Ultrasonic cleaning device and method suitable for cleaning packaging box gluing compression roller
By designing an ultrasonic cleaning device including a visual detection type mechanism, an ultrasonic cleaning mechanism, a hot air drying mechanism and a visual detection residual glue mechanism, the problem of adjusting the cleaning strength of the glue coating rollers in the prior art cannot be adapted to different specifications and types. It realizes efficient cleaning and drying, improving cleaning effect and practicality.
Patent Information
- Application Number
- CN202411583740.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-02-18
AI Technical Summary
When cleaning the packaging box glue-coated rollers, the existing ultrasonic cleaning device cannot adjust the cleaning strength according to the adaptability of different specifications and types of glue-coated rollers, resulting in poor cleaning effect and inability to dry, which makes it poor in practicality.
An ultrasonic cleaning device including a visual detection type mechanism, an ultrasonic cleaning mechanism, a hot air drying mechanism and a visual detection residual glue mechanism are designed. The type of glue coating pressure roller is detected through the visual detection type mechanism, and the ultrasonic cleaning mechanism is adjusted according to the type adaptability. Cleaning strength, and hot air drying and residual glue testing are performed after cleaning is completed.
It effectively improves the cleaning effect and practicality, ensures efficient cleaning of different specifications and types of glue coating rollers, and improves the accuracy of the cleaning effect through drying and residual glue detection.
Smart Images

Figure CN119456554A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an ultrasonic cleaning device and a cleaning method, in particular to an ultrasonic cleaning device and a method suitable for cleaning a gluing roller of a packaging box. Background Art
[0002] In the production process of packaging boxes, the packaging machine uses the glue roller to apply latex to bond the packaging boxes. After the glue roller completes the gluing work, if the glue roller is not cleaned in time, the latex will condense on the surface of the glue roller, which will affect the smoothness of the surface of the glue roller, and then affect the gluing effect of the glue roller, and finally cause the produced packaging boxes to fail to meet the production quality requirements. Therefore, the glue roller needs to be cleaned in time after the production of the packaging boxes is completed.
[0003] At present, an ultrasonic cleaning device is usually used to clean the glue roller. The ultrasonic cleaning device is a device that uses the physical effect of ultrasound to clean dirt on the surface of an object. Its working principle is mainly based on the cavitation effect of ultrasound, that is, the ultrasound propagating in the liquid generates tiny bubbles and explodes inside them, thereby impacting and peeling off the dirt on the surface of the object to achieve the purpose of cleaning. However, the existing ultrasonic cleaning device can only use a single ultrasonic cleaning method to clean the glue roller. The intensity of ultrasonic cleaning is fixed, and the intensity of ultrasonic cleaning cannot be adjusted according to the adaptability of glue rollers of different specifications and types. The cleaning effect is not good, and the glue roller cannot be dried after cleaning, which is poor in practicality. In addition, after the cleaning of the glue roller is completed, it is necessary to judge whether the cleaning is qualified by naked eye observation. This naked eye observation method has a large error, which will affect the judgment of the cleaning effect, and then affect the final cleaning effect of the glue roller. Summary of the invention
[0004] In order to solve the above deficiencies in the prior art, the present invention aims to provide an ultrasonic cleaning device and method suitable for cleaning a gluing roller of a packaging box, so as to achieve the purpose of improving the cleaning effect and improving the practicability.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is as follows: an ultrasonic cleaning device suitable for cleaning the gluing roller of a packaging box, comprising a cleaning table and a control mechanism arranged next to the cleaning table; the cleaning table is provided with a visual detection type mechanism for detecting the type of the gluing roller, an ultrasonic cleaning mechanism for adaptively adjusting the cleaning intensity according to the type of the gluing roller, a hot air drying mechanism for drying the gluing roller and a visual residual glue detection mechanism for detecting the cleaning effect in sequence along the cleaning direction; the cleaning table is provided with a conveying mechanism for conveying the gluing roller of the packaging box to the corresponding cleaning position; the control mechanism is electrically connected to the visual detection type mechanism, the ultrasonic cleaning mechanism, the hot air drying mechanism, the visual residual glue detection mechanism and the conveying mechanism respectively.
[0006] As a limitation of the present invention, the visual detection type mechanism includes a platform fixed on the cleaning table and a visual detection type component fixed on the platform; the visual detection type component includes a base plate fixed on the platform, a support rod vertically fixed on the base plate, a positionable mounting seat hinged at the upper end of the support rod, a camera component fixed on the mounting seat, and a lighting component fixed on the mounting seat.
[0007] As a further limitation of the present invention, the ultrasonic cleaning mechanism includes a pre-wash tank, an ultrasonic cleaning tank and a rinsing tank which are fixedly arranged on the cleaning table in sequence, a pre-wash water supply pipe is fixedly arranged on the circumference of the inner wall of the pre-wash tank, and a pre-wash high-pressure nozzle is arranged on the pre-wash water supply pipe, a rinsing water supply pipe is fixedly arranged on the circumference of the inner wall of the rinsing tank, and a rinsing high-pressure nozzle is arranged on the rinsing water supply pipe, and a plurality of three-band ultrasonic transducers are fixedly arranged on the inner bottom wall and the inner side wall of the ultrasonic cleaning tank, and the three-band ultrasonic transducers can independently control the switch and switching frequency.
[0008] As a further limitation of the present invention, the hot air drying mechanism includes a drying tank fixedly mounted on the washing table, a sealing cover detachably connected to the top opening of the drying tank, a blowing component located below the drying tank and connected to the drying tank via a first connecting pipe, and a heating component relatively located below the drying tank and connected to the drying tank via a second connecting pipe; the heating component includes a heating box and a plurality of heating rods fixed in the heating box, an air inlet is provided on the side of the heating box opposite to the blowing component, an air outlet is provided on the side of the heating box opposite to the air inlet, and the air outlet is connected to the second connecting pipe.
[0009] As another limitation of the present invention, the conveying mechanism includes a horizontally movable linear module fixed on the rear side of the cleaning table along the length direction of the cleaning table, a bracket fixed on the horizontal movable end of the horizontally movable linear module, a vertically movable linear module fixed on the top front end of the bracket, and a mechanical clamp fixed on the vertical movable end of the vertically movable linear module for grasping the glue coating roller.
[0010] As a further definition of the present invention, the mechanical clamp includes a base fixed on the vertical moving end of the vertical moving linear module, a clamp mounting frame fixed on the base, a driving member fixed on the clamp mounting frame, a driving gear member rotatably connected to the clamp mounting frame and fixedly connected to the power output end of the driving member, a driving clamp hinged on the driving gear member, a first connecting rod hinged between the driving clamp and the clamp mounting frame, a driven gear member rotatably connected to the clamp mounting frame and meshing with the driving gear member, a driven clamp hinged on the driven gear member, and a second connecting rod hinged between the driven gear member and the clamp mounting frame.
[0011] The present invention also provides a method for cleaning a packaging box gluing roller using any one of the above-mentioned ultrasonic cleaning devices suitable for cleaning a packaging box gluing roller, comprising the following steps: Step 1: manually place the glue-coating roller to be cleaned on the platform in the visual inspection mechanism; Step 2: The visual detection type mechanism detects the type of the glue coating roller according to the glue coating roller profile detection method; Step 3: The conveying mechanism conveys the glue-coated roller to the pre-washing tank in the ultrasonic cleaning mechanism and performs preliminary high-pressure washing on the glue-coated roller; Step 4: The conveying mechanism conveys the glue-coated roller to the ultrasonic cleaning tank, and selectively turns on the three-band ultrasonic transducer and the frequency of the three-band ultrasonic transducer at the corresponding position according to the type of the glue-coated roller detected in step 2, so as to achieve different ultrasonic intensities for cleaning of different types of glue-coated rollers; Step 5: The conveying mechanism conveys the glue-coated roller to the rinsing tank and performs a final high-pressure rinse on the glue-coated roller; Step 6: Open the sealing cover of the hot air drying mechanism, the conveying mechanism conveys the glue-coated pressure roller into the hot air drying mechanism and covers the sealing cover of the hot air drying mechanism, and starts the blowing component and the heating box to perform hot air drying on the glue-coated pressure roller; Step seven: Open the sealing cover on the hot air drying mechanism, and the conveying mechanism conveys the glue coating roller to the visual residual glue detection mechanism. The visual residual glue detection mechanism detects whether the glue coating roller meets the cleaning requirements according to the glue coating roller residual glue detection method. If the cleaning requirements are met, the cleaning work is completed. If not, the cleaning work needs to be repeated.
[0012] Due to the adoption of the above technical solution, the present invention has the following beneficial effects compared with the prior art: (1) The present invention is provided with a visual type detection mechanism, an ultrasonic cleaning mechanism, a hot air drying mechanism, a visual residual glue detection mechanism and a conveying mechanism. The conveying mechanism can sequentially convey the glue-coated roller to each cleaning process along the cleaning direction. The visual type detection mechanism is used to detect the type of the glue-coated roller. The ultrasonic cleaning mechanism can adaptively adjust the cleaning intensity according to the type of the glue-coated roller. This allows the ultrasonic cleaning mechanism to select a cleaning intensity suitable for glue-coated rollers of different specifications and types, which can effectively improve the cleaning effect. After the cleaning is completed, the hot air drying mechanism can perform hot air drying on the glue-coated roller and the visual residual glue detection mechanism can detect the cleaning effect of the glue-coated roller after drying. The judgment of the cleaning effect is more accurate, which can effectively ensure the final cleaning effect.
[0013] (2) The visual detection type mechanism in the present invention adopts a structural form that combines a platform, a base plate, a support rod, a mounting seat, a camera component and a lighting component. In actual use, the angle of the mounting seat can be adaptively adjusted according to the placement position and specification type of the glue coating roller. The lighting component can provide a light source so that the camera component can take pictures of the glue coating roller at a better angle and a better line of sight, which can effectively improve the accuracy of the visual detection type mechanism in detecting the type of the glue coating roller.
[0014] (3) The ultrasonic cleaning mechanism in the present invention can perform deep cleaning of the glue coating roller through a three-step cleaning process. Specifically, the glue coating roller can first be preliminarily cleaned in a pre-wash tank to wash away the floating dust on the glue coating roller and soften the latex to facilitate subsequent cleaning; then ultrasonic cleaning is performed in an ultrasonic cleaning tank. According to the specifications of the glue coating roller detected by the visual detection mechanism, the cleaning intensity is adaptively adjusted by adjusting the position, number and frequency of the three-band ultrasonic transducers, thereby targetedly cleaning glue coating rollers of different specifications and types, which can effectively improve the cleaning effect; finally, the final cleaning is performed in a rinse tank to further improve the cleaning effect.
[0015] (4) The hot air drying mechanism of the present invention has a simple structure, low manufacturing cost and good drying effect. The blowing component can provide strong wind force, the heating rod can provide sufficient heat, the drying trough and the sealing cover can form a good sealed space, and the wind blown out by the blowing component is converted into hot air through the heating rod and enters the sealed space through the second connecting pipe, and then flows into the blowing component through the first connecting pipe. The hot air continuously enters the sealed space through the heating cycle, and can dry the glue coating roller more quickly and evenly, with good drying effect and high drying efficiency.
[0016] (5) The conveying mechanism of the present invention improves the cleaning efficiency through a mechanized structure, saving the labor intensity of the staff. Specifically, the horizontally moving linear module is used to realize the switching between the cleaning process positions in the visual inspection type mechanism, ultrasonic cleaning mechanism, hot air drying mechanism and visual inspection residual glue mechanism. The vertically moving linear module cooperates with the mechanical clamp to grasp the glue coating roller and place it at the corresponding position.
[0017] In summary, the present invention has a high degree of mechanization, is easy to use and has strong practicality. The present invention can adaptively adjust the intensity of ultrasonic cleaning in the ultrasonic cleaning mechanism according to the specification type of the glue roller detected by the visual detection type mechanism, which can effectively improve the cleaning effect. After the cleaning is completed, the hot air drying mechanism can perform hot air drying on the glue roller and the visual detection residual glue mechanism can detect the cleaning effect of the glue roller after drying, which can effectively ensure the final cleaning effect. The present invention is suitable for use when cleaning the glue roller of the packaging box. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0019] Figure 1 It is a structural schematic diagram of an embodiment of the present invention; Figure 2 It is a structural schematic diagram of another angle of an embodiment of the present invention; Figure 3 It is a structural schematic diagram of a visual detection type component in an embodiment of the present invention; Figure 4 Schematic diagram of the distribution of three-band ultrasonic transducers on the bottom wall of the ultrasonic cleaning tank in an embodiment of the present invention; Figure 5 It is a structural schematic diagram of a hot air drying mechanism in an embodiment of the present invention; Figure 6 Schematic diagram of the connection relationship between the mechanical gripper and the vertically movable linear module in an embodiment of the present invention; Figure 7 A schematic diagram of the connection relationship between the mechanical gripper and the vertically movable linear module at another angle in an embodiment of the present invention; Figure 8 Schematic diagram of the structure of the mechanical gripper in an embodiment of the present invention; Fig. 9 A schematic diagram of the structure of the mechanical gripper at another angle in an embodiment of the present invention; Fig.10 A schematic diagram of a use state of an embodiment of the present invention; In the figure: 1. cleaning station; 2. control mechanism; 3. Visual inspection type mechanism; 31. Bottom plate; 32. Support rod; 33. Mounting seat; 34. Camera component; 35. Illumination component; 36. Articulated seat; 4. Ultrasonic cleaning mechanism; 41. Pre-wash tank; 42. Ultrasonic cleaning tank; 43. Rinse tank; 44. Pre-wash water pipeline; 45. Pre-wash high-pressure nozzle; 46. Rinse water pipeline; 47. Rinse high-pressure nozzle; 48. Splash protection cover; 49. Three-band ultrasonic transducer; 5. hot air drying mechanism; 51. drying tank; 52. first connecting pipe; 53. blowing member; 54. second connecting pipe; 55. heating member; 6. Visual inspection of residual glue mechanism; 7. Conveying mechanism; 71. Horizontally movable linear module; 72. Bracket; 73. Vertically movable linear module; 74. Mechanical clamp; 741. Base; 742. Clamp mounting frame; 743. Driving member; 744. Driving gear member; 745. Driving clamp; 746. First connecting rod; 747. Driven gear member; 748. Driven clamp; 749. Second connecting rod; 8. Glue coating roller. DETAILED DESCRIPTION
[0020] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and understand the present invention, and are not used to limit the present invention.
[0021] Example 1 An ultrasonic cleaning device suitable for cleaning the gluing roller of a packaging box This embodiment 1 provides an ultrasonic cleaning device suitable for cleaning the packaging box glue coating roller 8, such as Figure 1 , Figure 2 As shown, it includes a cleaning table 1 and a control mechanism 2 arranged beside the cleaning table 1; the cleaning table 1 is provided with a visual detection type mechanism 3 for detecting the type of the glue roller, an ultrasonic cleaning mechanism 4 for adaptively adjusting the cleaning intensity according to the type of the glue roller, a hot air drying mechanism 5 for drying the glue roller 8 and a visual residual glue detection mechanism 6 for detecting the cleaning effect in sequence along the cleaning direction; the cleaning table 1 is provided with a conveying mechanism 7 for conveying the packaging box glue roller 8 to the corresponding cleaning position; the control mechanism 2 is electrically connected to the visual detection type mechanism 3, the ultrasonic cleaning mechanism 4, the hot air drying mechanism 5, the visual residual glue detection mechanism 6 and the conveying mechanism 7 respectively.
[0022] like Figure 3 As shown, the visual detection type mechanism 3 includes a platform fixed on the cleaning table 1 and a visual detection type component fixed on the platform; the visual detection type component includes a bottom plate 31 fixed on the platform, a support rod 32 fixed vertically on the bottom plate 31, a mounting seat 33 hinged to the upper end of the support rod 32 and positionable through a hinge seat 36, a camera component 34 fixed on the mounting seat 33, and an illumination component 35 fixed on the mounting seat 33. Specifically, in this embodiment 1, the camera component 34 adopts an RGB-D camera, and the illumination component 35 includes an annular lamp holder, an annular lamp core provided on the annular lamp holder, and a power supply provided in the annular lamp holder and electrically connected to the lamp core. The RGB-D camera is located directly behind the hollow circle in the annular lamp holder, and the size of the lens in the RGB-D camera is smaller than the size of the hollow circle in the annular lamp holder.
[0023] The ultrasonic cleaning mechanism 4 includes a pre-wash tank 41, an ultrasonic cleaning tank 42 and a rinsing tank 43 which are fixedly arranged on the cleaning table 1 in sequence. A splash-proof cover 48 with a top opening is fixedly arranged on the top circumference of the pre-wash tank 41, and a pre-wash water pipe 44 is fixedly arranged on the circumference of the inner wall of the pre-wash tank 41, and a pre-wash high-pressure nozzle 45 is arranged on the pre-wash water pipe 44. A splash-proof cover 48 with a top opening is also fixedly arranged on the top circumference of the rinsing tank 43, and a rinsing water pipe 46 is fixedly arranged on the circumference of the inner wall of the rinsing tank 43, and a rinsing high-pressure nozzle 47 is arranged on the rinsing water pipe 46. A plurality of three-band ultrasonic transducers 49 are fixedly arranged on the inner bottom wall and the inner side wall of the ultrasonic cleaning tank 42, and the three-band ultrasonic transducers 49 can control the switch and switching frequency individually. Specifically, in this embodiment 1, the pre-wash tank 41 and the rinse tank 43 both use a rectangular single-layer tank body made of 304 stainless steel. The ultrasonic cleaning tank 42 uses a rectangular three-layer tank body, which is composed of an outer wall, an inner tank and an inner wall, wherein the outer wall is made of 201 stainless steel, the inner tank uses a sound-absorbing cotton component, and the inner wall is made of 304 stainless steel. Figure 4 As shown, twelve three-band ultrasonic transducers 49 are fixedly arranged on the inner bottom wall of the ultrasonic cleaning tank 42, of which six three-band ultrasonic transducers 49 in the outer layer are arranged in a hexagonal pattern, and six three-band ultrasonic transducers 49 in the inner layer are arranged in a rectangular pattern. A three-band ultrasonic transducer 49 is fixedly arranged at the center of each of the four faces of the inner side wall of the ultrasonic cleaning tank 42.
[0024] like Figure 5 As shown, the hot air drying mechanism 5 comprises a drying tank 51 fixedly mounted on the washing table 1, a sealing cover detachably connected to the top opening of the drying tank 51, a blowing member 53 disposed below the drying tank 51 and connected to the drying tank 51 through a first connecting pipe 52, and a heating member 55 disposed below the drying tank 51 and connected to the drying tank 51 through a second connecting pipe 54. The heating member 55 comprises a heating box and a plurality of heating rods fixedly mounted in the heating box, an air inlet is disposed on the side of the heating box opposite to the blowing member 53, an air outlet is disposed on the side of the heating box opposite to the air inlet, and the air outlet is connected to the second connecting pipe 54.
[0025] The visual residual glue detection mechanism 6 comprises a flat plate fixed on the cleaning table 1, and two visual residual glue detection components are fixed on the top of the flat plate opposite to each other. The structure of the visual residual glue detection components is the same as that of the visual type detection components.
[0026] like Figure 6 , Figure 7As shown, the conveying mechanism 7 includes a horizontally movable linear module 71 fixed on the rear side of the cleaning table 1 along the length direction of the cleaning table 1, a bracket 72 fixed on the horizontal moving end of the horizontally movable linear module 71, a vertically movable linear module 73 fixed on the top front end of the bracket 72, and a mechanical clamp 74 fixed on the vertical moving end of the vertically movable linear module 73 for grabbing the glue coating roller 8, wherein the horizontally movable linear module 71 and the vertically movable linear module 73 are both existing structures, the horizontally movable linear module 71 can drive the bracket 72 to move along the horizontal direction of the cleaning table 1, and the vertically movable linear module 73 can drive the mechanical clamp 74 to move vertically upward or vertically downward, wherein the bracket 72 adopts an L-shaped component. Figure 8 , Fig. 9 As shown, specifically, the mechanical clamp 74 includes a base 741 fixed on the vertical moving end of the vertical moving linear module 73, a clamp mounting frame 742 fixed on the base 741, a driving member 743 fixed on the clamp mounting frame 742, a driving gear member 744 rotatably connected to the clamp mounting frame 742 and fixedly connected to the power output end of the driving member 743, a driving clamp 745 hinged on the driving gear member 744, a first connecting rod 746 hinged between the driving clamp 745 and the clamp mounting frame 742, a driven gear member 747 rotatably connected to the clamp mounting frame 742 and meshing with the driving gear member 744, a driven clamp 748 hinged on the driven gear member 747, and a second connecting rod 749 hinged between the driven gear member 747 and the clamp mounting frame 742.
[0027] Example 2 A method for cleaning a packaging box glue roller This embodiment 2 provides a method for cleaning the packaging box gluing roller 8, which is completed based on an ultrasonic cleaning device for cleaning the packaging box gluing roller 8 provided in embodiment 1, and includes the following steps: Step 1: If Fig.10 As shown. The glue-coating roller 8 to be cleaned is manually placed on the platform in the visual inspection mechanism 3; Step 2: The visual detection type mechanism 3 takes a photo of the glue roller 8 to be cleaned and detects the type of the glue roller 8 according to the glue roller profile detection method, wherein the glue roller profile detection method is a prior art; Step 3: The conveying mechanism 7 conveys the glue-coated roller 8 to the pre-washing tank 41 in the ultrasonic cleaning mechanism 4 and performs preliminary high-pressure washing on the glue-coated roller 8; Step 4: The conveying mechanism 7 conveys the glue-coating roller 8 to the ultrasonic cleaning tank 42. The ultrasonic cleaning mechanism 4 can selectively turn on the three-band ultrasonic transducer 49 at the corresponding position according to the type of the glue-coating roller 8 detected in step 2, and adjust the turned-on three-band ultrasonic transducer 49 to the corresponding frequency, thereby realizing the selection of different ultrasonic intensities for cleaning different types of glue-coating rollers 8; Step 5: The conveying mechanism 7 conveys the glue-coated roller 8 to the rinsing tank 43 and performs a final high-pressure rinse on the glue-coated roller 8; Step six: Open the sealing cover of the hot air drying mechanism 5, the conveying mechanism 7 conveys the glue roller 8 to the hot air drying mechanism 5 and covers the sealing cover of the hot air drying mechanism 5, starts the blowing member 53 and the heating box to dry the glue roller 8 with hot air; Step seven: Open the sealing cover on the hot air drying mechanism 5, and the conveying mechanism 7 conveys the glue coating roller 8 to the visual residual glue detection mechanism 6. The visual residual glue detection mechanism 6 detects whether the glue coating roller 8 meets the cleaning requirements according to the glue coating roller residual glue detection method. If the cleaning requirements are met, the cleaning work is completed. If the cleaning requirements are not met, the cleaning work needs to be performed again, wherein the glue coating roller residual glue detection method is the prior art.
[0028] It should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An ultrasonic cleaning device suitable for cleaning the gluing roller of a packaging box, characterized in that: It includes a cleaning table and a control mechanism arranged next to the cleaning table; the cleaning table is provided with a visual detection type mechanism for detecting the type of the glue roller, an ultrasonic cleaning mechanism for adaptively adjusting the cleaning intensity according to the type of the glue roller, a hot air drying mechanism for drying the glue roller and a visual residual glue detection mechanism for detecting the cleaning effect in sequence along the cleaning direction; the cleaning table is provided with a conveying mechanism for conveying the glue roller of the packaging box to the corresponding cleaning position; the control mechanism is electrically connected to the visual detection type mechanism, the ultrasonic cleaning mechanism, the hot air drying mechanism, the visual residual glue detection mechanism and the conveying mechanism respectively.
2. The ultrasonic cleaning device for cleaning the gluing roller of a packaging box according to claim 1, characterized in that: The visual detection type mechanism includes a platform fixed on the cleaning table and a visual detection type component fixed on the platform; the visual detection type component includes a base plate fixed on the platform, a support rod vertically fixed on the base plate, a positionable mounting seat hinged to the upper end of the support rod, a camera component fixed on the mounting seat, and a lighting component fixed on the mounting seat.
3. The ultrasonic cleaning device for cleaning the gluing roller of a packaging box according to claim 2, characterized in that: The ultrasonic cleaning mechanism comprises a pre-wash tank, an ultrasonic cleaning tank and a rinsing tank which are fixedly arranged on the cleaning table in sequence; a pre-wash water supply pipe is fixedly arranged on the circumference of the inner wall of the pre-wash tank, and a pre-wash high-pressure nozzle is arranged on the pre-wash water supply pipe; a rinsing water supply pipe is fixedly arranged on the circumference of the inner wall of the rinsing tank, and a rinsing high-pressure nozzle is arranged on the rinsing water supply pipe; a plurality of three-band ultrasonic transducers are fixedly arranged on the inner bottom wall and the inner side wall of the ultrasonic cleaning tank, and the three-band ultrasonic transducers can control the switch and switching frequency individually.
4. The ultrasonic cleaning device for cleaning the gluing roller of a packaging box according to claim 3, characterized in that: The hot air drying mechanism includes a drying tank fixedly mounted on the washing table, a sealing cover detachably connected to the top opening of the drying tank, a blowing component located below the drying tank and connected to the drying tank via a first connecting pipe, and a heating component located relatively below the drying tank and connected to the drying tank via a second connecting pipe; the heating component includes a heating box and a plurality of heating rods fixed in the heating box, an air inlet is provided on a side of the heating box opposite to the blowing component, an air outlet is provided on a side of the heating box opposite to the air inlet, and the air outlet is connected to the second connecting pipe.
5. An ultrasonic cleaning device suitable for cleaning a gluing roller for a packaging box according to any one of claims 1 to 4, characterized in that: The conveying mechanism includes a horizontally movable linear module fixed on the rear side of the cleaning table along the length direction of the cleaning table, a bracket fixed on the horizontal movable end of the horizontally movable linear module, a vertically movable linear module fixed on the top front end of the bracket, and a mechanical clamp fixed on the vertical movable end of the vertically movable linear module for grabbing the glue coating roller.
6. The ultrasonic cleaning device for cleaning the gluing roller of a packaging box according to claim 5, characterized in that: The mechanical clamp includes a base fixed on the vertical moving end of the vertical moving linear module, a clamp mounting frame fixed on the base, a driving member fixed on the clamp mounting frame, a driving gear member rotatably connected to the clamp mounting frame and fixedly connected to the power output end of the driving member, a driving clamp hinged on the driving gear member, a first connecting rod hinged between the driving clamp and the clamp mounting frame, a driven gear member rotatably connected to the clamp mounting frame and meshing with the driving gear member, a driven clamp hinged on the driven gear member, and a second connecting rod hinged between the driven gear member and the clamp mounting frame.
7. A method for cleaning a packaging box glue roller, characterized in that: The ultrasonic cleaning device for cleaning the gluing roller of the packaging box as described in any one of claims 1 to 6 is used to complete the process, comprising the following steps: Step 1: manually place the glue-coating roller to be cleaned on the platform in the visual inspection mechanism; Step 2: The visual detection type mechanism takes a photo of the glue roller to be cleaned and detects the type of the glue roller according to the glue roller profile detection method; Step 3: The conveying mechanism conveys the glue-coated roller to the pre-washing tank in the ultrasonic cleaning mechanism and performs preliminary high-pressure washing on the glue-coated roller; Step 4: The conveying mechanism conveys the glue-coated roller to the ultrasonic cleaning tank. The ultrasonic cleaning mechanism can select to open the three-band ultrasonic transducer at the corresponding position according to the type of the glue-coated roller detected in step 2, and adjust the opened three-band ultrasonic transducer to the corresponding frequency, thereby realizing the selection of different ultrasonic intensities for cleaning of different types of glue-coated rollers; Step 5: The conveying mechanism conveys the glue-coated roller to the rinsing tank and performs a final high-pressure rinse on the glue-coated roller; Step 6: Open the sealing cover of the hot air drying mechanism, the conveying mechanism conveys the glue-coated pressure roller into the hot air drying mechanism and covers the sealing cover of the hot air drying mechanism, and starts the blowing component and the heating box to perform hot air drying on the glue-coated pressure roller; Step seven: Open the sealing cover on the hot air drying mechanism, and the conveying mechanism conveys the glue coating roller to the visual residual glue detection mechanism. The visual residual glue detection mechanism detects whether the glue coating roller meets the cleaning requirements according to the glue coating roller residual glue detection method. If the cleaning requirements are met, the cleaning work is completed. If not, the cleaning work needs to be repeated.
Citation Information
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