Cigarette making machine equipment capable of measuring cigarette carton marks and capable of achieving positioning and cutting and cigarette carton positioning and adjusting method
By measuring and adjusting the visible marking spacing of cigarette strips in cigarette machine equipment, the servo control system is used to optimize the speed of the tape wheel and paper tape roller, and the length deviation problem of existing cigarette machine equipment when cutting cigarette strips is solved. , realizes high-precision positioning and cutting.
Patent Information
- Application Number
- CN202411612435.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-02-18
AI Technical Summary
When cutting cigarette strips, the existing cigarette machine equipment cannot eliminate the cumulative error of the measurable cigarette strip marks due to the transmission system and electronic control program, resulting in a large deviation in the length of the cigarette strip, making it difficult to achieve high-precision positioning and cutting.
By continuously measuring the accumulated error of the visible mark spacing of the smoke strip, the color mark sensor is used to identify the visible mark on the smoke strip, the pulse data is output to the servo control system, and the servo motor speed of the cloth pulley and paper tape roller are adjusted to achieve Continuous high-precision positioning and cutting of smoke strips.
Continuous high-precision positioning and cutting of cigarette strips is realized, eliminating the length deviation of cigarette strips and improving the accuracy and efficiency of cigarette production.
Smart Images

Figure CN119453552A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of cigarette machinery, and in particular to a cigarette making machine capable of measuring cigarette rod markings and capable of positioning and cutting cigarette rods, and a cigarette rod positioning and adjustment method. Background Art
[0002] The tobacco rod forming in the cigarette machine is usually done by using a rolling mechanism to wrap the tobacco bundle from the supply system in a cigarette paper belt, apply glue, and then use a soldering iron to dry it to form a continuous tobacco rod. The continuous tobacco rod is then transported to the cutter disc and cut by the cutter disc to form a double-length cigarette with uniform length; the movement of the tobacco rod is provided by the cloth belt of the cloth belt wheel. In existing cigarette machine equipment, the cutter disc, cloth belt wheel, paper roller and other components are basically driven by mechanical synchronous belts. The tobacco rods that have been wrapped and formed in the cigarette gun cannot eliminate the cumulative error of the measurable tobacco rod mark due to the transmission system and electronic control program, resulting in a large deviation in the length of the tobacco rods cut by the cutter disc; therefore, how to achieve continuous positioning and cutting of formed tobacco rods has become the focus of research by industry insiders. Summary of the invention
[0003] In order to solve the above technical problems, the present application provides a cigarette making machine device with positionable cutting that can measure cigarette rod markings and a cigarette rod positioning adjustment method. By continuously measuring the cumulative error of the spacing between the visual markings on the cigarette rods, the relative position positioning of the visual markings on the cigarette rods to the cutter disc is completed, thereby achieving continuous high-precision positioning cutting of the cigarette rods.
[0004] The technical solutions provided by this application are as follows: A cigarette making machine capable of measuring cigarette strip marks and capable of positioning and cutting, comprising: a frame, a cloth belt wheel, a cloth belt, a cigarette gun, a soldering iron device, a color mark sensor device, a cigarette strip maker, a paper belt roller, a paper belt preprinted with equally spaced visible marks, a splitter device, a glue coating device, a microwave density detection device, a knife disc and a servo control system; the knife disc, the cloth belt wheel and the paper belt roller are all independently connected to a servo motor; the tobacco bundle and the paper belt with visible marks are formed by the cigarette gun and dried by the soldering iron to form cigarette strips with equally spaced visible marks; the color mark sensor device has a color mark sensor, which is connected to the soldering iron device and the cigarette strip maker. A color mark sensor is provided at the outlet end of the cigarette gun, and the color mark sensor is located above the cigarette rod. The color mark sensor is connected to the servo controller system. The color mark sensor is used to identify the visual mark on the cigarette rod and output pulse data to the servo controller system; the microwave density detection device has a cigarette rod detection channel for density detection of the cigarette rod; the servo controller system controls the speed of the servo motors of the paper tape roller and the cloth tape wheel based on the accumulated error value obtained from the color mark sensor pulse data, so that the phase of a certain visual mark on the cigarette rod is adjusted to be consistent with the phase of the cutter on the knife disc.
[0005] Furthermore, the synchronous phase control of the cigarette making machine equipment includes: adding a paper supply virtual axis representing the paper supply system, and the paper supply virtual axis follows the virtual main axis of the cigarette making machine equipment for position synchronization; the cloth belt wheel and the paper belt roller follow the paper supply virtual axis for synchronization.
[0006] Furthermore, the synchronous phase control relationship of the cigarette making machine equipment specifically includes: The electric servo motor of the cutter disc drives the cutter disc to cut the tobacco rod, and synchronizes the position of the cutter disc with the virtual main axis of the cigarette making machine equipment, and the synchronization phase is offset1=0; The paper feeding virtual axis of the cigarette making machine equipment is synchronized with the virtual main axis, and its synchronization phase is offset2. The synchronization phase value is set and adjusted by the servo controller system; The cloth belt wheel servo motor drives the cloth belt wheel to synchronize its speed with the paper feeding virtual axis, and its synchronization phase is offset3=0; The paper roller servo motor drives the paper tape roller to synchronize its speed with the paper feed virtual axis, and its synchronization limit is offset4=0.
[0007] Furthermore, the cutter of the cutter disc is at zero position (ie, the position when the cutter cuts the tobacco rod), and the center of the light spot of the color mark sensor is at a position where the distance from the cutter disc is set to an integer multiple of the visual mark spacing.
[0008] Furthermore, the soldering iron device includes a soldering iron support, a soldering iron and a telescopic driving member; the soldering iron is arranged on the soldering iron support, a soldering iron hinge is arranged on the soldering iron support, and the soldering iron hinge is rotatably connected to the frame; the frame and the soldering iron support are both provided with a telescopic driving member hinge, and both ends of the telescopic driving member are respectively arranged on the telescopic driving member hinge. The telescopic driving member is a pneumatic cylinder, an oil cylinder or an electric push cylinder.
[0009] Furthermore, the color mark sensor device is arranged on the soldering iron bracket and follows the movement of the telescopic driving member.
[0010] Furthermore, the color mark sensor device comprises a color mark sensor bracket and a color mark sensor, the color mark sensor is arranged on the color mark sensor bracket, and the color mark sensor bracket is arranged and connected to the soldering iron bracket.
[0011] Furthermore, a heat insulation board is arranged between the color mark sensor bracket and the soldering iron bracket to connect them.
[0012] The present application also provides a positioning adjustment method capable of measuring a cigarette rod mark, comprising the above-mentioned cigarette making machine device, comprising the following steps: Start and operate cigarette making machine equipment; The color mark sensor samples and obtains the visual mark data on the cigarette rod; Based on the sampling data of the color mark sensor, it is calculated and analyzed to determine whether there is a cumulative error between the color marks on the cigarette rod. If there is a cumulative error, a corresponding speed compensation value is given according to the average error between the color marks; It is determined whether the tobacco rod cut position is at the target position. If the tobacco rod cut position is not at the target position, the servo controller system adjusts the synchronous phase of the tobacco rod until the tobacco rod cut position is stabilized at the target position.
[0013] Furthermore, the method of calculating and analyzing the sampling data of the color mark sensor to determine whether there is a cumulative error between the color marks on the cigarette rod, and if there is a cumulative error, giving a corresponding speed compensation value according to the average error between the color marks, specifically includes: The color mark sensor identifies multiple visual marks on the cigarette rod online and outputs pulse data to the servo controller system. The servo controller system calculates the actual distance between the multiple visual marks based on the pulse data and the rotation speed information of the cloth tape wheel, and compares it with the theoretical distance between the same number of visual marks to obtain the cumulative error between the multiple visual marks; the cumulative error value is used for feedback control of the rotation speed of the cloth tape wheel and the paper feed roller to adjust the running speed of the cigarette rod in the cloth tape, so that the center of the visual mark on the cigarette rod is aligned with the center of the tight end position of the cigarette.
[0014] The present application provides a cigarette making machine device capable of measuring cigarette strip marks and capable of positioning and cutting, comprising: a frame, a cloth belt wheel, a cloth belt, a cigarette gun, a soldering iron device, a color mark sensor device, a stripping device, a paper belt roller, a paper belt pre-printed with equally spaced visual marks, a splitting knife device, a gluing device, a microwave density detection device, a knife disc and a servo control system; the cigarette making machine device of the present application improves the mechanical synchronous belt drive of the knife disc, cloth belt wheel and paper belt roller in the existing cigarette making machine into an independent servo motor drive, thereby improving the speed of cigarette paper feeding and forming and the control of the synchronous adjustment phase of cigarette paper; the cigarette paper belt with equally spaced visual marks is wrapped with tobacco and then driven by the cloth belt into the cigarette gun for forming, and the glue coating device applies glue on the cigarette paper, and then passes through the cigarette paper. The glue is dried by a soldering iron to form a tobacco rod; at the outlet of the tobacco gun, the color mark sensor continuously identifies the visual mark on the tobacco rod, and the pulse signal generated by the color mark sensor is received by the servo system, thereby obtaining a continuous measurement of the cumulative error of the spacing between the visual marks on the tobacco rod. The cumulative error value will be used for feedback control of the rotation speed of the cloth belt wheel and the paper supply roller, and to adjust the running speed of the tobacco rod in the cloth belt, so that the phase of a certain visual mark on the tobacco rod is adjusted to be consistent with the phase of the cutter on the knife disc. After the relative position positioning of the visual mark on the tobacco rod to the knife disc cutter is completed, the tobacco rod is sent to the detection hole of the microwave density monitor to detect the density of the tobacco rod, and then sent to the knife disc for cutting. The position after cutting will divide the visual mark on the tobacco rod into two halves, thus realizing continuous positioning and cutting of the tobacco rod. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 This is a schematic structural diagram of a cigarette making machine capable of measuring cigarette rod markings and capable of positioning and cutting cigarettes according to the present application; Figure 2 This is a schematic diagram of the structure of a cigarette making machine device capable of measuring cigarette rod markings and capable of positionally cutting cigarette rods (the cigarette rod maker delivers the cigarette rods into a microwave density detection device); Figure 3 for Figure 1 Schematic diagram of the state structure of the middle color mark sensor when monitoring the cigarette rod; Figure 4 for Figure 1 Schematic diagram of the state structure when the middle color mark sensor does not monitor the cigarette rod; Figure 5 A schematic diagram of a synchronous phase control strategy for a cigarette making machine device of the present application; Figure 6 A schematic diagram of the synchronous phase control relationship of the cigarette making machine equipment of the present application; Figure 7 A flowchart of a positioning adjustment method for measuring a cigarette rod mark in this application; Figure 8 A schematic diagram of a target position for cutting on a cigarette rod with a visible mark produced by a cigarette making machine capable of measuring a cigarette rod mark and capable of position cutting according to the present application; Among them, 1. frame, 2. cloth belt wheel, 3. cloth belt, 4. tensioning wheel, 5. cigarette gun, 6. soldering iron, 7. soldering iron bracket, 8. cylinder, 9. heat insulation board, 10. color mark sensor bracket, 11. color mark sensor, 12. strip maker, 13. marked cigarette strip, 13.1. target position for cutting on the cigarette strip, 14. microwave detection device, 15. microwave device detection hole, 16. knife disc, 17. knife disc cutter, 18. cylinder hinge 1, 19. soldering iron bracket hinge, 20. cylinder hinge 2. DETAILED DESCRIPTION
[0017] In order to enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below. Obviously, the described embodiments are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0018] It should be noted that when an element is referred to as being "fixed on" or "set on" another element, it can be directly on the other element or indirectly set on the other element; when an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0019] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0020] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "multiple" and "several" mean two or more, unless otherwise clearly and specifically defined.
[0021] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the conditions under which this application can be implemented. Therefore, they have no substantive technical significance. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical content disclosed in this application without affecting the effects and purposes that can be achieved by this application.
[0022] The embodiments of the present application are written in a progressive manner.
[0023] The embodiment of the present application provides a positionable cutting cigarette making machine device capable of measuring tobacco rod markings, comprising: a frame, a cloth belt wheel, a cloth belt, a cigarette gun, a soldering iron device, a color mark sensor device, a cigarette rod maker, a paper belt roller, a paper belt pre-printed with equally spaced visible markings, a splitting knife device, a glue coating device, a microwave density detection device, a knife disc and a servo control system; the servo control system comprises a servo motor and a servo controller system; the knife disc, the cloth belt wheel and the paper belt roller are independently connected to a servo motor; the tobacco bundle and the paper belt with visible markings are formed by the cigarette gun and dried by the soldering iron to form tobacco rods with equally spaced visible markings; the color mark sensor device has There is a color mark sensor, which is provided at the outlet end of the cigarette gun between the soldering iron device and the cigarette rod maker, and the color mark sensor is located above the cigarette rod. The color mark sensor is connected to the servo controller system, and the color mark sensor is used to identify the visual mark on the cigarette rod and output pulse data to the servo controller system; the microwave density detection device has a cigarette rod detection channel for density detection of the cigarette rod; the servo controller system controls the speed of the servo motors of the paper tape roller and the cloth tape wheel based on the accumulated error value obtained from the color mark sensor pulse data, so that the phase of a certain visual mark on the cigarette rod is adjusted to be consistent with the phase of the cutter on the knife disc.
[0024] In the above scheme, the mechanical synchronous belt drive of the knife disc, cloth belt wheel and paper belt roller in the existing cigarette machine is improved and designed to be driven by an independent servo motor, which improves the speed of the cigarette paper feeding and the control of the synchronous adjustment phase of the cigarette paper; the cigarette paper belt with equidistantly distributed visual marks is wrapped with tobacco and driven by the cloth belt into the cigarette gun for forming, and the glue coating device applies glue on the cigarette paper, and the glue is dried by the soldering iron to form a cigarette rod; at the outlet of the cigarette gun, the color mark sensor continuously identifies the visual mark on the cigarette rod, and the pulse signal generated by the color mark sensor is driven by the servo motor The system receives and obtains continuous measurement of the cumulative error of the spacing between the visual marks on the cigarette rods. The cumulative error value will be used for feedback control of the rotation speed of the cloth belt wheel and the paper supply roller, and adjust the running speed of the cigarette rod in the cloth belt, so that the phase of a certain visual mark on the cigarette rod is adjusted to be consistent with the phase of the cutter on the knife disc. After completing the relative positioning of the visual mark on the cigarette rod to the knife disc cutter, the tobacco rod maker sends the cigarette rod into the detection hole of the microwave density monitor to detect the density of the cigarette rod and then sends it to the knife disc for cutting. The position after cutting will divide the visual mark on the cigarette rod into two halves, thus realizing continuous positioning and cutting of the cigarette rod.
[0025] Furthermore, the synchronous phase control of the cigarette making machine equipment includes: adding a paper supply virtual axis representing the paper supply system, and the paper supply virtual axis follows the virtual main axis of the cigarette making machine equipment for position synchronization; the cloth belt wheel and the paper belt roller follow the paper supply virtual axis for synchronization.
[0026] The synchronous phase control relationship of cigarette making machine equipment specifically includes: The electric servo motor of the cutter disc drives the cutter disc to cut the tobacco rod, and synchronizes the position of the cutter disc with the virtual main axis of the cigarette making machine equipment, and the synchronization phase is offset1=0; The paper feeding virtual axis of the cigarette making machine equipment is synchronized with the virtual main axis, and its synchronization phase is offset2. The synchronization phase value is set and adjusted by the servo controller system; The cloth belt wheel servo motor drives the cloth belt wheel to synchronize its speed with the paper feeding virtual axis, and its synchronization phase is offset3=0; The paper roller servo motor drives the paper tape roller to synchronize its speed with the paper feed virtual axis, and its synchronization limit is offset4=0.
[0027] The cutter of the cutter disc is at zero position (i.e., the position when the cutter cuts the tobacco strip), and the center of the light spot of the color mark sensor is located at a position where the distance from the cutter disc is set to an integer multiple of the visual mark spacing. Preferably, the color mark sensor is arranged at the node where the tobacco strip has just completed wrapping and forming for mark detection. Here, after the cigarette paper wraps the tobacco shreds, a stable cylindrical tobacco strip is formed at the outlet on the left side of the cigarette gun, which reduces the adverse effects of uncertainty factors such as tensile deformation and slippage of the cigarette paper band on the positioning mark detection accuracy. At this time, the tobacco strip has not yet run to the cutter disc to enter the cutting position. Here, the control program completes the quick adjustment of the tobacco strip cut position on the tobacco strip to align with the target position, avoiding the problem that the adjustment range of the tobacco strip will be limited after the cutter disc enters the cutting position. At the same time, it can shorten the adjustment time, reduce the waste of raw materials, and improve the working efficiency of the equipment. Therefore, it is best to arrange the color mark sensor here.
[0028] Each time the cigarette making machine is started and before the cigarette rod making machine makes the cigarette rod, the phase of the visual mark on the cigarette rod can be monitored online based on the color mark sensor and dynamically compared with the position difference of the cutter on the cutter disc. The servo system controls the speed of the servo motor of the cloth belt wheel to adjust the phase of a visual mark on the cigarette rod to be consistent with the phase of the cutter on the cutter disc.
[0029] Furthermore, the soldering iron device includes a soldering iron stand, a soldering iron and a telescopic driving member; the soldering iron is arranged on the soldering iron stand, and a soldering iron hinge is provided on the soldering iron stand, and the soldering iron hinge is rotatably connected to the frame; the frame and the soldering iron stand are both provided with a telescopic driving member hinge, and the two ends of the telescopic driving member are respectively arranged on the telescopic driving member hinge. The telescopic driving member is a cylinder, an oil cylinder or an electric push cylinder. The telescopic driving member of the present application is a cylinder, and the telescopic driving member hinge includes a cylinder hinge 1 and a cylinder hinge 2. Further, the color mark sensor device is arranged on the soldering iron stand and follows the movement of the telescopic driving member. Specifically, the color mark sensor device includes a color mark sensor stand and a color mark sensor, and the color mark sensor is arranged on the color mark sensor stand, and the color mark sensor stand is arranged and connected to the soldering iron stand. A heat insulation board is arranged between the color mark sensor stand and the soldering iron stand.
[0030] See also Figures 1 to 8The cigarette making machine equipment of the present application includes the following parts: 1. frame, 2. cloth belt wheel, 3. cloth belt, 4. tensioning wheel, 5. cigarette gun, 6. soldering iron, 7. soldering iron bracket, 8. cylinder, 9. heat insulation board, 10. color mark sensor bracket, 11. color mark sensor, 12. strip making machine, 13. marked cigarette strip, 13.1. target position for cutting on the cigarette strip, 14. microwave detection device, 15. microwave device detection hole, 16. knife disc, 17. knife disc cutter, 18. cylinder hinge 1, 19. soldering iron bracket hinge, 20. cylinder hinge 2.
[0031] The present application also provides a positioning adjustment method capable of measuring a cigarette rod mark, comprising the above-mentioned cigarette making machine device, comprising the following steps: Start and operate cigarette making machine equipment; The color mark sensor samples and obtains the visual mark data on the cigarette rod; Based on the sampling data of the color mark sensor, it is calculated and analyzed to determine whether there is a cumulative error between the color marks on the cigarette rod. If there is a cumulative error, a corresponding speed compensation value is given according to the average error between the color marks; It is determined whether the tobacco rod cut position is at the target position. If the tobacco rod cut position is not at the target position, the servo controller system adjusts the synchronous phase of the tobacco rod until the tobacco rod cut position is stabilized at the target position.
[0032] It should be noted that there are measurable tobacco rod marks on the tobacco rod. The distance between the cut section of the tobacco rod and the visual mark is not at the target position. The servo controller system adjusts the synchronous phase of the tobacco rod until the tobacco rod cut position is aligned with the target position (the alignment of the tobacco rod cut position with the target position refers to the center line position between two adjacent visual marks of the tobacco rod), see Figure 8 , the target position of the cut on the tobacco rod with the mark; whether the tobacco rod cut position is aligned with the target position can be ensured by the synchronous phase adjustment in the above manner. After the tobacco rod cut position is aligned with the target position, the control program of the cigarette making machine equipment switches to the automatic operation mode, the rod cutter works, and the tobacco rod with the visual mark passes through the microwave detection device and is cut by the knife disc. At the same time, manual sampling can be further used to determine whether the tobacco rod cut position is aligned with the target position.
[0033] Furthermore, the method of calculating and analyzing the sampling data of the color mark sensor to determine whether there is a cumulative error between the color marks on the cigarette rod, and if there is a cumulative error, giving a corresponding speed compensation value according to the average error between the color marks, specifically includes: The color mark sensor identifies multiple visual marks on the cigarette rod online and outputs pulse data to the servo controller system. The servo controller system calculates the actual distance between the multiple visual marks based on the pulse data and the rotation speed information of the cloth tape wheel, and compares it with the theoretical distance between the same number of visual marks to obtain the cumulative error between the multiple visual marks; the cumulative error value is used for feedback control of the rotation speed of the cloth tape wheel and the paper feed roller to adjust the running speed of the cigarette rod in the cloth tape, so that the center of the visual mark on the cigarette rod is aligned with the center of the tight end position of the cigarette.
[0034] It must be pointed out that in the process of evaluating whether the incision position of the cigarette rod is accurately aligned with the predetermined target position, it is also possible to further randomly sample the cigarettes produced by the device of the present invention and use a vernier caliper to accurately measure the cutting position size of the sampled cigarettes to verify whether it is within the tolerance range set by the process specification. In other words, the incision position of the cigarette rod should be located at the center line position of two adjacent visual marks. In addition, the use of other means such as image recognition detection technology is also an effective way to verify the alignment.
[0035] Through the above adjustment method, after the cigarette making machine equipment starts running, the color mark sensor starts sampling and transmits the signal to the servo controller. After receiving the signal, the servo controller starts calculating the distance between the color marks and determines whether there is an error between the color marks on the cigarette rod. If there is a cumulative error, a corresponding speed compensation value is given according to the average error between the color marks. The speed compensation value is used to eliminate the cumulative error between the color marks, so that the incision position of the cigarette rod is stabilized at a certain position; then the servo system will determine whether the incision position of the cigarette rod after eliminating the cumulative error is at the target position. If it is not at the target position, the servo system will automatically adjust the synchronization phase of the cigarette rod until the incision position of the cigarette rod is stabilized at the target position, that is, the phase of a certain visual mark on the cigarette rod is adjusted to be consistent with the phase of the cutter on the knife disc; according to the positioning adjustment method of the present application, the cigarette making machine equipment can adjust the cigarette rod with a visual mark to be periodically cut to a fixed position at different speeds (acceleration, deceleration, uniform speed, etc.).
[0036] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A cigarette making machine device capable of measuring cigarette rod markings and capable of positioning and cutting, characterized in that: include: The machine frame, cloth belt wheel, cloth belt, tobacco gun, soldering iron device, color mark sensor device, strip maker, paper belt roller, paper belt pre-printed with equidistant visible markings, splitter device, glue coating device, microwave density detection device, knife disc and servo control system; the knife disc, cloth belt wheel and paper belt roller are independently connected to a servo motor; the tobacco bundle and the paper belt with visible markings are formed by the tobacco gun and dried by the soldering iron to form tobacco strips with equidistant visible markings; the color mark sensor device has a color mark sensor, and a color mark is provided at the outlet end of the tobacco gun between the soldering iron device and the strip maker. The color mark sensor is located above the cigarette rod, the color mark sensor is connected to the servo controller system, the color mark sensor is used to identify the visual mark on the cigarette rod, and output pulse data to the servo controller system; the microwave density detection device has a cigarette rod detection channel for density detection of the cigarette rod; the servo controller system controls the speed of the servo motors of the paper tape roller and the cloth tape wheel based on the accumulated error value obtained from the pulse data of the color mark sensor, so that the phase of a certain visual mark on the cigarette rod is adjusted to be consistent with the phase of the cutter on the knife disc.
2. The cigarette making machine according to claim 1, characterized in that: The synchronous phase control of the cigarette making machine equipment includes: adding a paper supply virtual axis representing the paper supply system, and the paper supply virtual axis follows the virtual main axis of the cigarette making machine equipment for position synchronization; the cloth belt wheel and the paper belt roller follow the paper supply virtual axis for synchronization.
3. The cigarette making machine according to claim 2, characterized in that: The synchronous phase control relationship of cigarette making machine equipment specifically includes: The electric servo motor of the cutter disc drives the cutter disc to cut the tobacco rod, and synchronizes the position of the cutter disc with the virtual main axis of the cigarette making machine equipment, and the synchronization phase is offset1=0; The paper feeding virtual axis of the cigarette making machine equipment is synchronized with the virtual main axis, and its synchronization phase is offset2. The synchronization phase value is set and adjusted by the servo controller system; The cloth belt wheel servo motor drives the cloth belt wheel to synchronize its speed with the paper feeding virtual axis, and its synchronization phase is offset3=0; The paper roller servo motor drives the paper tape roller to synchronize its speed with the paper feed virtual axis, and its synchronization limit is offset4=0.
4. The cigarette making machine according to claim 3, characterized in that: The cutter of the cutter disc is at zero position, and the center of the light spot of the color mark sensor is at a position where the distance from the cutter disc is set to an integer multiple of the visual mark spacing.
5. The cigarette making machine according to claim 4, characterized in that: The soldering iron device comprises a soldering iron stand, a soldering iron and a telescopic driving member; the soldering iron is arranged on the soldering iron stand, a soldering iron hinge is arranged on the soldering iron stand, and the soldering iron hinge is rotatably connected to a frame; the frame and the soldering iron stand are both provided with a telescopic driving member hinge, and both ends of the telescopic driving member are respectively arranged on the telescopic driving member hinge.
6. The cigarette making machine according to claim 5, characterized in that: The color mark sensor device is arranged on the soldering iron bracket and moves following the telescopic driving member.
7. The cigarette making machine according to claim 6, characterized in that: The color mark sensor device comprises a color mark sensor bracket and a color mark sensor. The color mark sensor is arranged on the color mark sensor bracket, and the color mark sensor bracket is arranged and connected to the soldering iron bracket.
8. The cigarette making machine according to claim 7, characterized in that: A heat insulation board is arranged between the color mark sensor bracket and the soldering iron bracket to connect them.
9. A method for adjusting the positioning of a cigarette rod, comprising the cigarette making machine device according to any one of claims 1 to 8, characterized in that: The following steps are involved: Operate the cigarette making machine equipment in manual mode; The color mark sensor samples and obtains the visual mark data on the cigarette rod; Based on the sampling data of the color mark sensor, it is calculated and analyzed to determine whether there is a cumulative error between the color marks on the cigarette rod. If there is a cumulative error, a corresponding speed compensation value is given according to the average error between the color marks; It is determined whether the tobacco rod cut position is at the target position. If the tobacco rod cut position is not at the target position, the servo controller system adjusts the synchronous phase of the tobacco rod until the tobacco rod cut position is aligned with the target position.
10. The method for positioning and adjusting the tobacco rod according to claim 9, characterized in that: The method of calculating and analyzing the sampling data of the color mark sensor to determine whether there is a cumulative error between the color marks on the cigarette rod, and if there is a cumulative error, giving a corresponding speed compensation value according to the average error between the color marks, specifically includes: The color mark sensor performs online identification of multiple visual marks on the cigarette rod and outputs pulse data to the servo controller system. The servo controller system calculates the actual distance between the multiple visual marks based on the pulse data and the rotation speed information of the cloth belt wheel, and compares it with the theoretical distance between the same number of visual marks to obtain the cumulative error between the multiple visual marks; the cumulative error value is used for feedback control of the rotation speed of the cloth belt wheel and the paper supply roller to adjust the running speed of the cigarette rod in the cloth belt so that the cigarette cut position on the cigarette rod is aligned with the target position.