An autoclave for concrete support pipe piles

Abstract

The present invention provides an autoclave for concrete supporting pipe piles, which comprises a kettle body. A material inlet and outlet assembly is installed at the opening end of the kettle body, and a hoisting assembly is installed on the top of the material inlet and outlet assembly; the material inlet and outlet assembly comprises a material plate, a lower bracket and an outer track; frame attitude adjustment assemblies are installed at both ends of the outer track, and each frame attitude adjustment assembly comprises a sliding seat, a sliding plate, a first picking and placing component and a swing driving component; the hoisting assembly comprises a longitudinal movement guide rail, a first driving rod, a side fixing block, a turning motor, a middle plate body, a clamping component, a second picking and placing component and an antirust liquid coating component. By arranging the lower bracket and the upper material supporting frame in the present invention, the placement quantity of the pipe piles can be increased, and the stability of each pipe pile can be ensured at the same time; the side constraint frame can synchronously position the side parts of the pipe piles above the upper material supporting frame, and the side constraint frame can deform and rotate outwards, so that the three groups of pipe piles located on the outer side can be rotated outwards to the side supporting frame, realizing the rapid blanking of the three groups of pipe piles on the side part.

Description

Technical Field

[0001] The present invention relates to the technical field of autoclaves for concrete pipe piles, and particularly to an autoclave for concrete support pipe piles. Background Art

[0002] Concrete support pipe piles are a commonly used foundation pit support structure, widely used in engineering fields such as buildings, bridges, and tunnels; they have the advantages of simple construction, low cost, and strong bearing capacity; when producing support pipe piles, the steel reinforcement cage and concrete need to be placed in a production mold first, and then the mold is vibrated and shaped to obtain the support pipe pile. After the support pipe pile is cured and shaped, it will be sent into the autoclave for autoclave treatment; autoclave curing can fully utilize the secondary reaction of cement, and under the same cement dosage, the concrete strength can be significantly improved.

[0003] Currently, pipe piles are stacked in a tower shape on the material placement platform of the autoclave. Although this stacking method has a large stacking quantity, there are still the following deficiencies:

[0004] 1. During blanking, the crane needs to lift and move each pipe pile one by one, resulting in an overly long blanking process.

[0005] 2. There is a lack of a retaining structure on both sides of the pipe piles stacked in a tower shape, making the pipe piles at risk of tipping to both sides.

[0006] In summary, there is a need for an autoclave that can improve the curing stability and blanking speed of pipe piles. Summary of the Invention

[0007] In view of the deficiencies of the prior art, the present invention provides an autoclave for concrete support pipe piles, which solves the problems mentioned in the background art.

[0008] To achieve the above objectives, the present invention is realized through the following technical solutions:

[0009] An autoclave for concrete support pipe piles includes a kettle body. A material inlet and outlet assembly is installed at the open end of the kettle body. Side support frames are installed on the longitudinal sides of the material inlet and outlet assembly. A hoisting assembly is installed at the top of the material inlet and outlet assembly.

[0010] The material inlet and outlet assembly includes a material plate, a lower support bracket, and an outer track. The outer track is provided at the open end of the kettle body. A material plate is slidably installed on the top of the outer track. Lower support brackets are symmetrically provided on the surface of the material plate. An upper support frame is inserted on the top of the lower support bracket. Between the lower support bracket and the upper support frame is a lower stacking area, and pipe piles are horizontally stacked inside the lower stacking area. Pipe piles are stacked in a tower shape on the top of the upper support frame.

[0011] Frame attitude adjustment components are installed at both ends of the outer track. The frame attitude adjustment components include a sliding seat, a sliding plate, a first picking and placing component, and a swing driving component. The sliding seat is longitudinally arranged on the side of the outer track. A sliding plate is slidably installed on the top surface of the sliding seat. A first picking and placing component is installed on the surface of the sliding plate. A swing driving component is installed on the top of the first picking and placing component. The first picking and placing component is used to insert the side restraint frame into the end of the pipe pile or extract it from the end of the pipe pile. The side restraint frame is inserted into the ends of multiple pipe piles on the outer side of the top of the upper material support frame. The swing driving component is used to drive the side restraint frame to rotate, so as to drive the multiple pipe piles connected to the side restraint frame to turn outwards onto the side support frame.

[0012] The lifting component includes a longitudinal movement guide rail, a first driving rod, a side fixing block, a flipping motor, a middle plate body, a clamping component, a second picking and placing component, and an antirust liquid coating component. The longitudinal movement guide rail is arranged above the material inlet and outlet component. A first driving rod is vertically slidably installed on the top of the longitudinal movement guide rail. The bottom end of the first driving rod is connected to the side fixing block. A flipping motor is installed on the inner wall of the side fixing block. The inner side of the flipping motor is connected to the middle plate body. A clamping component and an antirust liquid coating component are installed on the bottom surface of the middle plate body. A second picking and placing component is installed on the top surface of the middle plate body. The second picking and placing component is used to take out or lower the upper material support frame. The antirust liquid coating component is used to coat antirust liquid on both ends of the pipe pile.

[0013] Further, the clamping component includes a vertical hanging rod, a horizontal hanging rod, and an inner top rod. The top end of the vertical hanging rod is slidably installed on the bottom surface of the middle plate body. The bottom end of the vertical hanging rod is vertically provided with a horizontal hanging rod. An inner top rod is provided on the inner end side wall of the horizontal hanging rod. The inner top rod supports the pipe pile from the inside.

[0014] Further, the antirust liquid coating component includes an outer cover body, a connecting seat, a side cover body, a support rod, and a bearing ring. Constraint strips are symmetrically arranged on the side wall of the horizontal hanging rod. The bearing ring is slidably sleeved on the outer wall of the horizontal hanging rod. A support rod is vertically arranged on the top surface of the bearing ring. The top end of the support rod is connected to the vertically arranged side cover body. A connecting seat is arranged on the top surface of the side cover body. The top of the connecting seat is vertically connected to the horizontally arranged outer cover body. An outer roller is installed inside the outer cover body. A first liquid storage tank is opened inside the outer cover body. The outer roller fits and extends into the inside of the first liquid storage tank. A sealing plate for controlling the on-off of the first liquid storage tank is vertically slidably installed inside the first liquid storage tank. An adjusting rod is arranged on the top of the sealing plate. The adjusting rod vertically and dampingly slides through the top surface of the outer cover body. A side roller is installed inside the side cover body. A second liquid storage tank is opened inside the side cover body. The side roller fits and extends into the inside of the second liquid storage tank. The second liquid storage tank is communicated with the first liquid storage tank. The second liquid storage tank is communicated with the bottom of the sealing plate. The outer roller is used to coat antirust liquid on the side wall of one end of the pipe pile. The side roller is used to coat antirust liquid on the end face of the pipe pile.

[0015] Furthermore, the second pick-and-place component includes a screw seat, which is arranged on the top surface of the middle plate body, and a clamping frame is symmetrically and slidably installed inside the screw seat, and a first plug block is provided on the inner wall of the outer end of the clamping frame.

[0016] Furthermore, the upper support rack includes an upper support rack and a reinforcing rod. An upper support rack is provided on the top of each lower support rack, and adjacent upper support racks are connected as a whole through reinforcing rods. Vertical pipes are symmetrically provided on the surface of the lower support rack, and second plug blocks are symmetrically provided on the bottom surface of the upper support rack. The second plug blocks are inserted into the vertical pipes. Hanging grooves are provided on the outer walls of the upper support racks at both ends, and the first plug blocks are inserted into the hanging grooves.

[0017] Furthermore, the first picking and placing component includes a second driving rod, a translation plate, a diagonal support rod and a clamping component. The second driving rod is arranged on the inner side of the surface of the slide plate, and the output end of the second driving rod is connected to the translation plate. The surface of the translation plate is symmetrically fixed with diagonal support rods, and the top of the diagonal support rod is provided with a horizontally arranged swing driving component, and the inner wall of the diagonal support rod is provided with a clamping component; the clamping component includes a jacket and a fifth driving rod, the jacket is arranged in the middle of the inner wall of the diagonal support rod, and a movable baffle is slidably provided at the open end of the jacket, and the side wall of the jacket is provided with a fifth driving rod for driving the movable baffle to move.

[0018] Furthermore, the side constraint frame includes a lower connecting rod, a locking block, an upper connecting rod and a constraint plug-in. The top end of the lower connecting rod is rotatably connected to the upper connecting rod and a swing gear is installed at the rotating connection. The outer wall of the lower connecting rod is provided with a locking piece for locking the swing gear. The two groups of upper connecting rods are arranged in an eight-shaped shape, and the two groups of lower connecting rods are arranged in a V-shape. The inner wall of the upper connecting rod is provided with multiple groups of constraint plug-ins; a locking block is provided at the bottom end of the outer wall of the lower connecting rod, and the constraint plug-in includes a side column, a first spring rod and an arc top plate. The side column is vertically arranged on the inner wall of the upper connecting rod, and the side wall of the side column is symmetrically provided with a first spring rod. The outer end of the first spring rod is provided with an arc top plate, and the two groups of arc top plates are arranged in a cone shape, and the two groups of arc top plates are inserted into the pipe pile; the jacket is clamped on the lower connecting rod.

[0019] Furthermore, the locking member includes a lower positioning rod, a second spring rod, a pressure plate and a matching rod. The lower positioning rod is vertically arranged at the top end of the lower connecting rod. The second spring rod is installed on the top surface of the outer end of the lower positioning rod. The top end of the second spring rod is provided with a pressure plate, the side wall of the pressure plate is provided with a matching rod, and the bottom surface of the pressure plate is provided with convex teeth. The pressure plate is used to press down and position the swing gear.

[0020] Furthermore, the swing driving component includes a base plate, a fourth driving rod, a tooth plate and a contact plate; the base plate is arranged at the top end of the diagonal support rod, a tooth plate is slidably installed on the surface of the base plate, a contact plate is provided on the side wall of the tooth plate, a groove is provided on the inner end of the contact plate, a fourth driving rod for driving the tooth plate to translate is installed on the surface of the base plate, the tooth plate is engaged with the bottom of the swing gear, the tooth plate drives the swing gear to rotate to drive the upper connecting rod to swing outward; the contact plate is used to contact the matching rod to lift up, so that the pressure plate is lifted up and separated from the swing gear.

[0021] Furthermore, slots are symmetrically provided at the ends of the material plate. A hexagonal column is provided at the center inside the slot, and an elastic insertion post is installed at the bottom of the slot. The locking block is fitted and inserted into the slot. A fitting groove that mates with the hexagonal column is provided inside the locking block, and a vertically arranged locking hole is provided inside the locking block. The elastic insertion post is fitted and inserted into the locking hole. An unlocking back plate is provided on the inner side of the surface of the sliding plate. Unlocking rods are provided at both ends of the inner wall of the unlocking back plate. The unlocking rods are used to push the elastic insertion post downward so that the locking block can be disengaged from the slot.

[0022] The present invention provides an autoclave for concrete supporting pipe piles. Compared with the prior art, the following beneficial effects are achieved:

[0023] 1. By providing the lower bracket and the upper material supporting frame, the placement quantity of the pipe piles can be increased, and at the same time, the stability of each pipe pile can be ensured.

[0024] 2. The setting of the hoisting assembly can achieve the following effects: The clamping component can clamp and position the pipe pile, and can realize the hoisting loading and hoisting unloading of each pipe pile; The second picking and placing component can clamp and position the upper material supporting frame, so that the upper material supporting frame can be placed above the middle plate body. In this way, the clamping component can normally complete the loading and unloading. When the lower stacking area is placed, the flipping motor is set to drive the middle plate body to rotate, so that the clamping component and the second picking and placing component switch actions, and the second picking and placing component can clamp and place the upper material supporting frame on the lower bracket; Anti-rust liquid coating components are provided at both ends of the clamping component, and can quickly complete the anti-rust liquid coating work at the end of each pipe pile before steam autoclaving.

[0025] 3. The setting of the side restraint frame can achieve the following effects: The side restraint frame can synchronously position the side part of the pipe pile above the upper material supporting frame, making the layout of the pipe piles more stable; During unloading, the side restraint frame can deform and rotate outward, so that the three groups of pipe piles located on the outside can be rotated outwards to the side supporting frame, realizing the rapid unloading of the three groups of pipe piles on the side without hoisting, and the side supporting frame can be directly moved outwards to the storage area, effectively improving the unloading efficiency.

[0026] 4. The setting of the frame attitude adjustment assembly can achieve the following effects: The sliding plate can move horizontally along the sliding seat, so that the first picking and placing component and the swing driving component can quickly enter and exit; The first picking and placing component can realize the automatic insertion and removal of the side restraint frame, so that the side restraint frame is automatically installed after the pipe piles are placed, and the side restraint frame is automatically removed after the autoclaving is completed. Description of the Drawings

[0027] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0028] Figure 1 Shows the structural schematic diagram of the autoclave for concrete supporting pipe piles of the present invention;

[0029] Figure 2 Shows the structural schematic diagram of the second picking and placing component of the present invention;

[0030] Figure 3 Shows the structural schematic diagram of the material clamping component of the present invention;

[0031] Figure 4 Shows the structural schematic diagram of the anti-rust liquid coating component of the present invention;

[0032] Figure 5 Shows the structural schematic diagram of the connection between the bearing ring and the cross boom of the present invention;

[0033] Figure 6 Shows the structural schematic diagram of the connection between the side restraint frame and the frame attitude adjustment assembly of the present invention;

[0034] Figure 7 Shows the structural schematic diagram of the frame attitude adjustment assembly of the present invention;

[0035] Figure 8 Shows the structural schematic diagram of the side restraint frame of the present invention;

[0036] Figure 9 Shows the structural schematic diagram of the restraint plug-in of the present invention;

[0037] Figure 10 Shows Figure 8 The enlarged structural schematic diagram at position A of;

[0038] Figure 11 Shows the structural schematic diagram of the swing drive component of the present invention;

[0039] Figure 12 Shows the structural schematic diagram of the clamping component of the present invention;

[0040] Figure 13 Shows the structural schematic diagram of the unlocking back plate of the present invention;

[0041] Figure 14 Shows the structural schematic diagram of the material inlet and outlet assembly of the present invention;

[0042] Figure 15 ShowsFigure 14 Schematic enlarged view of part B;

[0043] Figure 16 Schematic diagram showing the docking structure of the locking block and the material plate of the present invention;

[0044] As shown in the figure: 1. Kettle body, 2. Lifting assembly, 21. Longitudinal movement guide rail, 22. First driving rod, 23. Side fixing block, 24. Tipping motor, 25. Middle plate body, 26. Material clamping component, 261. Vertical hanging rod, 262. Horizontal hanging rod, 2611. Constraint strip, 263. Inner top rod, 27. Second picking and placing component, 271. Screw seat, 272. Clamping bracket, 2721. First plug block, 28. Antirust liquid coating component, 281. Outer cover body, 2811. First liquid storage tank, 282. Connecting seat, 283. Side cover body, 2831. Second liquid storage tank, 284. Support rod, 285. Bearing ring, 286. Sealing plate, 2861. Adjusting rod, 287. Outer roller column, 288. Side roller column, 3. Side constraint frame, 31. Lower connecting rod, 32. Locking block, 321. Locking hole, 322. Fitting groove, 33. Oscillating gear, 34. Upper connecting rod, 35. Constraint plug-in, 351. Side column, 352. First spring rod, 353. Arc top plate, 36. Locking piece, 361. Lower positioning rod, 362. Second spring rod, 363. Pressure plate, 364. Fitting rod, 4. Frame attitude adjustment assembly, 41. Slide seat, 42. Slide plate, 43. Translation plate, 431. Second driving rod, 44. Diagonal strut, 45. Clamping component, 451. Clamping sleeve, 452. Fifth driving rod, 453. Movable baffle, 46. Oscillating driving component, 461. Bottom plate, 462. Fourth driving rod, 463. Toothed plate, 464. Contact plate, 4641. Notch, 47. Unlock back plate, 471. Unlock rod, 5. Material inlet and outlet assembly, 51. Material plate, 511. Slot, 512. Elastic plug post, 52. Lower bracket, 521. Vertical pipe, 53. Hexagonal column, 54. Outer track, 6. Upper material supporting frame, 61. Upper bracket, 611. Second plug block, 62. Reinforcing rod, 63. Hanging groove, 7. Side supporting frame, 8. Pipe pile. Detailed implementation manners

[0045] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are described clearly and completely. Apparently, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0046] To solve the technical problems in the background art, the following autoclave for concrete support pipe piles is provided:

[0047] Combined withFigures 1 - 16 As shown in the figure, a autoclave for concrete supporting pipe piles provided by the present invention includes a kettle body 1. A material inlet and outlet assembly 5 is installed at the open end of the kettle body 1. Side support frames 7 are installed on the longitudinal two sides of the material inlet and outlet assembly 5. A hoisting assembly 2 is installed on the top of the material inlet and outlet assembly 5;

[0048] The material inlet and outlet assembly 5 includes a material plate 51, a lower bracket 52 and an outer track 54. The outer track 54 is arranged at the open end of the kettle body 1. The material plate 51 is slidably installed on the top of the outer track 54. Lower brackets 52 are symmetrically arranged on the surface of the material plate 51. An upper material supporting frame 6 is inserted on the top of the lower bracket 52; between the lower bracket 52 and the upper material supporting frame 6 is a lower stacking area, and pipe piles 8 are horizontally stacked inside the lower stacking area. Pipe piles 8 are stacked in a tower shape on the top of the upper material supporting frame 6;

[0049] Frame attitude adjustment assemblies 4 are installed at both ends of the outer track 54. The frame attitude adjustment assembly 4 includes a sliding seat 41, a sliding plate 42, a first picking and placing component and a swing driving component 46. The sliding seat 41 is longitudinally arranged on the side of the outer track 54. The sliding plate 42 is slidably installed on the top surface of the sliding seat 41. The first picking and placing component is installed on the surface of the sliding plate 42. The swing driving component 46 is installed on the top of the first picking and placing component; the first picking and placing component is used to insert or extract the side restraint frame 3 from the end of the pipe pile 8. The side restraint frame 3 is inserted into the ends of a plurality of pipe piles 8 on the outer side of the top of the upper material supporting frame 6; the swing driving component 46 is used to drive the side restraint frame 3 to rotate, so as to drive a plurality of pipe piles 8 connected to the side restraint frame 3 to turn outwards onto the side support frame 7;

[0050] The hoisting assembly 2 includes a longitudinal movement guide rail 21, a first driving rod 22, a side fixing block 23, a flipping motor 24, a middle plate body 25, a material clamping component 26, a second picking and placing component 27 and an antirust liquid coating component 28; the longitudinal movement guide rail is arranged above the material inlet and outlet assembly 5. The first driving rod 22 is vertically slidably installed on the top of the longitudinal movement guide rail 21. The bottom end of the first driving rod 22 is connected to the side fixing block 23. The inner wall of the side fixing block 23 is installed with the flipping motor 24. The inner side of the flipping motor 24 is connected to the middle plate body 25. The material clamping component 26 and the antirust liquid coating component 28 are installed on the bottom surface of the middle plate body 25. The second picking and placing component 27 is installed on the top surface of the middle plate body 25. The second picking and placing component 27 is used to take out or lower the upper material supporting frame 6. The antirust liquid coating component 28 is used to coat antirust liquid on both ends of the pipe pile 8.

[0051] In the above scheme:

[0052] 1. By setting the lower bracket and the upper material supporting frame, the placement quantity of the pipe piles can be increased, and the stability of each pipe pile can be ensured at the same time;

[0053] 2. The setting of the hoisting assembly can achieve the following effects:

[0054] 2.1. The clamping component can clamp and position the pipe piles, enabling the hoisting and loading / unloading of each pipe pile.

[0055] 2.2. The second picking and placing component can clamp and position the upper supporting frame, allowing the upper supporting frame to be placed above the middle plate body. In this way, the clamping component can normally complete the loading and unloading. When the lower stacking area is fully placed, a flipping motor is set to drive the middle plate body to rotate, enabling the clamping component and the second picking and placing component to switch actions. The second picking and placing component can clamp and place the upper supporting frame onto the lower supporting frame.

[0056] 2.3. Anti-rust liquid coating components are provided at both ends of the clamping component, which can quickly complete the anti-rust liquid coating work at the end of each pipe pile before autoclaving.

[0057] 3. The setting of the side restraint frame can achieve the following effects:

[0058] 3.1. The side restraint frame can synchronously position the side part of the pipe pile above the upper supporting frame, making the layout of the pipe piles more stable.

[0059] 3.2. During unloading, the side restraint frame can deform and rotate outwards, enabling the three groups of pipe piles on the outer side to rotate outwards onto the side supporting frame, realizing the rapid unloading of the three groups of pipe piles on the side without hoisting. The side supporting frame can be directly moved outwards to the storage area, effectively improving the unloading efficiency.

[0060] 4. The setting of the frame attitude adjustment component can achieve the following effects:

[0061] 4.1. The sliding plate can move horizontally along the sliding seat, enabling the first picking and placing component and the swing driving component to quickly move in and out.

[0062] 4.2. The first picking and placing component can automatically insert and remove the side restraint frame, enabling the side restraint frame to be automatically installed after placing the pipe piles and automatically removed after autoclaving.

[0063] In this embodiment, the clamping component 26 includes a vertical suspension rod 261, a horizontal suspension rod 262, and an inner top rod 263. The top end of the vertical suspension rod 261 is slidably installed on the bottom surface of the middle plate body 25. The bottom end of the vertical suspension rod 261 is vertically provided with the horizontal suspension rod 262. The inner end side wall of the horizontal suspension rod 262 is provided with the inner top rod 263, and the inner top rod 263 supports the pipe pile 8 from the inside.

[0064] In the above solution: the vertical suspension rod can move along the bottom surface of the middle plate body, causing the horizontal suspension rod to move inwards, and the inner top rod to insert into the open end of the pipe pile. In this way, the inner top rod can support and position the pipe pile.

[0065] In this embodiment, the antirust liquid application component 28 includes an outer housing 281, a connecting seat 282, a side housing 283, a support rod 284, and a bearing ring 285. Constraint strips 2611 are symmetrically provided on the side wall of the horizontal suspension rod 262. The bearing ring 285 is slidably sleeved on the outer wall of the horizontal suspension rod 262. A support rod 284 is vertically provided on the top surface of the bearing ring 285. The top end of the support rod 284 is connected to the vertically arranged side housing 283. A connecting seat 282 is provided on the top surface of the side housing 283. The top of the connecting seat 282 is vertically connected to the horizontally arranged outer housing 281. An outer roller 287 is installed inside the outer housing 281. A first liquid storage tank 2811 is formed inside the outer housing 281. The outer roller 287 fits and extends into the inside of the first liquid storage tank 2811. A plugging plate 286 for controlling the on-off of the first liquid storage tank 2811 is vertically slidably installed inside the first liquid storage tank 2811. An adjusting rod 2861 is provided on the top of the plugging plate 286. The adjusting rod 2861 vertically and dampingly slides through the top surface of the outer housing 281. A side roller 288 is installed inside the side housing 283. A second liquid storage tank 2831 is formed inside the side housing 283. The side roller 288 fits and extends into the inside of the second liquid storage tank 2831. The second liquid storage tank 2831 is communicated with the first liquid storage tank 2811. The second liquid storage tank 2831 is communicated with the bottom of the plugging plate 286. The outer roller 287 is used to apply the antirust liquid to one end side wall of the pipe pile 8, and the side roller 288 is used to apply the antirust liquid to the end face of the pipe pile 8.

[0066] In the above solution: The antirust liquid is usually stored in the first liquid storage tank. When lifting the pipe pile, the worker lifts the adjusting rod to open the first liquid storage tank. The oil liquid in the first liquid storage tank is discharged to the outer roller, and a part of the oil liquid is discharged into the second liquid storage tank and then led to the side roller; the worker rotates the antirust liquid application component, so that the outer roller applies the antirust liquid to the end side wall of the pipe pile, and the side roller applies the antirust liquid to the end face of the pipe pile, realizing the rapid application of the antirust liquid; the inside of the first liquid storage tank is funnel-shaped. When the plugging plate descends, it plugs the first liquid storage tank, and when it is lifted, the first liquid storage tank can be opened.

[0067] In this embodiment, the second picking and placing component 27 includes a screw base 271. The screw base 271 is provided on the top surface of the middle plate body 25. Clamping brackets 272 are symmetrically and slidably installed inside the screw base 271. First insertion blocks 2721 are provided on the inner wall of the outer end of the clamping brackets 272.

[0068] In the above solution: The screw base can drive the two clamping brackets to open and close, so that the first insertion block is inserted into the upper material support frame, realizing the removal, storage and automatic lowering and assembly of the upper material support frame without manual installation.

[0069] In this embodiment, the upper material supporting frame 9 includes an upper support bracket 61 and a reinforcing rod 62. A upper support bracket 61 is oppositely arranged at the top of each lower support bracket 52. Adjacent upper support brackets 61 are integrally connected by a reinforcing rod 62. Vertical pipes 521 are symmetrically arranged on the surface of the lower support bracket 52. Second insertion blocks 611 are symmetrically arranged on the bottom surface of the upper support bracket 61. The second insertion blocks 611 are inserted into the vertical pipes 521 in a matching manner. Hoisting grooves 63 are formed on the outer walls of the upper support brackets 61 at both ends. The first insertion blocks 2721 are inserted into the hoisting grooves 63 in a matching manner.

[0070] In the above solution: an integrated upper material supporting frame is adopted. When assembling the upper material supporting frame, the second insertion blocks are inserted into the vertical pipes to realize the assembly of the upper material supporting frame and the lower support bracket. The first insertion blocks can be inserted into the hoisting grooves in a matching manner to realize the hoisting of the lower support bracket.

[0071] In this embodiment, the first picking and placing component includes a second driving rod 431, a translation plate 43, a diagonal brace 44 and a clamping component. The second driving rod 431 is arranged on the inner side of the surface of the sliding plate 42. The output end of the second driving rod 431 is connected to the translation plate 43. Diagonal braces 44 are symmetrically fixed on the surface of the translation plate 43. A swing driving component 46 arranged horizontally is provided at the top end of the diagonal brace 44. A clamping component 45 is arranged on the inner wall of the diagonal brace 44; The clamping component 45 includes a clamping sleeve 451 and a fifth driving rod 452. The clamping sleeve 451 is arranged in the middle of the inner wall of the diagonal brace 44. A movable baffle 453 is slidably arranged at the open end of the clamping sleeve 451. The fifth driving rod 452 for driving the movable baffle 453 to move is arranged on the side wall of the clamping sleeve 451.

[0072] In the above solution: the second driving rod drives the translation plate to move, which can drive the two groups of diagonal braces to translate. When the diagonal braces approach the side restraint frame, the clamping sleeve is clamped on the side restraint frame. The swing driving component meshes with the swing gear. The fifth driving rod drives the movable baffle to move, so that the clamping sleeve is clamped on the side restraint frame; The swing driving component can drive the side restraint frame to rotate to realize automatic blanking.

[0073] In this embodiment, the side restraint frame 3 includes a lower connecting rod 31, a locking block 32, an upper connecting rod 34 and a restraint plug-in 35. The top end of the lower connecting rod 31 is rotatably connected to the upper connecting rod 34, and a swing gear 33 is installed at the rotation connection. A locking member 36 for locking the swing gear 33 is arranged on the outer wall of the lower connecting rod 31. The two groups of upper connecting rods 34 are arranged in a shape of an eight. The two groups of lower connecting rods 31 are arranged in a V shape. Multiple groups of restraint plug-ins 35 are arranged on the inner wall of the upper connecting rod 34; A locking block is arranged at the bottom end of the outer wall of the lower connecting rod. The restraint plug-in 35 includes a side column 351, a first spring rod 352 and an arc top plate 353. The side column 351 is vertically arranged on the inner wall of the upper connecting rod 34. First spring rods 352 are symmetrically arranged on the side wall of the side column 351. An arc top plate 353 is arranged at the outer end of the first spring rod 352. The two groups of arc top plates 353 are arranged in a conical shape. The two groups of arc top plates 353 are inserted into the pipe pile 8; The clamping sleeve 451 is clamped on the lower connecting rod 31 in a matching manner;

[0074] The locking member 36 includes a lower positioning rod 361, a second spring rod 362, a pressing plate 363 and a mating rod 364. The lower positioning rod 361 is vertically provided at the top end of the lower connecting rod 31. The top surface of the outer end of the lower positioning rod 361 is provided with the second spring rod 362. The top end of the second spring rod 362 is provided with the pressing plate 363. The side wall of the pressing plate 363 is provided with the mating rod 364. The bottom surface of the pressing plate 363 is provided with convex teeth. The pressing plate 363 is used to press down the positioning swing gear 33.

[0075] In the above solution:

[0076] 1. The side restraint frame is designed as a two-section structure. The lower connecting rod is a support structure, and the upper connecting rod is a swingable structure. When the upper connecting rod swings, it can drive the three groups of restraint inserts to swing, realizing the blanking of the three groups of pipe piles.

[0077] 2. In the normal state of the second spring rod, the pressing plate presses down the swing gear. In this way, the upper connecting rod can be locked and positioned to prevent the upper connecting rod from rotating.

[0078] 3. During insertion, the conical arc top plate can adapt to pipe piles with different inner diameters. The arc top plate can be inserted into the interior of the pipe pile. When the arc top plate retracts inward, the second spring can be compressed, realizing internal elastic support.

[0079] In this embodiment, the swing driving member 46 includes a bottom plate 461, a fourth driving rod 462, a toothed plate 463 and a resisting plate 464. The bottom plate 461 is provided at the top end of the diagonal brace 44. The toothed plate 463 is slidably mounted on the surface of the bottom plate 461. The side wall of the toothed plate 463 is provided with the resisting plate 464. A notch 4641 is formed at the inner end of the resisting plate 464. The surface of the bottom plate 461 is provided with the fourth driving rod 462 for driving the toothed plate 463 to translate. The toothed plate 463 is meshed with the bottom of the swing gear 33. The toothed plate 463 drives the swing gear 33 to rotate to drive the upper connecting rod 34 to swing outwards. The resisting plate 464 is used to resist the mating rod 364 to lift upwards, so that the pressing plate 363 is lifted upwards to disengage from the swing gear 33.

[0080] In the above solution: When the swing driving member approaches the side restraint frame, the toothed plate is meshed below the swing gear. The bottom end of the mating rod is placed at the notch. The fourth driving rod drives the toothed plate to slide outwards. The toothed plate drives the swing gear to rotate. The resisting plate resists the mating rod to lift upwards and compresses the second spring rod. The swing gear drives the upper connecting rod to rotate.

[0081] In this embodiment, a slot 511 is symmetrically provided at the end of the material plate 51, a hexagonal column 53 is provided at the inner center of the slot 511, an elastic column 512 is installed at the bottom of the slot 511, the locking block 32 is inserted into the slot 511, a matching groove 322 matching the hexagonal column 53 is provided inside the locking block 32, a vertically arranged locking hole 321 is provided inside the locking block 32, and the elastic column 512 is inserted into the locking hole 321; an unlocking back plate 47 is provided on the inner side of the surface of the slide plate 42, and unlocking rods 471 are provided at both ends of the inner wall of the unlocking back plate 47, and the unlocking rod 471 is used to resist the downward movement of the elastic column 512, so that the locking block 32 can be separated from the slot 511.

[0082] In the above scheme:

[0083] 1. The hexagonal column can be inserted into the matching groove to realize the smooth guiding entry of the locking block and the internal positioning of the plug-in block; the elastic plug-in column can be inserted into the locking hole to realize the locking positioning of the plug-in block and the material plate; the stability of the side restraint frame insertion is ensured;

[0084] 2. When the slide plate moves, the unlocking rod will cooperate with the elastic plug column to move downward, and the elastic plug column will be separated from the locking hole. In this way, automatic unlocking can be achieved, making it easy to quickly remove the side restraint frame.

[0085] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0086] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A concrete support pile autoclave, characterized in that: It comprises a kettle body, a material inlet and outlet assembly is installed at the open end of the kettle body, side support frames are installed on both longitudinal sides of the material inlet and outlet assembly, and a lifting assembly is installed on the top of the material inlet and outlet assembly; The material in-and-out assembly includes a material plate, a lower bracket and an outer track. The outer track is arranged at the open end of the kettle body. The material plate is slidably installed on the top of the outer track. The surface of the material plate is symmetrically provided with a lower bracket, and the top of the lower bracket is inserted with an upper bracket. The lower stacking area is between the lower bracket and the upper bracket. Pipe piles are horizontally stacked inside the lower stacking area, and pipe piles are stacked in a tower-like manner on the top of the upper bracket. The two ends of the outer rail are equipped with a frame posture adjustment component, which includes a slide, a slide plate, a first pick-and-place component and a swing drive component. The slide is longitudinally arranged on the side of the outer rail, and the slide plate is slidably installed on the top surface of the slide. The first pick-and-place component is installed on the surface of the slide plate, and the swing drive component is installed on the top of the first pick-and-place component; the first pick-and-place component is used to insert the side constraint frame into the end of the pipe pile or extract it from the end of the pipe pile, and the side constraint frame is inserted into the ends of multiple pipe piles on the outer side of the top of the upper bracket; the swing drive component is used to drive the side constraint frame to rotate, so as to drive the multiple pipe piles connected to the side constraint frame to turn outward to the side support frame; The hoisting assembly includes a longitudinal guide rail, a first driving rod, a side fixing block, a flip motor, a middle plate body, a material clamping component, a second pick-up and placement component, and an anti-rust liquid coating component; the longitudinal guide rail is arranged above the material in-and-out assembly, the top of the longitudinal guide rail is vertically slidably mounted with the first driving rod, the bottom end of the first driving rod is connected to the side fixing block, the inner wall of the side fixing block is mounted with a flip motor, the inner side of the flip motor is connected to the middle plate body, the bottom surface of the middle plate body is mounted with a material clamping component and an anti-rust liquid coating component, the top surface of the middle plate body is mounted with a second pick-up and placement component, the second pick-up and placement component is used to take out or lower the upper bracket, and the anti-rust liquid coating component is used to apply anti-rust liquid on both ends of the pipe pile; The clamping member comprises a vertical suspension rod, a horizontal suspension rod and an inner push rod, the top end of the vertical suspension rod is slidably mounted on the bottom surface of the middle plate body, the bottom end of the vertical suspension rod is vertically provided with a horizontal suspension rod, the inner end side wall of the horizontal suspension rod is provided with an inner push rod, and the inner push rod supports the pipe pile from the inside; The anti-rust liquid coating component includes an outer cover body, a connecting seat, a side cover body, a support rod and a bearing ring. The side wall of the horizontal suspension rod is symmetrically provided with constraint strips. The bearing ring is slidably sleeved on the outer wall of the horizontal suspension rod. The top surface of the bearing ring is vertically provided with a support rod. The top end of the support rod is connected to the vertically arranged side cover body. The top surface of the side cover body is provided with a connecting seat. The top of the connecting seat is vertically connected to the horizontally arranged outer cover body. An outer roller column is installed inside the outer cover body. A first liquid storage tank is opened inside the outer cover body. The outer roller column fits and extends into the first liquid storage tank. A sealing plate for controlling the on and off of the first liquid storage tank is installed vertically inside the first liquid storage tank, and an adjusting rod is provided on the top of the sealing plate, and the vertical damping sliding of the adjusting rod passes through the top surface of the outer cover body; a side roller is installed inside the side cover body, and a second liquid storage tank is opened inside the side cover body, and the side roller fits and extends into the second liquid storage tank, the second liquid storage tank is connected with the first liquid storage tank, and the second liquid storage tank is connected to the bottom of the sealing plate; the outer roller is used to apply anti-rust liquid to the side wall of one end of the pipe pile, and the side roller is used to apply anti-rust liquid to the end face of the pipe pile.

2. The concrete support pipe pile autoclave according to claim 1, characterized in that: The second pick-and-place component comprises a screw seat, which is arranged on the top surface of the middle plate body. A clamping frame is symmetrically and slidably mounted inside the screw seat, and a first plugging block is arranged on the inner wall of the outer end of the clamping frame.

3. A concrete support pipe pile autoclave according to claim 2, characterized in that: The upper support frame includes an upper support and a reinforcing rod. An upper support is arranged on the top of each lower support, and adjacent upper support frames are connected as a whole through the reinforcing rod. Vertical pipes are symmetrically arranged on the surface of the lower support, and second plug blocks are symmetrically arranged on the bottom surface of the upper support, and the second plug blocks are inserted into the vertical pipes. Hanging grooves are opened on the outer walls of the upper support at both ends, and the first plug blocks are inserted into the hanging grooves.

4. The concrete support pipe pile autoclave according to claim 1, characterized in that: The first picking and placing component includes a second driving rod, a translation plate, a diagonal support rod and a clamping component. The second driving rod is arranged on the inner side of the surface of the slide plate, and the output end of the second driving rod is connected to the translation plate. The surface of the translation plate is symmetrically fixed with diagonal support rods, and the top of the diagonal support rod is provided with a horizontally arranged swing driving component, and the inner wall of the diagonal support rod is provided with a clamping component; the clamping component includes a jacket and a fifth driving rod. The jacket is arranged in the middle of the inner wall of the diagonal support rod, and a movable baffle is slidably provided at the open end of the jacket, and the side wall of the jacket is provided with a fifth driving rod for driving the movable baffle to move.

5. The concrete support pipe pile autoclave according to claim 4, characterized in that: The side constraint frame includes a lower connecting rod, a locking block, an upper connecting rod and a constraint plug-in. The top end of the lower connecting rod is rotatably connected to the upper connecting rod and a swing gear is installed at the rotating connection. The outer wall of the lower connecting rod is provided with a locking piece for locking the swing gear. The two groups of upper connecting rods are arranged in an eight-shaped shape, and the two groups of lower connecting rods are arranged in a V-shape. The inner wall of the upper connecting rod is provided with multiple groups of constraint plug-ins; a locking block is provided at the bottom end of the outer wall of the lower connecting rod, and the constraint plug-in includes a side column, a first spring rod and an arc top plate. The side column is vertically arranged on the inner wall of the upper connecting rod, and the side wall of the side column is symmetrically provided with a first spring rod. The outer end of the first spring rod is provided with an arc top plate, and the two groups of arc top plates are arranged in a cone shape, and the two groups of arc top plates are inserted into the pipe pile; the jacket is clamped on the lower connecting rod.

6. The concrete support pipe pile autoclave according to claim 5, characterized in that: The locking member includes a lower positioning rod, a second spring rod, a pressure plate and a matching rod. The lower positioning rod is vertically arranged at the top end of the lower connecting rod. The second spring rod is installed on the top surface of the outer end of the lower positioning rod. The top end of the second spring rod is provided with a pressure plate, the side wall of the pressure plate is provided with a matching rod, and the bottom surface of the pressure plate is provided with convex teeth. The pressure plate is used to press down and position the swing gear.

7. The concrete support pipe pile autoclave according to claim 6, characterized in that: The swing driving component includes a base plate, a fourth driving rod, a tooth plate and a contact plate; the base plate is arranged at the top end of the diagonal support rod, a tooth plate is slidably installed on the surface of the base plate, a contact plate is provided on the side wall of the tooth plate, a notch is provided on the inner end of the contact plate, a fourth driving rod for driving the tooth plate to translate is installed on the surface of the base plate, the tooth plate is engaged with the bottom of the swing gear, the tooth plate drives the swing gear to rotate to drive the upper connecting rod to swing outward; the contact plate is used to contact the matching rod to lift up, so that the pressure plate is lifted up and separated from the swing gear.

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