Air compressor and cylinder head structure thereof
By designing the cylinder head structure, using alternating compressed gas and secondary compression, the problems of compression efficiency and compression ratio of existing air compressors are solved, efficient gas compression is achieved, and the needs of different equipment are adapted.
Patent Information
- Application Number
- CN202510024624.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-02-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing primary air compressor has high compression efficiency but limited compression ratio, which cannot meet the high-pressure needs. Although the secondary air compressor has a higher compression ratio, the compression efficiency is poor.
A cylinder head structure is designed, including a crankcase, a motor, a transmission assembly and a compression assembly, by providing a first compressed airway and a second compressed airway, the two airways are compressed alternately, and the two airways are compressed through a pressure gland. The airway is connected to achieve secondary compression.
By alternately compressing gas and secondary compression, the high-pressure gas pulses generated by intermittent movement are reduced, the compression efficiency is improved, and the cylinder head output mode is switched through the installation of the pressure gland, adapting to the needs of different equipment, and providing thermal insulation and anti-scalding functions. .
Smart Images

Figure CN119435344A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an air compressor, in particular to an air compressor and a cylinder head structure thereof. Background Art
[0002] At present, the Chinese patent with announcement number CN111810379A discloses an air compressor, including an air compressor body, a shaft I with a driving gear, a shaft II with a transmission gear and a shaft III with a passive gear, which are respectively installed on the air compressor body; the shaft III with the passive gear is one group or more than two groups, and is circumferentially distributed on the air compressor body, the left end of each group of shaft III with the passive gear is provided with a left connecting rod and a left piston, and the right end is provided with a right connecting rod and a right piston, each group of shaft III with the passive gear is correspondingly provided with a cylinder seat with a gear cover located on the air compressor body, the cylinder seat with the gear cover is respectively provided with a left cylinder, a left cylinder valve plate, a left cylinder head, a right cylinder, a right cylinder valve plate and a right cylinder head, the left cylinder head is respectively provided with a left cylinder air inlet and a left cylinder exhaust port, and the right cylinder head is respectively provided with a right cylinder air inlet and a right cylinder exhaust port, which has the advantages of low energy consumption and large exhaust volume.
[0003] The above patent is a one-stage air compressor. At present, a Chinese patent with announcement number CN208184932U discloses a two-stage compression piston air compressor crankcase rear end weight hammer air valve return path structure, including an air compressor body, the crankcase is installed on the air compressor body through a mounting seat, cylinders are arranged on both sides of the upper end of the crankcase, the cylinders are connected to the air compressor body through an exhaust pipe, a three-way joint interconnected with the exhaust pipe is arranged on the exhaust pipe, an air pressure switch is arranged on the air compressor body, the air pressure switch is connected to the three-way joint through the exhaust pipe exhaust main pipeline, a weight hammer air valve is arranged on the crankcase, the weight hammer air valve is connected to the three-way joint through the exhaust pipe exhaust secondary pipeline, the structure of the weight hammer air valve includes: a weight hammer air valve machine base connected to the crankcase, and a rotating shaft is arranged in the weight hammer air valve machine base.
[0004] The above patent is for a two-stage air compressor. The one-stage air compressor and the two-stage air compressor each have certain advantages and disadvantages. The one-stage air compressor has a higher compression efficiency, but can only provide a limited compression ratio and cannot meet high-pressure requirements. Although the two-stage air compressor has a higher compression ratio, its compression efficiency is poor. Summary of the invention
[0005] In view of this, a first object of the present invention is to provide a cylinder head structure, which can switch the compression level to meet different equipment and occasions.
[0006] In order to solve the above technical problems, the technical solution of the present invention is: a cylinder head structure, including a crankcase, a motor, a transmission assembly and a compression assembly, the motor is arranged in the crankcase, the transmission assembly is arranged at the output end of the motor, and also includes a cooling assembly, the compression assembly includes a first compression air duct, a second compression air duct and a piston member, the two ends of the first compression air duct are respectively provided with an intake port 1 and an outlet port 1, the two ends of the second compression air duct are respectively provided with an intake port 2 and an outlet port 2, the piston member is arranged at the output end of the transmission assembly, and drives the first compression air duct and the second compression air duct to inhale and compress air, and a pressure cover is also arranged on the upper end of the compression assembly, and the pressure cover is used to close the outlet port 1 and connect the first compression air duct with the second compression air duct.
[0007] Through the above-mentioned technical means, by setting the first compressed air channel and the second compressed air channel, the two air channels are alternately compressed to reduce the high-pressure gas pulses generated by intermittent movement, and by setting a pressure cap, and the pressure cap closes the air outlet one while connecting the first compressed air channel with the second compressed air channel, so that after the pressure cap is installed, the first compressed air channel and the second compressed air channel are connected, and the air outlet one is closed, thereby completing the secondary compression of the gas, and the cylinder head output mode is switched through the pressure cap to adapt to more types of equipment. At the same time, the pressure cap is installed on the compression assembly to prevent the heat generated by the secondary compressed gas from being transferred to the compression assembly to prevent burns to the operator, thereby playing a heat insulation and scalding function.
[0008] Preferably, compression box 1 and compression box 2 are provided at the upper end of the crankcase, compression chamber 1 and compression chamber 2 are provided in compression box 1, compression chamber 3 and compression chamber 4 are provided in compression box 2, connecting pipe 1 is provided between compression chamber 1 and compression chamber 3, connecting pipe 2 is provided between compression chamber 2 and compression chamber 4, the air intake port 1 and air outlet port 1 are respectively provided at the side ends of compression chamber 1 and compression chamber 3, the air outlet port 2 and air intake port 2 are respectively provided at the side ends of compression chamber 2 and compression chamber 4, the first compression air duct is composed of compression chamber 1, compression chamber 3 and connecting pipe 1, and the second compression air duct is composed of compression chamber 2, compression chamber 4 and connecting pipe 2.
[0009] Through the above technical means, compression chamber one and compression chamber three are connected by setting connecting pipe one to form a first compression airway, and compression chamber two and compression chamber four are connected by setting connecting pipe two to form a second compression airway, thereby reducing the high-pressure gas pulses generated by intermittent movement.
[0010] Preferably, a pressure hole is provided between the compression chamber three and the compression chamber four, a boosting component is provided in the pressure hole, the boosting component comprises a pressure rod, a pressure block, a pressure ring and a spring one, an inclined pressure hole is provided in the pressure rod, an inclined top surface cooperating with the inclined pressure hole is provided on one side of the pressure block, the spring one is provided on the other side of the pressure block and abuts against the pressure ring, a pressure channel one is provided in the pressure block, a plug is provided in the middle of the pressure ring, the plug extends into the pressure channel one, and a pressure channel two is provided on the pressure ring.
[0011] Through the above technical means, through the cooperation between the plug and the pressure block, and setting a spring to press the pressure block, when the air pressure in the compression chamber three rises to a certain value, the pressure block is pushed to move and the compression chamber three is connected with the compression chamber four, thereby realizing two-stage compression.
[0012] Preferably, the second compression box is vertically provided with an indicator hole, the pressure rod is arranged in the indicator hole, a tripod is also arranged in the pressure hole, a top head is arranged in the middle of the tripod, a slide groove one cooperating with the top head is arranged on the end face of the plug, a second top head is arranged in the inclined pressure hole, a slide groove two cooperating with the second top head is arranged on the end face of the pressure block, a micro switch is also arranged on the upper end of the second compression box, the pressure rod touches the micro switch when moving upward, and a spring two is also arranged at the lower end of the pressure rod.
[0013] Through the above technical means, the rigidity of the punch is increased through the cooperation between the first punch and the first slide slot, and through the cooperation between the second punch and the second slide slot, when the pressure is too large, the pressure block compresses the spring to move, so that the second punch is separated from the second slide slot, and the pressure rod is lifted by the second spring, and then the micro switch is triggered by the cooperation between the pressure rod and the micro switch, so that the cylinder head stops compressing air, thereby playing a role in overload protection.
[0014] Preferably, the pressure ring comprises a mounting seat, an outer ring and an inner top, the mounting seat is fixed to the outside of the pressure hole by screws, the outer ring is threadedly matched with the mounting seat, and the inner top is threadedly matched with the outer ring.
[0015] Through the above technical means, by setting the outer ring and the inner top, when it is necessary to adjust the limit air pressure in the compression chamber three under the secondary compression state, the outer ring can be selected when adjusting the tightness of the spring one. When it is necessary to adjust the overload air pressure in the compression chamber three under the primary state, the inner top can be adjusted to change the distance between the top head and the slide groove two.
[0016] Preferably, a pressure cover is provided on the top of the compression box one and the compression box two, a mesh hole is opened on the top surface of the pressure cover, a clamping joint, a sealing gasket and a pressure head are provided on the inner side of the pressure cover, the sealing gasket is provided at the air outlet one and the air intake port two, the pressure head is provided at the upper end of the pressure rod, and a clamping groove is provided on the outer end of the compression box one and the compression box two, and the clamping joint and the clamping groove cooperate to fix the pressure cover.
[0017] Through the above technical means, by setting a sealing gasket, the sealing between the pressure cover and the air outlet 1 and the air intake 2 is increased, and the pressure rod is pressed by the pressure head, so that the pressure rod cannot be pushed out in the secondary compression state, thereby preventing the micro switch from being triggered.
[0018] Preferably, a pressure relief channel is also provided in the pressure rod, a locking cover channel connected to the pressure relief channel is provided in the pressure head, a pair of locking cover tops are provided in the locking cover channel, a tension spring is fixedly provided between the locking cover tops, locking cover rings are provided on the tops of the compression box one and the compression box two, and a groove cooperating with the locking cover top is provided in the locking cover ring.
[0019] Through the above-mentioned technical means, by setting up a pressure relief channel, a certain degree of pressure relief can be performed in the first-level compression mode to prevent the compression efficiency from being too high, and the gas consumption of the gas-consuming equipment cannot keep up with the compression amount, causing the micro switch to be triggered and shut down, making the equipment more intelligent. In the second-level compression mode, the pressure head is pressed against the outlet of the pressure relief channel and the lock cover channel is connected to the pressure relief channel, so that under high pressure, the top of the lock cover is stuck in the groove, the pressure cover is locked, and the pressure cover is prevented from being detached due to excessive pressure.
[0020] Preferably, the transmission assembly is symmetrically arranged on both sides of the motor, and the transmission assembly includes a center rod, a driving crankshaft, a balancing rocker, a swinging sleeve and fan blades, and the balancing rocker, driving crankshaft and fan blades are arranged on the center rod in sequence, and the swinging sleeve is sleeved on the outside of the driving crankshaft. The piston member includes a piston head, which is hingedly arranged on the swinging sleeve, and the eccentric position of the driving crankshaft is opposite to that of the balancing rocker.
[0021] Through the above technical means, by setting a balancing rocker, the swing force of the driving crankshaft is balanced, the inertia is reduced, the service life of the motor is increased, and the vibration of the cylinder head is reduced.
[0022] Preferably, the cooling component includes a condenser, and the crankcase is also provided with cooling channel 1, cooling channel 2 and cooling channel 3 which are connected in sequence. An input pipe and an output pipe are respectively provided at both ends of the condenser. The output pipe is wound around connecting pipe 2 and connected with cooling channel 1, and cooling channel 3 is connected with the input pipe. Cooling channel 2 passes through the motor. Liquid pushing components are provided in cooling channel 1 and cooling channel 3, and the liquid pushing components drive the flow of coolant.
[0023] Through the above technical means, the coolant is pushed to flow in cooling channel 1, cooling channel 2 and cooling channel 3 through the liquid pushing component, thereby cooling the motor and the compressed gas passing through the connecting pipe 2.
[0024] A second object of the present invention is to provide an air compressor that can switch compression levels to meet the needs of different equipment and occasions.
[0025] In order to solve the above technical problems, the technical solution of the present invention is: an air compressor, including an air storage tank, and the first air outlet and the second air outlet are connected to the air storage tank.
[0026] Through the above technical solution, the influence of gas pulses is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a structural schematic diagram of embodiment 1; Figure 2 is a top view schematic diagram of embodiment 1; Figure 3 for Figure 2 The cross-sectional schematic diagram of aa in the figure; Figure 4 for Figure 3 A magnified view of part A; Figure 5 It is the internal schematic diagram of compression box 1 and compression box 2; Figure 6 for Figure 2 Schematic cross-sectional view of the middle bb; Figure 7 for Figure 6 A magnified view of part B; Figure 8 for Figure 2 Schematic cross-sectional view of the middle cc; Fig. 9 for Figure 8 Enlarged view of part C; Fig.10 for Figure 8 A magnified view of the D portion; Fig.11 It is a partial schematic diagram of the gland; Fig.12 It is a structural diagram of embodiment 2.
[0028] Figure numerals: 1, crankcase; 2, motor; 3, transmission assembly; 4, compression assembly; 5, cooling assembly; 6, compression box 1; 7, compression box 2; 8, first compression air passage; 9, second compression air passage; 10, piston; 11, air intake port 1; 12, air outlet port 1; 13, air intake port 2; 14, air outlet port 2; 15, gland; 16, compression chamber 1; 17, compression chamber 2; 18, compression chamber 3; 19 , compression chamber 4; 20, connecting pipe 1; 21, connecting pipe 2; 22, one-way valve 3; 23, pressure hole; 24, booster; 25, pressure rod; 26, pressure block; 27, pressure ring; 28, spring 1; 29, inclined pressure hole; 30, inclined top surface; 31, pressure channel 1; 32, pressure channel 2; 33, indicator hole; 34, tripod; 35, top head 1; 36, slide groove 1; 37, top head 2; 38, slide Slot 2; 39, micro switch; 40, spring 2; 41, mounting seat; 42, outer ring; 43, inner top; 44, clamping joint; 45, sealing gasket; 46, pressure head; 47, center rod; 48, driving crankshaft; 49, balance rocker; 50, swing sleeve; 51, fan blade; 52, piston head; 53, piston sliding chamber; 54, partition; 55, partition groove; 56, condenser; 57, cooling channel 1; 58 , cooling channel two; 59, cooling channel three; 60, input pipe; 61, output pipe; 62, liquid pushing assembly; 63, one-way valve one; 64, one-way valve two; 65, push cylinder; 66, push hole; 67, hook block; 68, slide groove three; 69, ball; 70, plug; 71, pressure relief channel; 72, lock cover channel; 73, lock cover head; 74, lock cover ring; 75, groove; 76, tension spring; 90, gas tank. DETAILED DESCRIPTION
[0029] The specific implementation modes of the present invention are further described below in conjunction with the accompanying drawings to make the technical solutions of the present invention easier to understand and grasp.
[0030] Embodiment 1:
[0031] A cylinder head structure includes a crankcase 1, a motor 2, a transmission assembly 3 and a compression assembly 4, wherein the motor 2 and the transmission assembly 3 are arranged in the crankcase 1, and the transmission assembly 3 is arranged at the output end of the motor 2. A cooling assembly 5 is also included. A compression box 1 6 and a compression box 2 7 are arranged at the upper end of the crankcase 1. The compression assembly 4 includes a first compression air duct 8, a second compression air duct 9 and a piston member 10. An air intake port 1 11 and an air outlet 1 12 are respectively arranged at both ends of the first compression air duct 8, an air intake port 2 13 and an air outlet 2 14 are respectively arranged at both ends of the second compression air duct 9. The piston member 10 is arranged at the output end of the transmission assembly 3, and drives the first compression air duct 8 and the second compression air duct 9 to inhale and compress air. A pressure cover 15 is also arranged at the upper end of the compression assembly 4, and the pressure cover 15 is used to close the air outlet 12 and connect the first compression air duct 8 with the second compression air duct 9.
[0032] A compression chamber 16 and a compression chamber 2 17 are provided in the compression box 1 6, a compression chamber 3 18 and a compression chamber 4 19 are provided in the compression box 2 7, a connecting pipe 1 20 is provided between the compression chamber 1 16 and the compression chamber 3 18, a connecting pipe 21 is provided between the compression chamber 2 17 and the compression chamber 4 19, and a check valve 3 22 is provided in the connecting pipe 1 20 and the connecting pipe 2 21 to prevent gas backflow, the air inlet 1 11 and the air outlet 1 12 are respectively provided at the side ends of the compression chamber 1 16 and the compression chamber 3 18, the air outlet 2 14 and the air inlet 2 13 are respectively provided at the side ends of the compression chamber 2 17 and the compression chamber 4 19, the compression chamber 1 16, the compression chamber 3 18 and the connecting pipe 1 20 The combination forms a first compressed air passage 8, and the compression chamber 2 17, the compression chamber 4 19 and the connecting pipe 2 21 form a second compressed air passage 9. When it is necessary to compress the gas, the transmission component 3 drives the first compressed air passage 8 and the second compressed air passage 9 to alternately compress the gas, thereby reducing the high-pressure gas pulses generated by intermittent movement. By setting a pressure cover 15 and closing the gas outlet 12 while connecting the first compressed air passage 8 with the second compressed air passage 9, the first compressed air passage 8 and the second compressed air passage 9 are connected after the pressure cover 15 is installed, and the gas outlet 12 is closed, so that when the gas enters the second compressed air passage 9 from the first compressed air passage 8, secondary compression is formed.
[0033] When efficient and smooth compression efficiency is required, there is no need to install the gland 15, and a relatively smooth low-pulse air supply can be achieved by connecting the air outlet 12 and the air outlet 2 14 in parallel. When higher-pressure gas is required, it can be achieved by installing the gland 15. The cylinder head output mode can be switched by installing or removing the gland 15 to adapt to more types of equipment. At the same time, the gland 15 is installed on the compression component 4 to prevent the heat generated by the secondary compressed gas from being transferred to the compression component 4 and causing burns to the operator, thereby playing a heat-insulating and scalding prevention role.
[0034] A pressure hole 23 is also provided between the compression chamber 3 18 and the compression chamber 4 19, and a booster 24 is provided in the pressure hole 23. The booster 24 includes a pressure rod 25, a pressure block 26, a pressure ring 27 and a spring 28. An inclined pressure hole 29 is provided in the pressure rod 25, and an inclined top surface 30 matching the inclined pressure hole 29 is provided on one side of the pressure block 26. The spring 28 is provided on the other side of the pressure block 26 and abuts against the pressure ring 27. A pressure flow channel 31 is provided in the pressure block 26, and a pressure flow channel 31 is provided in the middle of the pressure ring 27. A plug 70 is also provided, which extends into the pressure channel 1 31. A pressure channel 2 32 is also provided on the pressure ring 27. When the pressure cover 15 blocks the gas outlet 12, the gas pressure in the compression chamber 3 18 will rise. When the transmission assembly 3 drives the piston 10 to move and the air pressure rises to a certain value, the air pressure pushes the pressure block 26 to move and compresses the spring 1 28. When the pressure block 26 is separated from the plug 70, the gas can enter the compression chamber 4 19, thereby realizing two-stage compression.
[0035] The compression box 27 is vertically provided with an indication hole 33, the pressure rod 25 is arranged in the indication hole 33, a tripod 34 is also arranged in the pressure hole 23, a top 35 is arranged in the middle of the tripod 34, a slide groove 36 cooperating with the top 35 is arranged on the end surface of the plug 70, a top 37 is arranged in the oblique pressure hole 29, a slide groove 38 cooperating with the top 37 is arranged on the end surface of the pressure block 26, and a micro switch 39 is also arranged on the upper end of the compression box 27, and the pressure rod 25 touches the micro switch when it moves upward. Switch 39, a spring 240 is also provided at the lower end of the pressure rod 25. In the first-stage compression mode, the pressure in the compression chamber 3 18 can be detected by the booster 24. When the pressure is too high, the pressure block 26 will still be pushed to move. When the pressure is too high, the pressure block 26 continues to move, so that the top head 37 is separated from the slide groove 38. At this time, the spring 240 exerts force to drive the pressure rod 25 to move upward, and the pressure rod 25 triggers the micro switch 39, thereby stopping the cylinder head from running, which plays a role in overload protection.
[0036] A booster 24 is also provided in the compression box 1 6. The difference from the compression box 2 7 is that the booster 24 in the compression box 1 6 does not have a plug 70, a pressure channel 1 31 and a pressure channel 2 32. The booster 24 in the compression box only needs to monitor the pressure in the compression chamber 2 17 in the first-stage compression mode.
[0037] The pressure ring 27 includes a mounting seat 41, an outer ring 42 and an inner top 43. The mounting seat 41 is fixed to the outside of the pressure hole 23 by screws, the outer ring 42 is threadedly matched with the mounting seat 41, and the inner top 43 is threadedly matched with the outer ring 42. When it is necessary to adjust the limit air pressure in the compression chamber three 18 under the secondary compression state, the outer ring 42 can be selected when adjusting the tightness of the spring one 28. When it is necessary to adjust the overload air pressure in the compression chamber three 18 under the primary state, the inner top 43 can be adjusted to change the distance between the top head and the slide groove two 38.
[0038] The top of the compression box 16 and the compression box 27 are both provided with a pressure cover 15, and the two pressure covers 15 are slightly different. The pressure cover 15 on the top of the compression box 27 can seal the air outlet 12 and the air inlet 2 13, and the compression box 16 does not need to seal the air outlet 2 14 and the air inlet 11. A mesh is provided on the top surface of the pressure cover 15 to facilitate the heat dissipation of the compression box 16 and the compression box 27. A card joint 44, a sealing gasket 45 and a pressure head 46 are provided on the inner side of the pressure cover 15. Only the compression box 27 is provided with a sealing gasket 45, which is provided at the air outlet 12 and the air inlet At 13, the sealing is increased, and the pressure head 46 is set at the upper end of the pressure rod 25. When the pressure head 46 is not set, the pressure rod 25 is easy to rise during the secondary compression, resulting in uneven force on the pressure block 26, and it is difficult to push the spring 28. The outer ends of the compression box 1 6 and the compression box 2 7 are provided with a snap-in groove, and the snap-in joint 44 cooperates with the snap-in groove to fix the pressure cover 15, and the pressure rod 25 is pressed by the pressure head 46, so that in the secondary compression state, the pressure rod 25 cannot be pushed out, thereby preventing the micro switch 39 from being triggered, and at the same time making the pressure block 26 evenly stressed.
[0039] A pressure relief channel 71 is also provided in the pressure rod 25, a locking cover channel 72 connected to the pressure relief channel 71 is provided in the pressure head 46, a pair of locking cover heads 73 are provided in the locking cover channel 72, a tension spring 76 is fixedly provided between the locking cover heads 73, and a locking cover ring 74 is provided on the top of the compression box 1 6 and the compression box 2 7, and a groove 75 is provided in the locking cover ring 74 to cooperate with the locking cover head 73. In the first-stage compression mode, when the pressure is greater than the adjusting spring 1 28, the pressure relief channel 71 is opened. Start, a certain degree of pressure relief can be carried out through the pressure relief channel 71 to prevent the compression efficiency from being too high, the gas consumption of the gas-consuming equipment cannot keep up with the compression amount, resulting in the gradual triggering of the micro switch 39 to cause shutdown. In the secondary compression mode, the pressure head 46 is pressed against the outlet of the pressure relief channel 71 and the lock cover channel 72 is connected to the pressure relief channel 71, so that under high pressure, the lock cover top 73 is stuck in the groove 75, and the pressure cover 15 is locked to prevent the pressure cover 15 from detaching due to excessive pressure.
[0040] The transmission assembly 3 is symmetrically arranged on both sides of the motor 2, including a center rod 47, a driving crankshaft 48, a balancing rocker 49, a swing sleeve 50 and a fan blade 51. The balancing rocker 49, the driving crankshaft 48 and the fan blade 51 are arranged on the center rod 47 in sequence, and the swing sleeve 50 is sleeved on the outside of the driving crankshaft 48; the piston member 10 includes a piston head 52, and the tail of the piston head 52 is hingedly arranged on the swing sleeve 50. The eccentric position of the driving crankshaft 48 is opposite to that of the balancing rocker 49. By setting the balancing rocker 49, the balance In order to balance the swing force of the driving crankshaft 48, reduce the influence of inertia on the motor 2, increase the service life of the motor 2, and reduce the vibration of the cylinder head, a piston sliding chamber 53 is opened at the upper ends of both sides of the crankcase 1, and the top of the piston head 52 slides in the piston chamber. A partition plate 54 is arranged in the piston sliding chamber 53, and a partition groove 55 cooperating with the partition plate 54 is arranged in the middle of the piston head 52. The partition groove 55 cooperates with the partition plate 54 to divide the piston sliding chamber 53 into two chambers, which respectively correspond to the two compression chambers in a compression box.
[0041] The cooling assembly 5 includes a condenser 56. The crankcase 1 is also provided with a cooling channel 1 57, a cooling channel 2 58 and a cooling channel 3 59 which are connected in sequence. An input pipe 60 and an output pipe 61 are respectively provided at both ends of the condenser 56. The output pipe 61 is wound around the connecting pipe 2 21 and is connected to the cooling channel 1 57. The cooling channel 3 59 is connected to the input pipe 60. The cooling channel 2 58 passes through the motor 2. A liquid pushing assembly 62 is provided in the cooling channel 1 57 and the cooling channel 3 59. The liquid pushing assembly 62 drives the coolant to flow.
[0042] The push liquid assembly 62 includes a one-way valve 1 63, a one-way valve 2 64 and a push cylinder 65. Push holes 66 are provided in the cooling channel 1 57 and the cooling channel 3 59. The top of the push cylinder 65 is provided in the push hole 66. A hook block 67 is provided at the tail of the push cylinder 65. A slide groove 3 68 is provided on the balance rocker 49. A ball 69 is provided on the top of the hook block 67. The ball 69 abuts against the slide groove 3 68. The balance rocker 49 swings to drive the push cylinder 65 to slide in the push hole 66. When the motor 2 is running, it drives the balance rocker 49 to rotate. At this time, the hook block 67 slides in the slide groove 3 68 and performs a linear reciprocating motion to push the coolant from The coolant is extracted from the condenser 56, passes through the outside of the connecting pipe 21 and enters the cooling channel 1 57 from the output pipe 61, and the push cylinder 65 extracts the coolant in the cooling channel 1 57 and sends it to the cooling channel 2 58, and cools the motor 2, and then returns to the condenser 56 from the cooling channel 3 59, thereby balancing the inertia of the rocker arm 49 to drive the push cylinder 65 to move back and forth, and through the cooperation of the one-way valve 1 63 and the one-way valve 2 64 with the push cylinder 65, a one-way flow of the coolant is realized, the motor 2 and the compressed gas are cooled, and the purpose of energy conversion and utilization is achieved, and there is no need to reinstall the pump body in the condenser 56.
[0043] Embodiment 2: An air compressor includes an air storage tank 90 and a cylinder head structure, wherein the first air outlet 12 and the second air outlet 14 are connected to the air storage tank 90 to reduce the influence of gas pulse.
[0044] Of course, the above are only typical examples of the present invention. In addition, the present invention may also have many other specific implementations. All technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of protection required by the present invention.
Claims
1. A cylinder head structure, comprising a crankcase (1), a motor (2), a transmission assembly (3) and a compression assembly (4), wherein the motor (2) is arranged in the crankcase (1), and the transmission assembly (3) is arranged at the output end of the motor (2), wherein: It also includes a cooling component (5), the compression component (4) includes a first compression air channel (8), a second compression air channel (9) and a piston member (10), the two ends of the first compression air channel (8) are respectively provided with an air intake port 1 (11) and an air outlet port 1 (12), the two ends of the second compression air channel (9) are respectively provided with an air intake port 2 (13) and an air outlet port 2 (14), the piston member (10) is arranged at the output end of the transmission component (3), and drives the first compression air channel (8) and the second compression air channel (9) to inhale and compress air, and the upper end of the compression component (4) is also provided with a pressure cover (15), and the pressure cover (15) is used to close the air outlet port 1 (12) and connect the first compression air channel (8) with the second compression air channel (9).
2. A cylinder head structure according to claim 1, characterized in that: The crankcase (1) is provided with a compression box 1 (6) and a compression box 2 (7) at the upper end. The compression box 1 (6) is provided with a compression chamber 1 (16) and a compression chamber 2 (17). The compression box 2 (7) is provided with a compression chamber 3 (18) and a compression chamber 4 (19). A connecting pipe 1 (20) is provided between the compression chamber 1 (16) and the compression chamber 3 (18). A connecting pipe 2 (21) is provided between the compression chamber 2 (17) and the compression chamber 4 (19). The air inlet 1 ( The first compression air passage (8) is composed of the compression chamber (16), the compression chamber (18) and the connecting pipe (20), and the second compression air passage (9) is composed of the compression chamber (17), the compression chamber (19) and the connecting pipe (21).
3. A cylinder head structure according to claim 2, characterized in that: A pressure hole (23) is also provided between the compression chamber three (18) and the compression chamber four (19), and a boosting member (24) is provided in the pressure hole (23). The boosting member (24) includes a pressure rod (25), a pressure block (26), a pressure ring (27) and a spring one (28). An inclined pressure hole (29) is provided in the pressure rod (25), and an inclined top surface (30) cooperating with the inclined pressure hole (29) is provided on one side of the pressure block (26). The spring one (28) is provided on the other side of the pressure block (26) and abuts against the pressure ring (27). A pressure channel one (31) is provided in the pressure block (26), and a plug (70) is provided in the middle of the pressure ring (27). The plug (70) extends into the pressure channel one (31), and a pressure channel two (32) is also provided on the pressure ring (27).
4. A cylinder head structure according to claim 3, characterized in that: The second compression box (7) is vertically provided with an indication hole (33), the pressure rod (25) is arranged in the indication hole (33), a tripod (34) is also arranged in the pressure hole (23), a first pin (35) is arranged in the middle of the tripod (34), the end surface of the plug (70) is provided with a first slide groove (36) matched with the first pin (35), the inclined pressure hole (29) is provided with a second pin (37), the end surface of the pressure block (26) is provided with a second slide groove (38) matched with the second pin (37), a micro switch (39) is also arranged at the upper end of the second compression box (7), the pressure rod (25) touches the micro switch (39) when moving upward, and a second spring (40) is also arranged at the lower end of the pressure rod (25).
5. A cylinder head structure according to claim 4, characterized in that: The pressure ring (27) comprises a mounting seat (41), an outer ring (42) and an inner top (43); the mounting seat (41) is fixed to the outside of the pressure hole (23) by screws; the outer ring (42) is threadedly matched with the mounting seat (41); and the inner top (43) is threadedly matched with the outer ring (42).
6. A cylinder head structure according to claim 4, characterized in that: The top of the compression box 1 (6) and the compression box 2 (7) are both provided with a pressure cover (15), and a mesh hole is opened on the top surface of the pressure cover (15). The inner side of the pressure cover (15) is provided with a clamping joint (44), a sealing gasket (45) and a pressure head (46). The sealing gasket (45) is arranged at the air outlet 1 (12) and the air intake 2 (13), and the pressure head (46) is arranged at the upper end of the pressure rod (25). The outer ends of the compression box 1 (6) and the compression box 2 (7) are provided with a clamping groove, and the clamping joint (44) cooperates with the clamping groove to fix the pressure cover (15).
7. A cylinder head structure according to claim 6, characterized in that: The pressure rod (25) is also provided with a pressure relief channel (71), the pressure head (46) is provided with a locking cover channel (72) connected to the pressure relief channel (71), the locking cover channel (72) is provided with a pair of locking cover tops (73), a tension spring (76) is fixedly provided between the locking cover tops (73), the compression box 1 (6) and the compression box 2 (7) are both provided with locking cover rings (74) at the top, and a groove (75) is provided in the locking cover ring (74) to cooperate with the locking cover tops (73).
8. The cylinder head structure according to claim 2, characterized in that: The transmission assembly (3) is symmetrically arranged on both sides of the motor (2), and the transmission assembly (3) includes a center rod (47), a driving crankshaft (48), a balancing rocker (49), a swing sleeve (50) and a fan blade (51). The balancing rocker (49), the driving crankshaft (48) and the fan blade (51) are arranged on the center rod (47) in sequence, and the swing sleeve (50) is sleeved on the outside of the driving crankshaft (48). The piston member (10) includes a piston head (52) which is hingedly arranged on the swing sleeve (50), and the eccentric position of the driving crankshaft (48) is opposite to that of the balancing rocker (49).
9. A cylinder head structure according to claim 8, characterized in that: The cooling assembly (5) comprises a condenser (56), and the crankcase (1) is further provided with a cooling channel 1 (57), a cooling channel 2 (58) and a cooling channel 3 (59) which are connected in sequence. An input pipe (60) and an output pipe (61) are respectively provided at both ends of the condenser (56), and the output pipe (61) is wound around the connecting pipe 2 (21) and connected with the cooling channel 1 (57). The cooling channel 3 (59) is connected with the input pipe (60), and the cooling channel 2 (58) passes through the motor (2). A liquid pushing assembly (62) is provided in each of the cooling channel 1 (57) and the cooling channel 3 (59), and the liquid pushing assembly (62) drives the coolant to flow.
10. An air compressor, comprising an air storage tank (90), characterized in that: It also includes the cylinder head structure according to any one of claims 1 to 9, wherein the first air outlet (12) and the second air outlet (14) are connected to the air storage tank (90).
Citation Information
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