An antique-style blue brick production mold

By combining the mold housing, electric slide rail, mold closing assembly, rotating assembly, and oiling assembly, the problem of inconsistent mold changes and demolding in different shapes for antique blue brick production molds has been solved, enabling rapid mold disassembly and cleaning, and improving the processing accuracy and production efficiency of antique blue bricks.

CN119458582BActive Publication Date: 2026-03-10JIANGXI XINMAO ENVIRONMENTAL PROTECTION BUILDING MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Existing molds for producing antique-style bricks require frequent changes to the design when producing bricks of different shapes. Furthermore, the uneven structure leads to slurry residue and difficulty in demolding, affecting production efficiency and quality.

Method used

The design incorporates multiple sets of mold housings, electric slide rails, mold closing components, rotating components, and oiling components to enable rapid mold disassembly and replacement, mold closing, and demolding operations. The combination of magnetic strips and sponge pillars ensures the cleanliness of the mold surface and the application of release oil, thereby improving processing accuracy.

Benefits of technology

This enables rapid mold replacement and cleaning, ensuring the processing precision and yield rate of antique-style bricks, avoiding the impact of slurry residue on the next injection molding effect, and improving production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention provides a mold for producing antique-style blue bricks, belonging to the field of antique-style brick processing technology. It includes a mold shell with an installation plate inside. A protective outer shell is installed on one side of the top of the mold shell. A control module is installed at one end of the mold shell. Two sets of electric slide rails are installed on both sides of the mold shell, arranged along the same axis. Clamping devices are fitted onto the surfaces of the two sets of electric slide rails. A conveyor belt is installed at the bottom of one side of the mold shell. Two sets of electric slide rails are installed at the top of the mold shell. This invention improves the yield rate of antique-style blue brick casting production by incorporating an oiling component, and avoids damage to the molded parts of the antique-style blue bricks caused by insufficient smooth demolding of the clay blank during demolding.
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Description

Technical Field

[0001] This invention relates to the field of antique brick processing technology, and in particular to an antique blue brick production mold. Background Technology

[0002] Antique-style blue bricks are a type of building material that imitates ancient styles. They are made from natural clay, combining modern technology with traditional techniques. They possess properties such as frost resistance, acid and alkali resistance, no radiation, good breathability, and aging resistance, making them a green and environmentally friendly building material. Antique-style blue bricks are widely used in gardens, villas, antique-style buildings, commercial and residential buildings, hotels, teahouses, film studios, city god temples, wall and road decoration, and other fields. The production process of antique-style blue bricks includes raw material preparation, brick-making, and firing. The main raw materials include red clay and special cement, which are processed through wet grinding, mixing, molding, drying, and firing to ultimately produce antique-style blue bricks.

[0003] Existing molds for producing antique-style blue bricks have different top shapes for different bricks. Therefore, the mold's shape portion needs to be changed during production to accommodate the production requirements of different shapes. Furthermore, the unevenness of the mold's shape portion can leave slurry residue after the clay blank is cast and pressed. This residue hardens and affects the subsequent casting and pressing. Additionally, the unevenness of the shape portion can cause uneven demolding, affecting the overall demolding effect. Therefore, this application provides an antique-style blue brick production mold to meet these requirements. Summary of the Invention

[0004] The technical problem this invention aims to solve is to provide a mold for producing antique-style blue bricks. This addresses the issue that existing molds for producing antique-style blue bricks have different top shapes, requiring replacement of the mold's design portion during production to accommodate the varying shapes. Furthermore, the mold's design portion is uneven, potentially leaving slurry residue after molding the clay blank. This residue hardens, affecting the subsequent molding process. Additionally, the unevenness of the design portion can hinder demolding, further impacting the overall demolding effect.

[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution:

[0006] An antique-style blue brick production mold includes multiple groups of mold shells. An installation plate is installed inside the multiple groups of mold shells. A protective shell is installed on one side of the top of the mold shell. A control module is installed at one end of the mold shell. Two electric slide rails I are installed on both sides of the mold shell. The number of the two electric slide rails I is set to two groups, and the two electric slide rails I are installed on both sides of the mold shell in the same axial direction. A clamping device is sleeved on the surfaces of the two electric slide rails I. A conveyor belt is installed at the bottom end of one side of the mold shell. Two electric slide rails II are installed on the top of the mold shell. The number of the two electric slide rails II is set to two groups, and the two electric slide rails II are installed on the top of the mold shell in the same axial direction; a mold closing component, a mold closing component is sleeved on the outer surface of the electric slide rail II, and the mold closing component is used for performing mold closing and demolding operations on the antique-style blue brick green body; a rotating component, a rotating component is installed on the inner wall of the mold shell, and the rotating component is used for driving the shaping mold of the antique-style blue brick to rotate. The rotating component is installed at the bottom end of the mold closing component; an oil coating component, an oil coating component is installed at the bottom end of the inner wall of the mold shell, and the oil coating component is used for coating the shaping mold of the antique-style blue brick with a mold release agent. The oil coating component is installed at the bottom of the rotating component.

[0007] Optionally, the mold closing component includes an installation bottom plate, the installation bottom plate is nested and installed on the surface of one of the two electric slide rails II. A limiting rod is installed at one end of the installation bottom plate. The number of the limiting rods is set to two groups, and the two limiting rods are installed at one end of the installation bottom plate in the same axial direction. The installation bottom plate is connected with a template I through the limiting rods, and one end of the template I is nested and installed on the surface of the other electric slide rail II.

[0008] Optionally, an electric push rod is installed at the center of one end of the installation bottom plate. One end of the electric push rod is connected with a template II. The two sides of the template II are sleeved on the surfaces of the two limiting rods. The cross-sectional shape of the template II is set to be "匚"-shaped. One end of the template II is in contact with the template I. Two trigger plates are installed on one side of the template II. The number of the two trigger plates is set to two groups, and the two trigger plates are installed on the template II in the same axial direction.

[0009] Optionally, the rotating component includes an elastic telescopic rod. The elastic telescopic rod is installed on one side of the inner wall of the mold shell. One end of the elastic telescopic rod is connected with a push plate. The number of the push plates and the elastic telescopic rods are both set to two groups. A rack I is installed at the top of one of the push plates.

[0010] Optionally, the rack I is meshed with a spur gear at the top. The spur gear is installed on one side of the inner wall of the mold shell. A transmission rod is installed at one end of the spur gear. A helical gear set is nested on the outer surface of the transmission rod. One of the helical gears in the helical gear set is nested and installed on the outer surface of the transmission rod, and the other helical gear in the helical gear set is nested and installed on the inner wall of the installation plate.

[0011] Optionally, a clamp is installed at one end of another set of helical gears in the helical gear set. A styling template is engaged at one end of the clamp. The top edge of the styling template contacts the bottom ends of template one and template two. A magnetic strip set is installed at one end of the clamp. The number of magnetic strip sets is set to two sets. The two sets of magnetic strip sets are installed at one end of the clamp and the mounting plate respectively in the same axial direction. The magnetic poles of the two sets of magnetic strip sets are arranged in opposite directions. An insertion hole is installed at the other end of the clamp.

[0012] Optionally, the rotating assembly further includes a positioning rod, which is installed on one side edge of the mold housing. A bolt is threaded onto the inner wall of one end of the positioning rod, and a positioning pin is installed on one end of the bolt. The surface of the positioning pin is in contact with the inner wall of the insertion hole.

[0013] Optionally, the oiling assembly includes a mounting base, which is installed on the bottom of the inner wall of the mold housing. A spring is elastically installed on the bottom of the inner wall of the mounting base, and a sliding column is installed on the top of the spring. The surface of the sliding column contacts the inner wall of the opening at the top of the mounting base and slides. The number of springs and sliding columns is set to multiple sets, and the multiple sets of springs and sliding columns are arranged in an array. An oil storage cavity is installed on the top of the sliding column.

[0014] Optionally, a sponge column is nested at the top of the oil storage cavity. The sponge column is made of polyurethane and is arranged in multiple sets at the top of the oil storage cavity.

[0015] Optionally, the oiling assembly further includes a liquid storage tank, with two sets of liquid storage tanks installed on both sides of the inner wall of the mold housing. An oil injection pipe is installed through the bottom of the liquid storage tank, and part of the surface of the oil injection pipe is nested within the inner wall of the mold housing and the protective outer shell. A screw is installed inside the cavity of the liquid storage tank, and a piston disc is threaded onto the outer surface of the screw. A ratchet is installed at the top of the screw extending out of the liquid storage tank, and a rack is engaged on one side of the ratchet. The rack is installed on one side of the push plate. A hose is installed through the bottom of the liquid storage tank, with multiple sets of hoses arranged in an array at the bottom of the liquid storage tank. The other end of the hose is connected through to one side of the oil storage cavity.

[0016] Compared with the prior art, the present invention has at least the following beneficial effects:

[0017] In the above scheme, by setting up a mold-closing component, the mold-closing and demolding operations of the side of the antique blue brick blank are realized. At the same time, the force of the two molds closing and demolding is used to drive the rotating component and the oiling component. The mechanism is simple and has low operating cost. By setting up a rotating component, in conjunction with the mold-closing component, the overall mold-closing and demolding of the antique blue brick blank is realized. In addition, the linkage effect of the insertion hole, positioning rod, bolt and positioning column enables quick disassembly and replacement between different shaped molds, improving the convenience of processing antique blue bricks of different shapes. It is also suitable for the processing needs of antique blue bricks of different shapes. At the same time, by setting up a magnetic strip group, the principle of like poles repulsion and unlike poles attraction is used. The magnetic force between the two sets of magnetic strip groups is used to position the shaped mold, improving the horizontal stability of the shaped mold after rotation, cleaning and oiling, and further ensuring the processing accuracy of the antique blue brick blank during molding.

[0018] By incorporating an oiling component, utilizing the good elasticity and high wear resistance of polyurethane, and in conjunction with the rotation of the molding template, sponge columns clean the residual mud on the surface of the molding template. This prevents residual mud from affecting the subsequent molding of antique blue brick blanks, improving the processing accuracy and yield rate of antique blue brick blanks during molding. Simultaneously, the unidirectional rotation between the ratchet and rack allows for oil exchange between the liquid storage tank and oil storage cavity, ensuring that release oil adheres to the surface of the sponge columns. This achieves the effect of applying release oil to the surface of the molding template before molding of the antique blue brick blanks, preventing uneven demolding and damage to the molded parts of the antique blue brick blanks. Furthermore, the switching between the "cleaning-oiling" working states of the sponge columns, through the reciprocating sliding of the push plate, achieves a secondary cycle of sponge column function, ensuring the processing effect of the antique blue brick blanks while improving the virtuous cycle of the molding template during processing. Attached Figure Description

[0019] The accompanying drawings, which are incorporated herein and form part of the specification, illustrate embodiments of the invention and, together with the specification, further serve to explain the principles of the invention and enable those skilled in the art to practice and use the invention.

[0020] Figure 1 A schematic diagram of the overall structure of the mold for producing antique-style blue bricks.

[0021] Figure 2 A schematic diagram of the cross-sectional structure of a mold for producing antique-style blue bricks.

[0022] Figure 3 This is a schematic diagram of the mold closing assembly structure.

[0023] Figure 4 This is a schematic diagram of the rotating assembly structure.

[0024] Figure 5 This is a schematic diagram of the structure of some components of the rotating assembly.

[0025] Figure 6 This is a structural diagram of the molding template, insertion holes, positioning rods, bolts, and positioning posts.

[0026] Figure 7 This is a schematic diagram of the linkage structure between the mold closing assembly and the rotating assembly.

[0027] Figure 8 A schematic diagram of the structure for installing the base, spring, sliding column, and oil reservoir.

[0028] Figure 9 This is a schematic diagram of the structure of some components of the oiling assembly.

[0029] Figure 10 This is a schematic diagram of the oiling assembly structure.

[0030] Figure 11 for Figure 10 A magnified view of A in the middle.

[0031] Figure label:

[0032] 1. Mold shell; 10. Mounting plate; 11. Protective shell; 2. Control module; 3. Electric slide rail one; 4. Clamping device; 5. Conveyor belt; 6. Electric slide rail two; 7. Mold closing assembly; 71. Mounting base plate; 72. Limiting rod; 73. Template one; 74. Electric push rod; 75. Template two; 76. Trigger plate; 8. Rotating assembly; 81. Elastic telescopic rod; 82. Push plate; 83. Rack one; 84. Flat gear; 85. Transmission rod 86. Helical gear set; 87. Fixture; 88. Molding template; 89. Magnetic strip set; 810. Insertion hole; 811. Positioning rod; 812. Bolt; 813. Positioning post; 9. Oiling assembly; 91. Mounting base; 92. Spring; 93. Sliding post; 94. Oil reservoir; 95. Sponge post; 96. Liquid reservoir; 960. Oil injection pipe; 97. Screw; 98. Piston disc; 99. Ratchet; 910. Rack and pinion; 911. Hose.

[0033] As shown in the figure, specific structures and devices are marked in the figure to clearly illustrate the structure of the embodiments of the present invention. However, this is only for illustrative purposes and is not intended to limit the present invention to this specific structure, device and environment. Those skilled in the art can adjust or modify these devices and environments according to specific needs. Detailed Implementation

[0034] The following is a detailed description of an antique-style blue brick production mold provided by the present invention, with reference to the accompanying drawings and specific embodiments. It should be noted that, to make the embodiments more detailed, the following embodiments are the best and preferred embodiments; for some known technologies, those skilled in the art can also use other alternative methods to implement the invention; and the accompanying drawings are only for more specific description of the embodiments and are not intended to specifically limit the present invention.

[0035] It should be noted that the use of terms such as "an embodiment," "an embodiment," "an exemplary embodiment," and "some embodiments" in the specification indicates that the described embodiment may include a specific feature, structure, or characteristic, but not every embodiment necessarily includes that specific feature, structure, or characteristic. Furthermore, when a specific feature, structure, or characteristic is described in connection with an embodiment, implementing such a feature, structure, or characteristic in conjunction with other embodiments (whether explicitly described or not) should be within the knowledge of those skilled in the art.

[0036] Generally, terms can be understood at least partly from their use in context. For example, depending at least partly on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in a singular sense, or a combination of features, structures, or characteristics in a plural sense. Additionally, the term "based on" can be understood not necessarily to convey an exclusive set of factors, but rather, alternatively, depending at least partly on the context, to allow for the presence of other factors that are not necessarily explicitly described.

[0037] It is understood that the meanings of “on”, “above”, and “above” in this invention should be interpreted in the broadest manner, such that “on” means not only “directly on” something, but also includes the meaning of being “on” something with an intervening feature or layer, and that “above” or “above” means not only “on” something, but also includes the meaning of being “on” something without an intervening feature or layer.

[0038] Furthermore, spatially related terms such as “below,” “under,” “lower,” “above,” and “upper” are used herein for convenience to describe the relationship of one element or feature to one or more other elements or features, as illustrated in the accompanying drawings. Spatially related terms are intended to cover different orientations in the use or operation of the device other than those depicted in the accompanying drawings. The device may be oriented in other ways, and the spatially related descriptive terms used herein can be interpreted similarly.

[0039] like Figures 1 to 11As shown in the figure, an embodiment of the present invention provides an antique青砖 production mold, which includes multiple groups of mold shells 1. An installation plate 10 is installed inside the multiple groups of mold shells 1. A protective shell 11 is installed on one side of the top of the mold shell 1. A control module 2 is installed at one end of the mold shell 1. Two electric slide rails 1 are installed on both sides of the mold shell 1. The number of the electric slide rails 1 is set to two groups, and the two groups of electric slide rails 1 are installed on both sides of the mold shell 1 in the same axial direction. A clamping device 4 is sleeved on the surfaces of the two groups of electric slide rails 1. A conveyor belt 5 is installed at the bottom end of one side of the mold shell 1. Two electric slide rails 2 are installed on the top of the mold shell 1. The number of the electric slide rails 2 is set to two groups, and the two groups of electric slide rails 2 are installed on the top of the mold shell 1 in the same axial direction; a mold closing component 7, a mold closing component 7 is sleeved on the outer surface of the electric slide rail 2, and the mold closing component 7 is used for performing mold closing and demolding operations on the antique青砖 clay blank; a rotating component 8, a rotating component 8 is installed on the inner wall of the mold shell 1, and the rotating component 8 is used to drive the shaping mold of the antique青砖 to rotate. The rotating component 8 is installed at the bottom end of the mold closing component 7; an oiling component 9, an oiling component 9 is installed at the bottom end of the inner wall of the mold shell 1, and the oiling component 9 is used for applying mold release to the shaping mold of the antique青砖. The oiling component 9 is installed at the bottom of the rotating component 8.

[0040] By setting the mold closing component 7, the mold closing and demolding operations on the side of the antique青砖 clay blank are realized. At the same time, by using the acting force during the mold closing and demolding of the template two 75, the rotating component 8 and the oiling component 9 are driven. The mechanism is simple and the use cost is low. By setting the rotating component 8, the rapid disassembly and replacement between different shaping templates 88 are realized, which improves the convenience during the processing of antique青砖 with different shapes and ensures the processing accuracy during the injection molding of the antique青砖 clay blank. By setting the oiling component 9, it is avoided that the residual mud on the surface of the shaping template 88 affects the injection molding effect of the next antique青砖 clay blank, improves the processing accuracy during the injection molding of the antique青砖 clay blank, and improves the yield rate of the injection molding production of the antique青砖 clay blank.

[0041] As Figure 3 As shown in the figure, the mold closing component 7 includes an installation bottom plate 71, and the installation bottom plate 71 is nested and installed on the surface of one of the electric slide rails 2. A limiting rod 72 is installed at one end of the installation bottom plate 71. The number of the limiting rods 72 is set to two groups, and the two groups of limiting rods 72 are installed at one end of the installation bottom plate 71 in the same axial direction. The installation bottom plate 71 is connected with a template one 73 through the limiting rod 72. One end of the template one 73 is nested and installed on the surface of the other electric slide rail 2. An electric push rod 74 is installed at the center of one end of the installation bottom plate 71. One end of the electric push rod 74 is connected with a template two 75. Both sides of the template two 75 are sleeved on the surfaces of the two groups of limiting rods 72. The cross-sectional shape of the template two 75 is set to "匚" shape. One end of the template two 75 is in contact with the template one 73. Two trigger plates 76 are installed on one side of the template two 75. The number of the trigger plates 76 is set to two groups, and the two groups of trigger plates 76 are installed on the template two 75 in the same axial direction.

[0042] The operator first controls the electric push rod 74 to start through the control module 2. After the electric push rod 74 starts, it pushes the template 2 75 to slide horizontally along the limit rod 72. Under the continuous pushing action of the electric push rod 74, the template 2 75 approaches and contacts the template 1 73. After the template 2 75 slides into place, the mold closing effect between the template 1 73 and the template 2 75 is achieved by limiting the position between the template 1 73 and the template 2 75.

[0043] Subsequently, control module 2 controls the start of electric slide rail 2 6. Under the action of electric slide rail 2 6, the mounting base plate 71 and template 1 73 slide downward along the horizontal direction of electric slide rail 2 6. At the same time as the mounting base plate 71 slides, the electric push rod 74 drives template 2 75 to slide downward synchronously, so that template 1 73 and template 2 75 after mold closing approach and contact the top of the shaping template 88, realizing the overall mold closing effect of template 1 73, template 2 75 and shaping template 88.

[0044] After the molds 73, 75 and 88 are assembled, the operator uses the injection molding equipment to inject slurry between them. The slurry is made by mixing alumina, magnesia, bentonite and glass fiber cloth impregnated with resin in equal proportions. After the slurry is injected, the operator uses the pressing equipment to press and solidify it, thus forming an antique-style blue brick blank.

[0045] Similarly, the operator controls the electric slide rail 2 6 to start through the control module 2. Under the action of the electric slide rail 2 6, the mounting base plate 71 and template 1 73 slide upward along the horizontal direction of the electric slide rail 2 6. At the same time as the mounting base plate 71 slides, the electric push rod 74 drives the template 2 75 to slide upward synchronously, so that the template 1 73 and template 2 75 after the mold is closed are separated from the top of the shaping template 88, realizing the demolding effect between template 1 73, template 2 75 and the antique blue brick mud blank.

[0046] Similarly, the operator then controls the clamping device 4 to start via the control module 2, and clamps the antique blue brick mud blank via the clamping device 4. Then, the control module 2 controls the electric slide rail 3 to start. Under the action of the electric slide rail 3, the clamping device 4 slides along the direction of the electric slide rail 3. While the clamping device 4 is sliding, it drives the antique blue brick mud blank to the top of the conveyor belt 5. Then, the control module 2 controls the clamping device 4 to reset, so that the clamping device 4 is disengaged from the antique blue brick mud blank. Then, the antique blue brick mud blank is collected via the conveyor belt 5.

[0047] Similarly, control module 2 controls the electric push rod 74 to start. After the electric push rod 74 starts, it pushes the template 2 75 to slide in the opposite direction along the limit rod 72. Under the continuous pushing action of the electric push rod 74, the template 2 75 is separated from the template 1 73, realizing the demolding effect between the template 1 73 and the template 2 75.

[0048] By setting up the linkage between the installation base plate 71, template one 73 and template two 75, the mold closing and demolding operations of the side of the antique blue brick mud blank can be realized. At the same time, the force of template two 75 when closing and demolding is used to drive the rotating component 8 and the oiling component 9. The mechanism is simple and has low operating cost.

[0049] like Figures 4 to 7 As shown, the rotating assembly 8 includes an elastic telescopic rod 81, which is installed on one side of the inner wall of the mold housing 1. One end of the elastic telescopic rod 81 is connected to a push plate 82. Both the push plate 82 and the elastic telescopic rod 81 are set in two groups. One group of push plates 82 has a rack 83 mounted on its top end, and a spur gear 84 meshes with the top end of the rack 83. The spur gear 84 is installed on one side of the inner wall of the mold housing 1, and a transmission rod 85 is installed on one end of the spur gear 84. A helical gear set 86 is nested on the outer surface of the transmission rod 85. One set of helical gears in the helical gear set 86 is nested on the outer surface of the transmission rod 85, and the other set of helical gears in the helical gear set 86 is nested on the inner wall of the mounting plate 10. One end of the other set of helical gears in the helical gear set 86... A clamp 87 is installed, with a molding template 88 clamped at one end. The top edge of the molding template 88 contacts the bottom ends of template 1 73 and template 2 75. A magnetic strip group 89 is installed at one end of the clamp 87. The number of magnetic strip groups 89 is set to two. The two magnetic strip groups 89 are installed on one end of the clamp 87 and the mounting plate 10 respectively in the same axial direction. The magnetic poles of the two magnetic strip groups 89 are arranged in opposite directions. An insertion hole 810 is installed at the other end of the clamp 87. The rotating assembly 8 also includes a positioning rod 811. The positioning rod 811 is installed on one side edge of the mold housing 1. A bolt 812 is threaded to the inner wall of one end of the positioning rod 811. A positioning post 813 is installed at one end of the bolt 812. The surface of the positioning post 813 contacts the inner wall of the insertion hole 810.

[0050] As template 2 75 slides, it drives trigger plate 76 to slide synchronously. As trigger plate 76 slides, it contacts and pushes push plate 82 to slide. Under the sliding action of push plate 82, push plate 82 drives elastic telescopic rod 81 to retract. As push plate 82 slides, it drives rack 1 83 to slide synchronously. As rack 1 83 slides, it meshes with spur gear 84. Under the sliding action of rack 1 83, spur gear 84 rotates. As spur gear 84 rotates, it drives transmission rod 85 to rotate synchronously. As transmission rod 85 rotates, it drives the input end of helical gear set 86 to rotate synchronously. As the input end of helical gear set 86 rotates, it meshes with the output end of helical gear set 86 to rotate synchronously. As the output end of helical gear set 86 rotates, it drives clamp 87 to rotate synchronously, causing the two sets of magnetic strips 89 to disengage from the opposite pole attraction state. As clamp 87 rotates, it drives molding template 88 to rotate synchronously.

[0051] When template 2 75 slides in the reverse direction, it drives trigger plate 76 to slide in the reverse direction. Trigger plate 76 and push plate 82 are no longer in contact. Elastic telescopic rod 81 extends to relieve force. When elastic telescopic rod 81 extends, it drives rack 1 83 to slide in the reverse direction. When rack 1 83 slides, it meshes with spur gear 84. Under the sliding action of rack 1 83, spur gear 84 rotates in the reverse direction. When spur gear 84 rotates in the reverse direction, it drives transmission rod 85 to rotate in the reverse direction synchronously. When transmission rod 85 rotates, it drives the input end of helical gear set 86 to rotate in the reverse direction synchronously. When the input end of helical gear set 86 rotates, it meshes with the output end of helical gear set 86 to rotate in the reverse direction synchronously. When the output end of helical gear set 86 rotates, it drives clamp 87 to rotate in the reverse direction synchronously.

[0052] After the production of antique-style bricks of the same design is completed, the operator can rotate bolt 812 in the reverse direction. When bolt 812 is rotated to the correct position, the operator can pull bolt 812 out from the inner wall of positioning rod 811. At the same time as bolt 812 is pulled out, the surface of positioning post 813 is disengaged from the inner wall of insertion hole 810. Then the operator can remove the design template 88 from one end of clamp 87, so that the design template 88 is disengaged from clamp 87. Then the operator can replace the design template 88 with a different design and tighten the rotating bolt 812 to start the production of the next batch of antique-style bricks with different designs.

[0053] By setting the molding template 88 and coordinating with the molding assembly 7, the overall molding and demolding of the antique blue brick blanks can be achieved. At the same time, the linkage effect of the insertion hole 810, positioning rod 811, bolt 812 and positioning column 813 can achieve quick disassembly and replacement between different molding templates 88, improving the convenience of processing antique blue bricks with different shapes. It is also suitable for the processing needs of antique blue bricks with different shapes, improving the horizontal stability of the molding template 88 after rotation, cleaning and oiling, and further ensuring the processing accuracy when molding antique blue brick blanks.

[0054] like Figures 8 to 11As shown, the oiling assembly 9 includes a mounting base 91, which is installed on the bottom of the inner wall of the mold housing 1. A spring 92 is elastically installed on the bottom of the inner wall of the mounting base 91, and a sliding post 93 is installed on the top of the spring 92. The surface of the sliding post 93 slides in contact with the inner wall of the opening at the top of the mounting base 91. The number of springs 92 and sliding posts 93 is set to multiple sets, and the multiple sets of springs 92 and sliding posts 93 are arranged in an array. An oil storage cavity 94 is installed on the top of the sliding post 93, and a sponge post 95 is nested on the top of the oil storage cavity 94. The sponge post 95 is made of polyurethane, and the number of sponge posts 95 is set to multiple sets, and the multiple sets of sponge posts 95 are arranged in an array at the top of the oil storage cavity 94. The oiling assembly 9 also includes a liquid storage tank 96. The quantity is set to two sets, and the two sets of liquid storage tanks 96 are installed on both sides of the inner wall of the mold shell 1. An oil injection pipe 960 is installed through the bottom of the liquid storage tank 96. Part of the surface of the oil injection pipe 960 is nested in the inner wall of the mold shell 1 and the protective shell 11. A screw 97 is installed in the internal cavity of the liquid storage tank 96. A piston disc 98 is threaded on the outer surface of the screw 97. A ratchet 99 is installed at the top of the part of the screw 97 that extends out of the liquid storage tank 96. A rack 910 is engaged on one side of the ratchet 99. The rack 910 is installed on one side of the push plate 82. A hose 911 is installed through the bottom of the liquid storage tank 96. The number of hoses 911 is set to multiple sets. Multiple sets of hoses 911 are arranged in an array at the bottom of the liquid storage tank 96. The other end of the hose 911 is connected through to one side of the oil storage cavity 94.

[0055] As the molding template 88 rotates, its top end contacts the top end of the sponge column 95. Simultaneously, under the continuous rotation of the molding template 88, it contacts and pushes the sponge column 95. Under the pushing action of the molding template 88, the sponge column 95 drives the oil storage chamber 94 and the sliding column 93 to slide along the mounting base 91. Simultaneously, under the sliding action of the push plate 82, the push plate 82 drives the rack 910 to slide synchronously. While the rack 910 slides, it engages the ratchet 99, causing the ratchet 99 to rotate. Under the unidirectional rotation of the ratchet 99, the screw 97 rotates within the cavity of the liquid storage tank 96, causing the piston disc 98, which is sleeved on the outer surface of the screw 97, to slide along the direction of the piston disc 98. While the piston disc 98 slides, it squeezes the release oil stored in the liquid storage tank 96. Under the continuous sliding and squeezing action of the disc 98, the release oil stored in the liquid storage tank 96 is simultaneously squeezed into the oil storage cavities 94 through multiple sets of hoses 911. Then, the release oil in the oil storage cavities 94 is absorbed by the sponge column 95, so that the surface of the sponge column 95 is filled with release oil. When the molding template 88 rotates and contacts the sponge column 95, the release oil is applied to the surface of the molding template 88 through the sponge column 95. When the push plate 82 slides into place, the ratchet 99 stops rotating. At this time, the two sets of magnetic strips 89 return to the state of opposite poles attracting each other, positioning the molding template 88. At the same time, when the operator is processing the antique blue brick mud blank, the release oil can be replenished into the liquid storage tank 96 through the oil injection pipe 960 to ensure the circulation and exchange of oil between the liquid storage tank 96 and the oil storage cavities 94.

[0056] As the molding template 88 rotates in the opposite direction, its top end contacts the top end of the sponge column 95. Simultaneously, under the continuous rotation of the molding template 88, the molding template 88 contacts and pushes the sponge column 95. Under the pushing action of the molding template 88, the sponge column 95 drives the oil storage chamber 94 and the sliding column 93 to slide along the direction of the mounting base 91. The sponge column 95 cleans the residual mud on the surface of the molding template 88, completing the cleaning treatment of the surface of the molding template 88.

[0057] By setting up an oil storage chamber 94 and a sponge column 95, and utilizing the good elasticity and high wear resistance of polyurethane, along with the rotation effect of the molding template 88, the sponge column 95 cleans the residual mud on the surface of the molding template 88. At the same time, by utilizing the unidirectional rotation between the ratchet 99 and the rack 910, and through the oil-liquid exchange between the liquid storage tank 96 and the oil storage chamber 94, the surface of the sponge column 95 is coated with release oil. This release oil is then applied to the surface of the molding template 88 to prevent the clay blank from being not demolded smoothly during demolding, thus avoiding damage to the molded part of the antique blue brick clay blank.

[0058] The working principle of the technical solution provided by this invention is as follows:

[0059] The operator first controls the electric push rod 74 to start through the control module 2. After the electric push rod 74 starts, it pushes the template 2 75 to slide horizontally along the limit rod 72. Under the continuous pushing action of the electric push rod 74, the template 2 75 approaches and contacts the template 1 73. After the template 2 75 slides into place, the mold closing effect between the template 1 73 and the template 2 75 is achieved by limiting the position between the template 1 73 and the template 2 75.

[0060] As template 2 75 slides, it simultaneously drives trigger plate 76 to slide. Trigger plate 76, in turn, contacts and pushes push plate 82 to slide. Under the sliding action of push plate 82, push plate 82 causes elastic telescopic rod 81 to retract. Simultaneously, push plate 82 drives rack 1 83 to slide. While rack 1 83 slides, it meshes with spur gear 84. Under the sliding action of rack 1 83, spur gear 84 rotates. Simultaneously, spur gear 84 rotates, driving transmission rod 85 to rotate. Simultaneously, transmission rod 85 rotates, driving the input end of helical gear set 86 to rotate. Simultaneously, the input end of helical gear set 86 meshes with the output end of helical gear set 86 to rotate. Simultaneously, the output end of helical gear set 86 rotates, driving clamp 87 to rotate, causing the two sets of magnetic strips 89 to disengage from their opposite pole attraction. Simultaneously, clamp 87 rotates, driving molding template 88 to rotate.

[0061] As the molding template 88 rotates, its top end contacts the top end of the sponge column 95. Simultaneously, under the continuous rotation of the molding template 88, it contacts and pushes the sponge column 95. Under the pushing action of the molding template 88, the sponge column 95 drives the oil storage chamber 94 and the sliding column 93 to slide along the mounting base 91. Simultaneously, under the sliding action of the push plate 82, the push plate 82 drives the rack 910 to slide synchronously. While the rack 910 slides, it engages the ratchet 99, causing the ratchet 99 to rotate. Under the unidirectional rotation of the ratchet 99, the screw 97 rotates within the cavity of the liquid storage tank 96, causing the piston disc 98, which is sleeved on the outer surface of the screw 97, to slide along the direction of the piston disc 98. While the piston disc 98 slides, it squeezes the release oil stored in the liquid storage tank 96. Under the continuous sliding and squeezing action of the disc 98, the release oil stored in the liquid storage tank 96 is simultaneously squeezed into the oil storage cavities 94 through multiple sets of hoses 911. Then, the release oil in the oil storage cavities 94 is absorbed by the sponge column 95, so that the surface of the sponge column 95 is filled with release oil. When the molding template 88 rotates and contacts the sponge column 95, the release oil is applied to the surface of the molding template 88 through the sponge column 95. When the push plate 82 slides into place, the ratchet 99 stops rotating. At this time, the two sets of magnetic strips 89 return to the state of opposite poles attracting each other, positioning the molding template 88. At the same time, when the operator is processing the antique blue brick mud blank, the release oil can be replenished into the liquid storage tank 96 through the oil injection pipe 960 to ensure the circulation and exchange of oil between the liquid storage tank 96 and the oil storage cavities 94.

[0062] Subsequently, control module 2 controls the start of electric slide rail 2 6. Under the action of electric slide rail 2 6, the mounting base plate 71 and template 1 73 slide downwards along the horizontal direction of electric slide rail 2 6. At the same time as the mounting base plate 71 slides, the electric push rod 74 drives template 2 75 to slide downwards synchronously, so that template 1 73 and template 2 75 after mold closing approach and contact the top of the shaping template 88, realizing the overall mold closing effect of template 1 73, template 2 75 and shaping template 88.

[0063] After the molds 73, 75, and 88 are assembled, the operator uses the injection molding equipment to inject slurry between them. The slurry is made by mixing alumina, magnesia, bentonite, and glass fiber cloth impregnated with resin in equal proportions. After the slurry is injected, the operator uses the pressing equipment to press and solidify it, thus forming an antique-style blue brick blank.

[0064] Similarly, the operator controls the electric slide rail 2 6 to start through the control module 2. Under the action of the electric slide rail 2 6, the mounting base plate 71 and template 1 73 slide upward along the horizontal direction of the electric slide rail 2 6. At the same time as the mounting base plate 71 slides, the electric push rod 74 drives the template 2 75 to slide upward synchronously, so that the template 1 73 and template 2 75 after mold closing are separated from the top of the shaping template 88, realizing the demolding effect between template 1 73, template 2 75 and the antique blue brick mud blank.

[0065] Similarly, the operator then controls the clamping device 4 to start via the control module 2, and clamps the antique blue brick clay blank via the clamping device 4. Then, the control module 2 controls the electric slide rail 3 to start. Under the action of the electric slide rail 3, the clamping device 4 slides along the direction of the electric slide rail 3. While the clamping device 4 is sliding, it carries the antique blue brick clay blank to the top of the conveyor belt 5. Then, the control module 2 controls the clamping device 4 to reset, so that the clamping device 4 is released from the clamping state with the antique blue brick clay blank. Then, the antique blue brick clay blank is collected via the conveyor belt 5.

[0066] Similarly, control module 2 controls the electric push rod 74 to start. After the electric push rod 74 starts, it pushes the template 2 75 to slide in the opposite direction along the limit rod 72. Under the continuous pushing action of the electric push rod 74, the template 2 75 is separated from the template 1 73, realizing the demolding effect between the template 1 73 and the template 2 75.

[0067] As template 2 75 slides in the reverse direction, it also drives trigger plate 76 to slide in the reverse direction. Trigger plate 76 and push plate 82 lose contact, elastic telescopic rod 81 extends to relieve force, and elastic telescopic rod 81 extends to drive rack 1 83 to slide in the reverse direction. As rack 1 83 slides, it meshes with spur gear 84. Under the sliding action of rack 1 83, spur gear 84 rotates in the reverse direction. As spur gear 84 rotates in the reverse direction, it drives transmission rod 85 to rotate in the reverse direction synchronously. As transmission rod 85 rotates, it drives the input end of helical gear set 86 to rotate in the reverse direction synchronously. As the input end of helical gear set 86 rotates, it meshes with the output end of helical gear set 86 to rotate in the reverse direction synchronously. As the output end of helical gear set 86 rotates, it drives clamp 87 to rotate in the reverse direction synchronously.

[0068] As the molding template 88 rotates in the opposite direction, its top end contacts the top end of the sponge column 95. Simultaneously, under the continuous rotation of the molding template 88, the molding template 88 contacts and pushes the sponge column 95. Under the pushing action of the molding template 88, the sponge column 95 drives the oil storage chamber 94 and the sliding column 93 to slide along the direction of the mounting base 91. The sponge column 95 cleans the residual mud on the surface of the molding template 88, completing the cleaning treatment of the surface of the molding template 88.

[0069] After the production of antique-style bricks of the same design is completed, the operator can rotate bolt 812 in the reverse direction. When bolt 812 is rotated to the correct position, the operator can pull bolt 812 out from the inner wall of positioning rod 811. At the same time as bolt 812 is pulled out, the surface of positioning post 813 is disengaged from the inner wall of insertion hole 810. Then the operator can remove the design template 88 from one end of clamp 87, so that the design template 88 is disengaged from clamp 87. Then the operator can replace the design template 88 with a different design and tighten the rotating bolt 812 to start the production of the next batch of antique-style bricks with different designs.

[0070] This invention encompasses any substitutions, modifications, equivalent methods, and solutions made within the spirit and scope of this invention. To provide the public with a thorough understanding of this invention, specific details are described in detail in the following preferred embodiments; however, those skilled in the art will fully understand the invention even without these details. Furthermore, to avoid unnecessary misunderstanding of the essence of this invention, well-known methods, processes, procedures, components, and circuits are not described in detail.

[0071] The above description is only a preferred embodiment of the present invention. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.

Claims

1. A mold for producing an antique green brick, characterized by, The utility model provides a kind of antique green brick molding device, including multiple sets of mould shell, multiple sets of mounting plate are mounted inside the mould shell, protective shell is mounted at the top end of the mould shell, control module is mounted at one end of the mould shell, electric slide rail one is installed on both sides of the mould shell, the number of electric slide rail one is set to two groups, two groups electric slide rail one is installed in mould shell both sides same axial direction, two groups electric slide rail one surface is equipped with clamping equipment, conveying belt is installed at the bottom end of one side of the mould shell, electric slide rail two is installed at the top end of the mould shell, the number of electric slide rail two is set to two groups, two groups electric slide rail two is installed in mould shell top end same axial direction, mould shell is equipped with closing mould assembly outside surface of electric slide rail two, closing mould assembly is used to operate closing mould and demolding to antique green brick mud blank; It also includes a closing mould assembly, the closing mould assembly is sleeved on the outer surface of the electric slide rail two, and is used for closing mould and demolding operation to the antique green brick molding mold; A rotating assembly is installed on the inner wall of the mold shell, and the rotating assembly is used to drive the antique green brick molding mold to rotate. An oiling assembly is installed on the inner wall bottom end of the mold shell, and the oiling assembly is used to smear the antique green brick molding mold with demolding. The rotating assembly is installed at the bottom end of the closing mould assembly, and the oiling assembly is located at the bottom of the rotating assembly. The closing mould assembly includes a mounting base, an electric push rod is installed at the center of one end of the mounting base, the mounting base is nested and installed on the surface of one of the electric slide rail two, a limiting rod is installed at one end of the mounting base, the number of limiting rods is set to two groups, two groups of limiting rods are installed in the same axial direction at one end of the mounting base, the mounting base is connected with a mold plate one through the limiting rod, and the mold plate one is nested and installed on the surface of the other electric slide rail two. The rotating assembly includes an elastic telescopic rod, the elastic telescopic rod is installed on one side of the inner wall of the mold shell, a push plate is connected to one end of the elastic telescopic rod, and the number of push plates and elastic telescopic rods is set to two groups. The oiling assembly includes a mounting base, the mounting base is installed on the inner wall bottom end of the mold shell, springs are elastically installed on the inner wall bottom end of the mounting base, sliding columns are installed at the top end of the springs, the sliding columns are in sliding connection with the opening inner wall at the top end of the mounting base, the number of springs and sliding columns is set to multiple groups, multiple groups of springs and sliding columns are arranged in an array, and oil storage cavities are installed at the top end of the sliding columns.

2. The antique green brick production mold according to claim 1, wherein, One end of the electric push rod is connected with a mold plate two, the mold plate two is sleeved on the surface of the two limiting rods, the cross-sectional shape of the mold plate two is set to a " " shape, one end of the mold plate two is in contact with the mold plate one, a trigger plate is installed on one side of the mold plate two, and the number of trigger plates is set to two groups.

3. The antique green brick production mold according to claim 2, wherein The rack is engaged with a spur gear, the spur gear is installed on one side of the inner wall of the mold shell, one end of the spur gear is provided with a transmission rod, the outer surface of the transmission rod is nested with a bevel gear set, one of the bevel gears in the bevel gear set is nested and installed on the outer surface of the transmission rod, and the other bevel gear in the bevel gear set is nested and installed on the inner wall of the mounting plate.

4. The antique green brick production mold according to claim 3, wherein One end of the other bevel gear in the bevel gear set is provided with a clamp, one end of the clamp is clamped with a modeling template, the top edge of the modeling template is in contact with the bottom ends of the template one and the template two, one end of the clamp is provided with a magnetic stripe set, the number of the magnetic stripe set is two, and the two magnetic stripe sets are installed in the same axial direction at one end of the clamp and the mounting plate respectively, the magnetic poles of the two magnetic stripe sets are arranged in opposite directions, and the other end of the clamp is provided with a jack.

5. The antique green brick production mold according to claim 4, wherein The rotating assembly further comprises a positioning rod, the positioning rod is installed at one side edge of the mold shell, one end of the positioning rod is provided with a bolt in the inner wall, one end of the bolt is provided with a positioning column, and the surface of the positioning column is in contact with the inner wall of the jack.

6. The antique green brick production mold according to claim 5, wherein The top end of the oil storage cavity is nested with a sponge column, the material of the sponge column is polyurethane material, and the number of the sponge column is multiple groups, and the multiple groups of sponge columns are arranged in an array at the top end of the oil storage cavity.

7. The antique green brick production mold according to claim 6, wherein The oil coating assembly further comprises a liquid storage tank, the number of the liquid storage tank is two, the two liquid storage tanks are installed on both sides of the inner wall of the mold shell, the bottom end of the liquid storage tank is provided with an oil injection pipe, part of the surface of the oil injection pipe is nested in the inner wall of the mold shell and the protective shell, a screw rod is installed in the internal cavity of the liquid storage tank, the outer surface of the screw rod is provided with a piston disc in a threaded sleeve manner, the top end of the part of the screw rod extending out of the liquid storage tank is provided with a ratchet wheel, one side of the ratchet wheel is engaged with a rack two, the rack two is installed on one side of the push plate, the bottom end of the liquid storage tank is provided with a hose, the number of the hose is multiple groups, and the multiple groups of hoses are arranged in an array at the bottom end of the liquid storage tank, and the other end of the hose is connected with one side of the oil storage cavity in a penetrating manner.

Citation Information

Patent Citations

  • Green brick forming device for ancient building black bricks

    CN210500729U

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    CN221793154U