Device and method for preparing activated carbon capable of efficiently adsorbing fluoride
By crushing the raw materials and using agitating mechanism during the preparation of activated carbon, the problem of low preparation efficiency in the prior art is solved, and the rapid preparation of activated carbon with efficient adsorption of fluoride is achieved.
Patent Information
- Application Number
- CN202411810637.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, when preparing activated carbon that is highly absorbed with fluoride, the raw material has a long time to soften water, and more fine grinding is required in the future, resulting in a low overall preparation efficiency.
Before the raw material is soaked in water, it is crushed into powder to increase the contact area with the water body, and combined with the use of the agitating mechanism to improve the overall preparation efficiency.
Through the coordination of the crushing and agitating mechanism, the utilization rate and preparation efficiency of raw materials are significantly improved, the preparation time is reduced, and the uniformity and quality of the slurry are ensured.
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Figure CN119455732A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of activated carbon preparation, and in particular to a device and method for preparing activated carbon for efficiently adsorbing fluoride. Background Art
[0002] At present, the pollutants in the air are mainly gases produced by the combustion of industrial fuels, automobile exhaust, and toxic and harmful gases produced in production. Water pollution is mainly caused by the large amount of toxic substances in the sewage discharged by industrial production, and many harmful substances are produced in the sewage in people's lives. There are also many times in people's lives that toxins need to be removed. For example, there are many bacteria and toxins on the air conditioning filter, and there are formaldehyde and other harmful substances in the newly renovated rooms. Toxins need to be removed. At present, the activated carbon for fluoride absorption on the market is generally modified with activated alumina to make it have the function of efficiently adsorbing fluoride;
[0003] During the preparation process, one of the steps is to crush medical stone and alkaline tourmaline, send them into a carbonization furnace together with diatomaceous earth, take them out after carbonization, add them together with activated carbon, activated alumina, zirconium nitrate, strontium nitrate, deacetylated chitosan, and acetic acid in an appropriate amount of water to make it into a mud state. In this process, it completely relies on water immersion to soften the mud state, which takes a long time and requires more fine grinding operations later, resulting in a longer overall preparation efficiency. Therefore, how to optimize this process is a problem that needs to be considered. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings existing in the prior art and to propose an activated carbon preparation device for efficiently adsorbing fluoride. In actual use, the device crushes the raw materials into powder before soaking them in water to soften them, thereby increasing their contact area with the water body and achieving a better mud-forming effect. In addition, the use of a stirring mechanism can further improve the overall efficiency.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A highly efficient activated carbon preparation device for adsorbing fluoride comprises a shell, the lower end of the shell is fixedly connected to a bottom plate, the lower end of the bottom plate is symmetrically fixedly connected to two support frames, a conical cavity and a processing cavity are arranged in the shell, the conical cavity and the processing cavity are connected through the connecting port; a pulverizing mechanism, the pulverizing mechanism comprises a double-shaft motor installed at the upper end of the shell, the lower end output shaft of the double-shaft motor extends into the conical cavity, and is fixedly connected to a conical crushing column, the gap between the conical crushing column and the conical cavity is narrowed from top to bottom, the outer side of the conical crushing column is provided with a first crushing line, the inner wall of the conical cavity is provided with a second crushing line, the first crushing line and the second crushing line cooperate; a stirring mechanism, the stirring mechanism is used for fully mixing raw materials; a one-way gas flow mechanism, the one-way gas flow mechanism is used to reduce dust generated when the pulverizing mechanism is in operation.
[0007] Preferably, a feed port is provided at the inner top of the conical chamber, a discharge port is provided at the inner bottom of the processing chamber, and a manual valve is provided in the discharge port.
[0008] Preferably, the stirring mechanism includes a rotating shaft fixedly connected to the lower part of the conical crushing column, the lower end of the rotating shaft passes through the connecting port and extends into the processing chamber, a rotating rod is arranged below the rotating shaft, and a plurality of stirring rods are fixedly connected to the outer side of the rotating rod.
[0009] Preferably, a rectangular bar is fixedly connected to the upper end of the rotating rod, a rectangular slide groove is opened at the lower end of the rotating shaft, the upper end of the rectangular bar extends into the rectangular slide groove and is slidably connected, and the upper end of the rectangular bar is elastically connected to the inner top of the rectangular slide groove through a spring.
[0010] Preferably, a round-headed push rod is fixedly connected to the inner top of the processing chamber, a rotating bar is fixedly connected to the left side of the rotating rod, a circular protrusion is fixedly connected to the upper end of the rotating bar, and the circular protrusion cooperates with the round-headed push rod.
[0011] Preferably, the unidirectional gas flow mechanism includes a connecting seat fixedly connected to the upper end of the shell, the upper end of the connecting seat is fixedly connected to a piston cylinder, the front side of the piston cylinder is provided with a cylindrical groove, a piston plate that can slide back and forth is arranged in the cylindrical groove, the upper end output shaft of the dual-axis motor is fixedly connected to a rotating disk, the eccentric point of the rotating disk is rotatably connected to a connecting rod, and the other end of the connecting rod is rotatably connected to the piston plate.
[0012] Preferably, a filter groove is opened on the rear inner wall of the processing chamber, a filter net is installed at the groove of the filter groove, the rear space of the columnar groove is connected with the outside through a one-way port, and the rear space of the columnar groove is connected with the inside of the filter groove through a one-way pipe.
[0013] Preferably, a one-way valve is installed inside the one-way port and the one-way tube, the one-way valve inside the one-way port flows from front to back, and the one-way valve inside the one-way tube flows to the filter tank in one direction and enters the rear space of the columnar tank.
[0014] The present invention also discloses a method for preparing activated carbon for efficiently adsorbing fluoride, which adopts the above-mentioned preparation device and comprises the following steps:
[0015] Step 1: Take appropriate amount of medical stone and alkaline tourmaline, grind them, and put them into the carbonization furnace together with appropriate amount of diatomaceous earth for carbonization;
[0016] Step 2: After carbonization is completed, put it into the feed port together with activated carbon, activated alumina, zirconium nitrate, strontium nitrate, deacetylated chitosan and acetic acid;
[0017] Step 3: Start the dual-axis motor, and after a period of time, add an appropriate amount of water from the feed inlet;
[0018] Step 4: Open the manual valve at the discharge port to release the slurry;
[0019] Step 5: Put the slurry discharged from the discharge port into the grinder and grind it for 1-1.5, then wash it with clean water until the pH value is neutral and dry it.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] 1. The double-axis motor drives the cone-shaped crushing column to rotate, effectively crushing the raw materials into powder, and through water flushing, ensure that the residual powder in the cone-shaped cavity is completely removed, avoiding the waste of raw materials. At the same time, when the water falls evenly through the connecting port, it is broken up by the rotating bar, further flushing the residual powder in the top space of the processing chamber, ensuring that the powder completely enters the water, greatly improving the utilization rate of the raw materials.
[0022] 2. The rotation of the conical crushing column not only crushes the raw materials, but also quickly stirs and mixes the water and powder to form a slurry through a series of transmission mechanisms, such as the rotating shaft, rectangular bars, rotating rods and stirring rods. In addition, when the rotating bar rotates, the circular protrusion intermittently contacts the round head rod, and the use of the spring makes the stirring rod reciprocate during the stirring process, further improving the mixing effect and ensuring the uniformity and quality of the slurry.
[0023] 3. The present invention drives the rotating disk to rotate through a dual-axis motor, utilizes a connecting rod to drive the piston plate to move back and forth, cooperates with the one-way port and the one-way valve inside the one-way tube to form a one-way gas flow, effectively preventing the crushed powder from directly overflowing from the feed port to the outside, reducing dust pollution, and ensuring the cleanliness of the surrounding environment and the health of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a schematic diagram of the structure of an activated carbon preparation device for efficiently adsorbing fluoride proposed by the present invention;
[0025] Figure 2 for Figure 1 A schematic diagram of a cross-sectional structure in the front-to-back direction;
[0026] Figure 3 is a structural schematic diagram of the stirring mechanism;
[0027] Figure 4 for Figure 3 A schematic cross-sectional structure diagram of ;
[0028] Figure 5 for Figure 4 A magnified image of point A;
[0029] Figure 6 for Figure 1 A schematic diagram of a cross-sectional structure in the left and right directions;
[0030] Figure 7 for Figure 6 Enlarged view of point B.
[0031] In the figure: 1 shell, 2 bottom plate, 3 support frame, 4 feed port, 5 double-axis motor, 6 rotating disk, 7 connecting rod, 8 columnar groove, 9 piston cylinder, 10 connecting seat, 11 one-way pipe, 12 conical cavity, 13 processing cavity, 14 connecting port, 15 conical crushing column, 16 first crushing line, 17 second crushing line, 18 rotating bar, 19 circular protrusion, 20 rotating shaft, 21 round head support rod, 22 rectangular bar, 23 rotating rod, 24 stirring rod, 25 discharge port, 26 rectangular slide, 27 spring, 28 piston plate, 29 one-way port, 30 filter tank, 31 filter screen. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0033] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0034] Reference Figure 1-Figure 7, an activated carbon preparation device for efficiently adsorbing fluoride, comprising a shell 1, a bottom plate 2 is fixedly connected to the lower end of the shell 1, two support frames 3 are symmetrically fixedly connected to the lower end of the bottom plate 2, a conical cavity 12 and a processing cavity 13 are arranged in the shell 1, the conical cavity 12 and the processing cavity 13 are connected through the connecting port 14, a feed port 4 is arranged at the inner top of the conical cavity 12, a discharge port 25 is arranged at the inner bottom of the processing cavity 13, and a manual valve is arranged in the discharge port 25;
[0035] As an embodiment of the present invention, a crushing mechanism is also included. The crushing mechanism includes a double-shaft motor 5 installed at the upper end of the housing 1. The output shaft at the lower end of the double-shaft motor 5 extends into the conical cavity 12 and is fixedly connected to a conical crushing column 15. The gap between the conical crushing column 15 and the conical cavity 12 gradually narrows from top to bottom. A first crushing pattern 16 is provided on the outer side of the conical crushing column 15, and a second crushing pattern 17 is provided on the inner wall of the conical cavity 12. The first crushing pattern 16 and the second crushing pattern 17 cooperate with each other. When used specifically, the grinding operation can be realized by the cooperation of the two, and the granular raw material can be ground into powder.
[0036] As an embodiment of the present invention, it also includes a stirring mechanism, which is used for fully mixing the raw materials. The stirring mechanism includes a rotating shaft 20 fixedly connected to the lower portion of the conical crushing column 15, the lower end of the rotating shaft 20 passes through the connecting port 14 and extends to the inside of the processing chamber 13, a rotating rod 23 is arranged below the rotating shaft 20, a plurality of stirring rods 24 are fixedly connected to the outer side of the rotating rod 23, a rectangular bar 22 is fixedly connected to the upper end of the rotating rod 23, a rectangular slide 26 is provided at the lower end of the rotating shaft 20, the upper end of the rectangular bar 22 extends into the rectangular slide 26 and is slidably connected, the upper end of the rectangular bar 22 is elastically connected to the inner top of the rectangular slide 26 by a spring 27, a round-headed push rod 21 is fixedly connected to the inner top of the processing chamber 13, a rotating bar 18 is fixedly connected to the left side of the rotating rod 23, a circular protrusion 19 is fixedly connected to the upper end of the rotating bar 18, and the circular protrusion 19 cooperates with the round-headed push rod 21;
[0037] As an embodiment of the present invention, it also includes a one-way gas flow mechanism, which is used to reduce the dust generated when the crushing mechanism is in operation. The one-way gas flow mechanism includes a connecting seat 10 fixedly connected to the upper end of the shell 1, and the upper end of the connecting seat 10 is fixedly connected to a piston cylinder 9, and a columnar groove 8 is provided on the front side of the piston cylinder 9. A piston plate 28 that can slide back and forth is provided in the columnar groove 8. The upper end output shaft of the dual-axis motor 5 is fixedly connected to a rotating disk 6, and the eccentric part of the rotating disk 6 is rotatably connected to a connecting rod 7. The connecting rod 7 The other end is rotatably connected to the piston plate 28, a filter groove 30 is opened on the inner wall of the rear side of the processing chamber 13, and a filter screen 31 is installed at the notch of the filter groove 30. The rear space of the columnar groove 8 is connected with the outside through the one-way port 29, and the rear space of the columnar groove 8 is connected with the inside of the filter groove 30 through the one-way pipe 11. One-way valves are installed inside the one-way port 29 and the one-way pipe 11. The one-way valve inside the one-way port 29 flows from front to back, and the one-way valve inside the one-way pipe 11 flows toward the filter groove 30 and enters the rear space of the columnar groove 8 in one direction.
[0038] In the present invention, appropriate amounts of medical stone and alkaline tourmaline are crushed and fed into a carbonization furnace together with an appropriate amount of diatomaceous earth for carbonization. After carbonization, the mixture is taken out and put into a feed port 4 together with activated carbon, activated alumina, zirconium nitrate, strontium nitrate, chitosan and acetic acid, and a dual-axis motor 5 is started;
[0039] After the dual-axis motor 5 is started, it will drive the conical crushing column 15 to rotate, so that the incoming raw materials are crushed and finally fall into the processing chamber 13 in the form of powder. Then, an appropriate amount of water is added from the feed port 4, and the water will eventually enter the processing chamber 13 from the connecting port 14. In this way, the water can wash away the residual powder in the conical chamber 12 to avoid the waste of raw materials. In addition, when the water falls from the connecting port 14, it will be broken up by the rotating rotating bar 18 and fall evenly, which can wash the powder remaining in the top space of the processing chamber 13 to the bottom, so that the powder can completely enter the water to ensure the utilization rate of the powder.
[0040] It should be noted that the rotation of the conical crushing column 15 will drive the rotation of the rotating shaft 20, and the rotation of the rotating shaft 20 will use the rectangular bar 22 to rotate the rotating rod 23, and finally rotate the multiple stirring rods 24, so that the water and powder are quickly stirred and mixed to form a slurry. During the rotation process, the rotation of the rotating bar 18 will make the circular protrusion 19 intermittently contact the round head support rod 21. With the use of the spring 27, the rotating rod 23 can be partially reciprocated up and down, so that the multiple stirring rods 24 can reciprocate and shake during the mixing process, and the mixing effect is better;
[0041] The start of the dual-axis motor 5 will also rotate the rotating disk 6, and the connecting rod 7 can be used to make the piston plate 28 reciprocate forward and backward. With the use of the one-way port 29 and the one-way valve inside the one-way tube 11, a one-way gas flow can be generated between the feed port 4, the conical cavity 12, the processing cavity 13, the filter tank 30, the piston cylinder 9 and the outside world. This gas flow can prevent the crushed powder from directly overflowing from the feed port 4 to the outside world, thereby ensuring the quality of the surrounding environment.
[0042] The slurry discharged from the discharge port 25 is put into a grinder and ground for 1-1.5, washed with clean water until the pH value is neutral, and dried.
[0043] The present invention also discloses a method for preparing activated carbon for efficiently adsorbing fluoride, which adopts the above-mentioned preparation device and comprises the following steps:
[0044] Step 1: Take appropriate amount of medical stone and alkaline tourmaline, grind them, and put them into the carbonization furnace together with appropriate amount of diatomaceous earth for carbonization;
[0045] Step 2: After carbonization is completed, put it into the feed port 4 together with activated carbon, activated alumina, zirconium nitrate, strontium nitrate, chitosan and acetic acid;
[0046] Step 3: Start the dual-axis motor 5, and after a period of time, add an appropriate amount of water from the feed inlet 4;
[0047] Step 4: Open the manual valve in the discharge port 25 to discharge the slurry;
[0048] Step 5: The slurry discharged from the discharge port 25 is put into a grinder and ground for 1-1.5, then washed with clean water until the pH value is neutral, and dried.
[0049] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0050] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An activated carbon preparation device for efficiently adsorbing fluoride, characterized in that: include: A shell (1), the lower end of the shell (1) being fixedly connected to a bottom plate (2), the lower end of the bottom plate (2) being symmetrically fixedly connected to two support frames (3), a conical cavity (12) and a processing cavity (13) being arranged in the shell (1), the conical cavity (12) being connected to the processing cavity (13) via the communication port (14); A crushing mechanism, the crushing mechanism comprising a double-shaft motor (5) mounted on the upper end of a housing (1), the lower end output shaft of the double-shaft motor (5) extending into the conical cavity (12) and fixedly connected to a conical crushing column (15), the gap between the conical crushing column (15) and the conical cavity (12) gradually narrows from top to bottom, the outer side of the conical crushing column (15) is provided with a first crushing pattern (16), the inner wall of the conical cavity (12) is provided with a second crushing pattern (17), and the first crushing pattern (16) and the second crushing pattern (17) cooperate with each other; A stirring mechanism, wherein the stirring mechanism is used to fully mix the raw materials; A one-way gas flow mechanism is used to reduce dust generated when the crushing mechanism is in operation.
2. The device for preparing activated carbon with high efficiency in adsorbing fluoride according to claim 1, characterized in that: The inner top of the conical chamber (12) is provided with a feed port (4), the inner bottom of the processing chamber (13) is provided with a discharge port (25), and a manual valve is provided in the discharge port (25).
3. The device for preparing activated carbon with high efficiency in adsorbing fluoride according to claim 1, characterized in that: The stirring mechanism comprises a rotating shaft (20) fixedly connected to the lower portion of the conical crushing column (15); the lower end of the rotating shaft (20) passes through the connecting port (14) and extends into the interior of the processing chamber (13); a rotating rod (23) is arranged below the rotating shaft (20); and a plurality of stirring rods (24) are fixedly connected to the outer portion of the rotating rod (23).
4. The device for preparing activated carbon with high efficiency in adsorbing fluoride according to claim 3, characterized in that: The upper end of the rotating rod (23) is fixedly connected with a rectangular bar (22), the lower end of the rotating shaft (20) is provided with a rectangular slide groove (26), the upper end of the rectangular bar (22) extends into the rectangular slide groove (26) and is slidably connected, and the upper end of the rectangular bar (22) is elastically connected to the inner top of the rectangular slide groove (26) via a spring (27).
5. The device for preparing activated carbon with high efficiency in adsorbing fluoride according to claim 4, characterized in that: A round-headed push rod (21) is fixedly connected to the inner top of the processing chamber (13); a rotating bar (18) is fixedly connected to the left side of the rotating rod (23); a circular protrusion (19) is fixedly connected to the upper end of the rotating bar (18); and the circular protrusion (19) cooperates with the round-headed push rod (21).
6. The device for preparing activated carbon with high efficiency in adsorbing fluoride according to claim 1, characterized in that: The one-way gas flow mechanism comprises a connection seat (10) fixedly connected to the upper end of the shell (1), the upper end of the connection seat (10) is fixedly connected to a piston cylinder (9), the front side of the piston cylinder (9) is provided with a columnar groove (8), a piston plate (28) that can slide back and forth is arranged in the columnar groove (8), the upper end output shaft of the dual-axis motor (5) is fixedly connected to a rotating disk (6), the eccentric part of the rotating disk (6) is rotatably connected to a connecting rod (7), and the other end of the connecting rod (7) is rotatably connected to the piston plate (28).
7. The device for preparing activated carbon with high efficiency in adsorbing fluoride according to claim 6, characterized in that: A filter groove (30) is provided on the inner wall at the rear side of the processing chamber (13), and a filter screen (31) is installed at the groove opening of the filter groove (30). The rear space of the columnar groove (8) is connected to the outside through a one-way port (29), and the rear space of the columnar groove (8) is connected to the inside of the filter groove (30) through a one-way pipe (11).
8. The device for preparing activated carbon with high efficiency in adsorbing fluoride according to claim 7, characterized in that: Both the one-way port (29) and the one-way tube (11) are provided with one-way valves. The one-way valve inside the one-way port (29) flows from front to back, and the one-way valve inside the one-way tube (11) flows toward the filter tank (30) and enters the rear space of the columnar tank (8) in one direction.
9. A method for preparing activated carbon for efficient adsorption of fluoride, using the preparation device as claimed in any one of claims 1 to 8, characterized in that: The following steps are involved: Step 1: Take appropriate amount of medical stone and alkaline tourmaline, grind them, and put them into the carbonization furnace together with appropriate amount of diatomaceous earth for carbonization; Step 2: After carbonization is completed, the activated carbon, activated alumina, zirconium nitrate, strontium nitrate, chitosan and acetic acid are placed into the feed port (4); Step 3: Start the dual-axis motor (5), and after a period of time, add an appropriate amount of water from the feed inlet (4); Step 4: Open the manual valve in the discharge port (25) to discharge the slurry; Step 5: The slurry discharged from the discharge port (25) is put into a grinder and ground for 1-1.5, then washed with clean water until the pH value is neutral, and dried.