gear meshes with the power bevel gear, the power bevel gear is fixedly connected to the rotation of the motor 2, and the base of the motor 2 is fixedly connected to the convex plate;
[0012] The ends of the spline shafts are respectively fixedly connected to the eccentric parts of the circular shaft one, the circular shaft one is movably connected in the circular shaft sleeve one, one end of the circular tube one is fixedly connected to the circular shaft sleeve one, the other end of the circular tube one is fixedly connected to the circular shaft sleeve two, the circular shaft sleeve two is movably connected to the circular shaft two, one side of the circular shaft sleeve two is provided with a through groove, the circular tube two passes through the through groove and is fixedly connected to one side of the circular shaft two, the circular tube two passes through and is slidably connected to the guide cylinder, and the guide cylinder is fixedly connected to the corresponding L-shaped support plate;
[0013] The pneumatic impact assembly includes a micro air compressor, the micro air compressor is fixedly connected to the upper side of the support plate, the exhaust port of the micro air compressor is fixedly connected to two air pipes, the two air pipes are fixedly connected to a rotary joint, the rotary joint is fixedly connected to one end of an L-shaped channel, and the L-shaped channel is arranged in the circular shaft one;
[0014] A connecting passage is provided between the first circular shaft sleeve, the first circular tube and the second circular shaft sleeve, and a spraying pipeline is provided in the middle of the second circular tube and the second circular shaft.
[0015] Preferably, the central axis of the rotary joint and the central axis of the corresponding spline shaft are arranged to overlap with each other, and the central axis of the transverse section of the L-shaped channel is arranged coplanar with the central axes of the connecting channel and the injection pipe.
[0016] Preferably, the air tightness between the circular shaft 1 and the circular shaft sleeve 1 is good, and the air tightness between the circular shaft sleeve 2 and the circular shaft 2 is good.
[0017] Preferably, the L-shaped handle is fixedly connected to the support plate, and the end of the L-shaped handle is fixedly connected to the controller.
[0018] Preferably, the clamping assembly includes a vertical plate, the lower side of one end of the support plate is fixedly connected to the vertical plate, one side of the vertical plate is fixedly connected to the convex plate, two sliding grooves are provided on the vertical plate, the two inner ends of the two sliding grooves are respectively movably connected to reverse screw rod 2, the upper end of the support plate is fixedly connected to motor 3, the rotating shaft of motor 3 passes through the support plate and is fixedly connected to an upper end portion of the reverse screw rod 2, the lower ends of the two reverse screw rods 2 are respectively fixedly connected to gears, the two gears mesh with each other, the two reverse screw rods 2 are provided with two sections of threads with opposite spiral directions, the two ends of the two reverse screw rods 2 are respectively threadedly connected to slider 2, the inner side of the sliding groove is slidably connected to slider 2, and one side of the slider 2 is respectively fixedly connected to the clamping plate.
[0019] Preferably, two rectangular through slots are provided in the middle of the vertical plate, and each guide cylinder passes through a corresponding guide cylinder.
[0020] Compared with the related art, the beneficial effects of the present invention are as follows: the high-pressure gas generated by the micro air compressor can be stored in a closed cavity formed by the air pipe, the rotary joint, the L-shaped channel and the round sleeve one; when the round tube two extends from the guide cylinder and moves to the farthest end, the end of the L-shaped channel is connected with the connecting channel, and the high-pressure gas in the L-shaped channel is ejected from the injection pipe through the connecting channel, and the high-pressure gas pushes the end of the telescopic pin into the pin mounting hole, and the end of the round tube two will not exceed the contact surface between the tooth block and the tooth block mounting groove, at which time a certain gap is generated between the telescopic pin and the end of the round tube two, the tooth block loses the obstruction of the telescopic pin, and the staff manually pulls the device upward or presses downward as a whole, and the tooth block moves upward or downward out of the tooth block mounting groove, thereby realizing the disassembly of the tooth block;
[0021] The device can use the clamping plate of the clamping assembly to press against the two ends of the tooth block, thereby fixing the tooth block by the device and preventing the tooth block from falling after disassembly; the round tube two can push the telescopic pin to slide into the pin installation hole, and the distance between the two round tubes two can be adjusted, and can be adjusted automatically according to the distance between the two telescopic pins of hydraulic pliers of different models, and has a wider applicability; two round tubes two are provided to push the two telescopic pins at the same time, and the two injection pipes can pneumatically impact the two telescopic pins at the same time, so as to facilitate the downward or upward disassembly and assembly of the tooth block. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A three-dimensional schematic diagram of the present invention Figure 1 .
[0023] Figure 2 A three-dimensional schematic diagram of the present invention Figure 2 .
[0024] Figure 3 Schematic diagram of the connection structure of some parts of the present invention Figure 1 .
[0025] Figure 4 Schematic diagram of the connection structure of some parts of the present invention Figure 2 .
[0026] Figure 5 It is a schematic structural diagram of the jaws and tooth blocks of the hydraulic pliers of the present invention.
[0027] Figure 6 Schematic diagram of the connection structure of some parts of the present invention after cutting Figure 1 .
[0028] Figure 7 Schematic diagram of the connection structure of some parts of the present invention after cutting Figure 2 .
[0029] Figure 8 It is a schematic diagram of the use state of the present invention.
[0030] Fig. 9 The present invention is a schematic diagram of the use state of the clamp claw after cutting Figure 1 .
[0031] Fig.10 The present invention is a schematic diagram of the use state of the clamp claw after cutting Figure 2 .
[0032] In the figure:
[0033] 1: L-shaped handle;
[0034] 2: pneumatic impact assembly, 21, micro air compressor, 22, air pipe, 23, rotary joint, 24, L-shaped channel, 25, connecting channel, 26, injection pipeline;
[0035] 3: Mechanical impact assembly, 31, motor 1, 32, slide frame, 33, reverse screw 1, 34, slider 1, 35, L-shaped support plate, 36, spline shaft, 37, spline shaft sleeve, 38, round shaft 1, 39, round shaft sleeve 1, 310, round tube 1, 311, round shaft sleeve 2, 312, driven bevel gear, 313, power bevel gear, 314, motor 2, 315, through groove, 316, round tube 2, 317, guide cylinder, 318, round shaft 2;
[0036] 4: Clamping assembly, 41, motor three, 42, vertical plate, 43, reverse screw rod two, 44, slider two, 45, clamping plate, 46, rectangular through groove, 47, convex plate, 48, slide groove, 49, gear;
[0037] 5: Support plate; 6: Controller;
[0038] 7: jaws, 71, tooth block mounting groove, 72, telescopic pin, 73, pin groove, 74, tooth block, 75, pin mounting hole. DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0040] A hydraulic pliers jaw adjustment and replacement device and a method of using the same include an L-shaped handle 1, a pneumatic impact assembly 2, a mechanical impact assembly 3, a clamping assembly 4, a support plate 5, and a controller 6:
[0041] The mechanical impact assembly 3 includes a slide frame 32, the slide frame 32 is fixedly connected to the support plate 5, the two ends of the slide frame 32 are movably connected to the reverse screw rod 33, the upper end of the slide frame 32 is fixedly connected to the motor 31, the rotating shaft of the motor 31 is fixedly connected to the reverse screw rod 33, the reverse screw rod 33 is provided with two sections of threads with opposite spiral directions, the two ends of the reverse screw rod 33 are respectively threadedly connected to the slider 34, the two sliders 34 are slidably connected to the inner side of the slide frame 32, and the two sliders 1 One side of the gear 34 is respectively fixedly connected to an L-shaped support plate 35, the middle parts of the two L-shaped support plates 35 are respectively movably connected to a spline shaft 36, the two spline shafts 36 are respectively slidably connected in a spline sleeve 37, the spline sleeve 37 passes through and is movably connected to a convex plate 47, the spline sleeve 37 passes through and is fixedly connected to a driven bevel gear 312, the driven bevel gear 312 meshes with a power bevel gear 313, the power bevel gear 313 is fixedly connected to the rotation of a motor 2 314, and the base of the motor 2 314 is fixedly connected to the convex plate 47;
[0042] The ends of the spline shaft 36 are respectively fixedly connected to the eccentric part of the circular shaft 1 38, and the circular shaft 1 38 is movably connected in the circular shaft sleeve 1 39. One end of the circular tube 1 310 is fixedly connected to the circular shaft sleeve 1 39, and the other end of the circular tube 1 310 is fixedly connected to the circular shaft sleeve 2 311. The circular shaft sleeve 2 311 is movably connected to the circular shaft 2 318. A through groove 315 is provided on one side of the circular shaft sleeve 2 311. The circular tube 2 316 passes through the through groove 315 and is fixedly connected to one side of the circular shaft 2 318. The circular tube 2 316 passes through and is slidably connected to the guide cylinder 317, and the guide cylinder 317 is fixedly connected to the corresponding L-shaped support plate 35.
[0043] The pneumatic impact assembly 2 includes a micro air compressor 21, the micro air compressor 21 is fixedly connected to the upper side of the support plate 5, the exhaust port of the micro air compressor 21 is fixedly connected to two air pipes 22, the two air pipes 22 are respectively fixedly connected to a rotary joint 23, the rotary joint 23 is fixedly connected to one end of an L-shaped channel 24, and the L-shaped channel 24 is arranged in the circular shaft 38;
[0044] A connecting passage 25 is provided between the circular sleeve 1 39 , the circular tube 1 310 and the circular sleeve 2 311 , and an injection pipe 26 is provided in the middle of the circular tube 2 316 and the circular shaft 2 318 .
[0045] The central axis of the rotary joint 23 is arranged to coincide with the central axis of the corresponding spline shaft 36 , and the central axis of the transverse section of the L-shaped channel 24 is arranged coplanar with the central axes of the connecting channel 25 and the injection pipe 26 .
[0046] The air tightness between the circular shaft 1 38 and the circular shaft sleeve 1 39 is good, and the air tightness between the circular shaft sleeve 2 311 and the circular shaft 2 318 is good.
[0047] The L-shaped handle 1 is fixedly connected to the support plate 5 , and an end of the L-shaped handle 1 is fixedly connected to the controller 6 .
[0048] The clamping assembly 4 includes a vertical plate 42, the lower side of one end of the support plate 5 is fixedly connected to the vertical plate 42, one side of the vertical plate 42 is fixedly connected to the convex plate 47, two sliding grooves 48 are provided on the vertical plate 42, and the two ends of the inner sides of the two sliding grooves 48 are respectively movably connected to the reverse screw rod 2 43, the upper end of the support plate 5 is fixedly connected to the motor 3 41, the rotating shaft of the motor 3 41 passes through the support plate 5 and is fixedly connected to the upper end of one of the reverse screw rods 2 43, the lower ends of the two reverse screw rods 2 43 are respectively fixedly connected to gears 49, the two gears 49 are meshed with each other, the two reverse screw rods 2 43 are provided with two sections of threads with opposite spiral directions, the two ends of the two reverse screw rods 2 43 are respectively threadedly connected to the slider 2 44, the inner side of the sliding groove 48 is slidably connected to the slider 2 44, and one side of the slider 2 44 is respectively fixedly connected to the clamping plate 45.
[0049] Two rectangular through slots 46 are formed in the middle of the vertical plate 42 , and each guide cylinder 317 passes through a corresponding guide cylinder 317 .
[0050] The controller 6 is provided with a battery inside, which is not shown in the figure. The battery electrically controls the controller 6 , and the controller 6 is electrically connected to the micro air compressor 21 , the motor 1 31 , the motor 2 314 and the motor 3 41 .
[0051] like Figure 5 As shown, Figure 5 It is a schematic diagram of the structure of the jaws and tooth blocks in the hydraulic pliers;
[0052] There are two tooth block mounting grooves 71 on the jaw 7, and pin mounting holes 75 are respectively provided at both ends of each tooth block mounting groove 71, and telescopic pins 72 are installed in the pin mounting holes 75. A tooth block 74 is assembled in the tooth block mounting groove 71, and pin grooves 73 are respectively provided at both ends of the tooth block 74. The telescopic pin 72 is in the pin groove 73, and the tooth block 74 is fixed in the tooth block mounting groove 71. The cross-sections of the tooth block mounting groove 71 and the tooth block 74 are both trapezoidal, which ensures that the tooth block 74 will not be displaced forward and backward in the tooth block mounting groove 71.
[0053] Working principle: The initial state of the device is that the end of the second round tube 316 is retracted into the guide cylinder 317;
[0054] When using the device to disassemble the teeth of the pliers, first hold the L-shaped handle 1 to place the device on one side of the tooth block 74 to be disassembled, and make the two pairs of clamps 45 and the two guide cylinders 317 respectively at one end of the tooth block 74, such as Figure 8As shown, the operation controller 6 controls the motor 1 31 to rotate and drive the reverse screw rod 1 33 to rotate, and the reverse screw rod 1 33 drives the two sliders 1 34 to move in the direction of approaching each other, and the two sliders 1 34 drive the L-shaped support plate 35, the spline shaft 36, the round shaft 1 38, the rotary joint 23, the round shaft sleeve 1 39, the round tube 1 310, the round shaft sleeve 2 311, the round tube 2 316, the guide cylinder 317 and the round shaft 2 318 to move in the direction of approaching each other, and the spline shaft 36 slides along the spline shaft sleeve 37. When the two guide cylinders 317 are respectively against the pin grooves 73 of the tooth block 74, , turn off the motor 1 31, at this time the round tube 2 316 corresponds to the telescopic pin 72 of the fixed tooth block 74, and then the controller 6 controls the motor 3 41 to rotate and drive the corresponding reverse screw rod 2 43 to rotate, and the reverse screw rod 2 43 is driven by two gears 49 to make another reverse screw rod 2 43 rotate synchronously, and the two reverse screw rods 2 43 drive the two pairs of sliders 2 44 and the clamping plate 45 to move in a direction close to each other, and when the clamping plate 45 abuts against the two ends of the tooth block 74, the motor 3 41 is controlled to be turned off, so that the device fixes the tooth block 74 and prevents the tooth block 74 from falling after disassembly;
[0055] Then, the micro air compressor 21 is controlled to be turned on. Since one end of the L-shaped channel 24 is blocked by the round sleeve 39, the high-pressure gas generated by the micro air compressor 21 is stored in the closed cavity formed by the air pipe 22, the rotary joint 23, the L-shaped channel 24 and the round sleeve 39. Then, the L-shaped handle 1 is pulled upward or pressed downward by hand, so that the device as a whole is subjected to an upward or downward force. Then, the motor 31 is started to drive the power bevel gear 313 to rotate, and the power bevel gear 313 drives the driven bevel gear 312 and the spline sleeve 37 to rotate, and the spline sleeve 37 drives the spline shaft 36 and the round shaft 38 to rotate. The circular shaft 1 38 rotates in the circular shaft sleeve 1 39. Since the spline shaft 36 is fixedly connected to the eccentric part of the circular shaft 1 38, the circular shaft 1 38 drives the circular shaft sleeve 1 39, the circular tube 1 310 and the circular shaft sleeve 2 311 to swing. The circular shaft sleeve 2 311 rotates with the circular shaft 2 318 as the central axis and drives the circular shaft 2 318 to move. The circular shaft 2 318 drives the circular tube 2 316 to slide along the guide cylinder 317. The circular tube 2 316 pushes the telescopic pin 72 to slide into the pin mounting hole 75. When the circular tube 2 316 extends from the guide cylinder 317 and moves to the farthest end, the end of the L-shaped channel 24 is connected with the connecting channel 25. Figure 7 As shown, the high-pressure gas in the L-shaped channel 24 is ejected from the injection pipe 26 through the connecting channel 25, and the high-pressure gas pushes the end of the telescopic pin 72 into the pin mounting hole 75, and the end of the round tube 316 will not exceed the contact surface between the tooth block 74 and the tooth block mounting groove 71. At this time, a certain gap is generated between the telescopic pin 72 and the end of the round tube 316, and the tooth block 74 loses the obstruction of the telescopic pin 72. The staff manually pulls the device upward or presses downward as a whole, and the tooth block 74 moves upward or downward to disengage from the tooth block mounting groove 71, thereby realizing the disassembly of the tooth block 74.
[0056] During installation, the controller 6 controls the motor 131 to rotate so that the two guide cylinders 317 are respectively against the pin grooves 73 of the tooth block 74, and the motor 341 of the controller 6 rotates so that the clamping plate 45 is against the two ends of the tooth block 74, so that the tooth block 74 to be installed is fixed on the device, and the L-shaped handle 1 is held to insert the lower end of the tooth block 74 from top to bottom into the tooth block installation groove 71. When the telescopic pin at the upper part is against the pin groove 73 at the lower end of the tooth block 74, the device is placed on the side of the tooth block 74 to be removed; control to start the micro air compressor 21, and the high-pressure gas generated by the micro air compressor 21 is stored in the closed cavity formed by the air pipe 22, the rotary joint 23, the L-shaped channel 24 and the round shaft sleeve 139, and then press the L-shaped handle 1 downward by hand to subject the device as a whole to a downward pressure; then start the motor 131, and the round tube 2316 pushes the telescopic pin When the second round tube 316 moves to the farthest end, the end of the L-shaped channel 24 is connected to the connecting channel 25, and the high-pressure gas in the L-shaped channel 24 is ejected from the injection pipe 26 through the connecting channel 25. The high-pressure gas pushes the end of the telescopic pin 72 into the pin mounting hole 75, so that a certain gap is generated between the telescopic pin 72 and the end of the second round tube 316. The tooth block 74 loses the obstruction of the telescopic pin 72, and under the action of the downward pulling force applied to the device as a whole by the staff by hand, the tooth block 74 slides downward into the tooth block mounting groove 71. When the two pin grooves 73 of the tooth block 74 correspond to the two telescopic pins 72, the upper telescopic pin 72 pops out to realize the installation and fixation of the tooth block 74. When the tooth block 74 needs to be installed from bottom to top, the operation process is opposite to the above operation and will not be repeated.
[0057] Beneficial effect: The device can use the clamping plate 45 of the clamping assembly 4 to press against the two ends of the tooth block 74, thereby achieving the fixation of the tooth block 74 by the device and preventing the tooth block 74 from falling off after disassembly; the round tube 2 316 can push the telescopic pin 72 to slide into the pin mounting hole 75, and the spacing between the two round tubes 2 316 can be adjusted, and can be adjusted automatically according to the spacing of the two telescopic pins 72 of hydraulic pliers of different models, and has a wider applicability; two round tubes 2 316 are provided to push the two telescopic pins 72 at the same time, and the two injection pipes 26 can pneumatically impact the two telescopic pins 72 at the same time, so as to facilitate the downward or upward disassembly of the tooth block 74.
[0058] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A hydraulic pliers jaw adjustment and replacement device, comprising an L-shaped handle (1), a pneumatic impact assembly (2), a mechanical impact assembly (3), a clamping assembly (4), a support plate (5) and a controller (6), characterized in that: in, The mechanical impact assembly (3) comprises a slide frame (32), the slide frame (32) is fixedly connected to the support plate (5), the two ends of the slide frame (32) are movably connected to a reverse screw rod (33), the upper end of the slide frame (32) is fixedly connected to a motor (31), the rotating shaft of the motor (31) is fixedly connected to the reverse screw rod (33), the reverse screw rod (33) is provided with two sections of threads with opposite spiral directions, the two ends of the reverse screw rod (33) are respectively threadedly connected to a slider (34), the two sliders (34) are slidably connected to the inner side of the slide frame (32), and the two sliders (3 4) one side is respectively fixedly connected to an L-shaped support plate (35), the middle parts of the two L-shaped support plates (35) are respectively movably connected to a spline shaft (36), the two spline shafts (36) are respectively slidably connected in a spline shaft sleeve (37), the spline shaft sleeve (37) passes through and is movably connected to a convex plate (47), the spline shaft sleeve (37) passes through and is fixedly connected to a driven bevel gear (312), the driven bevel gear (312) is meshed with a power bevel gear (313), the power bevel gear (313) is fixedly connected to a rotary pump of a second motor (314), and the base of the second motor (314) is fixedly connected to the convex plate (47); The ends of the spline shaft (36) are respectively fixedly connected to the eccentric parts of the circular shaft (38); the circular shaft (38) is movably connected in the circular shaft sleeve (39); one end of the circular tube (310) is fixedly connected to the circular shaft sleeve (39); the other end of the circular tube (310) is fixedly connected to the circular shaft sleeve (311); the circular shaft sleeve (311) is movably connected to the circular shaft (318); a through groove (315) is provided on one side of the circular shaft sleeve (311); the circular tube (316) passes through the through groove (315) and is fixedly connected to one side of the circular shaft (318); the circular tube (316) passes through and is slidably connected to a guide cylinder (317); the guide cylinder (317) is fixedly connected to the corresponding L-shaped support plate (35); The pneumatic impact assembly (2) comprises a micro air compressor (21), the micro air compressor (21) is fixedly connected to the upper side of the support plate (5), the exhaust port of the micro air compressor (21) is fixedly connected to two air pipes (22), the two air pipes (22) are respectively fixedly connected to a rotary joint (23), the rotary joint (23) is fixedly connected to one end of an L-shaped channel (24), and the L-shaped channel (24) is arranged in the circular shaft (38); A connecting passage (25) is provided between the circular shaft sleeve 1 (39), the circular tube 1 (310) and the circular shaft sleeve 2 (311), and a spraying pipe (26) is provided in the middle of the circular tube 2 (316) and the circular shaft 2 (318).
2. The hydraulic pliers teeth adjustment and replacement device according to claim 1 is characterized in that: The central axis of the rotary joint (23) and the central axis of the corresponding spline shaft (36) are arranged to overlap with each other, and the central axis of the transverse section of the L-shaped channel (24) is arranged coplanar with the central axes of the connecting channel (25) and the injection pipeline (26).
3. The hydraulic pliers teeth adjustment and replacement device according to claim 1, characterized in that: The air tightness between the circular shaft one (38) and the circular shaft sleeve one (39) is good, and the air tightness between the circular shaft sleeve two (311) and the circular shaft two (318) is good.
4. The hydraulic pliers teeth adjustment and replacement device according to claim 1, characterized in that: The L-shaped handle (1) is fixedly connected to the support plate (5), and the end of the L-shaped handle (1) is fixedly connected to the controller (6).
5. The hydraulic pliers teeth adjustment and replacement device according to claim 4, characterized in that: The clamping assembly (4) comprises a vertical plate (42), the lower side of one end of the support plate (5) is fixedly connected to the vertical plate (42), one side of the vertical plate (42) is fixedly connected to the convex plate (47), two slide grooves (48) are provided on the vertical plate (42), the two ends of the inner sides of the two slide grooves (48) are respectively movably connected to the reverse screw rod 2 (43), the upper end of the support plate (5) is fixedly connected to the motor 3 (41), the rotating shaft of the motor 3 (41) passes through the support plate (5) and is fixedly connected to a The upper end of the reverse screw rod (43) and the lower end of the two reverse screw rods (43) are respectively fixedly connected to the gear (49), the two gears (49) are meshed with each other, the two reverse screw rods (43) are provided with two sections of threads with opposite spiral directions, the two ends of the two reverse screw rods (43) are respectively threadedly connected to the slider (44), the inner side of the slide groove (48) is slidably connected to the slider (44), and one side of the slider (44) is respectively fixedly connected to the clamping plate (45).
6. The hydraulic pliers teeth adjustment and replacement device according to claim 5, characterized in that: Two rectangular through slots (46) are provided in the middle of the vertical plate (42), and each guide cylinder (317) passes through a corresponding guide cylinder (317).
7. A method for using a hydraulic pliers teeth adjustment and replacement device, characterized in that: The hydraulic pliers teeth adjustment and replacement device according to any one of claims 1 to 6 comprises the following steps: S1: When using the device to disassemble the pliers teeth, first hold the L-shaped handle 1 to place the device on the side of the tooth block 74 that needs to be disassembled, and make the two pairs of clamps 45 and the two guide cylinders 317 respectively at one end of the tooth block 74, operate the controller 6 to control the motor 1 31 to rotate and drive the reverse screw 1 33 to rotate, so that the two circular shafts 2 318 move in the direction of approaching each other, when the two guide cylinders 317 are respectively against the pin grooves 73 of the tooth block 74, turn off the motor 1 31, at this time the circular tube 2 316 corresponds to the telescopic pin 72 of the fixed tooth block 74, and then the controller 6 controls the motor 3 41 to rotate and drive the corresponding reverse screw 2 43 to rotate, when the clamps 45 are against the two ends of the tooth block 74, control the motor 3 41 to turn off, so that the device fixes the tooth block 74 and prevents the tooth block 74 from falling after disassembly; S2: Then control to start the micro air compressor 21, and the high-pressure gas generated by the micro air compressor 21 is stored in the closed cavity formed by the air pipe 22, the rotary joint 23, the L-shaped channel 24 and the round sleeve 39; then pull the L-shaped handle 1 upward or press downward by hand, so that the device as a whole is subjected to an upward or downward force, and then start the motor 31, and through the transmission, the round tube 316 slides along the guide cylinder 317, and the round tube 316 pushes the telescopic pin 72 to slide into the pin installation hole 75. When the round tube 316 extends from the guide cylinder 317 and moves to the farthest end, the end of the L-shaped channel 24 is closed. The L-shaped channel 24 is connected to the connecting channel 25, and the high-pressure gas in the L-shaped channel 24 is ejected from the injection pipe 26 through the connecting channel 25. The high-pressure gas pushes the end of the telescopic pin 72 into the pin mounting hole 75, and the end of the round tube 316 will not exceed the contact surface between the tooth block 74 and the tooth block mounting groove 71. At this time, a certain gap is generated between the telescopic pin 72 and the end of the round tube 316, and the tooth block 74 loses the obstruction of the telescopic pin 72. The staff manually pulls the device upward or presses downward as a whole, and the tooth block 74 moves upward or downward to break away from the tooth block mounting groove 71, thereby realizing the disassembly of the tooth block 74. S3: When installing a new tooth block 74, the controller 6 controls the motor 31 to rotate so that the two guide cylinders 317 are respectively against the pin grooves 73 of the tooth block 74, and the motor 341 of the controller 6 rotates so that the clamping plate 45 is against the two ends of the tooth block 74, so that the tooth block 74 to be installed is fixed on the device, and the L-shaped handle 1 is held to insert the lower end of the tooth block 74 from top to bottom into the tooth block installation groove 71. When the telescopic pin at the upper part is against the pin groove 73 at the lower end of the tooth block 74, the device is placed on the side of the tooth block 74 to be removed; the micro air compressor 21 is controlled to be turned on, and the high-pressure gas generated by the micro air compressor 21 is stored in the closed cavity formed by the air pipe 22, the rotary joint 23, the L-shaped channel 24 and the round shaft sleeve 39, and then the L-shaped handle 1 is pressed downward by hand to cause the device as a whole to be subjected to a downward pressure. Then the motor 31 is started, and the second round tube 316 pushes the telescopic pin 72 to slide into the pin mounting hole 75. When the second round tube 316 moves to the farthest end, the end of the L-shaped channel 24 is connected to the connecting channel 25, and the high-pressure gas in the L-shaped channel 24 is ejected from the injection pipe 26 through the connecting channel 25. The high-pressure gas pushes the end of the telescopic pin 72 into the pin mounting hole 75, so that a certain gap is generated between the telescopic pin 72 and the second round tube 316 and the end, and the tooth block 74 loses the obstruction of the telescopic pin 72. Under the action of the downward pulling force applied to the device as a whole by the staff by hand, the tooth block 74 slides downward into the tooth block mounting groove 71. When the two pin grooves 73 of the tooth block 74 correspond to the two telescopic pins 72, the upper telescopic pin 72 pops out, and the tooth block 74 is installed and fixed.
Citation Information
Patent Citations
Hydraulic jaw block remover
CN109986507B