Pipe fitting processing machine tool

By designing pipe fitting processing machine tools, the coordinated work of adjustment components, laser cutting parts, positioning machines and vacuuming components is used to realize automated processing of pipe fittings, solving the problems of low efficiency and unstable quality caused by relying on manual operations in traditional production lines. Improve processing efficiency and quality consistency.

CN119457495APending Publication Date: 2025-02-18GIANT KUNSHAN
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Patent Information

Application Number
CN202411946245.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

Traditional bicycle pipe fitting production lines rely on manual operations, resulting in low efficiency, unstable quality, and high labor costs and technical requirements, making it difficult to meet market demand.

Method used

A pipe fitting processing machine tool is designed, including adjustment components, laser cutting parts, positioning machines and vacuuming components. Through the coordinated work of these components, the automated processing of pipe fittings is realized and manual participation is reduced.

Benefits of technology

It realizes automated processing of pipe fittings, improves processing efficiency, maintains consistency of processing quality, reduces labor costs, and reduces the requirements for workers' technical capabilities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of pipe fitting machining equipment, and provides a pipe fitting machining machine tool which is characterized in that a first sliding table of an adjusting assembly is mounted on a first base and can move in the first horizontal direction, a second sliding table is mounted on the first sliding table and can move in the second horizontal direction, and a third sliding table is mounted on the second sliding table and can move in the vertical direction; the laser cutting piece is installed on the third sliding table and can rotate around a first axis, and the first axis is parallel to the second horizontal direction; a second base of the positioner is fixed relative to the first base, a clamping piece is used for fixing the pipe fitting, the clamping piece is installed on the second base and can rotate around a second axis, and the second axis is parallel to the first horizontal direction; the first driving part of the dust collection assembly can generate airflow, and dust generated during pipe fitting machining is sucked into the first storage cavity. Thus, automatic machining of the pipe fitting can be achieved, participation of operators is reduced, the machining efficiency is improved, and the consistency of machining quality can be kept.
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Description

Technical Field

[0001] The invention relates to the technical field of pipe fitting processing equipment, and in particular to a pipe fitting processing machine tool. Background Art

[0002] In the future, the bicycle industry will be highly competitive and demand will increase. The supply capacity of traditional production lines will be increasingly insufficient. They rely too much on manual output, which has large manual variables, high turnover rates, and poor stability. In addition, labor costs and increasing requirements for workers' technical capabilities will have a significant impact on production capacity and quality.

[0003] Therefore, a pipe processing machine tool is urgently needed to solve the above-mentioned technical problems. Summary of the invention

[0004] The purpose of the present invention is to provide a pipe processing machine tool, which can reduce the participation of operators, improve processing efficiency and maintain consistency of processing quality.

[0005] To achieve this object, the present invention adopts the following technical solutions:

[0006] Pipe processing machine tools, including:

[0007] An adjustment assembly, comprising a first base, a first slide, a second slide and a third slide, wherein the first slide is mounted on the first base and can move along a first horizontal direction, the second slide is mounted on the first slide and can move along a second horizontal direction, and the third slide is mounted on the second slide and can move along a vertical direction;

[0008] A laser cutting component is mounted on the third slide, and the laser cutting component can rotate around a first axis, and the first axis is parallel to the second horizontal direction;

[0009] The positioner comprises a second base and a clamping member, wherein the second base is relatively fixed to the first base, the clamping member is used to fix the pipe, the clamping member is mounted on the second base and can rotate around a second axis, and the second axis is parallel to the first horizontal direction;

[0010] A dust collecting assembly, comprising a first driving member and a first storage cavity, wherein the first driving member can generate an airflow to suck dust generated during the processing of the pipe into the first storage cavity;

[0011] The first horizontal direction is perpendicular to the second horizontal direction.

[0012] As a preferred technical solution of the above-mentioned pipe processing machine tool, the above-mentioned first storage cavity is opened in the above-mentioned first base.

[0013] As a preferred technical solution for the above-mentioned pipe processing machine tool, the above-mentioned dust suction assembly also includes an air suction hood, which is installed on the above-mentioned first base. The above-mentioned air suction hood forms a grid structure for intercepting debris from entering the above-mentioned first storage cavity. The volume and mass of the above-mentioned debris are both greater than the above-mentioned dust particles.

[0014] As a preferred technical solution of the above-mentioned pipe processing machine tool, the above-mentioned dust collection component also includes a waste collection box, and the above-mentioned waste collection box is placed below the above-mentioned clamping member to receive the above-mentioned debris.

[0015] As a preferred technical solution for the above-mentioned pipe processing machine tool, the above-mentioned dust collection assembly also includes a collecting hopper, and the above-mentioned collecting hopper is fixed to the above-mentioned first base and / or the above-mentioned second base, and the above-mentioned collecting hopper includes a feed port and a discharge port, the diameter of the above-mentioned feed port is larger than the diameter of the above-mentioned discharge port, the above-mentioned feed port faces upward, and the above-mentioned discharge port faces downward and is connected to the above-mentioned waste collection box.

[0016] As a preferred technical solution of the above-mentioned pipe processing machine tool, in the above-mentioned vertical direction, the above-mentioned collecting bucket is located between the above-mentioned suction hood and the above-mentioned waste collection box.

[0017] As a preferred technical solution of the above-mentioned pipe processing machine tool, it also includes a base and a shell. The above-mentioned base and the above-mentioned shell are fixed to form a processing space. The above-mentioned adjustment component, the above-mentioned positioner and the above-mentioned dust collection component are all located in the above-mentioned processing space. The above-mentioned first base and the above-mentioned second base are both fixed to the above-mentioned base.

[0018] As a preferred technical solution of the above-mentioned pipe processing machine tool, the above-mentioned shell is provided with a waste outlet, and the above-mentioned waste collection box is slidably connected to the above-mentioned base and can enter and exit the above-mentioned waste outlet.

[0019] As a preferred technical solution of the above-mentioned pipe processing machine tool, the above-mentioned adjustment component also includes a position sensor for obtaining the coordinate position of the above-mentioned laser cutting part.

[0020] As a preferred technical solution of the above-mentioned pipe processing machine tool, the above-mentioned positioner also includes a support plate for supporting the above-mentioned pipe, and the part of the above-mentioned pipe extending out of the above-mentioned support plate is processed by the above-mentioned laser cutting part.

[0021] Beneficial effects of the present invention:

[0022] The present invention provides a pipe processing machine tool, including an adjustment component, a laser cutting component, a positioner and a dust collection component. Among them, the adjustment component includes a first base, a first slide, a second slide and a third slide, the first slide is installed on the first base and can move along the first horizontal direction, the second slide is installed on the first slide and can move along the second horizontal direction, and the third slide is installed on the second slide and can move along the vertical direction; the laser cutting component is installed on the third slide, and the laser cutting component can rotate around the first axis, and the first axis is parallel to the second horizontal direction; the positioner includes a second base and a clamping component, the second base is relatively fixed to the first base, the clamping component is used to fix the pipe, the clamping component is installed on the second base and can rotate around the second axis, and the second axis is parallel to the first horizontal direction; the dust collection component includes a first driving component and a first storage cavity, the first driving component can generate an airflow to suck the dust generated during the pipe processing into the first storage cavity; the first horizontal direction is perpendicular to the second horizontal direction.

[0023] Specifically, when in use, first assemble the pipe fitting on the clamping part of the positioner. The clamping part can carry the pipe fitting and rotate relative to the second base around the second axis, so that the circumference of the pipe fitting can face the laser cutting part. The laser cutting part can change its position in space by adjusting the component, so that it can have multi-axis freedom and can process the pipe fitting at multiple angles. After the pipe fitting and the positioner are assembled once, the laser cutting part can process the pipe fitting in multiple steps in sequence, simplifying the operation process and saving the time of repeated assembly of the pipe fitting. The dust collection component can absorb the dust generated during the processing of the pipe fitting, so as to keep the processing environment clean and tidy and ensure the processing accuracy, and also facilitate the observation of the processing progress.

[0024] In this way, the automatic processing of pipe fittings can be realized, reducing the involvement of operators, which not only improves the processing efficiency but also maintains the consistency of processing quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.

[0026] Figure 1 Schematic diagram of the structure of a pipe processing machine tool (excluding the outer shell) provided in an embodiment of the present invention;

[0027] Figure 2 yes Figure 1 A partial enlarged view of the regulating component in FIG.

[0028] Figure 3is a top view of a pipe processing machine tool (excluding the outer shell) provided by an embodiment of the present invention;

[0029] Figure 4 is a front view of a pipe processing machine tool (excluding the outer shell) provided by an embodiment of the present invention;

[0030] Figure 5 It is a structural schematic diagram of a pipe processing machine tool provided in an embodiment of the present invention.

[0031] In the figure:

[0032] X, first horizontal direction; Y, second horizontal direction; Z, vertical direction;

[0033] 100, adjustment assembly; 110, first base; 120, first slide; 130, second slide; 140, third slide;

[0034] 200. Laser cutting parts;

[0035] 300, positioner; 310, second base; 320, clamping member; 330, support plate;

[0036] 410, air suction hood; 420, waste collection box; 430, collection bucket;

[0037] 510, base; 520, housing;

[0038] 600. Pipe fittings. DETAILED DESCRIPTION

[0039] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0040] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0041] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0042] In the description of this embodiment, the terms "upper", "lower", "right", etc., directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0043] like Figures 1 to 5 As shown, the present invention provides a pipe processing machine tool, including an adjustment component 100, a laser cutting component 200, a positioner 300 and a dust collection component. The adjustment component 100 includes a first base 110, a first slide 120, a second slide 130 and a third slide 140. The first slide 120 is installed on the first base 110 and can move along a first horizontal direction X. The second slide 130 is installed on the first slide 120 and can move along a second horizontal direction Y. The third slide 140 is installed on the second slide 130 and can move along a vertical direction Z. The laser cutting component 200 is installed on the third slide 140. The laser cutting component 200 can rotate around a first axis. The first axis and the second axis are connected. The first horizontal direction X is parallel to the first horizontal direction Y; the positioner 300 includes a second base 310 and a clamp 320, the second base 310 is relatively fixed to the first base 110, the clamp 320 is used to fix the pipe 600, the clamp 320 is installed on the second base 310 and can rotate around a second axis, and the second axis is parallel to the first horizontal direction X; the dust collection assembly includes a first drive member and a first storage cavity, the first drive member can generate an airflow to suck the dust generated during the processing of the pipe 600 into the first storage cavity; the first horizontal direction X is perpendicular to the second horizontal direction Y.

[0044] Specifically, when in use, the pipe 600 is first assembled on the clamping member 320 of the positioner 300. The clamping member 320 can carry the pipe 600 and rotate relative to the second base 310 around the second axis, so that the circumference of the pipe 600 can all face the laser cutting member 200. The laser cutting member 200 can also change its position in space by adjusting the component 100, so that it can have multi-axis freedom and can process the pipe 600 at multiple angles. After the pipe 600 and the positioner 300 are assembled once, the laser cutting member 200 can process the pipe 600 in multiple processes in sequence, simplifying the operation process and saving the time of repeated assembly of the pipe 600. The dust collection component can absorb the dust generated during the processing of the pipe 600, so as to keep the processing environment clean and tidy, ensure the processing accuracy, and facilitate the observation of the processing progress.

[0045] In this way, the pipe fitting 600 can be automatically processed, and the involvement of operators can be reduced, which not only improves the processing efficiency but also maintains the consistency of the processing quality.

[0046] Optionally, the first storage cavity is opened in the first base 110 .

[0047] For example, a first storage cavity and a dust suction channel are provided in the first base 110, one end of the dust suction channel is connected to the first storage cavity, and the other end is formed on the end surface of the first base 110 and faces the pipe 600. The dust generated when the laser cutting member 200 processes the pipe 600 can be introduced into the first storage cavity from the dust suction channel by the airflow generated when the first driving member is started. This arrangement can make full use of the internal space of the first base 110, save layout space, and reduce the floor space of the processing machine tool.

[0048] Optionally, the dust collection assembly further includes a suction hood 410, which is mounted on the first base 110. The suction hood 410 is formed with a grid structure for intercepting debris from entering the first storage cavity, wherein the volume and mass of the debris are greater than the dust particles.

[0049] With such arrangement, the dust hood can limit the size of impurities entering the first storage cavity. If the volume is too large, it is easy to block the first storage cavity. The first storage cavity is arranged inside the first base 110, which is not convenient for unclogging. Moreover, the unclogging operation requires the machine to be stopped, which affects normal use.

[0050] Optionally, the dust collection assembly further includes a waste collection box 420, which is placed below the clamping member 320 to receive the debris. In this way, the debris is collected centrally for easy cleaning.

[0051] Optionally, the dust collection assembly further includes a collection hopper 430, which is fixed to the first base 110 and / or the second base 310, and includes a feed port and a discharge port, wherein the diameter of the feed port is larger than the diameter of the discharge port, the feed port faces upward, and the discharge port faces downward and is connected to the waste collection box 420. In this way, the shape of the collection hopper 430 is more convenient for collecting the debris generated during the processing of the pipe 600.

[0052] Preferably, the collecting bucket 430 is fixed to the first base 110 and the second base 310 by threaded fasteners.

[0053] Preferably, in the vertical Z direction projection, the pipe 600 is located within the outer contour of the feed port.

[0054] Optionally, in the vertical direction Z, the collecting hopper 430 is located between the suction hood 410 and the waste collection box 420. With this arrangement, the collecting hopper 430 can receive the debris intercepted by the suction hood 410 and guide the debris into the collection box. In addition, due to the obstruction of the collecting hopper 430, the suction force generated by the first driving member can reduce the influence of the debris in the waste collection box 420, resulting in the impurities being unable to be precipitated stably.

[0055] Optionally, the pipe processing machine also includes a base 510 and a shell 520 , the base 510 and the shell 520 are fixed to form a processing space, the adjustment component 100 , the positioner 300 and the dust collection component are all located in the processing space, and the first base 110 and the second base 310 are both fixed to the base 510 .

[0056] With such arrangement, the housing 520 and the base 510 form a relatively sealed processing space, and the pipe 600 is placed in the processing space, which can prevent dust and debris generated during processing from splashing around.

[0057] Optionally, the shell 520 is provided with a waste outlet, and the waste collection box 420 is slidably connected to the base 510 and can enter and exit the waste outlet. This arrangement facilitates cleaning of the waste collection box 420 without destroying the fixed relationship between the shell 520 and the base 510.

[0058] Optionally, the adjustment component 100 further includes a position sensor for acquiring the coordinate position of the laser cutting component 200. With such an arrangement, the position coordinate of the laser cutting component 200 can be accurately acquired, thereby achieving precise control and improving processing quality.

[0059] Optionally, the first slide 120 includes a first slide 120A and a first slide 120B, the first slide 120A is slidably connected to the first base 110, the second slide 130 is slidably connected to the first slide 120B, and the first slide 120A and the first slide 120B are rotationally connected around a first axis.

[0060] With such arrangement, the second slide 130 and the third sleeve are driven to rotate around the first axis by the rotation between the first slide 120A and the first slide 120B around the first axis, so that the laser cutting component 200 can realize the revolution around the first axis.

[0061] Optionally, the positioner 300 further includes a support plate 330 for supporting the pipe 600, and the portion of the pipe 600 extending out of the support plate 330 is processed by the laser cutting unit 200. In this way, the support plate 330 can reduce the length of the pipe 600 suspended in the air, and when the laser cutting unit 200 processes the pipe 600, the swing of the pipe is reduced, thereby improving the processing accuracy of the pipe processing machine.

[0062] In addition, the above are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in more detail through the above embodiments, the present invention is not limited to the above embodiments, and may include more other equivalent embodiments without departing from the concept of the present invention, and the scope of the present invention is determined by the scope of the appended claims.

Claims

1. Pipe processing machine tool, characterized in that: include: An adjustment assembly (100) comprises a first base (110), a first slide (120), a second slide (130) and a third slide (140), wherein the first slide (120) is mounted on the first base (110) and is movable along a first horizontal direction (X), the second slide (130) is mounted on the first slide (120) and is movable along a second horizontal direction (Y), and the third slide (140) is mounted on the second slide (130) and is movable along a vertical direction (Z); A laser cutting component (200) is mounted on the third slide table (140), and the laser cutting component (200) is capable of rotating around a first axis, wherein the first axis is parallel to the second horizontal direction (Y); The positioner (300) comprises a second base (310) and a clamp (320), wherein the second base (310) is relatively fixed to the first base (110), the clamp (320) is used to fix the pipe (600), and the clamp (320) is installed on the second base (310) and can rotate around a second axis, and the second axis is parallel to the first horizontal direction (X); A dust collection assembly comprises a first driving member and a first storage cavity, wherein the first driving member is capable of generating an airflow to suck dust generated during processing of the pipe (600) into the first storage cavity; The first horizontal direction (X) is perpendicular to the second horizontal direction (Y).

2. The pipe processing machine tool according to claim 1, characterized in that: The first storage cavity is opened in the first base (110).

3. The pipe processing machine tool according to claim 2, characterized in that: The dust suction assembly also includes a suction hood (410), which is installed on the first base (110). The suction hood (410) is formed with a grid structure for intercepting debris from entering the first storage cavity, and the volume and mass of the debris are both greater than the dust particles.

4. The pipe processing machine tool according to claim 3, characterized in that: The dust collection assembly further comprises a waste collection box (420), wherein the waste collection box (420) is placed below the clamping member (320) and is used to receive the debris.

5. The pipe processing machine tool according to claim 4, characterized in that: The dust collection assembly also includes a collecting hopper (430), which is fixed to the first base (110) and / or the second base (310), and the collecting hopper (430) includes a feed port and a discharge port, the diameter of the feed port is larger than the diameter of the discharge port, the feed port faces upward, and the discharge port faces downward and is connected to the waste collection box (420).

6. The pipe processing machine tool according to claim 5, characterized in that: In the vertical direction (Z), the collecting bucket (430) is located between the suction hood (410) and the waste collecting box (420).

7. The pipe processing machine tool according to claim 4, characterized in that: It also includes a base (510) and a shell (520), wherein the base (510) and the shell (520) are fixed to form a processing space, wherein the adjustment component (100), the positioner (300) and the dust collection component are all located in the processing space, and the first base (110) and the second base (310) are both fixed to the base (510).

8. The pipe processing machine tool according to claim 7, characterized in that: The shell (520) is provided with a waste outlet, and the waste collection box (420) is slidably connected to the base (510) and can enter and exit the waste outlet.

9. The pipe processing machine tool according to claim 1, characterized in that: The adjustment component (100) also includes a position sensor for acquiring the coordinate position of the laser cutting component (200).

10. The pipe processing machine tool according to any one of claims 1 to 9, characterized in that: The positioner (300) further comprises a support plate (330) for supporting the pipe (600), and the portion of the pipe (600) extending out of the support plate (330) is processed by the laser cutting member (200).