A concentrated chicken broth production device and method thereof

By combining the material rotation and centrifugal extrusion mechanisms, the problems of uneven contact between chicken pieces and steam and chicken juice residue are solved, achieving efficient production of concentrated chicken juice and improving extraction efficiency and consistency.

CN119453529BActive Publication Date: 2026-02-06SICHUAN ANIMAL SCI ACAD
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Patent Information

Application Number
CN202411865474.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2026-02-06
Estimated Expiration
2044-12-18

AI Technical Summary

Technical Problem

In existing concentrated chicken broth production equipment, the chicken pieces do not come into uniform contact with steam, resulting in prolonged evaporation time, low chicken broth extraction efficiency, and chicken broth residue remains in the raw materials after steaming, further reducing extraction efficiency.

Method used

It adopts a material-supporting rotation mechanism, a reciprocating oscillating turning mechanism, and a clutch-type centrifugal extrusion mechanism. By combining revolution and rotation, it achieves uniform heating and efficient extrusion of materials, ensuring full contact between steam and materials, and thoroughly squeezing out chicken juice during centrifugation.

Benefits of technology

It improves steaming efficiency and chicken broth extraction efficiency, reduces manual labor intensity, ensures consistent utilization of materials in the same batch, and enhances the production effect of concentrated chicken broth.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a concentrated chicken juice production device and method, and belongs to the technical field of chicken juice separation. The device comprises a pot body and a material placing frame. The material supporting rotating mechanism comprises a revolution shaft, a revolution motor, a rotation shaft, a fixed outer frame and a rotating inner frame. The rotating inner frame is connected with the material placing frame through a positioning locking assembly, so that the material placing frame and the rotating inner frame rotate synchronously. A reciprocating swing material overturning mechanism is arranged between the upper annular frame and the lower annular frame. A clutch type centrifugal extrusion mechanism is further arranged on the top of the pot body. In the heating and steaming process, the revolution motor drives the rotation shaft to rotate, so that the material placing frame revolves around the revolution shaft in the rotating inner frame, and the utilization rate of the same batch of materials is ensured to be consistent. In the co-rotation process, the reciprocating swing material overturning mechanism controls the rotation shaft to continuously reverse, so that the material placing frame swings reciprocally, the materials in the material placing frame are continuously overturned, the steam and the materials are fully contacted, and the steaming efficiency and the steaming effect of the materials are effectively improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of chicken juice separation, in particular to a concentrated chicken juice production device and method thereof. BACKGROUND

[0002] Concentrated chicken juice is a healthy chicken stock, often used to increase the umami of dishes, seasoning or as a base stock.

[0003] Chinese patent CN212035849U discloses a continuous production device for concentrated chicken juice, which comprises a heating pot and a top cover. A first steaming grate and a second steaming grate are arranged in the inner cavity of the heating pot. The first steaming grate is located at the upper part of the second steaming grate. The first steaming grate is in an arc shape. A placing rack is arranged at the upper middle part of the first steaming grate. A first liquid storage tank is arranged at the lower middle part of the first steaming grate. A fixing rack is arranged at the upper part of the second steaming grate. A second liquid storage tank is arranged at the upper part of the fixing rack. A first liquid discharge pipe and a second liquid discharge pipe are arranged on one side of the back of the heating pot. The first steaming grate with an arc shape can make the chicken juice flow down better and then fall into the first liquid storage tank, and then be discharged through the first liquid discharge pipe. The second liquid storage tank above the second steaming grate can recover the chicken juice brought out by the steam. However, the device still has the following problems:

[0004] 1. The volume of chicken pieces is large, and part of the chicken juice also uses chicken frames as raw materials. The high-temperature steam flows from bottom to top. The steam is difficult to contact with the upper surface of the raw material because it only contacts with the lower surface of the raw material. The steam received by the upper and lower surfaces is uneven, which increases the evaporation time and reduces the efficiency of chicken juice extraction.

[0005] 2. There is still some chicken juice liquid in the steamed raw materials. Directly abandoning the loss is large. If the steamed raw materials are taken out and squeezed to recover the chicken juice, the chicken juice is not easy to be squeezed out because of the temperature drop. At the same time, part of the chicken juice is sucked back by the raw materials at the end of each squeezing, which reduces the extraction efficiency.

[0006] Therefore, the present application provides a concentrated chicken juice production device and method thereof to solve the above problems. SUMMARY

[0007] In view of the above-mentioned shortcomings of the prior art, the present application provides a concentrated chicken juice production device and method thereof.

[0008] To achieve the above purpose, the present application realizes the following technical scheme:

[0009] A concentrated chicken juice production device, comprising a pot body and a material placing frame.

[0010] The pot body is fixedly installed with a partition plate, and a plurality of through holes are uniformly arranged on the partition plate; the partition plate divides the pot body into an extraction cavity on the upper side and a steam cavity on the lower side, and the steam cavity is used for containing hot water and generating steam from bottom to top; the extraction cavity is provided with a material supporting rotating mechanism, a reciprocating swing material turning mechanism and a clutch type centrifugal squeezing mechanism;

[0011] The upper and lower ring-shaped frames are located in the extraction cavity and are fixedly connected with the inner wall of the pot body.

[0012] The material supporting rotating mechanism comprises a revolution shaft, a revolution motor, a rotation shaft, a fixed outer frame and a rotating inner frame, both ends of the revolution shaft are rotatably connected with the partition plate and the pot body through bearings, the revolution motor is fixedly installed on the top of the pot body, and an output end of the revolution motor is fixedly connected with the revolution shaft; a plurality of fixed outer frames are uniformly arranged on the outer side of the revolution shaft at equal intervals along the radial direction of the revolution shaft, and the rotating inner frame is rotatably installed on the inner side of the fixed outer frame through a bearing; both ends of the fixed outer frame are rotatably connected with the revolution shaft and the sliding block through the rotation shaft; a guide rail is fixedly installed on the upper end of the lower ring-shaped frame, and the sliding block is limitingly and slidably connected with the guide rail; the rotating inner frame is connected with the material placing frame through the positioning and locking assembly, so that the material placing frame rotates synchronously with the rotating inner frame.

[0013] The reciprocating swing material turning mechanism for controlling the reciprocating swing of the fixed outer frame is arranged between the upper and lower ring-shaped frames.

[0014] The top of the pot body is further provided with the clutch type centrifugal squeezing mechanism for controlling the material placing frame in the fixed outer frame to rotate and centrifuge at the same time and squeeze the material in the material placing frame.

[0015] A collecting disc is fixedly installed on the upper end of the partition plate, and an annular flow guide plate for guiding the concentrated chicken juice in the extraction cavity to the collecting disc is fixedly installed on the side wall of the pot body.

[0016] The top of the pot body is provided with a steam main pipe communicated with the extraction cavity, and the side wall of the pot body is provided with a chicken juice pipeline communicated with the bottom of the collecting disc.

[0017] Furthermore, the reciprocating swing material turning mechanism comprises a driving wheel, an upper friction block, a lower friction block and a horizontal limiting supporting block, the driving wheel is fixedly installed on the rotation shaft away from the revolution shaft on each fixed outer frame, the outer edge of the upper and lower ring-shaped frames is provided with a first control assembly for controlling the fixed outer frame to continuously reverse, and the inner edge of the upper and lower ring-shaped frames is provided with a second control assembly for limiting the fixed outer frame to keep a horizontal posture; the second control assembly is arranged on one side of the opening and closing door and on the lower side of the clutch type centrifugal squeezing mechanism, and the first control assembly and the second control assembly are distributed in a staggered manner.

[0018] Further, the first control assembly comprises upper friction blocks and lower friction blocks, the upper friction blocks are fixedly connected with the upper annular frame, the lower friction blocks are fixedly connected with the lower annular frame, the upper friction blocks and the lower friction blocks are staggered in up-down direction, the driving wheel is located between the upper friction blocks and the lower friction blocks and is in rolling connection with the upper friction blocks and the lower friction blocks, and the end portions of the upper friction blocks and the lower friction blocks are provided with guide inclined surfaces.

[0019] Further, the second control assembly comprises horizontal limiting blocks, the horizontal limiting blocks are fixedly connected with the upper friction blocks, the horizontal limiting blocks are coplanar with the lower surface of the fixed outer frame, and the horizontal limiting blocks are used for lifting the fixed outer frame to keep the fixed outer frame in a horizontal posture.

[0020] Further, the material placing frame is composed of a frame body and a frame cover which are opened and closed in up-down direction, the side wall of the frame body is uniformly provided with a plurality of limiting grooves in a circumferential array at equal intervals, a plurality of limiting blocks which are in one-to-one correspondence with the limiting grooves and are in plug-in connection are fixedly installed at the lower end of the frame body, and handles are symmetrically fixedly installed at the two sides of the frame body and the frame cover.

[0021] Further, the positioning and locking assembly comprises positioning blocks, positioning grooves and a locking assembly, the two positioning blocks are symmetrically fixedly installed at the two sides of the frame body, the positioning grooves which are in plug-in connection with the positioning blocks are formed in the rotating inner frame, and the locking assembly for locking the material placing frame in the rotating inner frame is arranged on the rotating inner frame.

[0022] Further, the clutch type centrifugal extrusion mechanism comprises a rotating lifting assembly and a clutch control assembly, the rotating lifting assembly is installed at the top of the pot body, the clutch control assembly is arranged between the lower end of the rotating lifting assembly and the material placing frame, and the rotating lifting assembly can control the material placing frame to rotate in the fixed outer frame and extrude the material in the material placing frame.

[0023] Further, the rotating lifting assembly comprises a support, a centrifugal motor, an electric cylinder, a driving shaft rod, a driven shaft rod and a connecting plate, the support is fixedly installed at the top of the pot body, the centrifugal motor and the electric cylinder are fixedly installed on the support, the output end of the centrifugal motor is fixedly installed with the driving shaft rod, the driven shaft rod is sleeved outside the driving shaft rod and is in limiting sliding connection with the driving shaft rod, one end of the connecting plate is rotatably connected with the driven shaft rod through a bearing, and the other end of the connecting plate is fixedly connected with the output end of the electric cylinder.

[0024] Further, the clutch control assembly comprises a gland, a linkage disc, an upper insertion block and a lower insertion block, the gland is fixedly installed at the lower end of the driven shaft rod, the upper end of the frame cover of each material placing frame is fixedly installed with the linkage disc matched with the gland; the side of the gland is fixedly installed with a plurality of upper insertion blocks in a circumferential array at equal intervals, the side of the linkage disc is fixedly installed with a plurality of lower insertion blocks in a circumferential array at equal intervals, the upper insertion blocks and the lower insertion blocks are staggered and matched, the proximal ends of the upper insertion blocks and the lower insertion blocks are provided with guide curved surfaces; the gland is provided with a pressure sensor for sensing the pressure between the gland and the linkage disc.

[0025] In order to better achieve the purpose of the present application, the present application further provides a production method of the concentrated chicken juice production device, comprising the following steps:

[0026] Step one: chop the chicken pieces or chicken frame into small pieces and evenly lay them in the frame body, cover the frame cover with the frame body, insert the positioning block of the material placing frame into the positioning groove of the rotating inner frame, and fix the material placing frame in the rotating inner frame through the locking assembly;

[0027] Step two: close the opening and closing door of the pot body, the steam cavity outputs steam flowing from bottom to top, the steam heats and steams the materials in the material placing frame after passing through the partition plate, and the concentrated chicken juice generated by the materials in the material placing frame flows into the collection disc to be collected;

[0028] Step three: the revolution motor drives the rotation shaft to rotate, so that the material placing frame revolves around the revolution shaft in the rotating inner frame;

[0029] Step four: the driving wheel continuously rolls on the upper friction block and the lower friction block, so that the rotation shaft drives the fixed outer frame to reciprocate, so that the materials in the material placing frame are continuously turned over and fully contacted with the high-temperature steam;

[0030] Step five: the material placing frame rotates to the lower side of the gland, the driving wheel is separated from the upper friction block and the lower friction block, the horizontal limiting supporting block supports the fixed outer frame, so that the fixed outer frame maintains a horizontal posture;

[0031] Step six: when the linkage disc on the material placing frame is aligned with the gland, the electric cylinder controls the driven shaft rod to vertically move downward, so that the gland and the linkage disc are matched and inserted under the cooperation of the upper insertion block and the lower insertion block, then the centrifugal motor drives the driving shaft rod to rotate, so that the material placing frame and the rotating inner frame make centrifugal motion in the fixed outer frame, at the same time, the electric cylinder drives the driven shaft rod to move downward, so that the frame cover presses the steamed raw materials on the frame body, thereby realizing the extrusion of the materials in the material placing frame and the centrifugation of the materials at the same time, so that the concentrated chicken juice of the materials is completely squeezed out, and the concentrated chicken juice shaken out during centrifugation flows back to the collection disc along the annular flow guide plate.

[0032] Compared with the prior art, the present application has the following beneficial effects: 1. In the present application, the heating and steaming process is driven by the revolution motor to rotate the rotation shaft, so that the material placing frame revolves around the revolution shaft in the rotating inner frame, avoiding the uneven steam flow in the pot body, which leads to different steaming effects of the same batch of materials, and ensuring the consistency of the utilization rate of the same batch of materials; during the co-rotation process of the material placing frame, the reciprocating swing material stirring mechanism controls the rotation shaft to continuously reverse, so that the material placing frame swings back and forth, the materials in the material placing frame are continuously turned over, the steam and the materials are in full contact, and each surface of the materials can be directly contacted with the steam, effectively improving the steaming efficiency and steaming effect of the materials;

[0033] When the material placing frame moves to the lower side of the clutch type centrifugal extrusion mechanism, the reciprocating swing material stirring mechanism controls the material placing frame to maintain a horizontal posture, the centrifugal motion of the material placing frame is controlled by the clutch type centrifugal extrusion mechanism, and the raw materials in the material placing frame are extruded by the clutch type centrifugal extrusion mechanism, so that the concentrated chicken juice in the steamed materials is completely discharged, the extraction efficiency and extraction effect of the concentrated chicken juice are increased, and the labor intensity is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0034] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creating laborious work.

[0035] Figure 1 It is a perspective view of a concentrated chicken juice production device of the present application;

[0036] Figure 2 It is Figure 1 a structural perspective view of a hidden pot body;

[0037] Figure 3 It is a rear view of a concentrated chicken juice production device of the present application;

[0038] Figure 4 It is a structural perspective view of a hidden pot body of the present application Figure 1 ;

[0039] Figure 5 It is a structural perspective view of a hidden pot body of the present application Figure 2 ;

[0040] Figure 6 It is a structural perspective view of a material placing frame of the present application;

[0041] Figure 7 It is a structural perspective view of a hidden pot body of the present application Figure 3 ;

[0042] Figure 8 For Figure 7 Enlarged view at A in the middle;

[0043] Figure 9 Structure perspective view of clutch type centrifugal extrusion mechanism of the present application;

[0044] Figure 10 Structure perspective view of gland and linkage disc of the present application.

[0045] The reference signs in the figures respectively represent:

[0046] 10, pot body; 11, baffle; 12, steam main pipe; 13, steam auxiliary pipe; 14, chicken juice pipeline; 15, annular flow guide plate; 16, collection disc; 17, upper annular frame; 18, lower annular frame; 2, material placing frame; 21, frame body; 22, frame cover; 23, limiting groove; 24, limiting block; 25, handle; 3, material supporting rotating mechanism; 31, revolving shaft; 32, revolving motor; 33, rotating shaft; 34, fixed outer frame; 35, rotating inner frame; 36, guide rail; 37, sliding block; 38, positioning and locking assembly; 381, positioning block; 382, positioning groove; 383, locking block; 384, locking seat; 4, reciprocating swing material turning mechanism; 41, driving wheel; 42, upper friction block; 43, lower friction block; 44, horizontal limiting supporting block; 5, clutch type centrifugal extrusion mechanism; 51, support; 52, centrifugal motor; 53, electric cylinder; 54, driving shaft rod; 55, driven shaft rod; 56, connecting plate; 57, gland; 58, linkage disc; 59, upper insertion block; 510, lower insertion block. DETAILED DESCRIPTION

[0047] To make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described below in connection with the drawings in the embodiments of the present application. Obviously, the described embodiments are some but not all of the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0048] Embodiment one: in some embodiments, referring to the drawings in the description Figures 1-8 A concentrated chicken juice production device, comprising a pot body 10 and a material placing frame 2;

[0049] The baffle 11 is fixedly installed in the pot body 10, and a plurality of through holes are uniformly arranged on the baffle 11; the baffle 11 divides the pot body 10 into an extraction cavity on the upper side and a steam cavity on the lower side, the steam cavity is used for containing hot water and generating steam from bottom to top; the extraction cavity is provided with a material supporting rotating mechanism 3, a reciprocating swing material turning mechanism 4 and a clutch type centrifugal extrusion mechanism 5;

[0050] The upper ring-shaped frame 17 and the lower ring-shaped frame 18 are located in the extraction cavity and fixedly connected with the inner wall of the pot body 10;

[0051] The material supporting rotating mechanism 3 comprises a revolution shaft 31, a revolution motor 32, a rotation shaft 33, a fixed outer frame 34 and a rotating inner frame 35, both ends of the revolution shaft 31 are rotatably connected with the partition plate 11 and the pot body 10 through bearings, the revolution motor 32 is fixedly installed on the top of the pot body 10, and the output end of the revolution motor 32 is fixedly connected with the revolution shaft 31; a plurality of fixed outer frames 34 are uniformly arranged on the outer side of the revolution shaft 31 at equal intervals in the radial direction, and the rotating inner frame 35 is rotatably installed on the inner side of the fixed outer frame 34 through a bearing; both ends of the fixed outer frame 34 are rotatably connected with the revolution shaft 31 and the sliding block 37 through the rotation shaft 33; the upper end of the lower ring-shaped frame 18 is fixedly installed with a guide rail 36, and the sliding block 37 is limitingly and slidably connected with the guide rail 36; the rotating inner frame 35 is connected with the material placing frame 2 through the positioning and locking assembly 38, so that the material placing frame 2 rotates synchronously with the rotating inner frame 35;

[0052] The upper ring-shaped frame 17 and the lower ring-shaped frame 18 are provided with a reciprocating swing tilting mechanism 4 for controlling the reciprocating swing of the fixed outer frame 34;

[0053] The top of the pot body 10 is further provided with a clutch type centrifugal extrusion mechanism 5 for controlling the material placing frame 2 in the fixed outer frame 34 to rotate and centrifuge, and extruding the material in the material placing frame 2 at the same time;

[0054] The upper end of the partition plate 11 is fixedly installed with a collecting disc 16, and the side wall of the pot body 10 is fixedly installed with an annular flow guide plate 15 for guiding the concentrated chicken juice in the extraction cavity to flow into the collecting disc 16. The annular flow guide plate 15 is lower than the fixed outer frame 34;

[0055] The top of the pot body 10 is provided with a steam main pipe 12 communicating with the extraction cavity, the side wall of the pot body 10 is provided with a chicken juice pipeline 14 communicating with the bottom of the collecting disc 16, and the right end of the pot body 10 is provided with an opening and closing door with air tightness function.

[0056] In the present application, chicken pieces or chicken frames are chopped into small pieces and evenly laid in the material placing frame 2, the material placing frame 2 is loaded and fixed in the rotating inner frame 35 through the positioning and locking assembly 38, after all the rotating inner frames 35 are loaded with the material placing frames 2, the opening and closing door of the pot body 10 is closed, the steam cavity outputs steam flowing from bottom to top, the steam passes through the partition plate 11 to heat and steam the material in the material placing frame 2, and the concentrated chicken juice generated by the material in the material placing frame 2 flows into the collecting disc 16 to be collected; the cooled steam is discharged from the steam main pipe 12 on the top of the pot body 10, and the concentrated chicken juice in the collecting disc 16 is discharged through the chicken juice pipeline 14;

[0057] During the heating and steaming process, the revolution motor 32 drives the rotation shaft 33 to rotate, causing the material placement frame 2 to revolve around the revolution shaft 31 within the rotating inner frame 35. This avoids uneven steam flow within the pot body 10, which could lead to different steaming effects for the same batch of materials, ensuring consistent utilization of the same batch of materials. During the co-rotation process, the reciprocating oscillating turning mechanism 4 controls the rotation shaft 33 to continuously rotate in both directions, causing the material placement frame 2 to oscillate back and forth. The material inside the material placement frame 2 is constantly turned over, allowing the steam to fully contact the material, and each surface of the material can directly contact the steam, effectively improving the steaming efficiency and steaming effect.

[0058] When the feeding frame 2 moves to the lower side of the clutch-type centrifugal extrusion mechanism 5, the reciprocating oscillating turning mechanism 4 controls the feeding frame 2 to maintain a horizontal posture, and the clutch-type centrifugal extrusion mechanism 5 controls the feeding frame 2 to perform centrifugal motion. At the same time, the clutch-type centrifugal extrusion mechanism 5 extrudes the raw material in the feeding frame 2, so that the concentrated chicken juice in the steamed material is completely discharged, increasing the extraction efficiency and extraction effect of the concentrated chicken juice, and reducing the intensity of manual labor. The concentrated chicken juice thrown out by the feeding frame 2 during centrifugation will flow back to the collection tray 16 along the annular guide plate 15.

[0059] The reciprocating oscillating material turning mechanism 4 includes a drive wheel 41, an upper friction block 42, a lower friction block 43, and a horizontal limiting support block 44. Each fixed outer frame 34 has a drive wheel 41 fixedly installed on its rotation axis 33 on the side away from the revolution axis 31. The outer edges of the upper ring frame 17 and the lower ring frame 18 are provided with a first control component for controlling the continuous forward and reverse rotation of the fixed outer frame 34. The inner edges of the upper ring frame 17 and the lower ring frame 18 are provided with a second control component for limiting the fixed outer frame 34 to maintain its horizontal posture. The second control component is located on the side of the opening and closing door and on the lower side of the clutch-type centrifugal extrusion mechanism 5, and the first control component and the second control component are staggered inside and outside.

[0060] The first control component includes an upper friction block 42 and a lower friction block 43. The upper friction block 42 is fixedly connected to the upper annular frame 17, and the lower friction block 43 is fixedly connected to the lower annular frame 18. The upper friction block 42 and the lower friction block 43 are staggered vertically. The drive wheel 41 is located between the upper friction block 42 and the lower friction block 43 and is in rolling connection with them. The ends of the lower friction block 43 of the upper friction block 42 are provided with guide slopes.

[0061] The second control component includes a horizontal limiting block 44, which is fixedly connected to the upper friction block 42. The horizontal limiting block 44 is coplanar with the lower surface of the fixed outer frame 34. The horizontal limiting block 44 is used to support the fixed outer frame 34 so that the fixed outer frame 34 maintains a horizontal posture.

[0062] In the present application, when the revolution motor 32 drives the revolution shaft 31 to rotate, the fixed outer frame 34 rotates around the revolution shaft 31 through the guide rail 36 and the sliding block 37. During the revolution process, the driving wheel 41 continuously rolls on the upper friction block 42 and the lower friction block 43, so that the rotation shaft 33 drives the fixed outer frame 34 to swing back and forth, realizing the overturning effect of the material in the material placing frame 2. When the material placing frame 2 is located below the work station for feeding and discharging and the clutch type centrifugal extrusion mechanism 5, the driving wheel 41 is separated from the upper friction block 42 and the lower friction block 43 and maintains a horizontal posture, while the fixed outer frame 34 is placed on the horizontal limiting block 44, which supports and limits the fixed outer frame 34, thereby maintaining the horizontal posture of the material placing frame 2, facilitating the centrifugal operation and feeding and discharging operation of the material placing frame 2.

[0063] The material placing frame 2 is composed of a frame body 21 and a frame cover 22 which are opened and closed up and down. The frame body 21 and the frame cover 22 can be made of silk screen material. The side wall of the frame body 21 is uniformly provided with a plurality of limiting grooves 23 in a circumferential array at equal intervals. A plurality of limiting blocks 24 corresponding to the limiting grooves 23 are fixedly installed at the lower end of the frame body 21, so that the frame body 21 can slide axially along the frame cover 22, and the frame body 21 and the frame cover 22 can rotate synchronously. Handles 25 are symmetrically fixedly installed on both sides of the frame body 21 and the frame cover 22, facilitating the operator to take and move the frame body 21 and the frame cover 22.

[0064] The positioning and locking assembly 38 includes positioning blocks 381, positioning grooves 382 and a locking assembly. Two positioning blocks 381 are symmetrically fixedly installed on both sides of the frame body 21. The positioning grooves 382 are provided in the rotating inner frame 35 and inserted with the positioning blocks 381, so that the rotating inner frame 35 and the material placing frame 2 can rotate synchronously. The rotating inner frame 35 is provided with a locking assembly for limiting the radial movement of the material placing frame 2 along the rotating inner frame 35.

[0065] The locking assembly includes a locking block 383 and a locking seat 384. The locking seat 384 is fixedly installed on the rotating inner frame 35, and the locking block 383 is inserted with the locking seat 384. By controlling the extension and retraction of the locking block 383, the movement of the material placing frame 2 can be blocked, so that the material placing frame 2 is limited to the inside of the rotating inner frame 35. A magnetic block is provided between the locking block 383 and the locking seat 384 to increase the stability of the locking.

[0066] In some embodiments, as Figure 9 and Figure 10As shown, as a preferred embodiment of the present application, the clutch type centrifugal extrusion mechanism 5 comprises a rotary lifting assembly installed on the top of the pot body 10, and a clutch control assembly provided between the lower end of the rotary lifting assembly and the material placing frame 2, so that the rotary lifting assembly can control the material placing frame 2 to rotate and extrude the material in the material placing frame 2 in the fixed outer frame 34.

[0067] The rotary lifting assembly comprises a support 51, a centrifugal motor 52, an electric cylinder 53, a driving shaft rod 54, a driven shaft rod 55 and a connecting plate 56, the support 51 is fixedly installed on the top of the pot body 10, and the centrifugal motor 52 and the electric cylinder 53 are fixedly installed on the support 51; the output end of the centrifugal motor 52 is fixedly installed with the driving shaft rod 54, the driven shaft rod 55 is sleeved outside the driving shaft rod 54 and is in limit sliding connection with the driving shaft rod 54, the driving shaft rod 54 and the driven shaft rod 55 are arranged as a regular polygon, so that the driving shaft rod 54 and the driven shaft rod 55 can rotate synchronously; one end of the connecting plate 56 is rotatably connected with the driven shaft rod 55 through a bearing, and the other end of the connecting plate 56 is fixedly connected with the output end of the electric cylinder 53; the top of the pot body 10 is provided with a bearing, and the driven shaft rod 55 is connected with the bearing through a key.

[0068] The clutch control assembly comprises a gland 57, a linkage disc 58, an upper insertion block 59 and a lower insertion block 510, the gland 57 is fixedly installed on the lower end of the driven shaft rod 55, and the upper end of the frame cover 22 of each material placing frame 2 is fixedly installed with the linkage disc 58 matched and inserted with the gland 57; a plurality of upper insertion blocks 59 are fixedly and uniformly installed on the side surface of the gland 57 in a circumferential array at equal intervals, a plurality of lower insertion blocks 510 are fixedly and uniformly installed on the side surface of the linkage disc 58 in a circumferential array at equal intervals, the upper insertion blocks 59 and the lower insertion blocks 510 are staggered and matched and inserted, and the proximal ends of the upper insertion blocks 59 and the lower insertion blocks 510 are provided with guide arc surfaces; the gland 57 is provided with a pressure sensor for sensing the pressure between the gland 57 and the linkage disc 58.

[0069] In the present application, when the material placing frame 2 moves to the lower side of the gland 57 to align the gland 57 and the linkage disc 58, the electric cylinder 53 controls the driven shaft rod 55 to vertically move downward, so that the gland 57 and the linkage disc 58 are inserted under the cooperation of the upper insertion blocks 59 and the lower insertion blocks 510, then the centrifugal motor 52 rotates by driving the driving shaft rod 54, so that the material placing frame 2 and the rotary inner frame 35 make centrifugal motion in the fixed outer frame 34, and at the same time, the electric cylinder 53 drives the driven shaft rod 55 to move downward, so that the frame cover 22 presses the steamed raw materials on the frame body 21, thereby realizing the extrusion of the material in the material placing frame 2 and the centrifugation of the material at the same time, so that the concentrated chicken juice is completely extruded, and the production efficiency and effect of the concentrated chicken juice are increased.

[0070] The inner top of the pot 10 is provided with a concave structure, and the upper side of the upper annular frame 17 is provided with a water storage structure with high inner bottom. The steam branch pipe 13 is fixedly connected with the pot 10, and the steam branch pipe 13 communicates with the water storage structure. After part of the steam is cooled, water droplets are condensed on the inner top of the pot 10, and the water droplets flow into the water storage structure along the inner top of the pot 10 and are discharged through the steam branch pipe 13, thereby reducing the possibility of the water droplets mixing into the concentrated chicken juice in the collecting tray 16 and increasing the quality of the concentrated chicken juice.

[0071] In some embodiments, as shown in FIG. 1, as a preferred embodiment of the present application, a production method of a concentrated chicken juice production device includes the following steps: Figures 1-7

[0072] Step one: chop the chicken pieces or chicken frames into small pieces and evenly lay them in the frame body 21, cover the frame cover 22 with the frame body 21, insert the positioning block 381 of the material placing frame 2 into the positioning groove 382 of the rotating inner frame 35, and fix the material placing frame 2 in the rotating inner frame 35 through the locking assembly;

[0073] Step two: close the opening and closing door of the pot 10, and the steam chamber outputs steam flowing from bottom to top. After the steam passes through the partition plate 11, the material in the material placing frame 2 is heated and steamed, and the concentrated chicken juice generated by the material in the material placing frame 2 flows into the collecting tray 16 and is collected;

[0074] Step three: the revolution motor 32 drives the rotation shaft 33 to rotate, so that the material placing frame 2 revolves around the revolution shaft 31 in the rotating inner frame 35;

[0075] Step four: the driving wheel 41 constantly rolls on the upper friction block 42 and the lower friction block 43, so that the rotation shaft 33 drives the fixed outer frame 34 to reciprocate, so that the material in the material placing frame 2 is constantly overturned and fully contacts with the high-temperature steam;

[0076] Step five: the material placing frame 2 rotates to the lower side of the pressing cover 57, the driving wheel 41 is separated from the upper friction block 42 and the lower friction block 43, the horizontal limiting supporting block 44 supports and holds the fixed outer frame 34, so that the fixed outer frame 34 maintains a horizontal posture;

[0077] ​Step six: when the linkage disc 58 on the material placing frame 2 is aligned with the cover 57, the electric cylinder 53 controls the driven shaft rod 55 to vertically move down, so that the cover 57 and the linkage disc 58 are inserted under the cooperation of the upper and lower insertion blocks 59 and 510, and then the centrifugal motor 52 rotates by driving the driving shaft rod 54, so that the material placing frame 2 and the rotating inner frame 35 make centrifugal motion in the fixed outer frame 34, at the same time, the electric cylinder 53 drives the driven shaft rod 55 to move down, so that the frame cover 22 presses the steamed raw materials on the frame body 21, thereby realizing the extrusion of the materials in the material placing frame 2 and the centrifugation of the materials at the same time, so that the concentrated chicken juice of the materials is completely squeezed out, and the concentrated chicken juice shaken off during centrifugation flows back to the collecting disc 16 along the annular flow guide plate 15.

[0078] The above embodiments are only used to illustrate the technical solutions of the present application, but not limit the present application; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced by equivalent features; and these modifications or replacements will not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A concentrated chicken juice production device, comprising a kettle body (10) and a material placing frame (2), characterized in that: a partition plate (11) is fixedly installed in the kettle body (10), and a plurality of through holes are uniformly arranged on the partition plate (11); the partition plate (11) divides the kettle body (10) into an extraction cavity on the upper side and a steam cavity on the lower side, the steam cavity is used for containing hot water and generating steam from bottom to top, and the extraction cavity is provided with a material supporting rotating mechanism (3), a reciprocating swing material overturning mechanism (4) and a clutch type centrifugal extrusion mechanism (5); an upper annular frame (17) and a lower annular frame (18) are located in the extraction cavity and are fixedly connected with the inner wall of the kettle body (10); the material supporting rotating mechanism (3) comprises a revolution shaft (31), a revolution motor (32), a rotation shaft (33), a fixed outer frame (34) and a rotating inner frame (35), both ends of the revolution shaft (31) are rotatably connected with the partition plate (11) and the kettle body (10) through bearings, the revolution motor (32) is fixedly installed on the top of the kettle body (10), and an output end of the revolution motor (32) is fixedly connected with the revolution shaft (31); a plurality of fixed outer frames (34) are uniformly and equidistantly arranged on the outer side of the revolution shaft (31) in the radial direction, and the rotating inner frame (35) is rotatably installed on the inner side of the fixed outer frame (34) through a bearing; both ends of the fixed outer frame (34) are rotatably connected with the revolution shaft (31) and a sliding block (37) through the rotation shaft (33); a guide rail (36) is fixedly installed on the upper end of the lower annular frame (18), and the sliding block (37) is limitingly and slidably connected with the guide rail (36); the rotating inner frame (35) is connected with the material placing frame (2) through a positioning and locking assembly (38), so that the material placing frame (2) rotates synchronously with the rotating inner frame (35); the reciprocating swing material overturning mechanism (4) for controlling the reciprocating swing of the fixed outer frame (34) is arranged between the upper annular frame (17) and the lower annular frame (18); the clutch type centrifugal extrusion mechanism (5) for controlling the material placing frame (2) in the fixed outer frame (34) to rotate and centrifuge while extruding the material in the material placing frame (2) is further arranged on the top of the kettle body (10); the collection disc (16) is fixedly installed on the upper end of the partition plate (11), and the annular flow guide plate (15) for guiding the concentrated chicken juice in the extraction cavity to the collection disc (16) is fixedly installed on the side wall of the kettle body (10); the steam main pipe (12) communicating with the extraction cavity is arranged on the top of the kettle body (10), and the chicken juice pipeline (14) communicating with the bottom of the collection disc (16) is arranged on the side wall of the kettle body (10).

2. The concentrated chicken juice production device according to claim 1, characterized by The reciprocating swing material turning mechanism (4) comprises a driving wheel (41), an upper friction block (42), a lower friction block (43) and a horizontal limiting block (44), the driving wheel (41) is fixedly installed on the rotation shaft (33) away from the revolution shaft (31) of each fixed outer frame (34), the outer edge of the upper annular frame (17) and the lower annular frame (18) is provided with a first control assembly for controlling the continuous forward and reverse rotation of the fixed outer frame (34), and the inner edge of the upper annular frame (17) and the lower annular frame (18) is provided with a second control assembly for limiting the fixed outer frame (34) to keep a horizontal posture; the second control assembly is arranged on the side of the opening and closing door and the lower side of the clutch type centrifugal extrusion mechanism (5), and the first control assembly and the second control assembly are distributed in a staggered manner.

3. The concentrated chicken juice production device according to claim 2, characterized by The first control assembly comprises the upper friction block (42) and the lower friction block (43), the upper friction block (42) is fixedly connected with the upper annular frame (17), the lower friction block (43) is fixedly connected with the lower annular frame (18), and the upper friction block (42) and the lower friction block (43) are distributed in an upper and lower staggered manner; the driving wheel (41) is located between the upper friction block (42) and the lower friction block (43) and is in rolling connection with the two; the end of the upper friction block (42) and the lower friction block (43) is provided with a guide inclined surface.

4. The concentrated chicken juice production device according to claim 3, characterized by The second control assembly comprises the horizontal limiting block (44), the horizontal limiting block (44) is coplanar with the lower surface of the fixed outer frame (34), and the horizontal limiting block (44) is used for lifting the fixed outer frame (34) to keep a horizontal posture of the fixed outer frame (34).

5. The concentrated chicken juice production device according to claim 4, characterized by The material placing frame (2) is composed of a frame body (21) and a frame cover (22) which are arranged in an open and close mode, a plurality of limiting grooves (23) are uniformly and equidistantly arranged on the side wall of the frame body (21) in a circumferential array, a plurality of limiting blocks (24) are fixedly installed on the lower end of the frame cover (22) and are in one-to-one correspondence with and matched with the limiting grooves (23), and handles (25) are symmetrically fixedly installed on the two sides of the frame body (21) and the frame cover (22).

6. The concentrated chicken juice production device according to claim 5, wherein The positioning and locking assembly (38) comprises a positioning block (381), a positioning groove (382) and a locking assembly, the two positioning blocks (381) are symmetrically fixedly installed on the two sides of the frame body (21), the positioning groove (382) is arranged in the rotating inner frame (35) and is matched with the positioning block (381), and the locking assembly is arranged on the rotating inner frame (35) and is used for locking the material placing frame (2) in the rotating inner frame (35).

7. The concentrated chicken juice production device according to claim 6, wherein The clutch type centrifugal extrusion mechanism (5) comprises a rotating lifting assembly and a clutch control assembly, the rotating lifting assembly is installed on the top of the pot body (10), and the clutch control assembly is arranged between the lower end of the rotating lifting assembly and the material placing frame (2), so that the rotating lifting assembly can control the material placing frame (2) to rotate in the fixed outer frame (34) and extrude the material in the material placing frame (2).

8. The concentrated chicken juice production device according to claim 7, characterized by The rotating lifting assembly comprises a support (51), a centrifugal motor (52), an electric cylinder (53), a driving shaft rod (54), a driven shaft rod (55) and a connecting plate (56), the support (51) is fixedly installed at the top of the pot body (10), the centrifugal motor (52) and the electric cylinder (53) are fixedly installed on the support (51), the output end of the centrifugal motor (52) is fixedly installed with the driving shaft rod (54), the driven shaft rod (55) is sleeved outside the driving shaft rod (54) and is in limit sliding connection with the driving shaft rod (54), one end of the connecting plate (56) is rotationally connected with the driven shaft rod (55) through a bearing, and the other end of the connecting plate (56) is fixedly connected with the output end of the electric cylinder (53).

9. The concentrated chicken juice production device according to claim 8, characterized by The clutch control assembly comprises a gland (57), a linkage disc (58), an upper insertion block (59) and a lower insertion block (510), the gland (57) is fixedly installed at the lower end of the driven shaft rod (55), the upper end of the frame cover (22) of each material placing frame (2) is fixedly installed with the linkage disc (58) matched and inserted with the gland (57), a plurality of upper insertion blocks (59) are fixedly and uniformly installed on the side surface of the gland (57) in a circumferential array at equal intervals, a plurality of lower insertion blocks (510) are fixedly and uniformly installed on the side surface of the linkage disc (58) in a circumferential array at equal intervals, the upper insertion blocks (59) and the lower insertion blocks (510) are distributed in a staggered manner and matched and inserted, the proximal ends of the upper insertion blocks (59) and the lower insertion blocks (510) are provided with guide arc surfaces, and the gland (57) is provided with a pressure sensor for sensing the pressure between the gland (57) and the linkage disc (58).

10. A production method using the concentrated chicken juice production apparatus according to claim 9, characterized by, The method comprises the following steps: Step one: chop the chicken pieces or chicken frame into small pieces and evenly lay them in the frame body (21), cover the frame cover (22) with the frame body (21), insert the positioning block (381) of the material placing frame (2) into the positioning groove (382) of the rotating inner frame (35) and fix the material placing frame (2) in the rotating inner frame (35) through the locking assembly; Step two: close the opening and closing door of the pot body (10), the steam cavity outputs steam flowing from bottom to top, the steam heats and steams the materials in the material placing frame (2) after passing through the partition plate (11), and the concentrated chicken juice generated by the materials in the material placing frame (2) flows into the collection disc (16) to be collected; Step three: the revolution motor (32) drives the revolution shaft (31) to rotate, so that the material placing frame (2) revolves around the revolution shaft (31) in the rotating inner frame (35); Step four: the driving wheel (41) constantly rolls on the upper friction block (42) and the lower friction block (43), so that the revolution shaft (33) drives the fixed outer frame (34) to reciprocate, so that the materials in the material placing frame (2) are constantly overturned and fully contacted with the high-temperature steam; Step five: the material placing frame (2) rotates to the lower side of the gland (57), the driving wheel (41) is separated from the upper friction block (42) and the lower friction block (43), the horizontal limit supporting block (44) supports the fixed outer frame (34), so that the fixed outer frame (34) maintains a horizontal posture; Step six: when the linkage disc (58) on the material placing frame (2) is aligned with the gland (57), the electric cylinder (53) controls the driven shaft rod (55) to move vertically downward, so that the gland (57) and the linkage disc (58) are inserted under the cooperation of the upper and lower insertion blocks (59) and (510), and then the centrifugal motor (52) rotates by driving the drive shaft rod (54), so that the material placing frame (2) and the rotating inner frame (35) make centrifugal motion in the fixed outer frame (34), at the same time, the electric cylinder (53) drives the driven shaft rod (55) to move downward, so that the frame cover (22) presses the steamed raw materials on the frame body (21), thereby realizing the extrusion of the materials in the material placing frame (2) and the centrifugation of the materials at the same time, so that the concentrated chicken juice is completely squeezed out, and the concentrated chicken juice spun off during centrifugation flows back to the collection disc (16) along the annular flow guide plate (15).

Citation Information

Patent Citations

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