Cable harness detection device

By designing a cable harness detection device including a support frame, a wiring tray, a card block, a drive mechanism and a transmission mechanism, the problem of inconvenience in the detection of cable harness in the prior art is solved, and the rapid fixing and sorting of cable conductors is realized. Simplified detection operations.

CN119438767AActive Publication Date: 2025-02-14广东世和电气有限公司

Patent Information

Application Number
CN202411597881.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-02-14
Estimated Expiration
2044-11-11

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Abstract

The invention discloses a cable harness detection device, and relates to the field of harness detection equipment, the cable harness detection device comprises a support frame and further comprises a pay-off reel, a movable frame is arranged in the support frame, a fixed rod and a guide rod are arranged in the movable frame, a support block is arranged at the center of the fixed rod and the guide rod, the pay-off reel is arranged at the top of the support block, and the pay-off reel is arranged at the bottom of the support block. A movable plate is arranged in the pay-off reel, a wire winding shaft is arranged on the movable plate, a mounting rod is arranged on the side wall of the pay-off reel, a pressing plate is arranged on the mounting rod in a sliding mode, a guide rod is sleeved with a sleeve in a sliding mode, a wire is connected with detection equipment through a connecting wire, and clamping blocks are close to each other and fix a wire connector. And the adjusting rod adjusts the position of a wire joint by driving the clamping blocks to move, and the wire joint is aligned with the clamping blocks connected with the two ends of the same wire, so that subsequent cable harness detection is facilitated.
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Description

Technical Field

[0001] The invention relates to the field of wire harness detection equipment, in particular to a cable wire harness detection device. Background Art

[0002] A cable harness is a wire assembly that brings together multiple wires or cables and fixes them into a whole with insulating materials. It is commonly used in automobiles, aircraft, industrial equipment and other fields. A cable harness is usually composed of multiple insulated wires, each of which has its own function and purpose. Each wire has a layer of insulating material on the outside to prevent current short circuits and protect the wires from the external environment. The material of the insulating layer can be plastic, rubber or other insulating materials.

[0003] When testing the cable harness, the existing testing device is connected to the harness connector via the wiring terminal, and the cable is tested by the testing equipment. Since there are multiple wires inside the cable, the wires need to be connected to the wiring terminals in sequence, and the testing operation is cumbersome. In addition, the wire connectors cannot be distinguished and sorted, which is not conducive to subsequent testing and use. When one of the wires needs to be tested, the connectors at both ends of the wire cannot be quickly found. Summary of the invention

[0004] The object of the present invention is to provide a cable harness detection device to solve the problem that the existing detection device is inconvenient to use.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A cable harness detection device comprises a support frame and further comprises:

[0007] A wire pay-off drum, wherein a movable frame is arranged inside the support frame, a fixed rod and a guide rod are arranged inside the movable frame, a support block is arranged at the center of the fixed rod and the guide rod, a wire pay-off drum is arranged on the top of the support block, a movable plate is arranged inside the wire pay-off drum, a plurality of winding shafts for fixing the cable are arranged on the movable plate, a mounting rod is arranged on the side wall of the wire pay-off drum, a pressure plate is slidably arranged on the mounting rod, a sleeve is slidably sleeved on the outside of the guide rod, a transmission sleeve is arranged on the fixed rod, a fixed cylinder is arranged between the transmission sleeve and the sleeve, and a telescopic rod is slidably arranged inside the fixed cylinder;

[0008] The top of the telescopic rod passes through a sleeve and is provided with a support frame, a movable frame is slidably provided on the top of the support frame, a telescopic plate is provided inside the support frame and the movable frame, and a pressure roller is provided at one end of the two telescopic plates close to each other, a fixed plate is provided inside the support frame and the movable frame, a plurality of card blocks are slidably provided inside the fixed plate, a fixing groove for fixing the wire is provided outside the card block, a conductive block is provided inside the fixed groove, a sliding groove is provided at the top of the movable frame, a plurality of adjusting rods are slidably provided inside the sliding groove, the bottom end of the adjusting rod is connected with the card block, a connecting wire is provided inside the adjusting rod, and one end of the connecting wire is connected with the conductive block, a card slot is provided on the inner wall of the fixed plate, a fixed block matching with the card slot is provided on the card block, and an electromagnet matching with the fixed block is provided inside the card block;

[0009] A driving mechanism connected to the transmission sleeve;

[0010] The transmission mechanism is arranged on the support frame. The driving mechanism drives the two transmission sleeves to slide along the fixed rod. The cable harness passes through between the two pressure rollers. The transmission mechanism squeezes the cable harness by driving the two pressure rollers to approach each other. The clamping block fixes the wire connector by driving the conductive block to move. The adjusting rod adjusts the position of the wire connector by driving the clamping block to move.

[0011] On the basis of the above technical solution, the present invention also provides the following optional technical solution:

[0012] In an optional solution: the driving mechanism includes a transmission rod, a motor and a screw, the support frame is provided with a motor inside, the rotating end of the motor is provided with a screw, the screw is sleeved with a threaded block outside, transmission rods are provided on both sides of the threaded block, and one end of the transmission rod is rotatably connected to the transmission sleeve.

[0013] In an optional scheme: the transmission mechanism includes a rotating block, a transmission plate, a gear and a rack, rotating blocks are provided on both sides of the support frame and the movable frame, a transmission plate is slidably provided between the two rotating blocks, a rotating rod is provided at the center position of the transmission plate, a mounting plate is provided outside the sleeve, the top of the mounting plate is rotatably connected to the rotating rod, a gear is provided outside the rotating rod, and a rack meshing with the gear is provided on the side wall of the pay-off reel.

[0014] In an optional solution: a fixing screw is arranged outside the gear, and one end of the fixing screw is connected to the rotating rod.

[0015] In an optional solution: a guide plate is provided at the bottom of the blocking block, a guide groove matching the guide plate is opened on the support frame, a plurality of limit blocks are provided inside the sliding groove, a limit column is slidably provided between the limit blocks, and a connecting spring is provided at one end of the limit column.

[0016] In an optional solution: a fixing pin and a fixing hole are respectively provided on one side of the two clamping blocks that are close to each other, and a locking block is provided on a side wall of the fixing pin.

[0017] In an optional solution: a spring is provided on the side of the support frame away from the movable frame, and one end of the spring is connected to the telescopic plate.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The cable harness detection device can support and connect multiple wires at both ends of the cable. The wires are connected to the detection equipment through connecting wires. There is no need for the user to connect the wires to the installation terminals in turn. The driving mechanism drives the two transmission sleeves to slide along the fixed rod, and the cable harness passes through two pressure rollers. The pressure rollers approach each other and squeeze the wires at one end of the cable, so that multiple wires are arranged on the pressure rollers in sequence. The clamping blocks approach each other and fix the wire joints, so that the wires can be docked with the detection device. The adjusting rod adjusts the position of the wire joint by driving the clamping block to move, and aligns it with the clamping blocks connected at both ends of the same wire, which is convenient for subsequent cable harness detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of a cable harness detection device.

[0021] Figure 2 It is a schematic diagram of the structure of the support block in the cable harness detection device.

[0022] Figure 3 It is a schematic diagram of the structure of the support frame in the cable harness detection device.

[0023] Figure 4 It is a structural schematic diagram of the movable frame in the cable harness detection device.

[0024] Figure 5 It is a schematic diagram of the structure of the rotating rod in the cable harness detection device.

[0025] Figure 6 It is a schematic diagram of the structure of the pressure roller in the cable harness detection device.

[0026] Figure 7 It is a schematic diagram of the structure of the fixing plate in the cable harness detection device.

[0027] Figure 8It is a structural schematic diagram of the card block in the cable harness detection device.

[0028] Fig. 9 It is a schematic diagram of the structure of the fixing hole in the cable harness detection device.

[0029] Fig.10 It is a cross-sectional view of the movable frame in the cable harness detection device.

[0030] Figure numerals: 1-support frame, 2-movable frame, 3-support block, 4-screw, 5-motor, 6-threaded rod, 7-support spring, 8-threaded block, 9-transmission rod, 10-transmission sleeve, 11-fixed rod, 12-guide rod, 121-connecting groove, 13-sleeve, 14-pay-off reel, 15-movable plate, 16-winding shaft, 17-pressing plate, 18-mounting rod, 19-compression spring, 20-detection device, 21-movable frame, 211-sliding groove, 22-support frame, 221-guide groove, 23-fixed plate, 231 -card slot, 24-card block, 241-fixed slot, 242-guide plate, 25-mounting plate, 26-telescopic rod, 27-fixed cylinder, 28-rotating block, 29-rotating rod, 30-transmission plate, 31-connecting line, 32-adjusting rod, 33-pressing roller, 34-limiting block, 35-telescopic plate, 36-spring, 37-conductive block, 38-fixing pin, 381-locking block, 39-fixing hole, 40-limiting column, 41-connecting spring, 42-fixed block, 43-electromagnet, 44-gear, 441-fixing screw, 45-rack. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0032] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0033] like Figure 1-10 As shown, a cable harness detection device provided by an embodiment of the present invention includes a support frame 1 and further includes:

[0034] A wire pay-off drum 14 is provided inside the support frame 1 with a movable frame 2, a threaded rod 6 is provided at the bottom of the support frame 1, a support spring 7 is sleeved on the outside of the threaded rod 6, and the initial height of the movable frame 2 can be adjusted by screwing the nut, a fixed rod 11 and a guide rod 12 are fixedly provided on the top of the movable frame 2, a support block 3 is provided at the center of the fixed rod 11 and the guide rod 12, a wire pay-off drum 14 is provided on the top of the support block 3, a movable plate 15 is slidably provided inside the wire pay-off drum 14, a plurality of winding shafts 16 are provided on the movable plate 15, and mounting rods 18 are vertically provided on both sides of the wire pay-off drum 14, A pressure plate 17 is slidably provided on the installation rod 18, and a compression spring 19 is sleeved on the outside of the installation rod 18. The cable to be detected is wound on the winding shaft 16, and both ends of the cable are pulled out from both sides of the pay-off drum 14 and squeezed and fixed by the pressure plate 17. A sleeve 13 is slidably sleeved on the outside of the guide rod 12, and a transmission sleeve 10 is slidably sleeved on the outside of the fixed rod 11. A fixed cylinder 27 is fixedly provided between the transmission sleeve 10 and the sleeve 13, and a telescopic rod 26 is slidably provided inside the fixed cylinder 27. A connecting groove 121 is provided on the guide rod 12, and the telescopic rod 26 slides left and right along the connecting groove 121;

[0035] The top of the telescopic rod 26 passes through the sleeve 13 and is provided with a support frame 22. The bottom of the telescopic rod 26 is provided with an elastic member, which is located inside the fixed tube 27 and supports the telescopic rod 26 through elastic force, so that the support frame 22 is located Figure 1 In the initial position shown, the top of the support frame 22 is slidably provided with a movable frame 21, and the support frame 22 and the movable frame 21 are both slidably provided with a telescopic plate 35, and the ends of the two telescopic plates 35 that are close to each other are provided with a pressing roller 33, and the two pressing rollers 33 are close to each other and squeeze the multiple strands of wires at one end of the cable, so that the multiple strands of wires are arranged in sequence between the pressing rollers 33, and the wires are as shown in FIG. Figure 4 As shown, they are laid flat on the pressure roller 33 in sequence to facilitate the subsequent fixing of the wire. The support frame 22 and the movable frame 21 are both horizontally provided with a fixed plate 23, and a plurality of card blocks 24 are slidably provided inside the fixed plate 23. A fixing groove 241 for fixing the wire is provided outside the card block 24, and a conductive block 37 is provided inside the fixing groove 241. A sliding groove 211 is provided on the top of the movable frame 21, and a plurality of adjusting rods 32 are slidably provided inside the sliding groove 211. The structure of the sliding groove 211 is as shown in FIG. Figure 7As shown, it is composed of two groups of square grooves and multiple connecting grooves, multiple adjusting rods 32 are arranged in sequence inside the square grooves, and the adjusting rod 32 moves along the connecting groove to another square groove, so that the order of the multiple adjusting rods 32 can be changed. The bottom end of the adjusting rod 32 is connected to the card block 24, and a connecting wire 31 is arranged inside the adjusting rod 32. One end of the connecting wire 31 is connected to the conductive block 37. The inner wall of the fixing plate 23 is provided with a card slot 231, and the card block 24 is provided with a fixing block 42 that matches the card slot 231. Fig.10 As shown, the fixed block 42 is a magnet block and is adsorbed on the fixed plate 23. The clamping block 24 is provided with an electromagnet 43 that matches the fixed block 42. When the magnet block 43 is energized, the fixed block 42 is sucked into the clamping block 24.

[0036] The multiple connecting wires 31 on both sides of the device are connected to the detection device 20. When one of the connecting wires 31 is energized, the cable wire connected to the connecting wire 31 is energized, so that the cable wire and the connecting wire 31 connected to it on the other side of the device are energized and form a circuit. The magnet block 43 generates magnetic force and sucks the fixed block 42 into the card block 24, and the card block 24 is separated from the fixed plate 23. The card block 24 can be driven to slide along the sliding groove 211 through the adjustment rod 32, and the position of the card block 24 is adjusted to move the card blocks 24 on both sides of the device to a relatively aligned position (the card block 24 under the non-energized connecting wire 31 cannot be separated from the fixed plate 23 and can only slide along the card groove 231). The multiple connecting wires 31 are energized in turn and the position of the card block 24 is adjusted, so that the wires inside the cable are reordered and aligned, which is convenient for subsequent cable testing and can quickly find the connectors at both ends of one of the wires.

[0037] A driving mechanism connected to the transmission sleeve 10;

[0038] The transmission mechanism is arranged on the support frame 22. The driving mechanism drives the two transmission sleeves 10 to slide along the fixed rod 11. The two ends of the cable harness pass through between the pressure rollers 33 on both sides of the device. The transmission mechanism squeezes the cable harness by driving the two pressure rollers 33 to approach each other, so that multiple wires are laid flat on the pressure rollers 33 in sequence. The wires slide into the fixed groove 241. The clamping block 24 fixes the wire joint by driving the conductive block 37 to move. The adjusting rod 32 adjusts the position of the wire joint by driving the clamping block 24 to move.

[0039] like Figure 1-5As shown, as a preferred embodiment of the present invention, the driving mechanism includes a transmission rod 9, a motor 5 and a screw 4. The support frame 1 is provided with a motor 5, and the rotating end of the motor 5 is provided with a screw 4. The top end of the screw 4 slides into the support block 3, and a threaded block 8 is sleeved on the outside of the screw 4. Transmission rods 9 are rotatably provided on both sides of the threaded block 8. One end of the transmission rod 9 is rotatably connected to a transmission sleeve 10. The motor 5 drives the screw 4 to rotate, and the screw 4 drives the threaded block 8 to move up and down. The threaded block 8 drives the two transmission sleeves 10 to move closer to or away from each other through the transmission rod 9.

[0040] like Figure 1-5 As shown, as a preferred embodiment of the present invention, the transmission mechanism includes a rotating block 28, a transmission plate 30, a gear 44 and a rack 45, the supporting frame 22 and the movable frame 21 are both rotatably provided with rotating blocks 28, a transmission plate 30 is slidably provided between the two rotating blocks 28, a rotating rod 29 is fixedly provided at the center position of the transmission plate 30, a mounting plate 25 is fixedly provided on the outside of the sleeve 13, the top of the mounting plate 25 is rotatably connected to the rotating rod 29, a gear 44 is fixedly provided on the outside of the rotating rod 29, and a rack 45 meshing with the gear 44 is provided on the side wall of the pay-off drum 14, the gear 44 drives the rotating rod 29 to rotate, the rotating rod 29 drives the rotating blocks 28 at both ends to move, and the rotating blocks 28 drive the supporting frame 22 and the movable frame 21 to move closer to or away from each other.

[0041] like Figure 5 As shown, as a preferred embodiment of the present invention, a fixing screw 441 is disposed outside the gear 44 , and one end of the fixing screw 441 is connected to the rotating rod 29 .

[0042] like Figure 1-10 As shown, as a preferred embodiment of the present invention, a guide plate 242 is vertically arranged at the bottom of the blocking block 24, a guide groove 221 matching the guide plate 242 is opened on the support frame 22, a plurality of limit blocks 34 are arranged inside the sliding groove 211, and a limit column 40 is slidably arranged between the limit blocks 34, a connecting spring 41 is arranged at one end of the limit column 40, the limit column 40 is a magnet bar, the limit columns 40 attract each other and connect the limit blocks 34, a connecting groove is formed between the two limit blocks 34, the connecting groove limits the movement of the adjusting rod 32, and when the limit block 34 moves along the connecting groove, the limit column 40 is pressed into the limit block 34.

[0043] like Figure 8-9As shown, as a preferred embodiment of the present invention, a fixing pin 38 and a fixing hole 39 are respectively provided on one side of the two blocks 24 close to each other, the fixing hole 39 is a step groove, and a locking block 381 is provided on the side wall of the fixing pin 38. The locking block 381 is elastically installed on the fixing pin 38 by a spring. When the two blocks 24 are docked, the locking block 381 clamps the fixing hole 39, thereby achieving a fixed connection between the two blocks 24 and preventing the blocks 24 from being separated from the wire when moving.

[0044] like Figure 6 As shown, as a preferred embodiment of the present invention, a spring 36 is provided on the side of the support frame 22 away from the movable frame 21 , and one end of the spring 36 is connected to the telescopic plate 35 .

[0045] In the above embodiment of the present invention, a cable harness detection device is provided, in which the cable to be detected is wound on the winding shaft 16, and the two ends of the cable are fixed by the pressure plate 17. The wire parts at both ends of the cable pass through the pressure roller 33, and the motor 5 drives the screw 4 to rotate. The threaded block 8 drives the two transmission sleeves 10 to move away from each other through the transmission rod 9. The transmission sleeve 10 drives the support frame 22 and the movable frame 21 to move toward the inner wall of the support frame 1. At this time, the fixing screw 441 on the gear 44 is not locked, and the gear 44 cannot drive the rotating rod 29 to rotate. When the wire parts at both ends of the cable contact the pressure roller 33, , turn the fixing screw 441 so that the gear 44 can drive the rotating rod 29 to rotate, and the rotating rod 29 drives the support frame 22 and the movable frame 21 to approach each other through the transmission plate 30, and the two pressure rollers 33 approach each other and squeeze the multiple strands of wires at one end of the cable, so that the multiple strands of wires are horizontally arranged between the pressure rollers 33, and the wires are laid flat on the pressure rollers 33 in sequence, and the fixed groove 241 can guide the wires so that the wires fall into the fixed groove 241, and the clamping blocks 24 approach each other and fix the wires so that the wires are in contact with the conductive block 37, which is convenient for reordering and detecting multiple cable wires.

[0046] The above is only a specific implementation of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art who is familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. A cable harness detection device, comprising a support frame, characterized in that: Also includes: A wire pay-off drum, wherein a movable frame is arranged inside the support frame, a fixed rod and a guide rod are arranged inside the movable frame, a support block is arranged at the center of the fixed rod and the guide rod, a wire pay-off drum is arranged on the top of the support block, a movable plate is arranged inside the wire pay-off drum, a plurality of winding shafts for fixing the cable are arranged on the movable plate, a mounting rod is arranged on the side wall of the wire pay-off drum, a pressure plate is slidably arranged on the mounting rod, a sleeve is slidably sleeved on the outside of the guide rod, a transmission sleeve is arranged on the fixed rod, a fixed cylinder is arranged between the transmission sleeve and the sleeve, and a telescopic rod is slidably arranged inside the fixed cylinder; The top of the telescopic rod passes through a sleeve and is provided with a support frame, a movable frame is slidably provided on the top of the support frame, a telescopic plate is provided inside the support frame and the movable frame, and a pressure roller is provided at one end of the two telescopic plates close to each other, a fixed plate is provided inside the support frame and the movable frame, a plurality of card blocks are slidably provided inside the fixed plate, a fixing groove for fixing the wire is provided outside the card block, a conductive block is provided inside the fixed groove, a sliding groove is provided at the top of the movable frame, a plurality of adjusting rods are slidably provided inside the sliding groove, the bottom end of the adjusting rod is connected with the card block, a connecting wire is provided inside the adjusting rod, and one end of the connecting wire is connected with the conductive block, a card slot is provided on the inner wall of the fixed plate, a fixed block matching with the card slot is provided on the card block, and an electromagnet matching with the fixed block is provided inside the card block; A driving mechanism connected to the transmission sleeve; The transmission mechanism is arranged on the support frame. The driving mechanism drives the two transmission sleeves to slide along the fixed rod. The cable harness passes through between the two pressure rollers. The transmission mechanism squeezes the cable harness by driving the two pressure rollers to approach each other. The clamping block fixes the wire connector by driving the conductive block to move. The adjusting rod adjusts the position of the wire connector by driving the clamping block to move.

2. The cable harness detection device according to claim 1, characterized in that: The driving mechanism includes a transmission rod, a motor and a screw. The support frame is provided with a motor inside, a screw is provided at the rotating end of the motor, a threaded block is sleeved outside the screw, transmission rods are provided on both sides of the threaded block, and one end of the transmission rod is rotatably connected to the transmission sleeve.

3. The cable harness detection device according to claim 2, characterized in that: The transmission mechanism includes a rotating block, a transmission plate, a gear and a rack. Rotating blocks are arranged on both sides of the support frame and the movable frame. A transmission plate is slidably arranged between the two rotating blocks. A rotating rod is arranged at the center position of the transmission plate. A mounting plate is arranged outside the sleeve. The top of the mounting plate is rotatably connected to the rotating rod. A gear is arranged outside the rotating rod. A rack meshing with the gear is arranged on the side wall of the pay-off drum.

4. The cable harness detection device according to claim 3, characterized in that: A fixing screw is arranged outside the gear, and one end of the fixing screw is connected to the rotating rod.

5. The cable harness detection device according to claim 1, characterized in that: A guide plate is provided at the bottom of the clamping block, a guide groove matched with the guide plate is provided on the support frame, a plurality of limit blocks are provided inside the sliding groove, limit columns are slidably provided between the limit blocks, and a connecting spring is provided at one end of the limit column.

6. The cable harness detection device according to claim 5, characterized in that: A fixing pin and a fixing hole are respectively arranged on one side of the two clamping blocks that are close to each other, and a locking block is arranged on the side wall of the fixing pin.

7. The cable harness detection device according to claim 1, characterized in that: A spring is arranged on one side of the support frame away from the movable frame, and one end of the spring is connected to the telescopic plate.

Citation Information

Patent Citations

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