Vacuum loop jig
By designing vacuum circuit fixtures for vacuum load stages, knobs and vacuum suction cups, the connection between the main channel and the branch channel is controlled by knobs to open or close the branch channel, the problem of difficulty in meeting the adsorption effect of diversified products is solved. , realizes high flexibility and low cost vacuum fixture design.
Patent Information
- Application Number
- CN202411725394.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-02-18
AI Technical Summary
When dealing with diverse and large-size products, the traditional 3-4 vacuum circuit design is difficult to meet the optimal adsorption effect of all products at the same time, affecting production efficiency and product quality.
A vacuum circuit fixture is designed, using a vacuum stage, knob and vacuum suction cup. The main channel is connected to the branch channel, and the opening or closing of the branch channel is controlled through the knob to achieve accurate control of a specific area.
It improves the flexibility and applicability of the fixture, reduces the thickness and weight of the fixture, has good stability, simple design, low processing difficulty, and reduces cost.
Smart Images

Figure CN119458184A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of vacuum fixtures, and in particular to a vacuum circuit fixture. Background Art
[0002] The traditional 3-4-way vacuum circuit design is unable to cope with the diverse and large-size range of products. The differences in size and shape of each product may lead to different requirements for vacuum adsorption force. It is difficult for a single circuit to simultaneously meet the optimal adsorption effect of all products, affecting production efficiency and product quality. In order to increase the vacuum circuit, the thickness of the fixture has to be increased and a layered design has to be introduced, which not only increases the complexity of the design, but may also increase the overall weight of the fixture, and put higher requirements on the stability and motion performance of the equipment. Especially for large platforms, the vacuum channel that runs horizontally through the entire part is difficult and costly to process.
[0003] Therefore, the present application studies a vacuum circuit fixture with low processing difficulty, low cost and good stability. Summary of the invention
[0004] In order to reduce the difficulty and cost of processing and improve stability, the present application provides a vacuum circuit fixture.
[0005] The present application provides a vacuum circuit fixture, which adopts the following technical solution:
[0006] A vacuum circuit fixture comprises a vacuum carrier, a plurality of knobs and a plurality of vacuum suction cups, wherein the vacuum carrier is provided with a connecting hole and a vacuum channel, wherein the vacuum channel comprises a main channel and a plurality of branch channels connected to the main channel, wherein the main channel is connected to the connecting hole, wherein at least two vacuum suction cups are arranged on the main channel at intervals, wherein each branch channel corresponds to one vacuum suction cup, and wherein a knob is arranged between the vacuum suction cup of each branch channel and the main channel, wherein the knob is used to open or close the corresponding branch channel.
[0007] By adopting the above technical solution, the connecting hole is used to connect to the external vacuum device, and the vacuum suction cup on the main channel starts to work by vacuum operation through the connecting hole. The knob on the branch channel can be turned on according to the product size, thereby turning on the vacuum suction cup on the corresponding branch channel, thereby achieving precise control of specific areas, improving the flexibility and applicability of the fixture, so that there is no need to increase the thickness of the fixture, the fixture is light in weight, has good stability, and is simple in design and easy to process, thereby reducing costs.
[0008] Optionally, the branch channels extend respectively along the width direction of the main channel and are arranged at intervals along the length direction.
[0009] By adopting the above technical solution, each branch channel can cover a certain area on one side of the main channel, so as to achieve precise adsorption of workpieces at different positions; the branch channels are arranged at intervals in the length direction, which firstly reduces the interference between channels and ensures the stability of vacuum transmission; secondly, it is convenient to install knobs and other control components on the branch channels without causing space crowding; thirdly, it leaves room for possible expansion or modification.
[0010] Optionally, both ends of the main channel in the length direction are connected with auxiliary channels, the auxiliary channels extend along the width direction of the main channel, and the branch channels are arranged at intervals along the length direction of the auxiliary channels.
[0011] By adopting the above technical solution, the auxiliary channel extends at both ends of the main channel, providing additional layout space for the branch channel, so that the vacuum adsorption area can cover a larger range and meet the adsorption requirements for large-sized workpieces or workpieces with complex shapes; through reasonable layout, the resistance and loss of vacuum transmission are reduced, and the adsorption efficiency and stability are improved.
[0012] Optionally, the vacuum carrier is provided with a mounting groove, the mounting groove is connected to the branch channel between the vacuum suction cup and the main channel, the knob seal is inserted into the mounting groove, and is rotatably connected to the vacuum carrier.
[0013] By adopting the above technical solution, the sealed insertion design of the mounting groove and the knob ensures the sealing of the vacuum transmission path, reduces the possibility of vacuum leakage, and thus improves the adsorption efficiency and stability of the fixture.
[0014] Optionally, the knob and the vacuum stage have an interference fit.
[0015] By adopting the above technical solution, it is possible to ensure close contact between the knob and the vacuum carrier, reduce air or vacuum leakage, and thus improve the sealing performance of the fixture.
[0016] Optionally, the knob is provided with a communication port, and when the knob is rotated until the communication port is connected to the branch channel, the branch channel is opened; when the knob is rotated until the communication port abuts against the wall of the installation groove, the branch channel is closed.
[0017] By adopting the above technical solution, the connection or closing of the connecting port and the branch channel is controlled by turning the knob, thereby realizing precise control of vacuum transmission. Users can open or close the branch channel at any time as needed to meet different processing or testing requirements.
[0018] Optionally, an indicator groove is provided on the knob, and the length direction of the indicator groove is consistent with the opening direction of the communication port.
[0019] By adopting the above technical solution, it is possible to intuitively determine whether the connecting port is currently connected to the branch channel by observing the position of the indicating groove, thereby simplifying the operation process and reducing errors caused by misoperation.
[0020] Optionally, a sealing groove is provided on the circumference of the knob, and a sealing ring is provided in the sealing groove.
[0021] By adopting the above technical solution, it is ensured that the sealing ring can be accurately placed between the knob and the adjacent components to form an effective sealing barrier.
[0022] Optionally, the vacuum stage includes a stage seat and a stage cover, the vacuum channel is opened in the stage seat, the stage cover is sealed and fixedly connected to the stage seat, and the vacuum suction cup is installed on the stage cover.
[0023] By adopting the above technical solution, after the processing of the carrier seat is completed, the carrier cover is sealed and fixed on the carrier seat, so that the processing difficulty is further reduced.
[0024] Optionally, at least two sealing grooves are provided on the periphery of the knob, and the sealing rings are arranged correspondingly.
[0025] By adopting the above technical solution, the sealing ring in the sealing groove will ensure that when the knob is installed on the carrier seat, the connection between the two is sealed; when the carrier cover is closed and fixed on the carrier seat, the sealing ring in the sealing groove will ensure that the connection between the knob and the carrier cover is also sealed.
[0026] In summary, the present application includes at least one of the following beneficial technical effects:
[0027] 1. The connecting hole is used to connect the external vacuum device. The vacuum suction cup on the main channel starts to work through the connecting hole for vacuum operation. The knob on the branch channel can be turned on according to the product size to turn on the vacuum suction cup on the corresponding branch channel, so as to achieve precise control of specific areas, improve the flexibility and applicability of the fixture, so that there is no need to increase the thickness of the fixture, the fixture is light in weight, has good stability, and is simple in design and easy to process, thereby reducing costs;
[0028] 2. Each branch channel can cover a certain area on one side of the main channel, so as to achieve accurate adsorption of workpieces at different positions; the branch channels are arranged at intervals in the length direction, which firstly reduces the interference between channels and ensures the stability of vacuum transmission; secondly, it is convenient to install knobs and other control components on the branch channels without causing space congestion; thirdly, it leaves room for possible expansion or modification;
[0029] 3. The auxiliary channel extends at both ends of the main channel, providing additional layout space for the branch channel, so that the vacuum adsorption area can cover a larger range and meet the adsorption requirements for large-sized workpieces or workpieces with complex shapes; through reasonable layout, the resistance and loss of vacuum transmission are reduced, and the adsorption efficiency and stability are improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a schematic diagram of the structure when the stage seat and the stage cover in the vacuum circuit fixture of the embodiment of the present application are not matched;
[0031] Figure 2 This is a schematic diagram of the structure of the vacuum circuit fixture in the embodiment of the present application without the stage cover;
[0032] Figure 3 It is a structural schematic diagram of a vacuum circuit fixture according to an embodiment of the present application;
[0033] Figure 4 is a cross-sectional schematic diagram of a vacuum circuit fixture in an embodiment of the present application when a knob is turned on;
[0034] Figure 5 is a cross-sectional schematic diagram of a vacuum circuit fixture in an embodiment of the present application when the knob is closed;
[0035] Figure 6 It is a schematic diagram of the structure of the knob in the vacuum circuit fixture of the embodiment of the present application.
[0036] Figure numerals: 1. vacuum stage; 11. stage seat; 12. stage cover; 2. knob; 3. vacuum suction cup; 4. connecting hole; 5. vacuum channel; 51. main channel; 52. branch channel; 6. auxiliary channel; 7. mounting groove; 8. connecting port; 9. indicator groove; 10. sealing groove; 13. sealing ring. DETAILED DESCRIPTION
[0037] The following is combined with Figure 1-6 This application is described in further detail.
[0038] The present application embodiment discloses a vacuum circuit fixture. Figure 1 The vacuum circuit fixture includes a vacuum stage 1, a plurality of knobs 2, and a plurality of vacuum suction cups 3. The vacuum stage is provided with a connecting hole 4 and a vacuum channel 5. In some embodiments, the vacuum stage includes a stage seat 11 and a stage cover 12. The vacuum channel 5 is provided on the stage seat 11, and the stage cover 12 is sealed and fixedly connected to the stage seat 11. After the stage seat 11 is processed, the stage cover 12 is sealed and fixedly connected to the stage seat 11, so as to further reduce the processing difficulty.
[0039] The vacuum channel 5 includes a main channel 51 and a plurality of branch channels 52 connected to the main channel 51. The main channel 51 is connected to the connecting hole 4. The connecting hole 4 is connected to a vacuum pipe on the side away from the vacuum channel 5 for connecting to external vacuum equipment.
[0040] Reference Figure 1 and Figure 2 , at least two vacuum suction cups 3 are spaced apart on the main channel 51. In this embodiment, the vacuum suction cups 3 are installed on the stage cover 12, and two vacuum suction cups 3 are spaced apart on the main channel 51 and are located on both sides of one row of branches. Each branch channel 52 corresponds to a vacuum suction cup 3, and is located at one end of the branch channel 52 away from the main channel 51, and a knob 2 is correspondingly set between the vacuum suction cup 3 of each branch channel 52 and the main channel 51, and the knob 2 is used to open or close the corresponding branch channel 52.
[0041] In some embodiments, the branch channels 52 extend along the width direction of the main channel 51 and are arranged at intervals along the length direction. In this embodiment, branch channels 52 are arranged on both sides of the width direction of the main channel 51 and are arranged perpendicular to the length direction of the main channel 51; and three groups are arranged at intervals along the length direction, and the length of the middle group is greater than the length of the groups on both sides. In other embodiments, one group, two groups or several groups can be arranged as needed, and the length can also be set according to actual needs.
[0042] Therefore, independent control of different areas of the workpiece can be achieved; by controlling the opening or closing of the branch channel 52 through the knob 2, the user can easily adjust the vacuum degree of different areas to adapt to workpieces of different shapes, sizes and weights, greatly improving the applicability of the fixture; the branch channels 52 arranged at intervals make maintenance and repair work easier. When a branch channel 52 or knob 2 fails, it can be repaired or replaced separately without affecting the normal operation of other channels; the layout of the branch channels 52 fully considers the efficiency of space utilization. They are neither too dense to cause inconvenience in operation nor too sparse to waste space. This reasonable spatial layout makes the entire fixture more compact and efficient.
[0043] In some embodiments, both ends of the main channel 51 in the length direction are connected with auxiliary channels 6, the auxiliary channels 6 extend in the width direction of the main channel 51, and are arranged perpendicular to the length direction of the main channel 51, and the branch channels 52 are arranged at intervals along the length direction of the auxiliary channels 6. In this embodiment, three branch channels 52 are arranged at intervals along the auxiliary channels 6. Through the combined design of the auxiliary channels 6 and the branch channels 52, the fixture can achieve precise adsorption control of different areas, shapes and sizes of the workpiece, greatly improving the flexibility and applicability of the fixture; it helps to reduce the resistance and loss of vacuum transmission, improve the efficiency of vacuum transmission, and thus ensure that the workpiece remains stable during processing or testing; the modular design makes it easier to maintain and expand the fixture, and when it is necessary to adjust the adsorption area or add new functions, it can be achieved by adding or adjusting the auxiliary channels 6 and the branch channels 52.
[0044] Reference Figure 3 and Figure 4 In some embodiments, the vacuum stage 1 is provided with a mounting groove 7, which is connected to the branch channel 52 between the vacuum suction cup 3 and the main channel 51. The diameter of the mounting groove 7 is larger than the opening width of the branch channel 52. The knob 2 is sealed and inserted into the mounting groove 7 and is rotatably connected to the vacuum stage. The branch channel 52 is opened or closed by rotating the knob 2. The rotation connection mode of the knob 2 makes it easy to adjust the adsorption state of the vacuum suction cup 3 by rotation, which improves the convenience and efficiency of the operation; the design of the mounting groove 7 enables the knob 2 to be compactly installed on the vacuum stage, thereby optimizing the space utilization of the fixture, making the entire fixture more compact and efficient.
[0045] In some embodiments, the knob 2 is interference-fitted with the vacuum stage 1, which can ensure close contact between the knob 2 and the vacuum stage 1, reduce air or vacuum leakage, and thus improve the sealing performance of the fixture.
[0046] Reference Figure 4 In some embodiments, the knob 2 is provided with a communication port 8. When the knob 2 is rotated until the communication port 8 is connected to the branch channel 52, the branch channel 52 is opened. Figure 5 When the knob 2 is rotated until the communication port 8 abuts against the wall of the mounting groove 7, the branch channel 52 is closed. The rotation of the knob 2 controls the connection or closing of the communication port 8 and the branch channel 52, realizing precise control of vacuum transmission. The user can open or close the branch channel 52 at any time as needed to meet different processing or testing requirements; the design of the knob 2 and the mounting groove 7 makes the structure of the entire vacuum circuit fixture more compact, saving space and improving the overall aesthetics.
[0047] Reference Figure 6In some embodiments, an indicator groove 9 is provided on the knob 2, and the length direction of the indicator groove 9 is consistent with the opening direction of the connecting port 8. By observing the position of the indicator groove 9, it can be intuitively judged whether the connecting port 8 is currently connected to the branch channel 52, and the indicator groove 9 can be used to conveniently rotate the knob 2 to a corresponding angle.
[0048] Reference Figure 6 In some embodiments, a sealing groove 10 is provided on the circumference of the knob 2, and a sealing ring 13 is provided in the sealing groove 10. The sealing ring 13 can realize a better sealing connection between the knob 2 and the vacuum stage 1, thereby improving the sealing effect; the sealing groove 10 can also guide the sealing ring 13 to deform when subjected to pressure, so as to better fill the sealing gap.
[0049] Reference Figure 5 and Figure 6 In some embodiments, at least two sealing grooves 10 are provided on the sides of the knob 2, and sealing rings are provided correspondingly. In this embodiment, two sealing grooves 10 are provided and are located on both sides of the connecting port 8, and correspond to the carrier seat 11 and the carrier cover 12 respectively, so that a better seal can be formed on both sides of the connecting port 8, so that the vacuum operation can be better performed.
[0050] The implementation principle of a vacuum circuit fixture in an embodiment of the present application is as follows: the connecting hole 4 is used to connect an external vacuum device, and the vacuum suction cup 3 on the main channel 51 starts to work by performing vacuum operation through the connecting hole 4. The knob 2 on the branch channel can be turned on according to the product size, thereby turning on the vacuum suction cup 3 on the corresponding branch channel 52, thereby achieving precise control over a specific area, improving the flexibility and applicability of the fixture, so that there is no need to increase the thickness of the fixture, the fixture is light in weight, has good stability, and is simple in design and easy to process, thereby reducing costs.
[0051] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A vacuum circuit fixture, characterized in that: The invention comprises a vacuum carrier, a plurality of knobs and a plurality of vacuum suction cups, wherein the vacuum carrier is provided with a connecting hole and a vacuum channel, wherein the vacuum channel comprises a main channel and a plurality of branch channels connected with the main channel, wherein the main channel is connected with the connecting hole, wherein at least two vacuum suction cups are arranged on the main channel at intervals, wherein each branch channel corresponds to one vacuum suction cup, and wherein a knob is correspondingly arranged between the vacuum suction cup of each branch channel and the main channel, and wherein the knob is used to open or close the corresponding branch channel.
2. A vacuum circuit fixture according to claim 1, characterized in that: The branch channels extend respectively along the width direction of the main channel and are arranged at intervals along the length direction.
3. A vacuum circuit fixture according to claim 1 or 2, characterized in that: Both ends of the main channel in the length direction are connected with auxiliary channels, the auxiliary channels extend along the width direction of the main channel, and the branch channels are arranged at intervals along the length direction of the auxiliary channels.
4. A vacuum circuit fixture according to claim 1, characterized in that: The vacuum stage is provided with a mounting groove, the mounting groove is connected to the branch channel between the vacuum suction cup and the main channel, the knob is sealably inserted into the mounting groove and is rotatably connected to the vacuum stage.
5. A vacuum circuit fixture according to claim 4, characterized in that: The knob is interference fit with the vacuum stage.
6. A vacuum circuit fixture according to claim 4 or 5, characterized in that: The knob is provided with a communication port. When the knob is rotated until the communication port is connected with the branch channel, the branch channel is opened; when the knob is rotated until the communication port abuts against the wall of the installation groove, the branch channel is closed.
7. A vacuum circuit fixture according to claim 6, characterized in that: The knob is provided with an indicating groove, and the length direction of the indicating groove is consistent with the opening direction of the communicating port.
8. A vacuum circuit fixture according to claim 7, characterized in that: A sealing groove is provided on the circumference of the knob, and a sealing ring is arranged in the sealing groove.
9. A vacuum circuit fixture according to claim 8, characterized in that: At least two sealing grooves are provided on the periphery of the knob, and the sealing rings are arranged correspondingly.
10. The vacuum circuit fixture according to claim 1, characterized in that: The vacuum stage comprises a stage seat and a stage cover, the vacuum channel is opened in the stage seat, the stage cover is sealed and fixedly connected to the stage seat, and the vacuum suction cup is installed on the stage cover.