Multi-station automobile part and laser welding equipment thereof
By designing multi-station laser welding equipment and using station switching devices and purification devices, the low production efficiency and environmental pollution caused by single stations of existing equipment are solved, and efficient production of equipment and environmental improvement are achieved.
Patent Information
- Application Number
- CN202411473677.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-02-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing laser welding equipment for automotive parts usually only has one welding station, which requires staff to manually move and adjust the workpiece, which increases production preparation time and cost and reduces production efficiency.
设计一种多工位激光焊接设备,包括底座、焊接箱、激光焊接装置、工位切换装置和净化装置,通过工位切换装置实现不同工位之间的快速、准确切换,并通过净化装置净化焊接产生的废气。
The rapid switching of equipment between different workstations is achieved, which reduces the time required to replace workpieces or adjust equipment, improves production efficiency, and improves the workshop environment through purification devices and reduces employee health risks.
Smart Images

Figure CN119457421A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of automobile component welding equipment, in particular to a multi-station automobile component and laser welding equipment thereof. Background Art
[0002] With the rapid development of the automobile industry, the types of automobile parts are increasing, and the requirements for the precision, strength, durability, etc. of parts are getting higher and higher. These parts include but are not limited to steering systems, transmission systems, safety systems, power battery cells, PACKs, modules, etc. in hybrid vehicles. The quality and performance of these parts directly affect the overall performance and safety of the vehicle. With the advancement of Industry 4.0 and intelligent manufacturing, the technology of multi-station automobile parts and their laser welding equipment is also constantly developing. In the future, this kind of equipment will pay more attention to the following aspects: automation and intelligence, green environmental protection, and modular design.
[0003] In the prior art, laser welding equipment for automobile parts often has only one welding station, and workers are required to manually move the workpiece to the station and adjust it, which increases production preparation time and cost and reduces overall production efficiency. Therefore, a multi-station automobile part and laser welding equipment thereof are proposed. Summary of the invention
[0004] The present invention aims to solve the technical problem that the laser welding equipment for automobile parts in the prior art often has only one welding station, requiring workers to manually move the workpiece to the station and adjust it, which increases production preparation time and cost and reduces overall production efficiency. The present invention provides a multi-station automobile part and its laser welding equipment.
[0005] The technical solution adopted by the present invention to solve the technical problem is: a multi-station laser welding equipment, including a base, a welding box, a laser welding device, a station switching device, a purification device, and a controller. The base is a rectangular parallelepiped.
[0006] The welding box is arranged above the base and is fixedly connected to the upper surface of the base.
[0007] The laser welding device is arranged inside the welding box and connected to the welding box.
[0008] The workstation switching device is arranged on the inner bottom surface of the welding box, connected with the welding box and connected with the laser welding device.
[0009] The purification device is arranged above the welding box, connected with the welding box and connected with the laser welding device.
[0010] The controller is arranged on the side of the base, fixedly connected to the side surface of the base, electrically connected to the laser welding device, and electrically connected to the workstation switching device.
[0011] When welding operations are required on auto parts, the staff will fix the parts to be welded on the workstation switching device, and then start the laser welding device through the controller to perform welding operations on the auto parts. At the same time, the start of the laser welding device drives the start of the workstation switching device to perform workstation switching operations, so that the equipment can switch quickly and accurately between different workstations, reducing the time required to replace workpieces or adjust equipment. In this way, the equipment can perform welding operations continuously, significantly improving production efficiency. At the same time, the start of the laser welding device drives the start of the purification device, which can purify the exhaust gas generated by welding, help improve the working environment of the workshop, and reduce the health problems of employees caused by long-term inhalation of harmful fumes.
[0012] Furthermore, the laser welding device includes a support plate, a slide groove, a first screw, a first motor, a slider, a cylinder, a support ring, a welding head, a buffer plate, and two buffer springs. The support plate is vertically arranged inside the welding box, fixedly connected to the inner side surface of the welding box, and fixedly connected to the inner top surface of the welding box.
[0013] The axis of the slide groove is arranged vertically, and the slide groove is arranged on the side of the support plate.
[0014] The first screw rod axis is vertically arranged, the first screw rod is arranged in the slide groove, the upper end of the first screw rod is rotatably connected with the support plate, the rotation axis thereof is vertically arranged, the lower end of the first screw rod passes through the support plate downwardly, and extends to below the support plate.
[0015] The axis of the first motor shaft is vertically arranged and coincides with the axis of the first screw. The first motor is arranged below the support plate and fixedly connected to the lower surface of the support plate. The first motor shaft is fixedly connected to the lower end of the first screw. The first motor is electrically connected to the controller.
[0016] The sliding block is arranged in the sliding groove, the sliding block is sleeved on the first screw rod, is threadedly connected with the first screw rod, is slidingly connected with the sliding groove, and the sliding direction is vertically arranged.
[0017] The cylinder axis is arranged horizontally and perpendicular to the support plate. The cylinder is arranged on the right side of the slider, fixedly connected to the side surface of the slider, and electrically connected to the controller.
[0018] The axis of the support ring is arranged vertically, and the support ring is arranged on the side of the cylinder away from the sliding block and is fixedly connected to the side surface of the cylinder.
[0019] The axis of the welding head is arranged vertically and coincides with the axis of the support ring. The welding head is arranged in the support ring, fixedly connected to the inner wall of the support ring, and electrically connected to the controller.
[0020] The axis of the buffer plate is arranged vertically and coincides with the axis of the welding head. The buffer plate is arranged below the support ring. The buffer plate is sleeved on the welding head and is slidably connected to the welding head. The sliding direction of the buffer plate is arranged vertically.
[0021] The two buffer springs are respectively and vertically symmetrically arranged between the support ring and the buffer plate, the lower ends of the two buffer springs are respectively fixedly connected to the upper surface of the buffer plate, and the upper ends of the two buffer springs are respectively fixedly connected to the lower surface of the support ring.
[0022] When welding is required on auto parts, the staff fixes the parts to be welded on the station switching device, and then the staff turns on the cylinder through the controller. The cylinder extends to the right and drives the support ring to move to the right. The support ring moves to the right and drives the welding head to move to the right until the welding head moves to the top of the annular baffle. At this time, the staff turns off the cylinder through the controller and turns on the first motor. The rotation of the first motor drives the first screw to rotate. The rotation of the first screw drives the slider to move downward. The slider moves downward and drives the cylinder to move downward. The cylinder moves downward and drives the support ring to move downward. The support ring moves downward and drives the welding head to move downward until the welding head contacts the parts to be welded. At this time, the staff turns off the first motor through the controller and turns on the welding head at the same time to perform welding operations. When welding is completed, the staff turns on the first motor through the controller. The rotation of the first motor drives the slider to move upward. The slider moves upward and drives the cylinder to move upward. The cylinder moves upward and drives the support ring to move upward. The support ring moves upward and drives the welding head to move upward. The welding head moves upward to avoid damage to the welding head due to collision when switching between stations.
[0023] Furthermore, the station switching device includes a support column, a chassis, a groove, a workbench, four fixing plates, four connecting plates, four second motors, four clamping plates, four screws, a second screw rod, a first one-way bearing, a gear, an annular plate, and an annular gear plate. The axis of the support column is arranged vertically, the support column is arranged on the inner bottom surface of the welding box, the support column is arranged on the right side of the support plate, and is rotatably connected with the inner bottom surface of the welding box, and its rotation axis is arranged vertically.
[0024] The chassis axis is arranged vertically and coincides with the axis of the support column. The chassis is arranged above the support column and is fixedly connected to the upper end of the support column.
[0025] The groove is cylindrical, the axis of the groove is vertically arranged and coincides with the axis of the support column, and the groove is arranged on the upper surface of the chassis.
[0026] The axis of the workbench is arranged vertically and coincides with the axis of the support column. The workbench is arranged above the chassis and is clamped with the chassis.
[0027] The four fixing plates are respectively arranged vertically and symmetrically. The four fixing plates are respectively arranged on the workbench and close to the edge of the workbench, and are respectively fixedly connected to the upper surface of the workbench.
[0028] The four connecting plates are respectively arranged vertically symmetrically, and the four connecting plates are respectively arranged at the inner sides of the four fixing plates and are respectively fixedly connected to the upper surface of the workbench.
[0029] The axes of the four second motor shafts are respectively arranged horizontally and perpendicular to the four connecting plates. The four second motors are respectively arranged on the sides of the four connecting plates away from the four fixed plates. The four second motor shafts respectively penetrate the four connecting plates and extend to the sides of the four connecting plates. The four second motors are respectively electrically connected to the controller.
[0030] The four clamping plates are respectively arranged vertically between the four fixing plates and the four connecting plates, and the four clamping plates are respectively fixedly connected to the four second motor shafts.
[0031] The four screws are respectively arranged above the four clamping plates, and the four screws respectively penetrate the four clamping plates downwards and are respectively connected with the four clamping plates by threads.
[0032] The second screw axis is arranged vertically, the second screw is arranged below the cylinder, the second screw is arranged between the support plate and the chassis, the upper end of the second screw is fixedly connected to the lower surface of the cylinder, the lower end of the second screw passes through the welding box and the base downward, and extends into the base.
[0033] The axis of the first one-way bearing is arranged vertically and coincides with the axis of the second screw rod. The first one-way bearing is arranged on the side of the chassis. The first one-way bearing is sleeved on the second screw rod and is threadedly connected to the second screw rod.
[0034] The gear axis is arranged vertically and coincides with the second screw axis. The gear sleeve is arranged on the first one-way bearing and is fixedly connected to the first one-way bearing.
[0035] The axis of the annular plate is arranged vertically and coincides with the axis of the second screw. The annular plate is arranged below the gear. The upper surface of the annular plate is rotationally connected to the lower surface of the gear. The rotation axis is arranged vertically. The lower surface of the annular plate is fixedly connected to the bottom surface of the welding box.
[0036] The annular gear plate is sleeved on the chassis, fixedly connected to the side surface of the chassis, and meshed with the gear.
[0037] When the cylinder moves upward and drives the second screw rod to move upward, the second screw rod moves upward and drives the first one-way bearing to rotate, the first one-way bearing rotates and drives the gear to rotate, the gear rotates and drives the annular gear plate to rotate, the annular gear plate rotates and drives the chassis to rotate, the chassis rotates and drives the workbench to rotate, and the workbench rotates and drives the four fixed plates and the four connecting plates to rotate in turn. When the workbench rotates and drives the four connecting plates to rotate, the four connecting plates rotate and drive the four second motors to rotate respectively, the four second motors rotate and drive the four clamps to rotate respectively, and the four clamps rotate and drive the four parts to rotate respectively, so as to perform station switching operations, so that the equipment can switch between different stations quickly and accurately, reducing the time required to replace workpieces or adjust equipment. In this way, the equipment can continuously perform welding operations, significantly improving production efficiency.
[0038] Furthermore, the purification device includes two support blocks, an arc plate, an annular baffle, a ventilation box, a third screw, a second one-way bearing, a clean air fan, a positioning plate, a ventilation pipe, a water tank, an air outlet pipe, an air inlet pipe, and a plurality of vents. The two support blocks are respectively arranged on the sides of the support plate and close to the first motor, the two support blocks are respectively arranged on both sides of the second screw rod, and the two support blocks are respectively fixedly connected to the side surfaces of the support plate.
[0039] The interior of the arc plate is a cavity, the arc plate is arranged on the side of the two support blocks away from the support plate, the arc plate is arranged above the workbench, the arc plate is arranged on the side of the left fixed plate, and the arc plate is fixedly connected to the side surfaces of the two support blocks.
[0040] The annular baffle is arranged laterally on the side of the arc plate and close to the top of the arc plate. The annular baffle is arranged just above the left fixing plate and the left clamping plate. The annular baffle is fixedly connected to the side surface of the arc plate.
[0041] The ventilation box is arranged above the welding box and is fixedly connected to the upper surface of the welding box.
[0042] The axis of the third screw is arranged vertically, the third screw is arranged above the cylinder, the third screw is fixedly connected to the upper surface of the cylinder, and the third screw passes through the welding box and the ventilation box upwards and extends into the ventilation box.
[0043] The axis of the second one-way bearing is arranged vertically and coincides with the axis of the third screw rod. The second one-way bearing is arranged in the ventilation box. The second one-way bearing is sleeved on the third screw rod and is threadedly connected with the third screw rod.
[0044] The axis of the clean air fan is arranged vertically and coincides with the axis of the third screw rod. The clean air fan is arranged in the ventilation box. The clean air fan is sleeved on the second one-way bearing and fixedly connected to the second one-way bearing.
[0045] The positioning plate is arranged above the second one-way bearing, and is rotationally connected to the upper surface of the second one-way bearing, and its rotation axis is vertically arranged, and the positioning plate is fixedly connected to the inner side surface of the ventilation box.
[0046] The ventilation pipe is arranged above the ventilation box, and one end of the ventilation pipe is communicated with the ventilation box.
[0047] The water tank is arranged on the side of the ventilation box, the water tank is communicated with the other end of the ventilation pipe, and the water tank is fixedly connected with the upper surface of the welding box.
[0048] The air outlet pipe is arranged above the water tank, and one end of the air outlet pipe is communicated with the water tank.
[0049] The air inlet pipe is arranged on the side of the arc plate, one end of the air inlet pipe is communicated with the arc plate, and the other end of the air inlet pipe passes through the welding box and the ventilation box and is communicated with the ventilation box.
[0050] A plurality of vent holes are evenly arranged on the inner side of the arc-shaped plate, one end of the arc-shaped plate is communicated with the inside of the welding box, and the other end is communicated with the inside of the arc-shaped plate.
[0051] When the cylinder moves upward and drives the third screw to move upward, the third screw moves upward and drives the second one-way bearing to rotate. The rotation of the second one-way bearing drives the clean air fan to rotate. The clean air fan rotates, so that the exhaust gas in the welding box passes through the arc plate, the air inlet pipe, the air exchange box, the air exchange pipe, and the water tank in turn, and is finally discharged from the exhaust pipe after being filtered by the water tank, thereby achieving the effect of purifying the exhaust gas generated by welding, helping to improve the working environment of the workshop and reduce the health problems of employees caused by long-term inhalation of harmful smoke.
[0052] Furthermore, the tops of the four fixing plates are arc-shaped.
[0053] The top of the fixing plate is arc-shaped, which is convenient for fixing parts on the fixing plate.
[0054] Furthermore, the interior of the workbench is a cavity, and a plurality of through holes are opened on the upper surface of the workbench.
[0055] By setting a number of through holes, it is convenient to collect the welding slag generated during welding. Furthermore, rubber pads are respectively fixed on the lower surfaces of the four screws.
[0056] Rubber pads are provided to prevent parts from being damaged.
[0057] Furthermore, the side of the welding box is inlaid with window glass.
[0058] By setting the window glass, it is convenient for the workers to see the working situation inside the welding box.
[0059] Furthermore, a protective cover is arranged outside the first motor.
[0060] By providing the protective cover, the first motor is prevented from being damaged.
[0061] One automotive component is a GEEW110ES bearing.
[0062] Beneficial effects of the present invention: 1. The laser welding device and the station switching device provided in the present invention interact and match with each other, so that the equipment can switch between different stations quickly and accurately, reducing the time required for replacing workpieces or adjusting equipment. In this way, the equipment can perform welding operations continuously, reducing production preparation time and cost, and significantly improving production efficiency.
[0063] 2. The laser welding device and purification device provided in the present invention interact and cooperate with each other to effectively purify the exhaust gas generated by welding, which helps to improve the working environment of the workshop and reduce the health problems of employees caused by long-term inhalation of harmful smoke. BRIEF DESCRIPTION OF THE DRAWINGS
[0064] Figure 1 It is a cross-sectional structural schematic diagram of the multi-station welding device; Figure 2 It is a front view structural schematic diagram of the multi-station welding device.
[0065] Description of reference numerals: 1, base; 2, welding box; 301, support plate; 302, first screw; 303, first motor; 304, slider; 305, cylinder; 306, support ring; 307, welding head; 308, buffer plate; 309, buffer spring; 401, support column; 402, chassis; 403, workbench; 404, fixing plate; 405, connecting plate; 406, second motor; 407, clamping plate; 4 08. Screw; 409. Second screw rod; 410. First one-way bearing; 411. Gear; 412. Annular plate; 501. Support block; 502. Arc plate; 503. Annular baffle; 504. Ventilation box; 505. Third screw rod; 506. Second one-way bearing; 507. Air purifier; 508. Positioning plate; 509. Ventilation pipe; 510. Water tank; 511. Exhaust pipe; 512. Inlet pipe; 6. Controller. DETAILED DESCRIPTION
[0066] The concept and technical effects of the present invention will be clearly and completely described below in conjunction with embodiments to fully understand the purpose, features and effects of the present invention.
[0067] A preferred embodiment of a multi-station automobile component and laser welding equipment provided by the present invention is as follows: Figure 1 to Figure 2 As shown: a multi-station laser welding device, including a base 1, a welding box 2, a laser welding device, a station switching device, a purification device, and a controller 6. The base 1 is a rectangular parallelepiped.
[0068] The welding box 2 is arranged above the base 1 and is fixedly connected to the upper surface of the base 1 .
[0069] The laser welding device is arranged inside the welding box 2 and connected to the welding box 2 .
[0070] The workstation switching device is arranged on the inner bottom surface of the welding box 2, connected to the welding box 2, and connected to the laser welding device.
[0071] The purification device is arranged above the welding box 2, connected to the welding box 2, and connected to the laser welding device.
[0072] The controller 6 is disposed on the side of the base 1 , fixedly connected to the side surface of the base 1 , electrically connected to the laser welding device, and electrically connected to the workstation switching device.
[0073] When welding operations are required on automobile parts, the staff fixes the parts to be welded on the workstation switching device, and then turns on the laser welding device through the controller 6 to perform welding operations on the automobile parts. At the same time, the start of the laser welding device drives the start of the workstation switching device to perform workstation switching operations, so that the equipment can switch quickly and accurately between different workstations, reducing the time required to replace workpieces or adjust equipment. In this way, the equipment can perform welding operations continuously, significantly improving production efficiency. At the same time, the start of the laser welding device drives the start of the purification device, which can purify the exhaust gas generated by welding, help improve the working environment of the workshop, and reduce the health problems of employees caused by long-term inhalation of harmful smoke.
[0074] The laser welding device includes a support plate 301, a slide groove, a first screw rod 302, a first motor 303, a slider 304, a cylinder 305, a support ring 306, a welding head 307, a buffer plate 308, and two buffer springs 309. The support plate 301 is vertically arranged inside the welding box 2 , fixedly connected to the inner side surface of the welding box 2 , and fixedly connected to the inner top surface of the welding box 2 .
[0075] The axis of the slide groove is arranged vertically, and the slide groove is arranged on the side of the support plate 301 .
[0076] The axis of the first screw rod 302 is arranged vertically, the first screw rod 302 is arranged in the slide groove, the upper end of the first screw rod 302 is rotatably connected to the support plate 301, and its rotation axis is arranged vertically, and the lower end of the first screw rod 302 penetrates the support plate 301 downward and extends to the bottom of the support plate 301.
[0077] The axis of the first motor 303 is vertically arranged and coincides with the axis of the first screw 302. The first motor 303 is arranged below the support plate 301 and is fixedly connected to the lower surface of the support plate 301. The axis of the first motor 303 is fixedly connected to the lower end of the first screw 302. The first motor 303 is electrically connected to the controller 6.
[0078] The slider 304 is arranged in the slide groove. The slider 304 is sleeved on the first screw rod 302, threadedly connected to the first screw rod 302, and slidably connected to the slide groove. The sliding direction of the slider 304 is vertically arranged.
[0079] The axis of the cylinder 305 is arranged horizontally and perpendicular to the support plate 301 . The cylinder 305 is arranged on the right side of the slider 304 , fixedly connected to the side surface of the slider 304 , and electrically connected to the controller 6 .
[0080] The axis of the support ring 306 is vertically arranged. The support ring 306 is arranged on the side of the cylinder 305 away from the slider 304 and is fixedly connected to the side surface of the cylinder 305 .
[0081] The axis of the welding head 307 is arranged vertically and coincides with the axis of the support ring 306 . The welding head 307 is arranged inside the support ring 306 , fixedly connected to the inner wall of the support ring 306 , and electrically connected to the controller 6 .
[0082] The axis of the buffer plate 308 is vertically arranged to coincide with the axis of the welding head 307 . The buffer plate 308 is arranged below the support ring 306 . The buffer plate 308 is sleeved on the welding head 307 and is slidably connected to the welding head 307 . Its sliding direction is vertically arranged.
[0083] The two buffer springs 309 are vertically symmetrically arranged between the support ring 306 and the buffer plate 308 , the lower ends of the two buffer springs 309 are fixedly connected to the upper surface of the buffer plate 308 , and the upper ends of the two buffer springs 309 are fixedly connected to the lower surface of the support ring 306 .
[0084] When welding operation is required on automobile parts, the staff fixes the parts to be welded on the workstation switching device, and then the staff turns on the cylinder 305 through the controller 6. The cylinder 305 extends to the right and drives the support ring 306 to move to the right. The support ring 306 moves to the right and drives the welding head 307 to move to the right until the welding head 307 moves to just above the annular baffle 503. At this time, the staff turns off the cylinder 305 through the controller 6 and turns on the first motor 303. The rotation of the first motor 303 drives the first screw 302 to rotate. The rotation of the first screw 302 drives the slider 304 to move downward. The downward movement of the slider 304 drives the cylinder 305 to move downward. The downward movement of the cylinder 305 drives the support ring 306 to move downward. The downward movement of the support ring 306 drives the welding head 307 to move downward until the welding head 307 contacts the parts to be welded. At this time, the staff turns off the first motor 303 through the controller 6 and opens the welding head 307 at the same time to perform welding operation. When welding is completed, the staff turns on the first motor 303 through the controller 6. The first motor 303 rotates to drive the slider 304 to move upward. The slider 304 moves upward to drive the cylinder 305 to move upward. The cylinder 305 moves upward to drive the support ring 306 to move upward. The support ring 306 moves upward to drive the welding head 307 to move upward. The welding head 307 moves upward to avoid damage to the welding head 307 due to collision when switching workstations.
[0085] The station switching device includes a support column 401, a chassis 402, a groove, a workbench 403, four fixing plates 404, four connecting plates 405, four second motors 406, four clamping plates 407, four screws 408, a second screw rod 409, a first one-way bearing 410, a gear 411, an annular plate 412, and an annular gear plate. The axis of the support column 401 is vertically arranged. The support column 401 is arranged on the inner bottom surface of the welding box 2. The support column 401 is arranged on the right side of the support plate 301 and is rotatably connected to the inner bottom surface of the welding box 2. Its rotation axis is vertically arranged.
[0086] The axis of the chassis 402 is arranged vertically and coincides with the axis of the support column 401 . The chassis 402 is arranged above the support column 401 and is fixedly connected to the upper end of the support column 401 .
[0087] The groove is cylindrical, the axis of the groove is vertically arranged, and coincides with the axis of the support column 401 , and the groove is arranged on the upper surface of the chassis 402 .
[0088] The axis of the workbench 403 is arranged vertically and coincides with the axis of the support column 401 . The workbench 403 is arranged above the chassis 402 and is clamped with the chassis 402 .
[0089] The four fixing plates 404 are respectively arranged vertically symmetrically. The four fixing plates 404 are respectively arranged on the workbench 403 and are close to the edge of the workbench 403 and are respectively fixedly connected to the upper surface of the workbench 403 .
[0090] The four connecting plates 405 are respectively arranged vertically symmetrically. The four connecting plates 405 are respectively arranged on the inner sides of the four fixing plates 404 and are respectively fixedly connected to the upper surface of the workbench 403 .
[0091] The axes of the rotating shafts of the four second motors 406 are respectively arranged horizontally and perpendicular to the four connecting plates 405. The four second motors 406 are respectively arranged on the sides of the four connecting plates 405 away from the four fixed plates 404. The rotating shafts of the four second motors 406 respectively penetrate the four connecting plates 405 and extend to the sides of the four connecting plates 405. The four second motors 406 are respectively electrically connected to the controller 6.
[0092] The four clamping plates 407 are respectively vertically arranged between the four fixing plates 404 and the four connecting plates 405 , and the four clamping plates 407 are respectively fixedly connected to the rotating shafts of the four second motors 406 .
[0093] The four screws 408 are respectively disposed above the four clamping plates 407 . The four screws 408 respectively penetrate the four clamping plates 407 downwards and are respectively threadedly connected to the four clamping plates 407 .
[0094] The axis of the second screw rod 409 is arranged vertically, the second screw rod 409 is arranged below the cylinder 305, the second screw rod 409 is arranged between the support plate 301 and the chassis 402, the upper end of the second screw rod 409 is fixedly connected to the lower surface of the cylinder 305, and the lower end of the second screw rod 409 downwardly penetrates the welding box 2 and the base 1 and extends into the base 1.
[0095] The axis of the first one-way bearing 410 is arranged vertically and coincides with the axis of the second screw rod 409 . The first one-way bearing 410 is arranged on the side of the chassis 402 . The first one-way bearing 410 is sleeved on the second screw rod 409 and is threadedly connected to the second screw rod 409 .
[0096] The axis of the gear 411 is vertically arranged and coincides with the axis of the second screw rod 409 . The gear 411 is sleeved on the first one-way bearing 410 and is fixedly connected to the first one-way bearing 410 .
[0097] The axis of the annular plate 412 is arranged vertically and coincides with the axis of the second screw 409 . The annular plate 412 is arranged below the gear 411 . The upper surface of the annular plate 412 is rotationally connected to the lower surface of the gear 411 . The rotation axis is arranged vertically. The lower surface of the annular plate 412 is fixedly connected to the inner bottom surface of the welding box 2 .
[0098] The annular gear plate is sleeved on the chassis 402 , fixedly connected to the side surface of the chassis 402 , and meshed with the gear 411 .
[0099] When the cylinder 305 moves upward and drives the second screw 409 to move upward, the second screw 409 moves upward and drives the first one-way bearing 410 to rotate, the first one-way bearing 410 rotates and drives the gear 411 to rotate, the gear 411 rotates and drives the annular gear plate to rotate, the annular gear plate rotates and drives the chassis 402 to rotate, the chassis 402 rotates and drives the workbench 403 to rotate, and the workbench 403 rotates and drives the four fixed plates 404 and the four connecting plates 405 to rotate in turn. When the workbench 403 rotates and drives the four connecting plates 405 to rotate, the four connecting plates 405 rotate and drive the four second motors 406 to rotate respectively, the four second motors 406 rotate and drive the four clamping plates 407 to rotate respectively, and the four clamping plates 407 rotate and drive the four parts to rotate respectively, so as to perform the station switching operation, so that the equipment can switch between different stations quickly and accurately, reducing the time required for changing workpieces or adjusting equipment, so that the equipment can continuously perform welding operations, significantly improving production efficiency.
[0100] The purification device includes two support blocks 501, an arc plate 502, an annular baffle 503, a ventilation box 504, a third screw 505, a second one-way bearing 506, a clean air fan 507, a positioning plate 508, a ventilation pipe 509, a water tank 510, an air outlet pipe 511, an air inlet pipe 512, and a plurality of ventilation holes. The two support blocks 501 are respectively arranged on the sides of the support plate 301 and close to the first motor 303 . The two support blocks 501 are respectively arranged on both sides of the second screw rod 409 . The two support blocks 501 are respectively fixedly connected to the side surfaces of the support plate 301 .
[0101] The interior of the arc plate 502 is a cavity. The arc plate 502 is arranged on the side of the two support blocks 501 away from the support plate 301. The arc plate 502 is arranged above the workbench 403. The arc plate 502 is arranged on the side of the left fixed plate 404. The arc plate 502 is fixedly connected to the side surfaces of the two support blocks 501.
[0102] The annular baffle 503 is disposed laterally on the side of the arc plate 502 and close to the top of the arc plate 502 . The annular baffle 503 is disposed directly above the left fixing plate 404 and the left clamping plate 407 . The annular baffle 503 is fixedly connected to the side surface of the arc plate 502 .
[0103] The ventilation box 504 is arranged above the welding box 2 and is fixedly connected to the upper surface of the welding box 2 .
[0104] The axis of the third screw 505 is vertically arranged. The third screw 505 is arranged above the cylinder 305 . The third screw 505 is fixedly connected to the upper surface of the cylinder 305 . The third screw 505 penetrates the welding box 2 and the ventilation box 504 upward and extends into the ventilation box 504 .
[0105] The axis of the second one-way bearing 506 is arranged vertically, and coincides with the axis of the third screw rod 505 . The second one-way bearing 506 is arranged in the ventilation box 504 . The second one-way bearing 506 is sleeved on the third screw rod 505 and is threadedly connected to the third screw rod 505 .
[0106] The axis of the clean air fan 507 is arranged vertically and coincides with the axis of the third screw 505 . The clean air fan 507 is arranged in the ventilation box 504 . The clean air fan 507 is sleeved on the second one-way bearing 506 and fixedly connected to the second one-way bearing 506 .
[0107] The positioning plate 508 is disposed above the second one-way bearing 506 and is rotatably connected to the upper surface of the second one-way bearing 506 . The rotation axis thereof is vertically disposed. The positioning plate 508 is fixedly connected to the inner side surface of the ventilation box 504 .
[0108] The ventilation pipe 509 is arranged above the ventilation box 504 , and one end of the ventilation pipe 509 is connected to the ventilation box 504 .
[0109] The water tank 510 is arranged on the side of the ventilation box 504 , the water tank 510 is connected to the other end of the ventilation pipe 509 , and the water tank 510 is fixedly connected to the upper surface of the welding box 2 .
[0110] The air outlet pipe 511 is disposed above the water tank 510 , and one end of the air outlet pipe 511 is communicated with the water tank 510 .
[0111] The air inlet pipe 512 is arranged on the side of the arc plate 502 , one end of the air inlet pipe 512 is connected to the arc plate 502 , and the other end of the air inlet pipe 512 passes through the welding box 2 and the ventilation box 504 , and is connected to the ventilation box 504 .
[0112] A plurality of ventilation holes are evenly arranged on the inner side of the arc plate 502 , and one end of the arc plate 502 is connected to the inside of the welding box 2 , and the other end is connected to the inside of the arc plate 502 .
[0113] When the cylinder 305 moves upward and drives the third screw 505 to move upward, the third screw 505 moves upward and drives the second one-way bearing 506 to rotate. The rotation of the second one-way bearing 506 drives the air purification fan 507 to rotate. The air purification fan 507 rotates, so that the exhaust gas in the welding box 2 passes through the arc plate 502, the air inlet pipe 512, the ventilation box 504, the ventilation pipe 509, and the water tank 510 in sequence, and is finally discharged from the exhaust pipe 511 after being filtered by the water tank 510, thereby achieving the effect of purifying the exhaust gas generated by welding, which helps to improve the working environment of the workshop and reduce the health problems of employees caused by long-term inhalation of harmful smoke.
[0114] The tops of the four fixing plates 404 are arc-shaped.
[0115] The top of the fixing plate 404 is arc-shaped, which facilitates the fixing of parts on the fixing plate 404 .
[0116] The interior of the workbench 403 is a cavity, and a plurality of through holes are formed on the upper surface of the workbench 403 .
[0117] By setting a number of through holes, it is convenient to collect the welding slag generated during welding. Rubber pads are fixed to the lower surfaces of the four screws 408 respectively.
[0118] Rubber pads are provided to prevent parts from being damaged.
[0119] The side of the welding box 2 is inlaid with a viewing window glass.
[0120] The window glass is provided to facilitate the workers to see the working conditions in the welding box 2 .
[0121] A protective cover is disposed outside the first motor 303 .
[0122] By providing a protective cover, the first motor 303 is prevented from being damaged.
[0123] Working principle: When welding operations are required on automobile parts, the staff will place the automobile parts to be welded in four clamps 407 in turn and fix them with four screws 408. Then the staff will turn on the cylinder 305 through the controller 6. The cylinder 305 extends to the right and drives the support ring 306 to move to the right. The support ring 306 moves to the right and drives the welding head 307 to move to the right until the welding head 307 moves to just above the annular baffle 503. At this time, the staff will turn off the cylinder 305 through the controller 6 and turn on the first motor 303. The rotation of the first motor 303 drives the first screw 302 to rotate. The rotation of the first screw 302 drives the slider 304 to move downward. The downward movement of the slider 304 drives the cylinder 305 to move downward. The downward movement of the cylinder 305 drives the second screw 409, the third screw 505 to move downward, and the support ring 306 to move downward in turn. When the cylinder 305 drives the support ring 306 to move downward, the support ring 306 moves downward to drive the welding head 307 to move downward, and the welding head 307 moves downward and passes through the annular baffle 503 until the welding head 307 contacts the parts to be welded. At this time, the staff turns off the first motor 303 through the controller 6 and turns on the welding head 307 at the same time, so as to perform the welding operation. When the welding is completed, the staff turns on the first motor 303 through the controller 6, and the first motor 303 rotates to drive the slider 304 to move upward, and the slider 304 moves upward to drive the cylinder 305 to move upward, and the cylinder 305 moves upward to sequentially drive the second screw 409, the third screw 505, and the support ring 306 to move upward. When the cylinder 305 drives the support ring 306 to move upward, the support ring 306 moves upward to drive the welding head 307 to move upward, and the welding head 307 moves upward to avoid damage to the welding head 307 due to collision when switching between workstations.
[0124] When the cylinder 305 moves upward and drives the second screw 409 to move upward, the second screw 409 moves upward and drives the first one-way bearing 410 to rotate, the first one-way bearing 410 rotates and drives the gear 411 to rotate, the gear 411 rotates and drives the annular gear plate to rotate, the annular gear plate rotates and drives the chassis 402 to rotate, the chassis 402 rotates and drives the workbench 403 to rotate, and the workbench 403 rotates and drives the four fixed plates 404 and the four connecting plates 405 to rotate in turn. When the workbench 403 rotates and drives the four connecting plates 405 to rotate, the four connecting plates 405 rotate and drive the four second motors 406 to rotate respectively, the four second motors 406 rotate and drive the four clamping plates 407 to rotate respectively, and the four clamping plates 407 rotate and drive the four parts to rotate respectively, so as to perform the station switching operation, so that the equipment can switch between different stations quickly and accurately, reducing the time required for changing workpieces or adjusting equipment, so that the equipment can continuously perform welding operations, significantly improving production efficiency.
[0125] When the cylinder 305 moves upward and drives the third screw 505 to move upward, the third screw 505 moves upward and drives the second one-way bearing 506 to rotate. The rotation of the second one-way bearing 506 drives the air purification fan 507 to rotate. The air purification fan 507 rotates, so that the exhaust gas in the welding box 2 passes through the arc plate 502, the air inlet pipe 512, the ventilation box 504, the ventilation pipe 509, and the water tank 510 in sequence, and is finally discharged from the exhaust pipe 511 after being filtered by the water tank 510, thereby achieving the effect of purifying the exhaust gas generated by welding, which helps to improve the working environment of the workshop and reduce the health problems of employees caused by long-term inhalation of harmful smoke.
[0126] The automotive parts are GEEW110ES model bearings.
[0127] The above embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative work shall all fall within the scope of protection of the present invention.
Claims
1. A multi-station laser welding equipment, characterized in that: It comprises a base (1), a welding box (2), a laser welding device, a workstation switching device, a purification device, and a controller (6). The base (1) is a rectangular parallelepiped; The welding box (2) is arranged above the base (1) and is fixedly connected to the upper surface of the base (1); The laser welding device is arranged inside the welding box (2) and connected to the welding box (2); The workstation switching device is arranged on the inner bottom surface of the welding box (2), connected to the welding box (2), and connected to the laser welding device; The purification device is arranged above the welding box (2), connected to the welding box (2), and connected to the laser welding device; The controller (6) is arranged on the side of the base (1), fixedly connected to the side surface of the base (1), electrically connected to the laser welding device, and electrically connected to the workstation switching device.
2. The multi-station laser welding equipment according to claim 1, characterized in that The laser welding device comprises a support plate (301), a slide groove, a first screw rod (302), a first motor (303), a slider (304), a cylinder (305), a support ring (306), a welding head (307), a buffer plate (308), and two buffer springs (309). The support plate (301) is vertically arranged inside the welding box (2), fixedly connected to the inner side surface of the welding box (2), and fixedly connected to the inner top surface of the welding box (2); The axis of the slide groove is arranged vertically, and the slide groove is arranged on the side of the support plate (301); The axis of the first screw rod (302) is arranged vertically, the first screw rod (302) is arranged in the slide groove, the upper end of the first screw rod (302) is rotatably connected to the support plate (301), the rotation axis thereof is arranged vertically, and the lower end of the first screw rod (302) passes through the support plate (301) downward and extends to below the support plate (301); The axis of the rotating shaft of the first motor (303) is arranged vertically and coincides with the axis of the first screw rod (302); the first motor (303) is arranged below the support plate (301) and is fixedly connected to the lower surface of the support plate (301); the rotating shaft of the first motor (303) is fixedly connected to the lower end of the first screw rod (302); and the first motor (303) is electrically connected to the controller (6); The slider (304) is arranged in the slide groove, the slider (304) is sleeved on the first screw rod (302), is threadedly connected to the first screw rod (302), and is slidably connected to the slide groove, and its sliding direction is vertically arranged; The axis of the cylinder (305) is arranged horizontally and perpendicular to the support plate (301); the cylinder (305) is arranged on the right side of the slider (304), fixedly connected to the side surface of the slider (304), and electrically connected to the controller (6); The axis of the support ring (306) is arranged vertically, and the support ring (306) is arranged on the side of the cylinder (305) away from the slider (304) and is fixedly connected to the side surface of the cylinder (305); The axis of the welding head (307) is arranged vertically and coincides with the axis of the support ring (306); the welding head (307) is arranged inside the support ring (306), fixedly connected to the inner wall of the support ring (306), and electrically connected to the controller (6); The axis of the buffer plate (308) is arranged vertically and coincides with the axis of the welding head (307); the buffer plate (308) is arranged below the support ring (306); the buffer plate (308) is sleeved on the welding head (307) and is slidably connected to the welding head (307); and its sliding direction is arranged vertically; The two buffer springs (309) are respectively vertically symmetrically arranged between the support ring (306) and the buffer plate (308); the lower ends of the two buffer springs (309) are respectively fixedly connected to the upper surface of the buffer plate (308); and the upper ends of the two buffer springs (309) are respectively fixedly connected to the lower surface of the support ring (306).
3. The multi-station laser welding equipment according to claim 2, characterized in that The station switching device comprises a support column (401), a chassis (402), a groove, a workbench (403), four fixing plates (404), four connecting plates (405), four second motors (406), four clamping plates (407), four screws (408), a second screw rod (409), a first one-way bearing (410), a gear (411), an annular plate (412), and an annular gear plate. The axis of the support column (401) is arranged vertically, the support column (401) is arranged on the inner bottom surface of the welding box (2), the support column (401) is arranged on the right side of the support plate (301), and is rotatably connected to the inner bottom surface of the welding box (2), and its rotation axis is arranged vertically; The axis of the chassis (402) is arranged vertically and coincides with the axis of the support column (401); the chassis (402) is arranged above the support column (401) and is fixedly connected to the upper end of the support column (401); The groove is cylindrical, the axis of the groove is arranged vertically and coincides with the axis of the support column (401), and the groove is arranged on the upper surface of the chassis (402); The axis of the workbench (403) is arranged vertically and coincides with the axis of the support column (401); the workbench (403) is arranged above the chassis (402) and is clamped with the chassis (402); The four fixing plates (404) are respectively arranged vertically symmetrically, and the four fixing plates (404) are respectively arranged on the workbench (403) and close to the edge of the workbench (403), and are respectively fixedly connected to the upper surface of the workbench (403); The four connecting plates (405) are respectively arranged vertically symmetrically, and the four connecting plates (405) are respectively arranged on the inner sides of the four fixing plates (404), and are respectively fixedly connected to the upper surface of the workbench (403); The axes of the rotation shafts of the four second motors (406) are respectively arranged horizontally and are respectively perpendicular to the four connecting plates (405). The four second motors (406) are respectively arranged on the sides of the four connecting plates (405) away from the four fixing plates (404). The rotation shafts of the four second motors (406) respectively penetrate the four connecting plates (405) and extend to the sides of the four connecting plates (405). The four second motors (406) are respectively electrically connected to the controller (6); The four clamping plates (407) are respectively vertically arranged between the four fixing plates (404) and the four connecting plates (405), and the four clamping plates (407) are respectively fixedly connected to the rotating shafts of the four second motors (406); The four screws (408) are respectively arranged above the four clamping plates (407), and the four screws (408) respectively penetrate downward through the four clamping plates (407) and are respectively threadedly connected to the four clamping plates (407); The axis of the second screw rod (409) is arranged vertically, the second screw rod (409) is arranged below the cylinder (305), the second screw rod (409) is arranged between the support plate (301) and the chassis (402), the upper end of the second screw rod (409) is fixedly connected to the lower surface of the cylinder (305), and the lower end of the second screw rod (409) penetrates downwardly through the welding box (2) and the base (1), and extends into the base (1); The axis of the first one-way bearing (410) is arranged vertically and coincides with the axis of the second screw rod (409); the first one-way bearing (410) is arranged on the side of the chassis (402); the first one-way bearing (410) is sleeved on the second screw rod (409) and is threadedly connected to the second screw rod (409); The axis of the gear (411) is arranged vertically and coincides with the axis of the second screw rod (409); the gear (411) is sleeved on the first one-way bearing (410) and is fixedly connected to the first one-way bearing (410); The axis of the annular plate (412) is arranged vertically and coincides with the axis of the second screw rod (409); the annular plate (412) is arranged below the gear (411); the upper surface of the annular plate (412) is rotatably connected to the lower surface of the gear (411); the rotation axis is arranged vertically; and the lower surface of the annular plate (412) is fixedly connected to the inner bottom surface of the welding box (2); The annular gear plate is sleeved on the chassis (402), fixedly connected to the side surface of the chassis (402), and meshed with the gear (411).
4. The multi-station laser welding equipment according to claim 3 is characterized in that The purification device comprises two support blocks (501), an arc plate (502), an annular baffle (503), a ventilation box (504), a third screw (505), a second one-way bearing (506), a clean air fan (507), a positioning plate (508), a ventilation pipe (509), a water tank (510), an air outlet pipe (511), an air inlet pipe (512), and a plurality of ventilation holes. The two support blocks (501) are respectively arranged on the sides of the support plate (301) and close to the first motor (303); the two support blocks (501) are respectively arranged on both sides of the second screw rod (409); and the two support blocks (501) are respectively fixedly connected to the side surface of the support plate (301); The interior of the arc plate (502) is a cavity, the arc plate (502) is arranged on the side of the two support blocks (501) away from the support plate (301), the arc plate (502) is arranged above the workbench (403), the arc plate (502) is arranged on the side of the fixed plate (404) on the left, and the arc plate (502) is fixedly connected to the side surfaces of the two support blocks (501); The annular baffle (503) is arranged laterally on the side of the arc plate (502) and close to the top of the arc plate (502). The annular baffle (503) is arranged directly above the left fixing plate (404) and the left clamping plate (407). The annular baffle (503) is fixedly connected to the side surface of the arc plate (502); The ventilation box (504) is arranged above the welding box (2) and is fixedly connected to the upper surface of the welding box (2); The axis of the third screw rod (505) is arranged vertically, the third screw rod (505) is arranged above the cylinder (305), the third screw rod (505) is fixedly connected to the upper surface of the cylinder (305), and the third screw rod (505) passes through the welding box (2) and the ventilation box (504) upwards and extends into the ventilation box (504); The axis of the second one-way bearing (506) is arranged vertically and coincides with the axis of the third screw rod (505); the second one-way bearing (506) is arranged in the ventilation box (504); the second one-way bearing (506) is sleeved on the third screw rod (505) and is threadedly connected to the third screw rod (505); The axis of the air purifying fan (507) is arranged vertically and coincides with the axis of the third screw (505); the air purifying fan (507) is arranged in the ventilation box (504); the air purifying fan (507) is sleeved on the second one-way bearing (506) and is fixedly connected to the second one-way bearing (506); The positioning plate (508) is arranged above the second one-way bearing (506), and is rotatably connected to the upper surface of the second one-way bearing (506), and its rotation axis is arranged vertically. The positioning plate (508) is fixedly connected to the inner side surface of the ventilation box (504); The ventilation pipe (509) is arranged above the ventilation box (504), and one end of the ventilation pipe (509) is connected to the ventilation box (504); The water tank (510) is arranged on the side of the ventilation box (504), the water tank (510) is connected to the other end of the ventilation pipe (509), and the water tank (510) is fixedly connected to the upper surface of the welding box (2); The air outlet pipe (511) is arranged above the water tank (510), and one end of the air outlet pipe (511) is in communication with the water tank (510); The air inlet pipe (512) is arranged on the side of the arc-shaped plate (502), one end of the air inlet pipe (512) is connected to the arc-shaped plate (502), and the other end of the air inlet pipe (512) passes through the welding box (2) and the ventilation box (504), and is connected to the ventilation box (504); The plurality of ventilation holes are evenly arranged on the inner side of the arc-shaped plate (502); one end of the plurality of arc-shaped plates (502) is connected to the interior of the welding box (2), and the other end is connected to the interior of the arc-shaped plate (502).
5. The multi-station laser welding equipment according to claim 3 is characterized in that The tops of the four fixing plates (404) are arc-shaped.
6. The multi-station laser welding equipment according to claim 3, characterized in that The interior of the workbench (403) is a cavity, and a plurality of through holes are provided on the upper surface of the workbench (403).
7. The multi-station laser welding equipment according to claim 3 is characterized in that The lower surfaces of the four screws (408) are respectively fixed with rubber pads.
8. The multi-station laser welding equipment according to claim 1, characterized in that The side of the welding box (2) is inlaid with window glass.
9. The multi-station laser welding equipment according to claim 2, characterized in that A protective cover is provided outside the first motor (303).
10. An automotive component used in a multi-station laser welding device according to any one of claims 1 to 9, characterized in that :This component is a GEEW110ES bearing.