Impermeable waterproof roll manufacturing equipment

Abstract

The invention relates to the technical field of waterproof roll manufacturing, and discloses impermeable waterproof roll manufacturing equipment which comprises a main body frame, and a conveying mechanism is installed on one side of the interior of the main body frame and used for conveying various materials at the same time; the bonding and rolling mechanism is arranged in the middle of the main body frame and is used for carrying out bonding and rolling treatment on various materials; the positioning mechanism is arranged on one side of the bonding and rolling mechanism and is used for shearing and positioning the rolled material coiled material; the rolling and conveying mechanism is arranged on one side of the bubble eliminating mechanism and is used for carrying out rolling and conveying treatment on the bonded materials; and the winding mechanism is arranged on the other side of the main body frame and is used for carrying out winding treatment on the treated coiled material. By arranging the bubble eliminating mechanism, the problem that bubbles are generated in the bonding process is solved, and meanwhile by arranging the shearing mechanism to be matched with the positioning mechanism, positioning shearing of the coiled material is achieved.

Description

Technical Field

[0001] The invention relates to the technical field of waterproof coiled material manufacturing, in particular to an anti-penetration waterproof coiled material manufacturing device. Background Art

[0002] Waterproof membrane is a kind of waterproof material, mainly made of synthetic rubber or synthetic resin as the main raw materials, with low water permeability, which can effectively prevent water penetration. Its impermeability index can meet the strict requirements of building waterproofing, and it can still maintain a good waterproof barrier function in the case of long-term contact with water. Whether it is a residential, commercial building or industrial plant roof, waterproof membrane can prevent rainwater penetration. For example, on a flat roof, the use of a membrane waterproofing system can effectively protect the roof structure layer from rainwater erosion and extend the service life of the building.

[0003] During the production process of existing waterproof membrane manufacturing equipment, due to technical limitations, it is difficult to ensure that the various layers of the membrane are tightly bonded, especially for multi-layer waterproof membranes. If the glue is not applied evenly, stratification is likely to occur during use. At the same time, some equipment does not accurately control the pressure when compounding different material layers, resulting in insufficient bonding between the layers, affecting the overall quality of the membrane. At the same time, bubbles are likely to form during the bonding process.

[0004] Therefore, the present invention aims to provide an anti-penetration waterproof coiled material manufacturing device to improve the deficiencies in the prior art. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides an anti-penetration waterproof membrane manufacturing device, which solves the problem that in the existing waterproof membrane manufacturing device, the degree of bonding of each layer of material cannot be guaranteed during the bonding process, and stratification and bubbles are easily generated during use, resulting in poor product quality.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an anti-penetration waterproof coiled material manufacturing device, comprising:

[0007] A main frame, wherein a conveying mechanism is installed on one side of the main frame for conveying a variety of materials simultaneously;

[0008] The bonding and rolling mechanism is arranged in the middle of the main frame, and its function is to bond and roll a variety of materials;

[0009] The positioning mechanism is arranged on one side of the bonding and rolling mechanism, and its function is to shear and position the rolled material coils after rolling;

[0010] A bubble elimination mechanism is arranged on one side of the positioning mechanism and is used to eliminate bubbles generated during the bonding process;

[0011] A rolling conveying mechanism, which is arranged on one side of the bubble elimination mechanism and is used for rolling and conveying the bonded materials;

[0012] The shearing mechanism is arranged on one side of the rolling conveying mechanism and its function is to cooperate with the positioning mechanism to shear the material;

[0013] The winding mechanism is arranged on the other side of the main frame and is used for winding the processed coiled material.

[0014] Preferably, the conveying mechanism includes a conveyor belt fixedly installed inside the main frame, a first motor, a material box and a transport roller frame, the transport roller frame is composed of a plurality of rollers and a vertical frame, a plurality of slides are equidistantly installed on one side of the transport roller frame, the output end of the first motor is fixedly connected to one end of one of the rollers, and the rollers are connected by belts.

[0015] Preferably, the bonding and laminating mechanism comprises a first electric slide rail and a pressing roller, and the pressing roller is installed inside the first electric slide rail.

[0016] Preferably, the positioning mechanism includes a first support frame slidably connected to the inside of the main frame, an electric slide is fixedly installed on the top of the first support frame, two moving blocks below the electric slide are fixedly connected to a second electric slide rail, and a positioning marking pen is fixedly installed on the electric slider of the second electric slide rail.

[0017] Preferably, the bubble elimination mechanism includes a second support frame installed inside the main frame, a hydraulic rod is fixedly installed below the second support frame, the front end of the hydraulic rod body is fixedly connected to a gravity plate, both ends of the gravity plate are installed with torsion spring rotating cylinders, the outer walls of the two rotating cylinders of the torsion spring rotating cylinder are fixedly connected with pressure-rotating plates, and a pressure cylinder is rotatably installed between the pressure-rotating plates on both sides.

[0018] Preferably, the rolling conveying mechanism includes a second motor installed inside the main frame and two conveying rollers, the conveying rollers are arranged up and down and have gears fixedly installed on one side, the two gears are meshingly connected, and the output end of the second motor is fixedly installed on one side of one of the gears.

[0019] Preferably, the shearing mechanism includes a shearing knife and two limiting slides, the two sides of the shearing knife are respectively slidably connected to the moving blocks of the limiting slides on both sides, a fixed block is installed on the top of the limiting slide, a camera is fixedly installed on the front end of the fixed block, and the shearing knife is fixedly connected to the gravity plate through a connecting long rod.

[0020] Preferably, the winding mechanism includes a support body installed on the other side of the main frame, a third motor is installed in the middle of the support body, the output end of the third motor is fixedly connected to a rotating frame, and winding rollers are rotatably installed on the upper and lower sides of the rotating frame for circulating and winding materials.

[0021] Working principle: When the present invention is used, it specifically includes the following operating steps:

[0022] The first step is coating treatment: first put the glue into the material box, and then put the material to be pressed on the transport roller frame, and connect one end to the traction device. By starting the first motor, multiple rollers on the transport roller frame can be driven to rotate, so that the three materials are transported together while moving forward, and then enter the next process. The glue enters the material surface above the conveyor belt and the slide plate along the pipeline, and is on one side of the transport roller frame;

[0023] The second step is bonding, rolling and positioning: when the three materials are transported to the bonding and rolling mechanism, the first electric slide rail is started to drive the laminating roller to adjust its height, and the multi-layer materials with glue on the surface are bonded. By adjusting the extrusion thickness of the double-position drum, the original material that has passed can be bonded and rolled with other materials. After bonding and rolling, it enters the positioning mechanism, and the positioning marker pen installed on the second electric slide rail marks the location where the material needs to be cut. The positioning marker pen can slide up and down according to the second electric slide rail, marking a point on the surface of the laminated waterproof membrane. The second electric slide rail can slide left and right with the electric slide frame. Its function is to effectively position through the sliding direction. The marked point located later can be captured by the camera. The positioning mechanism can enhance the stability of the equipment through the first support frame.

[0024] In the third step, considering that bubbles may be generated after the three materials are bonded and rolled together, a bubble elimination mechanism is installed after positioning. A roller is installed between the two pressure-transfer plates to press on the surface of the coil to remove bubbles. A torsion spring rotating drum is set at the intersection of the pressure-transfer plates. In order to enable the pressure-transfer plates to return to their original positions after rolling with the rollers, a torsion spring is installed inside the torsion spring rotating drum. The gravity hydraulic pressure is performed through the hydraulic rod installed under the second support frame, so that the gravity plate drives the two pressure-transfer plates to unfold and cooperate with the rollers to effectively roll the coils to remove bubbles;

[0025] The fourth step is to transport the material after the bubbles are removed to the rolling conveying mechanism. Two rollers are installed on both sides of the main frame, and two gears are installed at one end of the roller. Under the meshing action of the two gears, the material is transported to the next process. Furthermore, during the downward pressing process, the shearing knife will be driven to move, and according to the positioning position, it will slide up and down to shear the coil, realizing the function of removing bubbles at the front and shearing the coil at the back;

[0026] The fifth step is to finally carry out the winding work. Winding rollers are installed at the upper and lower ends of the winding mechanism respectively, and the cut materials are transported to the winding rollers. A third motor is installed on the support body. Under the action of the third motor, the rotating frame inside the winding mechanism rotates and drives the two winding rollers to work in a cycle. Here, manual work is required to pick up and place the materials rolled on the winding rollers.

[0027] The present invention provides an anti-penetration waterproof coiled material manufacturing device, which has the following beneficial effects:

[0028] 1. The present invention solves the problem of bubbles generated during the bonding process by providing a bubble elimination mechanism. After positioning, the bubble elimination mechanism is installed, and rollers are installed between the two pressure-transfer plates to press on the surface of the coil to remove bubbles. A torsion spring rotating drum is provided at the intersection of the pressure-transfer plates. In order to enable the pressure-transfer plates to return to their original positions after rolling with the rollers, a torsion spring is installed inside the torsion spring rotating drum. Gravity hydraulic pressure is performed through the hydraulic rod installed under the second support frame, so that the gravity plate drives the two pressure-transfer plates to unfold and cooperate with the rollers to effectively roll the coil to remove bubbles.

[0029] 2. The present invention solves the problem of being unable to perform accurate shearing by setting up a shearing mechanism. Two rollers are installed on both sides of the inside of the main frame, and two gears are installed at one end of the roller. Under the meshing action of the two gears, the material is transported to the next process. Furthermore, during the downward pressing process, the shearing knife will be driven to move, and according to the positioning position, it will slide up and down to shear the coil, thereby realizing the functions of removing bubbles at the front and shearing the coil at the back.

[0030] 3. The present invention solves the problem of cumbersome winding work by setting up a winding mechanism. Winding rollers are installed at the upper and lower ends of the winding mechanism respectively, and the sheared materials are transported to the winding rollers. A third motor is installed on the support body. Under the action of the third motor, the rotating frame inside the winding mechanism rotates and drives the two winding rollers to work in a cycle. Here, manual work is required to pick up and place the materials rolled on the winding rollers. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 A perspective view of the present invention;

[0032] Figure 2 It is an oblique side perspective view of the present invention;

[0033] Figure 3 It is a schematic diagram of the conveying mechanism of the present invention;

[0034] Figure 4 It is a schematic diagram of the positioning mechanism of the present invention;

[0035] Figure 5 It is a schematic diagram of the bubble elimination mechanism of the present invention;

[0036] Figure 6 It is a schematic diagram of the shearing mechanism of the present invention;

[0037] Figure 7 It is a schematic diagram of the winding mechanism of the present invention;

[0038] Figure 8 It is a top view of the structure of the present invention.

[0039] Among them, 1. main frame; 2. conveying mechanism; 201. material box; 202. conveyor belt; 203. slide plate; 204. transport roller frame; 205. belt; 206. first motor; 3. bonding rolling mechanism; 301. first electric slide rail; 302. pressing roller; 4. positioning mechanism; 401. positioning marking pen; 402. second electric slide rail; 403. electric slide frame; 404. first support frame; 5. bubble elimination mechanism; 501. pressing cylinder; 5 02, pressure plate; 503, torsion spring drum; 504, gravity plate; 505, hydraulic rod; 506, second support frame; 6, rolling conveying mechanism; 601, gear; 602, second motor; 603, conveying roller; 7, shearing mechanism; 701, shearing knife; 702, limit slide; 703, fixed block; 704, camera; 8, winding mechanism; 801, winding drum; 802, third motor; 803, rotating frame; 804, support body. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0041] Please see attached Figure 1 -Attached Figure 8 The embodiment of the present invention provides an anti-penetration waterproof coiled material manufacturing device, comprising: a main frame 1, a conveying mechanism 2 is installed on one side of the main frame 1, and is used to convey multiple materials at the same time. The conveying mechanism 2 includes a conveyor belt 202 fixedly installed inside the main frame 1, a first motor 206, a material box 201 and a transport roller frame 204, the transport roller frame 204 is composed of a plurality of rollers and a stand, a plurality of slide plates 203 are equidistantly installed on one side of the transport roller frame 204, the output end of the first motor 206 is fixedly connected to one end of one of the rollers, and the rollers are connected through a belt 205;

[0042] Specifically, coating treatment: first put the glue into the material box 201, place the material to be laminated on the transport roller frame 204, and connect one end to the traction equipment. By starting the first motor 206, the multiple rollers on the transport roller frame 204 can be driven to rotate, so that the three materials are transported together while moving forward, and enter the next process. The glue enters the material surface above the conveyor belt 202 and the slide plate 203 along the pipeline, and is on one side of the transport roller frame 204.

[0043] The bonding and rolling mechanism 3 is arranged in the middle of the main frame 1, and its function is to perform bonding and rolling processing on various materials. The bonding and rolling mechanism 3 includes a first electric slide rail 301 and a pressing roller 302, and the pressing roller 302 is installed inside the first electric slide rail 301;

[0044] The positioning mechanism 4 is arranged on one side of the bonding and rolling mechanism 3, and its function is to shear and position the rolled material coil. The positioning mechanism 4 includes a first support frame 404 slidably connected to the inside of the main frame 1, and an electric slide 403 is fixedly installed on the top of the first support frame 404. The two moving blocks below the electric slide 403 are fixedly connected to the second electric slide rail 402, and the electric slider of the second electric slide rail 402 is fixedly installed with a positioning marker pen 401;

[0045] Specifically, bonding, rolling and positioning: when the three materials are transported to the bonding and rolling mechanism 3, by starting the operation of the first electric slide rail 301, the height of the first electric slide rail 301 can be adjusted to bond the multi-layer materials with glue coated on the surface. By adjusting the extrusion thickness of the double-position rotating drum, the original material passed through can be bonded and rolled with other materials. After bonding and rolling, it enters the positioning mechanism 4, and the positioning marking pen 401 installed on the second electric slide rail 402 marks the location where the material needs to be cut. The positioning marking pen 401 can slide up and down according to the second electric slide rail 402 to mark a point on the surface of the laminated waterproof roll. The second electric slide rail 402 can slide left and right with the electric slide 403. Its function is to effectively position through the sliding direction. The marked point located can then be captured by the camera 704 to achieve the measurement of the number of rolls cut or control the cutting time. At the same time, in actual use, the length of the cut roll can be controlled by changing the sliding position of the positioning mechanism 4. The positioning mechanism 4 can enhance the stability of the equipment through the first support frame 404.

[0046] The bubble elimination mechanism 5 is arranged on one side of the positioning mechanism 4, and its function is to eliminate the bubbles generated in the bonding process. The bubble elimination mechanism 5 includes a second support frame 506 installed inside the main frame 1, and a hydraulic rod 505 is fixedly installed below the second support frame 506. The front end of the rod body of the hydraulic rod 505 is fixedly connected to a gravity plate 504, and both ends of the gravity plate 504 are installed with a torsion spring rotating cylinder 503. The outer walls of the two rotating cylinders of the torsion spring rotating cylinder 503 are fixedly connected with a pressure-rotating plate 502, and a pressure cylinder 501 is rotatably installed between the pressure-rotating plates 502 on both sides;

[0047] Specifically, considering that bubbles may be generated after the three materials are bonded and rolled together, a bubble elimination mechanism 5 is installed after positioning, and a pressure cylinder 501 is installed between the two pressure-transfer plates 502 for pressing on the surface of the coil to remove bubbles. At the intersection of the pressure-transfer plates 502, a torsion spring rotating cylinder 503 is set. In order to enable the pressure-transfer plate 502 to return to its original position after rolling with the pressure cylinder 501, a torsion spring is installed inside the torsion spring rotating cylinder 503, and gravity hydraulic pressure is performed through the hydraulic rod 505 installed under the second support frame 506, so that the gravity plate 504 drives the two pressure-transfer plates 502 to unfold and cooperate with the pressure cylinder 501 to effectively roll the coil to remove bubbles.

[0048] A rolling conveying mechanism 6 is arranged on one side of the bubble elimination mechanism 5, and is used for rolling and conveying the bonded materials. The rolling conveying mechanism 6 includes a second motor 602 and two conveying rollers 603 installed inside the main frame 1. The conveying rollers 603 are arranged up and down and one side of each of the conveying rollers is fixedly installed with a gear 601. The two gears 601 are meshed and connected, and the output end of the second motor 602 is fixedly installed on one side of one of the gears 601;

[0049] A shearing mechanism 7 is arranged on one side of the rolling conveying mechanism 6, and its function is to cooperate with the positioning mechanism 4 to shear the material. The shearing mechanism 7 includes a shearing knife 701 and two limiting slides 702. The two sides of the shearing knife 701 are respectively slidably connected to the moving blocks of the limiting slides 702 on both sides. A fixed block 703 is installed on the top of the limiting slide 702. A camera 704 is fixedly installed on the front end of the fixed block 703. The shearing knife 701 is fixedly connected to the gravity plate 504 through a connecting long rod;

[0050] Specifically, the material after the bubbles are removed is transported to the rolling conveying mechanism 6, two rollers are installed on both sides of the inside of the main frame 1, and two gears 601 are installed at one end of the roller. Under the meshing action of the two gears 601, the material is transported to the next process. Furthermore, during the downward pressure of the gravity plate 504, the shear knife 701 will be driven to move, and according to the positioning position, it will slide up and down to shear the coil, thereby realizing the functions of removing bubbles at the front and shearing the coil at the back.

[0051] The winding mechanism 8 is arranged at the other side of the main frame 1, and is used for winding the processed coiled material. The winding mechanism 8 comprises a support body 804 installed at the other side of the main frame 1, and a third motor 802 is installed in the middle of the support body 804. The output end of the third motor 802 is fixedly connected to a rotating frame 803. Winding rollers 801 are rotatably installed on the upper and lower sides of the rotating frame 803, respectively, for circulating the winding materials.

[0052] Specifically, the winding work is finally carried out. Winding rollers 801 are installed at the upper and lower ends of the winding mechanism 8 respectively, and the cut materials are transported to the winding rollers 801. A third motor 802 is installed on the support body 804. The rotating frame 803 inside the winding mechanism 8 is rotated by the third motor 802 to drive the two winding rollers 801 to perform a circulation work. Here, manual work is required to pick up and place the materials rolled on the winding rollers 801.

[0053] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An anti-penetration waterproof coiled material manufacturing equipment, characterized in that: include: A main frame (1), wherein a conveying mechanism (2) is installed on one side of the interior of the main frame (1) for conveying a variety of materials simultaneously; The bonding and rolling mechanism (3) is arranged in the middle of the main frame (1) and is used to perform bonding and rolling processing on various materials; A positioning mechanism (4) is arranged on one side of the bonding and rolling mechanism (3) and functions to shear and position the rolled material. A bubble elimination mechanism (5) is arranged on one side of the positioning mechanism (4) and is used to eliminate bubbles generated during the bonding process; A rolling conveying mechanism (6), which is arranged on one side of the bubble elimination mechanism (5) and is used to perform rolling conveying processing on the bonded materials; A shearing mechanism (7) is arranged on one side of the rolling conveying mechanism (6) and functions to cooperate with the positioning mechanism (4) to shear the material; The winding mechanism (8) is arranged on the other side of the main frame (1) and is used to wind up the processed coiled material.

2. The anti-penetration waterproof coiled material manufacturing equipment according to claim 1, characterized in that: The conveying mechanism (2) comprises a conveyor belt (202) fixedly mounted inside the main frame (1), a first motor (206), a material box (201) and a transport roller frame (204); the transport roller frame (204) is composed of a plurality of rollers and a vertical frame; a plurality of slide plates (203) are equidistantly mounted on one side of the transport roller frame (204); an output end of the first motor (206) is fixedly connected to one end of one of the rollers; and the rollers are connected via a belt (205).

3. The anti-penetration waterproof coiled material manufacturing equipment according to claim 1, characterized in that: The bonding and rolling mechanism (3) comprises a first electric slide rail (301) and a pressing roller (302), wherein the pressing roller (302) is installed inside the first electric slide rail (301).

4. The anti-penetration waterproof coiled material manufacturing equipment according to claim 1, characterized in that: The positioning mechanism (4) comprises a first support frame (404) slidably connected to the inside of the main frame (1); an electric slide frame (403) is fixedly mounted on the top of the first support frame (404); two moving blocks below the electric slide frame (403) are fixedly connected to second electric slide rails (402); and a positioning marking pen (401) is fixedly mounted on the electric slider of the second electric slide rail (402).

5. The anti-penetration waterproof coiled material manufacturing equipment according to claim 1, characterized in that: The bubble elimination mechanism (5) includes a second support frame (506) installed inside the main frame (1), a hydraulic rod (505) is fixedly installed below the second support frame (506), the front end of the hydraulic rod (505) is fixedly connected to a gravity plate (504), both ends of the gravity plate (504) are installed with a torsion spring rotating cylinder (503), the outer walls of the two rotating cylinders of the torsion spring rotating cylinder (503) are fixedly connected with a pressure rotating plate (502), and a pressure cylinder (501) is rotatably installed between the pressure rotating plates (502) on both sides.

6. The anti-penetration waterproof coiled material manufacturing equipment according to claim 1, characterized in that: The rolling conveying mechanism (6) comprises a second motor (602) installed inside the main frame (1) and two conveying rollers (603); the conveying rollers (603) are arranged in an up-and-down manner and each has a gear (601) fixedly installed on one side thereof; the two gears (601) are meshingly connected; and the output end of the second motor (602) is fixedly installed on one side of one of the gears (601).

7. The anti-penetration waterproof coiled material manufacturing equipment according to claim 5, characterized in that: The shearing mechanism (7) comprises a shearing knife (701) and two limiting slides (702); the two sides of the shearing knife (701) are respectively slidably connected to the moving blocks of the limiting slides (702) on both sides; a fixed block (703) is installed at the top of the limiting slide (702); a camera (704) is fixedly installed at the front end of the fixed block (703); and the shearing knife (701) is fixedly connected to the gravity plate (504) via a connecting long rod.

8. The anti-penetration waterproof coiled material manufacturing equipment according to claim 1, characterized in that: The winding mechanism (8) comprises a support body (804) installed on the other side of the main frame (1), a third motor (802) is installed in the middle of the support body (804), the output end of the third motor (802) is fixedly connected to a rotating frame (803), and winding rollers (801) are rotatably installed on the upper and lower sides of the rotating frame (803) for circulating the winding materials.

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