Clamping device for assembling solar photo-thermal collector
By designing a clamping device for assembly of solar photothermal collectors, the length adjustment mechanism and lifting mechanism are used to realize the automatic handling of the collector, which solves the low work efficiency and large workload caused by multiple manual lifting in the prior art. Problems, improving work efficiency and safety.
Patent Information
- Application Number
- CN202411208208.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-02-18
AI Technical Summary
During the processing and assembly of existing solar collectors, multiple glass light collectors need to be manually lifted, resulting in low work efficiency and large workload for workers.
Design a clamping device for assembly of solar photothermal heat collectors, including a length adjustment mechanism and a lifting mechanism, drive the driving rod to rotate, move the finger cylinder on the block to clamp the heat collector, and realize the heat collector through the lifting mechanism automatic handling.
The automatic handling of the collector is realized, which improves work efficiency, reduces workload and improves safety.
Smart Images

Figure CN119458428A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of solar thermal collector processing equipment, and in particular to a clamping device for assembling a solar thermal collector. Background Art
[0002] A solar collector is a device that converts the sun's radiation into heat. Since solar energy is relatively dispersed, it must be concentrated, so the collector is a key part of various solar energy devices. Due to different uses, collectors and their matching system types are divided into many types, with different names, such as solar cookers for cooking, solar water heaters for producing hot water, solar dryers for drying items, solar furnaces for smelting metals, etc. At present, solar collectors are made of glass, and many of them are rectangular in shape. When the collector is processed and assembled, a frame needs to be installed around the rectangular glass collecting block to facilitate subsequent installation and protection of the collecting glass. When installing the frame, the raw materials need to be transported to a predetermined workbench. Currently, many people have to lift them onto the workbench manually, which results in low work efficiency and heavy workload for workers. In view of this, overcoming the defects of the above-mentioned prior art is a problem that needs to be urgently solved in this technical field. Summary of the invention
[0003] In order to make up for the above shortcomings, the present invention provides a clamping device for assembling a solar thermal collector, aiming to improve the current problem of low work efficiency and heavy workload of workers due to the fact that the device has to be manually lifted onto the workbench.
[0004] The present invention is implemented as follows: The present invention provides a clamping device for assembling a solar thermal collector, including a length adjustment mechanism, the length adjustment mechanism including a first mounting plate, a motor is fixed to one side of the first mounting plate, a driving rod is fixed to the motor, the driving rod is arranged inside a support seat, a moving block is transmission-connected to the driving rod, the moving block can move back and forth along the driving rod under the drive of the driving rod, a clamping mechanism is arranged on the moving block, the clamping mechanism includes a finger cylinder, the finger cylinder is fixed to the moving block, and the finger cylinder can clamp the solar thermal collector.
[0005] In one embodiment of the present invention, a protective cover is fixed to the outer side of the opposite side of the clamping jaws of the finger cylinder, and the protective cover can contact the outer surface of the solar thermal collector.
[0006] In an embodiment of the present invention, a circular chamfer is provided at the end of the protective sleeve.
[0007] In one embodiment of the present invention, a lifting mechanism is provided on the support seat, and the lifting mechanism includes a second mounting plate, a driving member is fixed on the second mounting plate, a connecting frame is fixed on the output end of the driving member, and the connecting frame is fixedly connected to the support seat. The connecting frame drives the support seat to move up and down through the driving member, and then the support seat can drive the clamping mechanism to move up and down.
[0008] In one embodiment of the present invention, guide rods are fixed on both sides of the upper side of the connecting frame, and the guide rods extend upward through the second mounting plate. A limiting block is fixed on the upper end of the guide rod, and the limiting block is arranged above the second mounting plate.
[0009] In one embodiment of the present invention, a support frame is provided on the lower side of the second mounting plate, a second slide groove is opened on the support frame, a second slider is slidably connected in the second slide groove, the second slider is fixedly installed under the second mounting plate, and the second mounting plate can slide on the support frame under the traction of the traction mechanism.
[0010] In one embodiment of the present invention, the driving rod includes a first screw and a second screw, the first screw and the second screw are fixedly connected by a connecting shaft, the screw directions of the first screw and the second screw are opposite, and both ends of the first screw and the second screw are rotatably connected to the support seat.
[0011] In one embodiment of the present invention, first sliders are fixed on both sides of the moving block, first slide grooves are opened on both sides inside the support seat, and the first sliders can be accommodated in the first slide grooves and can slide back and forth in the first slide grooves.
[0012] The beneficial effects of the present invention are: The motor drives the driving rod to rotate, and the rotation of the driving rod drives the moving block on it to move. The moving block is provided with a finger cylinder, and the finger cylinder can move along the driving rod. When the finger cylinder moves to the predetermined position of the collector, the finger cylinder clamps the collector, and then the lifting mechanism pulls the collector upward, and then the collector leaves the working platform to realize the transportation of the collector. The whole process does not require manual operation and is automated, which greatly improves work efficiency and reduces the workload of workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0014] Figure 1is a schematic diagram of a clamping state of a finger cylinder provided in an embodiment of the present invention; Figure 2 A schematic diagram of a finger cylinder in a released state provided by an embodiment of the present invention; Figure 3 A schematic diagram of a lifting mechanism in a raised state provided in an embodiment of the present invention; Figure 4 A schematic diagram of a state where the finger cylinder provided in an embodiment of the present invention is away from the collector; Figure 5 A schematic diagram of the length adjustment mechanism structure provided in an embodiment of the present invention; Figure 6 An exploded view of a length adjustment mechanism provided in an embodiment of the present invention; Figure 7 for Figure 6 A magnified image of point A; Figure 8 for Figure 6 A magnified view of point B; Fig. 9 Schematic diagram of the explosion structure of the lifting mechanism provided in the embodiment of the present invention Figure 1 ; Fig.10 Schematic diagram of the explosion structure of the lifting mechanism provided in the embodiment of the present invention Figure 1 .
[0015] In the figure: 100, length adjustment mechanism; 110, first mounting plate; 120, motor; 130, drive rod; 131, first screw; 132, second screw; 133, connecting shaft; 140, support seat; 141, first slide groove; 150, moving block; 151, first slider; 200, clamping mechanism; 210, finger cylinder; 220, protective cover; 221, arc chamfer; 300, lifting mechanism; 310, second mounting plate; 311, second slider; 320, driving member; 330, connecting frame; 331, guide rod; 332, limit block; 410, support frame; 411, second slide groove. DETAILED DESCRIPTION
[0016] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] In the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0018] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "length", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0019] Example See also Figure 1 , Figure 2 , Figure 3 and Figure 5 The present invention provides a clamping device for assembling a solar thermal collector, including a length adjustment mechanism 100, which is provided with two groups. The two groups of length adjustment mechanisms are symmetrically distributed on both sides of the collector. The specific length adjustment mechanism 100 includes a first mounting plate 110, which is fixed to one end of a support seat 140 by bolts. The first mounting plate 110 is vertically arranged, and a motor 120 is fixed to the outer side of the first mounting plate 110 by bolts. The motor 120 is preferably a servo motor, and the operation of the motor 120 can be automatically controlled by PLC programming, which greatly improves the degree of automation, saves manpower, and improves the processing accuracy. A driving rod 130 is fixed to the end of the output shaft of the motor 120, and the driving rod 130 is arranged inside the support seat 140. A through hole for avoidance is opened in the middle of the support seat 140, and the through hole is rectangular. The driving rod 130 is arranged in the middle of the through hole, crosses the entire through hole, and both ends of the driving rod 130 are rotatably connected to the two sides of the support seat 140. See also Figure 5 , Figure 6 Figure 7 and Figure 8Specifically, the driving rod 130 includes a first screw rod 131 and a second screw rod 132, the first screw rod 131 and the second screw rod 132 are fixedly connected by a connecting shaft 133, the first screw rod 131 and the second screw rod 132 have opposite screw directions, and both ends of the first screw rod 131 and the second screw rod 132 are rotatably connected to both ends of the support seat 140, wherein one end of the first screw rod 131 away from the connecting shaft 133 is fixedly connected to the output shaft end of the motor 120, and the first screw rod 131 and the second screw rod 132 are both threadedly connected to the moving block 150, and the moving block 150 is connected to the moving block 150. 50 is arranged in the through hole of the support seat 140, and the motor 120 drives the first screw 131 and the second screw 132 to rotate, so that the two moving blocks 150 connected thereto move toward each other, that is, the two moving blocks 150 move inwards at the same time, or move outwards at the same time. When the two moving blocks 150 move inwards at the same time, the distance between the two moving blocks 150 decreases, and a product with a shorter length can be transported. On the contrary, when the two moving blocks 150 move outwards at the same time, the distance between the two moving blocks 150 increases, and a product with a longer length can be transported, which greatly improves the mobility and flexibility of the device and improves the work efficiency. See also Figure 6 , Figure 7 and Figure 8 Specifically, first sliders 151 are fixed in the middle of both sides of the moving block 150, and first slide grooves 141 are opened on the side walls on both sides of the through hole of the support seat 140. The first sliders 151 can be accommodated in the first slide grooves 141 and can slide back and forth in the first slide grooves 141. The moving block 150 slides in the through hole along the first slide grooves 141 driven by the first sliders 151, which plays a role in guiding and positioning the moving block 150, reducing the friction resistance between the moving block 150 and the support seat 140, and saving energy and reducing emissions.
[0020] See also Figure 4 , Figure 5 , Figure 6 , Figure 7 and Figure 8It should be noted that a clamping mechanism 200 is provided on each moving block 150. The clamping mechanism 200 is a finger cylinder 210. The finger cylinder 210 is fixed to the lower side of the moving block 150 by bolts. The clamping claws of the finger cylinder 210 are opened and closed to realize the loosening and clamping of the solar thermal collector, which is convenient for its transportation and handling. It should be noted that a protective cover 220 is fixed on the outer side of the opposite side of the clamping claws of the finger cylinder 210. The protective cover 220 is made of rubber material. The rubber material is relatively soft and will not clamp The protective cover 220 will not scratch the surface of the collector, and the rubber material generates a large friction force. The clamping jaws will not slide when clamping the collector, and the safety is greatly improved. The protective cover 220 can contact the outer surface of the solar thermal collector, and the clamping is safer and more reliable. In addition, a circular chamfer 221 is provided at the end of the protective cover 220, and the circular chamfer 221 covers the edges and corners of the front end of the clamping jaws. At this time, when the clamping jaws clamp the collector, the circular chamfer of the protective cover 220 on the clamping jaws contacts the collector, which effectively prevents the edges and corners of the clamping jaws from scratching the collector surface and plays a protective role.
[0021] See also Figure 3 , Figure 4 , Fig. 9 and Fig.10 In addition, a lifting mechanism 300 is provided on the support seat 140, and the lifting mechanism 300 includes a second mounting plate 310, and a driving member 320 is fixed to the second mounting plate 310 by bolts. The driving member 320 can be a cylinder, an electric push rod, a hydraulic cylinder, etc., and a connecting frame 330 is fixed to the piston rod end of the driving member 320. The connecting frame 330 is a cross-shaped arrangement, and the four corners of the connecting frame 330 are fixedly connected to the end of the support seat 140, so as to realize the connection and fixation of the support seat 140. The connecting frame 330 drives the support seat 140 to move up and down through the driving member 320, and then the support seat 140 can drive the clamping mechanism 200 to move up and down, so as to realize the upward transportation of the collector; See also Figure 3 , Fig. 9 and Fig.10 The limit block 332 is set on the upper end of the guide rod 331, and the limit block 332 is set above the second mounting plate 310. When the connecting frame 330 moves downward, the guide rod 331 also moves downward until the limit block 332 conflicts with the upper side of the second mounting plate 310, and the limit block 332 stops moving, and then the guide rod 331 also stops moving downward, so that the entire connecting frame 330 also stops moving downward. The setting of the limit block 332 prevents the guide rod 331 from sliding out of the second mounting plate 310 when sliding downward, thereby playing a limiting and protective role.
[0022] See also Fig. 9 and Fig.10 In addition, a support frame 410 is arranged on the lower side of the second mounting plate 310, and a second slide groove 411 is opened on the support frame 410. A second slider 311 is slidably connected in the second slide groove 411. The second slider 311 is fixedly installed under the second mounting plate 310. The second mounting plate 310 can slide back and forth on the support frame 410 under the traction of a traction mechanism (not shown in the figure), thereby realizing the horizontal transportation and movement of the collector.
[0023] Working principle: First, the motor 120 is started, and then the motor 120 drives the driving rod 130 to rotate, and the first screw 131 and the second screw 132 on the driving rod 130 rotate in the same direction and at the same speed. Since the first screw 131 and the second screw 132 have opposite screw directions, the moving blocks 150 on the first screw 131 and the second screw 132 move outward or inward at the same time, and the distance between the two moving blocks 150 is selected according to the length of the collector; When the two moving blocks 150 on both sides of the collector move to the inner edge, the finger cylinder 210 works, and then the finger cylinder 210 clamps the upper and lower surfaces of the collector, thereby achieving clamping and fixing of the collector; Then the piston rod of the driving member 320 moves upward, and then the piston rod drives the connecting frame 330 to move upward, and then the connecting frame 330 drives the support seat 140 to move upward, and then the support seat 140 drives the finger cylinder 210 to move upward, and then the finger cylinder 210 drives the collector to move upward, and then the collector leaves the workbench, and after moving upward to the predetermined position, the traction mechanism pulls the second mounting plate 310 to move backward on the support frame 410, and then drives the collector to move backward, realizing the transportation and handling of the collector. The whole process does not require manual operation, but is completely completed by electrical automation, which greatly improves work efficiency, greatly reduces the workload of workers, and improves safety.
[0024] It should be noted that the motion state and motion trajectory of each mechanism of the device can be automatically controlled by numerical control programs or PLC programming, and automatic start and stop and automatic operation can be achieved in conjunction with position switches. The above-mentioned programs and programming are common knowledge known to those skilled in the art, so they will not be described in detail here; The specific models and specifications of the motor 120, finger cylinder 210 and driving member 320 need to be selected and determined according to the actual specifications of the device, etc. The specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.
[0025] The power supply and principle of the motor 120, the finger cylinder 210 and the driving member 320 are clear to those skilled in the art and will not be described in detail here.
[0026] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A clamping device for assembling a solar thermal collector, characterized in that: The invention comprises a length adjustment mechanism (100), wherein the length adjustment mechanism (100) comprises a first mounting plate (110), a motor (120) being fixed on one side of the first mounting plate (110), a driving rod (130) being fixed on the motor (120), the driving rod (130) being arranged inside a support seat (140), a moving block (150) being transmission-connected to the driving rod (130), the moving block (150) being capable of moving back and forth along the driving rod (130) under the drive of the driving rod (130), a clamping mechanism (200) being arranged on the moving block (150), the clamping mechanism (200) comprising a finger cylinder (210), the finger cylinder (210) being fixed on the moving block (150), and the finger cylinder (210) being capable of clamping a photothermal collector.
2. A solar thermal collector assembly clamping device according to claim 1, characterized in that: A protective cover (220) is fixed to the outside of one side of the finger cylinder (210) opposite to the clamping claw, and the protective cover (220) is capable of contacting the outer surface of the photothermal collector.
3. A solar thermal collector assembly clamping device according to claim 2, characterized in that: The end of the protective sleeve (220) is provided with a circular arc chamfer (221).
4. A solar thermal collector assembly clamping device according to claim 1, characterized in that: The support seat (140) is provided with a lifting mechanism (300), the lifting mechanism (300) comprising a second mounting plate (310), a driving member (320) being fixed on the second mounting plate (310), a connecting frame (330) being fixed at an output end of the driving member (320), the connecting frame (330) being fixedly connected to the support seat (140), the connecting frame (330) driving the support seat (140) to move up and down through the driving member (320), and the support seat (140) can thereby drive the clamping mechanism (200) to move up and down.
5. A solar thermal collector assembly clamping device according to claim 4, characterized in that: Guide rods (331) are fixed on both sides of the upper side of the connecting frame (330), and the guide rods (331) extend upwards and pass through the second mounting plate (310). A limit block (332) is fixed on the upper end of the guide rod (331), and the limit block (332) is arranged above the second mounting plate (310).
6. A solar thermal collector assembly clamping device according to claim 4, characterized in that: A support frame (410) is arranged at the lower side of the second mounting plate (310), a second slide groove (411) is provided on the support frame (410), a second slider (311) is slidably connected in the second slide groove (411), the second slider (311) is fixedly mounted below the second mounting plate (310), and the second mounting plate (310) can slide on the support frame (410) under the traction of the traction mechanism.
7. A solar thermal collector assembly clamping device according to claim 1, characterized in that: The driving rod (130) comprises a first screw rod (131) and a second screw rod (132); the first screw rod (131) and the second screw rod (132) are fixedly connected via a connecting shaft (133); the first screw rod (131) and the second screw rod (132) have opposite screw directions; and both ends of the first screw rod (131) and the second screw rod (132) are rotatably connected to a support seat (140).
8. The solar thermal collector assembly clamping device according to claim 1, characterized in that: First sliding blocks (151) are fixed on both sides of the moving block (150), first sliding grooves (141) are provided on both sides of the interior of the support seat (140), and the first sliding blocks (151) can be accommodated in the first sliding grooves (141) and can slide back and forth in the first sliding grooves (141).
Citation Information
Patent Citations
Packaging equipment for flat-plate solar collector
CN117001616A
Carrying device for welding processing of separated compressor shell
CN213264598U