Galvanizing device capable of adjusting thickness of zinc layer
By designing a galvanizing device including a switching mechanism and a galvanizing mechanism, the problem of inconvenient adjustment of zinc layer thickness in the prior art is solved, and the adaptation of different steel bar diameters and automated galvanizing processes are realized.
Patent Information
- Application Number
- CN202411572206.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2044-11-06
AI Technical Summary
The existing galvanizing devices are inconvenient to adjust the thickness of the zinc layer, resulting in inconvenient use under different steel bar quality requirements.
A galvanizing device including a galvanizing box, a switching mechanism and a galvanizing mechanism are designed. The switching mechanism realizes the adjustment of the zinc liquid level by rotating the cylinder and the adjustment plate. The adjustment galvanizing mechanism moves the adjustment plate in the galvanized channel through the mobile station and the connecting frame, changing the length of the zinc liquid level, thereby adjusting the thickness of the zinc layer.
It realizes convenient adjustment of zinc layer thickness, adapts to the galvanizing needs of different steel bar diameters, and improves the degree of automation and working efficiency.
Smart Images

Figure CN119433403A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of galvanizing equipment, and more specifically to a galvanizing device capable of adjusting the thickness of a zinc layer. Background Art
[0002] The service life of the steel bars can be extended by galvanizing the outside of the steel bars. There are generally two ways of galvanizing: electro-galvanizing and hot-dip galvanizing. Hot-dip galvanizing is to immerse the steel components in molten zinc liquid to obtain a metal coating. It has a fast production speed, a thicker coating and strong corrosion resistance.
[0003] In the prior art, when hot-dip galvanizing steel wire rods, the steel bars are generally straightened by a straightening device, and then the steel bars are driven by a traction device to move from the zinc liquid inside the galvanizing box to galvanize the steel bars. However, there are some problems in its use. Due to different requirements for the quality of steel bars, the requirements for the galvanizing thickness are also different. The existing device is not convenient for adjusting the galvanizing thickness and is inconvenient to use.
[0004] It should be noted that the above contents belong to the technical knowledge of the inventor and do not necessarily constitute prior art. Summary of the invention
[0005] The purpose of the present invention is to solve the above problems and to design a galvanizing device capable of adjusting the thickness of the zinc layer.
[0006] The technical solution of the present invention to achieve the above-mentioned purpose is a galvanizing device with adjustable zinc layer thickness, comprising a galvanizing box, a heater is installed at the lower end of the galvanizing box, inlets and outlets are opened on both sides of the galvanizing box, and steel bars that need to be galvanized can enter and exit from the inlets and outlets, a switching mechanism is provided on one side of the galvanizing box, and a galvanizing adjustment mechanism is provided in the galvanizing box; The switching mechanism includes a rotating cylinder located on one side of the galvanizing box, a first rolling bearing is installed on the rotating cylinder, and the first rolling bearing is installed on the inner side of the galvanizing box through a plurality of support rods. A plurality of adjustment plates are provided on one side of the rotating cylinder, and circular through holes are opened on the adjustment plates. The circular through holes on the plurality of adjustment plates are of different sizes, and the steel bar wire rod can pass through the circular through holes. A circular ring limiting plate is provided on the front side of the rotating cylinder, and a notch is opened at the lower end of the circular ring limiting plate. The adjusting plate is located between the circular ring limiting plate and the rotating cylinder. The galvanizing adjustment mechanism comprises a moving platform located in the galvanizing box, a driving frame is installed on the galvanizing box, the driving frame can drive the moving platform to move back and forth, a connecting frame is installed at the lower end of the moving platform, the connecting frame can grab the adjusting plate at the notch, a galvanizing channel is provided at the lower end of the galvanizing box, the lower end of the galvanizing channel is installed in the galvanizing box through a plurality of fixing rods, a fixing plate is installed on the side of the galvanizing channel away from the rotating cylinder, a circular opening is opened on the fixing plate, and the steel wire rod can pass through the circular opening, the adjusting plate can move in the galvanizing channel through the moving platform and the connecting frame, the moving platform can drive the rotating cylinder to rotate unidirectionally through the transmission frame when reciprocating, a circulating pump is installed in the galvanizing box, a liquid inlet pipe is installed at the inlet end of the circulating pump, the inlet end of the liquid inlet pipe extends to the lower end of the galvanizing box, a liquid outlet pipe is installed at the outlet end of the circulating pump, and the outlet end of the liquid outlet pipe extends to the upper end of the galvanizing channel close to the fixed plate on one side.
[0007] Furthermore, the driving frame includes a support plate installed on the outside of the galvanizing box, a servo motor is installed on the upper end of the support plate, the rotating end of the servo motor is connected to a rotating screw through a coupling, second rolling bearings are installed at both ends of the rotating screw, the second rolling bearing is installed on the inside of the galvanizing box, one end of the rotating screw extends to the inside of the galvanizing box, a threaded through hole is opened on the movable platform, the rotating screw and the threaded through hole are connected by threads, a guide hole is opened at the lower end of the movable platform, a guide rod is arranged in the guide hole, and both ends of the guide rod are connected to the inner surface of the galvanizing box.
[0008] Furthermore, the transmission frame includes a first bevel gear installed on the outside of the rotating cylinder, the first bevel gear is meshed with a second bevel gear, a transmission shaft is installed on the second bevel gear, third rolling bearings are installed at both ends of the transmission shaft, the third rolling bearing is installed on the inner side of the galvanized box through a fixing column, a one-way bearing is installed at the lower end of the transmission shaft, a rotating gear is installed on the outside of the one-way bearing, the rotating gear is meshed with a moving rack, and the moving rack is installed on the surface of one side of the moving platform.
[0009] Furthermore, the adjustment plate includes a baffle located on one side of the rotating cylinder, an arc block is installed on the side of the baffle close to the rotating cylinder, multiple arc blocks are distributed in a circle on the inner side of the rotating cylinder with no gap between each other, a guide groove is opened on the arc block, an L-shaped guide block is arranged in the guide groove, one end of the L-shaped guide block is installed on the inner surface of the rotating cylinder, a circular through hole is located on the baffle, and an overflow port opened on the baffle is provided on the side of the circular through hole close to the rotating cylinder, and multiple connecting holes are opened on one side of the upper end of the arc block.
[0010] Furthermore, the connecting frame includes a fixed block installed on one side of the lower surface of the moving platform, a spring telescopic rod is installed on the surface of one side of the fixed block, a universal ball is installed at the lower end of the telescopic end of the spring telescopic rod, a push rod is installed at the upper end of the telescopic end of the spring telescopic rod, and a plurality of L-shaped limit rods are installed on the other side of the lower surface of the moving platform, and the connecting hole is located on one side of the arc block close to the L-shaped limit rod.
[0011] Furthermore, an arc-shaped groove is formed on one side of the arc-shaped block, and the universal ball can enter the arc-shaped groove.
[0012] Furthermore, a ratchet is installed on the upper end of the transmission shaft, a pawl is connected to the upper end of the ratchet, and the pawl is installed on the upper fixed column.
[0013] Furthermore, a feeding box is installed on one side of the upper end of the galvanizing box, and zinc blocks are placed in the feeding box. A feeding port is provided on one side of the feeding box, and a protective baffle is installed at the feeding port. A square box body is installed at the lower end of the feeding port, and a plurality of liquid permeable holes are opened on the square box body.
[0014] The beneficial effects of the present invention are as follows: the zinc liquid in the galvanizing box can be extracted into the galvanizing channel by the circulating pump, and the adjusting plate can be moved into the galvanizing channel, so that the liquid level of the zinc liquid in the galvanizing channel can rise and move above the steel bars, thereby facilitating the galvanizing of the steel bars; by adjusting the position of the adjusting plate, the length of the higher portion of the zinc liquid level in the galvanizing channel can be changed, thereby changing the time the steel bars remain in the zinc liquid, and facilitating the adjustment of the thickness of the zinc layer; the adjusting plate can be driven to rotate by rotating the cylinder and can be replaced according to the diameter of the steel bars without the need for replacement by staff, thereby improving the degree of automation and work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of a galvanizing device capable of adjusting the thickness of the zinc layer according to the present invention; Figure 2 yes Figure 1 A partial enlarged view of the middle A; Figure 3 yes Figure 1 A partial enlarged view of point B in the middle; Figure 4 yes Figure 1 A partial enlarged view of point C in the middle; Figure 5 It is a partial cross-sectional schematic diagram of a galvanizing device capable of adjusting the zinc layer thickness according to the present invention, viewed from the side; Figure 6 yes Figure 5 A partial enlarged view of point D in the middle; Figure 7 It is a schematic diagram of the positional relationship between the circular ring limiting plate and the adjusting plate of the present invention; Figure 8 yes Figure 7 A partial enlarged view of point E in the middle; Fig. 9 It is a schematic diagram of the connection relationship between the galvanized box and the square box body of the present invention; In the figure, 1, galvanizing box; 2, heater; 3, inlet and outlet; 4, rotating cylinder; 5, first rolling bearing; 6, support rod; 7, adjustment plate; 8, circular through hole; 9, circular ring limit plate; 10, notch; 11, moving platform; 12, driving frame; 13, connecting frame; 14, galvanizing channel; 15, fixing rod; 16, fixing plate; 17, round mouth; 18, transmission frame; 19, circulating pump; 20, liquid inlet pipe; 21, liquid outlet pipe; 22, support plate; 23, servo motor; 24, rotating screw; 25, second rolling bearing; 26, threaded through hole; 27, guide hole; 28, guide 1. the first bevel gear; 2. the second bevel gear; 3. the transmission shaft; 3. the third rolling bearing; 3. the one-way bearing; 3. the rotating gear; 3. the moving rack; 3. the baffle; 3. the arc block; 3. the guide groove; 3. the L-shaped guide block; 40. the overflow port; 41. the connecting hole; 42. the fixing block; 43. the spring telescopic rod; 44. the universal ball; 45. the push rod; 46. the L-shaped limit rod; 47. the arc groove; 48. the ratchet; 49. the pawl; 50. the feeding box; 51. the feeding port; 52. the protective baffle door; 53. the square box body; 54. the liquid permeable hole. DETAILED DESCRIPTION
[0016] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.
[0018] The present invention provides Figure 1-9A galvanizing device with adjustable zinc layer thickness is shown, comprising a galvanizing box 1, a heater 2 is installed at the lower end of the galvanizing box 1, inlet and outlet 3 are opened on both sides of the galvanizing box 1, steel wire rods to be galvanized can enter and exit from the inlet and outlet 3, a switching mechanism is provided on one side of the galvanizing box 1, and an adjusting galvanizing mechanism is provided in the galvanizing box 1; the switching mechanism comprises a rotating cylinder 4 located on one side of the galvanizing box 1, a first rolling bearing 5 is installed on the rotating cylinder 4, and the first rolling bearing 5 is installed on the inner side of the galvanizing box 1 through a plurality of support rods 6, a plurality of adjusting plates 7 are provided on one side of the rotating cylinder 4, a circular through hole 8 is opened on the adjusting plate 7, and the circular through holes 8 on the plurality of adjusting plates 7 are of different sizes, and the steel wire rods can pass through the circular through holes 8, a circular ring limiting plate 9 is provided on the front side of the rotating cylinder 4, a notch 10 is opened at the lower end of the circular ring limiting plate 9, and the adjusting plate 7 is located between the circular ring limiting plate 9 and the rotating cylinder 4; the adjusting galvanizing mechanism comprises a moving platform 11 located in the galvanizing box 1, a first rolling bearing 5 is installed on the rotating cylinder 4, and the first rolling bearing 5 is installed on the inner side of the galvanizing box 1 through a plurality of support rods 6, a plurality of adjusting plates 7 are provided on one side of the rotating cylinder 4, a circular through hole 8 is opened on the adjusting plate 7, and the circular through holes 8 on the plurality of adjusting plates 7 are of different sizes, and the steel wire rods can pass through the circular through holes 8, a circular ring limiting plate 9 is provided on the front side of the rotating cylinder 4, a notch 10 is opened at the lower end of the circular ring limiting plate A driving frame 12 can drive the moving platform 11 to move back and forth. A connecting frame 13 is installed at the lower end of the moving platform 11. The connecting frame 13 can grab the adjusting plate 7 at the notch 10. A galvanizing channel 14 is provided at the lower end of the galvanizing box 1. The lower end of the galvanizing channel 14 is installed in the galvanizing box 1 through a plurality of fixing rods 15. A fixing plate 16 is installed on the side of the galvanizing channel 14 away from the rotating cylinder 4. A circular opening 17 is opened on the fixing plate 16. The steel bar wire rod can pass through the circular opening 17. The adjusting plate 7 can move in the galvanizing channel 14 through the moving platform 11 and the connecting frame 13. The moving platform 11 can drive the rotating cylinder 4 to rotate in one direction through the transmission frame 18 when reciprocating. A circulating pump 19 is installed in the galvanizing box 1. A liquid inlet pipe 20 is installed at the inlet end of the circulating pump 19. The inlet end of the liquid inlet pipe 20 extends to the lower end of the galvanizing box 1. A liquid outlet pipe 21 is installed at the outlet end of the circulating pump 19. The outlet end of the liquid outlet pipe 21 extends to the upper end of the galvanizing channel 14 near the fixed plate 16. The process of galvanizing steel wire rods by this device is as follows: zinc blocks are added into the galvanizing box 1, and the inside of the galvanizing box 1 is heated by the heater 2 to melt it into zinc liquid. Under normal conditions, the moving platform 11 is driven to move by the driving frame 12, and the connecting frame 13 is moved to the notch 10. At this time, an adjusting plate 7 is located between the connecting frames 13. The moving platform 11 is driven to move back and forth by the driving frame 12, so that the moving platform 11 can drive the rotating cylinder 4 to rotate through the transmission frame 18. The annular limit plate 9 can limit the adjusting plate 7 to prevent the adjusting plate 7 from falling. When the adjusting plate 7 corresponding to the diameter of the steel bar rotates to the notch 10, the adjusting plate 7 is grabbed by the connecting frame 13, and then the moving platform 11, the connecting frame 13, and the adjusting plate 7 are driven by the driving frame 12 to move to the galvanizing channel 14, and the adjusting plate 7 is moved to the specified position according to the required galvanizing thickness, and the circulating pump 19 is started to pump the lower part of the galvanizing box 1 through the liquid inlet pipe 20. The zinc liquid is extracted from the end and then discharged into the galvanizing channel 14 through the liquid outlet pipe 21. As the zinc liquid level in the galvanizing channel 14 rises, the zinc liquid will gradually be discharged from the round mouth 17 and the circular through hole 8. After the zinc liquid is discharged from the circular through hole 8, since there is no obstruction at the rear side of the adjusting plate 7 in the galvanizing channel 14, the zinc liquid can quickly flow into the galvanizing box 1, thereby making the zinc liquid level between the fixed plate 16 and the adjusting plate 7 higher, and the zinc liquid level at the rear side of the adjusting plate 7 in the galvanizing channel 14 lower, which can facilitate the galvanizing of the steel bars. When it is necessary to adjust the thickness of the zinc layer, it is only necessary to change the position of the adjusting plate 7, and then straighten the steel bar wire rod so that it passes through the inlet and outlet 3, the round mouth 17, and the circular through hole 8, thereby facilitating the galvanizing of the steel bars. When galvanizing steel bars of different diameters, different adjusting plates 7 can be replaced, and the discharge speed of the zinc liquid can be conveniently controlled by the circular through holes 8 of different sizes on different adjusting plates 7.
[0019] Refer to the instruction manual Figure 1 , Instruction Manual Figure 2 , Instruction Manual Figure 4 , Instruction Manual Figure 5 And the instruction manual Figure 6 The driving frame 12 includes a support plate 22 installed on the outside of the galvanizing box 1, a servo motor 23 is installed on the upper end of the support plate 22, a rotating end of the servo motor 23 is connected to a rotating screw 24 through a coupling, and second rolling bearings 25 are installed at both ends of the rotating screw 24. The second rolling bearing 25 is installed on the inner side of the galvanizing box 1, and one end of the rotating screw 24 extends to the inner side of the galvanizing box 1. A threaded through hole 26 is opened on the moving platform 11, and the rotating screw 24 and the threaded through hole 26 are connected by threads. A guide hole 27 is opened at the lower end of the moving platform 11, and a guide rod 28 is arranged in the guide hole 27, and both ends of the guide rod 28 are connected to the inner surface of the galvanizing box 1; The process of the driving frame 12 driving the movable platform 11 to move is as follows: the servo motor 23 is started to rotate, and the servo motor 23 can drive the rotating screw 24 to rotate through the coupling. The rotating screw 24 and the threaded through hole 26 are threadedly connected to drive the movable platform 11 to move. The guide rod 28 and the guide hole 27 can ensure the moving direction of the movable platform 11. By changing the forward and reverse rotation of the servo motor 23, the movable platform 11 can be reciprocated.
[0020] Refer to the instruction manual Figure 1 And the instruction manual Figure 2 The transmission frame 18 includes a first bevel gear 29 installed on the outside of the rotating cylinder 4, the first bevel gear 29 is meshed with a second bevel gear 30, a transmission shaft 31 is installed on the second bevel gear 30, and third rolling bearings 32 are installed at both ends of the transmission shaft 31. The third rolling bearing 32 is installed on the inner side of the galvanizing box 1 through a fixing column, and a one-way bearing 33 is installed at the lower end of the transmission shaft 31. A rotating gear 34 is installed on the outer side of the one-way bearing 33. The rotating gear 34 is meshed with a moving rack 35, and the moving rack 35 is installed on the surface of one side of the moving platform 11; The process of the movable platform 11 driving the rotating sleeve 4 to rotate through the transmission frame 18 is as follows: when the movable platform 11 moves toward the direction close to the servo motor 23, the movable rack 35 can first be meshed with the rotating gear 34, and drive the rotating gear 34, the one-way bearing 33, the transmission shaft 31, and the second bevel gear 30 to rotate, and the second bevel gear 30 is meshed with the first bevel gear 29, which can drive the first bevel gear 29 and the rotating cylinder 4 to rotate, thereby facilitating the next adjustment plate 7 to be moved to the notch 10, and then the movable platform 11 is moved away from the servo motor 23. Movement can make the movable rack 35 move, and through the meshing of the movable rack 35 and the rotating gear 34, the rotating gear 34 and the one-way bearing 33 can be driven to rotate outside the transmission shaft 31, which will not cause the transmission shaft 31 to rotate, and thus the rotating cylinder 4 will not rotate. By moving the movable platform 11 back and forth, the rotating cylinder 4 can be rotated and the position of the adjustment plate 7 can be replaced. After the corresponding adjustment plate 7 is selected, the adjustment plate 7 is grabbed by the connecting frame 13 and the adjustment plate 17 is driven to move by the movable platform 11.
[0021] Refer to the instruction manual Figure 1 , Instruction Manual Figure 2 , Instruction Manual Figure 3 , Instruction Manual Figure 5 And the instruction manual Figure 6The adjusting plate 7 includes a baffle 36 located on one side of the rotating cylinder 4, and an arc block 37 is installed on the side of the baffle 36 close to the rotating cylinder 4. A plurality of arc blocks 37 are distributed in a circle on the inner side of the rotating cylinder 4 without any gap between them. A guide groove 38 is opened on the arc block 37, and an L-shaped guide block 39 is arranged in the guide groove 38. One end of the L-shaped guide block 39 is installed on the inner surface of the rotating cylinder 4. The circular through hole 8 is located on the baffle 36. An overflow port 40 opened on the baffle 36 is provided on the side of the circular through hole 8 close to the rotating cylinder 4. A plurality of connecting holes 41 are opened on one side of the upper end of the arc block 37; The process of rotating the cylinder 4 driving the adjusting plate 7 to rotate is as follows: when the rotating cylinder 4 rotates, the arc block 37 can be driven to rotate along with the rotating cylinder 4 through the L-shaped guide block 39 and the guide groove 38, and the arc block 37 can drive the baffle 36 to rotate. When the arc block 37 rotates to the notch 10, the connecting frame 13 can connect the arc block 37 through the connecting hole 41, and then the baffle 36 is driven to move to the inside of the galvanizing channel 14 through the moving platform 11 and the connecting frame 13. When the zinc liquid level in the galvanizing channel 14 is too high, the zinc liquid can flow out through the overflow port 40.
[0022] Refer to the instruction manual Figure 1 , Instruction Manual Figure 3 , Instruction Manual Figure 5 And the instruction manual Figure 6 The connecting frame 13 includes a fixed block 42 installed on one side of the lower surface of the moving platform 11, a spring telescopic rod 43 is installed on one side of the fixed block 42, a universal ball 44 is installed at the lower end of the telescopic end of the spring telescopic rod 43, and a push rod 45 is installed at the upper end of the telescopic end of the spring telescopic rod 43. A plurality of L-shaped limit rods 46 are installed on the other side of the lower surface of the moving platform 11, and the connecting hole 41 is located on the side of the arc block 37 close to the L-shaped limit rod 46; The process of connecting the arc block 37 by the connecting frame 13 is as follows: Under normal conditions, the arc block 37 is located between the annular limiting plate 9 and the rotating cylinder 4, the baffle 36 is stuck on the front side of the rotating cylinder 4, the spring telescopic rod 43 pushes the universal ball 44 and the push rod 45 on the arc block 37, and the spring telescopic rod 43 is in a compressed state, and the L-shaped limiting rod 46 is located outside the connecting hole 41, which is convenient for rotating the arc block 37. When the L-shaped limiting rod 46 moves out of the connecting hole 41, the movable rack 35 is It can mesh with the rotating gear 34. At this time, when the movable platform 11 reciprocates, it can drive the rotating cylinder 4 and the arc block 37 to rotate, which can facilitate the switching of the adjustment plate 7. After the switching is completed, the movable platform 11 is moved away from the servo motor 23. At this time, the spring telescopic rod 43 slowly extends and still presses the arc block 37 against the rotating cylinder 4. With the movement of the movable platform 11, the L-shaped limit rod 46 can enter the connecting hole 41, so that the arc block 37 can be connected easily.
[0023] Refer to the instruction manual Figure 1 , Instruction Manual Figure 2 , Instruction Manual Figure 3 , Instruction Manual Figure 5 And the instruction manual Figure 6 An arc groove 47 is opened on one side of the arc block 37, and the universal ball 44 can enter the arc groove 47. The universal ball 44 and the arc groove 47 can facilitate the positioning of the arc block 37 and facilitate the L-shaped limit rod 46 to enter the connecting hole 41.
[0024] Refer to the instruction manual Figure 1 And the instruction manual Figure 2 A ratchet 48 is installed at the upper end of the transmission shaft 31, and a pawl 49 is connected to the upper end of the ratchet 48. The pawl 49 is installed on the upper fixed column. The connection between the ratchet 48 and the pawl 49 can prevent the transmission shaft 31 from reversing.
[0025] Refer to the instruction manual Figure 1 And the instruction manual Fig. 9 A feeding box 50 is installed on one side of the upper end of the galvanizing box 1, and a zinc block is placed in the feeding box 50. A feeding port 51 opened on the galvanizing box 1 is provided on one side of the feeding box 50, and a protective baffle door 52 is installed at the feeding port 51. A square box body 53 is installed at the lower end of the feeding port 51, and a plurality of liquid permeable holes 54 are opened on the square box body 53. When galvanizing the steel bars, the staff takes out the zinc block from the feeding box 50, then opens the protective baffle door 52, puts the zinc block into the square box body 53, and then closes the protective baffle door 52. At this time, the lower end of the square box body 53 is immersed in zinc liquid, and the zinc liquid can enter the square box body 53 through the liquid permeable holes 54. The zinc liquid can slowly melt the zinc block, and then the consumed zinc liquid can be replenished, which is more convenient to use.
[0026] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein; and these modifications or substitutions do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A galvanizing device capable of adjusting the thickness of a zinc layer, comprising a galvanizing box (1), a heater (2) being installed at the lower end of the galvanizing box (1), inlets and outlets (3) being provided on both sides of the galvanizing box (1), and steel wire rods to be galvanized can enter and exit from the inlets and outlets (3), wherein: A switching mechanism is provided on one side of the galvanizing box (1), and a galvanizing adjustment mechanism is provided in the galvanizing box (1); The switching mechanism comprises a rotating cylinder (4) located at one side of the galvanizing box (1), a first rolling bearing (5) being mounted on the rotating cylinder (4), the first rolling bearing (5) being mounted on the inner side of the galvanizing box (1) via a plurality of support rods (6), a plurality of adjustment plates (7) being provided at one side of the rotating cylinder (4), a circular through hole (8) being provided on the adjustment plate (7), the circular through holes (8) on the plurality of adjustment plates (7) being of different sizes, and the steel bar wire rod can pass through the circular through hole (8), a circular ring limiting plate (9) being provided at the front side of the rotating cylinder (4), a notch (10) being provided at the lower end of the circular ring limiting plate (9), and the adjustment plate (7) being located between the circular ring limiting plate (9) and the rotating cylinder (4); The galvanizing adjustment mechanism comprises a movable platform (11) located in the galvanizing box (1), a driving frame (12) is installed on the galvanizing box (1), and the driving frame (12) can drive the movable platform (11) to move back and forth, a connecting frame (13) is installed at the lower end of the movable platform (11), and the connecting frame (13) can grab the adjustment plate (7) at the notch (10), a galvanizing channel (14) is provided at the lower end of the galvanizing box (1), and the lower end of the galvanizing channel (14) is installed in the galvanizing box (1) through a plurality of fixing rods (15), and a fixing plate (16) is installed on the side of the galvanizing channel (14) away from the rotating cylinder (4), and a circular opening ( 17), the steel wire rod can pass through the circular opening (17), the adjustment plate (7) can move in the galvanizing channel (14) through the moving platform (11) and the connecting frame (13), the moving platform (11) can drive the rotating cylinder (4) to rotate in one direction through the transmission frame (18) when reciprocating, a circulating pump (19) is installed in the galvanizing box (1), a liquid inlet pipe (20) is installed at the inlet end of the circulating pump (19), the inlet end of the liquid inlet pipe (20) extends to the lower end of the galvanizing box (1), and a liquid outlet pipe (21) is installed at the outlet end of the circulating pump (19), and the outlet end of the liquid outlet pipe (21) extends to the upper end of the galvanizing channel (14) near the fixed plate (16) One side.
2. A galvanizing device capable of adjusting the thickness of the zinc layer according to claim 1, characterized in that: The driving frame (12) comprises a support plate (22) mounted on the outside of the galvanizing box (1), a servo motor (23) being mounted on the upper end of the support plate (22), a rotating end of the servo motor (23) being connected to a rotating screw (24) via a coupling, second rolling bearings (25) being mounted on both ends of the rotating screw (24), the second rolling bearing (25) being mounted on the inside of the galvanizing box (1), one end of the rotating screw (24) extending into the inside of the galvanizing box (1), a threaded through hole (26) being formed on the movable platform (11), the rotating screw (24) and the threaded through hole (26) being connected via threads, a guide hole (27) being formed on the lower end of the movable platform (11), a guide rod (28) being arranged in the guide hole (27), and both ends of the guide rod (28) being connected to the inner surface of the galvanizing box (1).
3. A galvanizing device capable of adjusting the thickness of the zinc layer according to claim 1, characterized in that: The transmission frame (18) comprises a first bevel gear (29) mounted on the outside of the rotating cylinder (4), the first bevel gear (29) meshing with a second bevel gear (30), a transmission shaft (31) mounted on the second bevel gear (30), third rolling bearings (32) mounted on both ends of the transmission shaft (31), the third rolling bearing (32) mounted on the inside of the galvanizing box (1) through a fixing column, a one-way bearing (33) mounted on the lower end of the transmission shaft (31), a rotating gear (34) mounted on the outside of the one-way bearing (33), the rotating gear (34) meshing with a moving rack (35), and the moving rack (35) mounted on a side surface of the moving platform (11).
4. A galvanizing device capable of adjusting the thickness of the zinc layer according to claim 3, characterized in that: The regulating plate (7) comprises a baffle (36) located on one side of the rotating cylinder (4); an arc block (37) is installed on the side of the baffle (36) close to the rotating cylinder (4); a plurality of arc blocks (37) are distributed in a circle on the inner side of the rotating cylinder (4) with no gap between them; a guide groove (38) is opened on the arc block (37); an L-shaped guide block (39) is arranged in the guide groove (38); one end of the L-shaped guide block (39) is installed on the inner surface of the rotating cylinder (4); a circular through hole (8) is located on the baffle (36); an overflow port (40) opened on the baffle (36) is provided on the side of the circular through hole (8) close to the rotating cylinder (4); and a plurality of connection holes (41) are opened on one side of the upper end of the arc block (37).
5. A galvanizing device capable of adjusting the thickness of the zinc layer according to claim 4, characterized in that: The connecting frame (13) comprises a fixed block (42) mounted on one side of the lower surface of the moving platform (11); a spring telescopic rod (43) is mounted on one side of the surface of the fixed block (42); a universal ball (44) is mounted on the lower end of the telescopic end of the spring telescopic rod (43); a top rod (45) is mounted on the upper end of the telescopic end of the spring telescopic rod (43); a plurality of L-shaped limiting rods (46) are mounted on the other side of the lower surface of the moving platform (11); and the connecting hole (41) is located on a side of the arc block (37) close to the L-shaped limiting rod (46).
6. A galvanizing device capable of adjusting the thickness of the zinc layer according to claim 5, characterized in that: An arc-shaped groove (47) is formed on one side of the arc-shaped block (37), and the universal ball (44) can enter the arc-shaped groove (47).
7. A galvanizing device capable of adjusting the thickness of the zinc layer according to claim 3, characterized in that: A ratchet (48) is mounted on the upper end of the transmission shaft (31), a pawl (49) is connected to the upper end of the ratchet (48), and the pawl (49) is mounted on an upper fixed column.
8. The galvanizing device capable of adjusting the thickness of the zinc layer according to claim 1, characterized in that: A feeding box (50) is installed on one side of the upper end of the galvanizing box (1), and a zinc block is placed in the feeding box (50). A feeding port (51) opened on the galvanizing box (1) is provided on one side of the feeding box (50), and a protective baffle (52) is installed at the feeding port (51). A square box body (53) is installed at the lower end of the feeding port (51), and a plurality of liquid permeable holes (54) are opened on the square box body (53).
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