Special refractory material processing alignment device and mounting method thereof
By designing a special refractory material processing and alignment device, the precision fitting of T-shaped blocks and T-shaped grooves and the fixing of pinch screws is solved, and a high-precision and efficient processing process is achieved .
Patent Information
- Application Number
- CN202411374775.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-02-18
AI Technical Summary
In the construction industry of substrate glass project, the correcting efficiency of refractory materials is low, especially large and heavy refractory materials tend to fall off blocks and corners during the correcting process, resulting in low processing efficiency.
A special refractory material processing and alignment device is designed, including T-shaped blocks, stops, sliders, top-tight screws and workbenches. The precision fit between the T-shaped blocks and the T-shaped grooves and the fixation of the top-tight screws are ensured. High-precision positioning of blocks on the workbench reduces assembly errors and improves processing accuracy.
This device improves the correcting efficiency of refractory materials, reduces the risk of material blocks and angles, improves processing accuracy and stability, and is suitable for processing refractory materials of different shapes and volumes.
Smart Images
Figure CN119458625A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of mechanical processing, and in particular relates to a special refractory material processing and alignment device and an installation method thereof. Background Art
[0002] In the substrate glass project construction industry, there are various refractory materials of different specifications that need to be processed, and the materials need to be frequently aligned before processing. In particular, alignment of large and heavy refractory materials is troublesome, time-consuming and labor-intensive. The refractory materials themselves are hard and crisp. When using external force for alignment, the material often falls off due to uneven force. Because there are many types of processing materials and many processing procedures, each procedure needs to be aligned, which will take a lot of time to align the straightness of the processed materials, and the processing efficiency is low. Usually, the method of installing a support plate in advance is also used for alignment, but for complex materials, the space for installing the support plate is very small, and the support plate cannot be installed. For materials with special shapes, the height of the support plate is often not enough, and it can only be aligned manually. However, this method of frequently aligning the straightness of processed materials by manpower can no longer meet daily processing requirements. Summary of the invention
[0003] The object of the present invention is to provide a special refractory material processing alignment device and an installation method thereof, so as to solve the problem of low efficiency of refractory material alignment in the prior art.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions: In a first aspect, a special refractory material processing and alignment device comprises: a T-block, a stopper, a slide block, a tightening screw and a workbench; The stopper is arranged on the top of the T-block, and the stopper and the T-block are integrated, a boss is arranged on the stopper, a groove is arranged at the bottom of the slider, the slider is installed on the boss through the groove, a T-slot is arranged on the workbench, the T-block is installed in the T-slot and is fixed on the workbench through a tightening screw.
[0005] In some embodiments, the width B of the T-block is smaller than the width B-1 of the T-slot, the bottom edge width C of the T-block is smaller than the width C-1 of the T-slot, the width D of the T-block is larger than the width D-1 of the T-slot, and the top edge width A of the T-block is smaller than the width A-1 of the T-slot.
[0006] In some embodiments, the accuracy between width B and width B-1 is -0.05mm~-0.1mm, the accuracy between the lower edge width C and width C-1 is -0.05mm~-0.1mm, the accuracy between width D and width D-1 is 0.5mm~1mm, and the accuracy between the upper edge width A and width A-1 is -0.02mm~-0.05mm.
[0007] In some embodiments, the boss is an interference fit connected to the groove.
[0008] In some embodiments, the center of the boss is consistent with the center of the thickness F of the stopper, and the symmetry of the boss relative to the thickness F of the stopper is less than or equal to 0.02 mm.
[0009] In some embodiments, the center of the groove is consistent with the center of the thickness E of the slider, and the symmetry of the groove relative to the thickness E of the slider is less than or equal to 0.02 mm.
[0010] In some embodiments, the error between thickness E and thickness F is less than 0.02 mm.
[0011] In some embodiments, the height H of the stopper is greater than 50 mm and less than 80 mm, the length G of the stopper is greater than 90 mm and less than 120 mm, the height K of the slider is greater than 50 mm and less than 80 mm, and the length J of the slider is greater than 90 mm and less than 120 mm.
[0012] In a second aspect, a method for installing a special refractory material processing and alignment device is provided, based on the processing and alignment device, comprising the following steps: Place the T-block into the T-slot to ensure that the T-block can slide in the T-slot; According to the shape of the workpiece to be processed, the stopper is aligned by sliding the T-block in the T-slot. After the alignment is completed, the T-block is fixed on the workbench by tightening the screws; Finally, the workpiece to be processed is installed between the blocks for processing.
[0013] In some embodiments, when the height H of the stopper cannot meet the height of the workpiece to be processed, the slider is installed on the boss through an interference fit of the groove, and the slider and the stopper cooperate to perform alignment.
[0014] Compared with the prior art, the present invention has the following beneficial effects: The present invention provides a special refractory material processing alignment device, comprising: a T-block, a stopper, a slider, a tightening screw and a workbench; the stopper is arranged on the top of the T-block, and the stopper and the T-block are self-contained, a boss is arranged on the stopper, a groove is arranged at the bottom of the slider, the slider is mounted on the boss through the groove, a T-slot is arranged on the workbench, the T-block is mounted in the T-slot and fixed to the workbench through the tightening screw. The present invention ensures high-precision positioning of the stopper on the workbench through the precise matching of the T-block and the T-slot, and the fixation of the tightening screw, reduces assembly errors, and improves processing accuracy. The alignment device can be applied to the alignment of refractory materials of different shapes and volumes, has high alignment efficiency, saves time and effort, avoids material block and corner loss during alignment, is easy to disassemble during use, and has high reliability.
[0015] Furthermore, the interference fit connection between the boss and the groove of the present invention enhances the connection strength between the slider and the stopper, while ensuring the accuracy of the slider position, which helps to achieve precise alignment of the workpiece; in addition, the use of interference fit increases the friction between the boss and the groove, effectively preventing the stopper or slider from moving during processing, thereby improving the stability of the processing alignment device.
[0016] Furthermore, the present invention specifically defines the symmetry between the boss and the block, the groove and the slider, and specifically defines the size and error value of the block and the slider, which can ensure that the various components of the device can fit closely and reduce processing errors caused by looseness or misalignment.
[0017] The present invention also provides a method for using a special refractory material processing alignment device, wherein a T-block is placed in a T-slot to ensure that the T-block can slide in the T-slot; the stopper is aligning by sliding the T-block in the T-slot according to the shape of the workpiece to be processed, and after the alignment is completed, the T-block is fixed on the workbench by a tightening screw; finally, the workpiece to be processed is installed between the stoppers for processing. The method enables the position of the stopper to be flexibly adjusted according to the shape of the workpiece to be processed to complete the alignment, and meets the processing requirements of workpieces of different shapes and sizes.
[0018] Furthermore, when the height of the stopper is insufficient, the height can be extended by adding a sliding block. This modular design improves the versatility and flexibility of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A schematic diagram of a special refractory material processing and alignment device provided in this embodiment; Figure 2 A schematic diagram of a workbench provided for this embodiment; In the figure, 1, T-block; 2, stopper; 3, slider; 4, screw hole; 5, tightening screw; 6, workbench; 7, T-slot; A, B, C, D are the dimensions of the T-block, B-1, C-1, A-1, D-1 are the dimensions of the T-slot, F, H, G are the dimensions of the stopper, and E, J, K are the dimensions of the slider. DETAILED DESCRIPTION
[0020] In the following, only certain exemplary embodiments are briefly described, and the described embodiments can be modified in various different ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are to be regarded as illustrative in nature and not restrictive.
[0021] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed or operate in a specific orientation, and therefore should not be understood as limiting the present invention.
[0022] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0023] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0025] like Figure 1 and Figure 2 As shown, this embodiment provides a special refractory material processing and alignment device, including a T-block 1, a stopper 2, a slide block 3, a tightening screw 5 and a workbench 6; The stopper 2 is arranged on the top of the T-block 1, and the stopper 2 and the T-block 1 are integrated, a boss 2-1 is arranged on the stopper 2, a groove 3-1 is arranged at the bottom of the slider 3, the slider 3 is installed on the boss 2-1 through the groove 3-1, a T-slot 7 is arranged on the workbench 6, the T-block 1 is installed in the T-slot 7 and is fixed on the workbench 6 by the tightening screw 5.
[0026] The T-block 1 and the stopper 2 are integrally formed, so that the stopper 2 is manufactured with high precision, avoiding errors caused by secondary assembly, and also increasing the rigidity of the stopper 2. The T-block 1 and the T-slot 7 are assembled, requiring a suitable clearance so that the T-block 1 can slide in the T-slot 7; The upper edge width A of the T-block 1 is less than the width A-1 of the T-slot 7, and the accuracy between the upper edge width A and the width A-1 is -0.02mm~-0.05mm. This size determines the overall accuracy of the tooling. It is made in combination with the precision tolerance during production. The accuracy of the block 2 is mainly controlled by the upper edge width A. A boss 2-1 is made on the top of the block 2. The center of the boss 2-1 is consistent with the center of the thickness F of the block 2, with a symmetry of ±0.02mm. The center of the groove of the slider 3 is consistent with the center of the thickness E of the slider 3, with a symmetry of ±0.02mm. The groove 3-1 of the slider 3 is interference fit with the boss 2-1 of the block 2, so as to ensure that the contact surface of the block 2 and the contact surface of the slider 3 are in the same plane.
[0027] The width B of the T-block 1 is smaller than the width B-1 of the T-slot 7, the width C of the bottom edge of the T-block 1 is smaller than the width C-1 of the T-slot 7, the width D of the T-block 1 is larger than the width D-1 of the T-slot 7, and the width A of the top edge of the T-block (1) is smaller than the width A-1 of the T-slot 7; the accuracy between the width B and the width B-1 is -0.05mm~-0.1mm, the accuracy between the bottom edge width C and the width C-1 is -0.05mm~-0.1mm, the accuracy between the width D and the width D-1 is 0.5mm~1mm, and the accuracy between the top edge width A and the width A-1 is -0.02mm~-0.05mm. In this way, the stopper 2 can slide in the T-slot 7. For irregular materials, if the height of the stopper 2 is not enough, the height of the stopper 2 needs to be increased.
[0028] When making the stopper 2 and the slider 3, the size should be appropriate. If it is too small, the contact surface is small and the alignment accuracy is poor. If it is too large, it is easy to interfere with the tool during processing. The height H of the stopper 2 is greater than 50mm and less than 80mm, the length G of the stopper 2 is greater than 90mm and less than 120mm, the height K of the slider 3 is greater than 50mm and less than 80mm, and the length J of the slider 3 is greater than 90mm and less than 120mm.
[0029] This embodiment also provides an installation method of a special refractory material processing and alignment device, comprising the following steps: Place the T-block 1 into the T-slot 7 to ensure that the T-block 1 can slide in the T-slot 7; According to the shape of the workpiece to be processed, the stopper 2 is slid through the T-block 1 in the T-slot 7 for alignment. After the alignment is completed, the T-block 1 is fixed on the workbench 6 by tightening the screws 5; Finally, the workpiece to be processed is installed between the stoppers 2 for processing.
[0030] When the height H of the stopper 2 cannot meet the height of the workpiece to be processed, the slider 3 is installed on the boss 2 - 1 through an interference fit in the groove 3 - 1 , and the slider 3 and the stopper 2 cooperate to be aligned.
[0031] The machining alignment device provided in this embodiment is a simple tool with a simple structure, light weight, easy disassembly and a wide range of applications, wherein the T-block 1 cooperates with the T-slot 7 of the workbench 6 to play a connecting role. The stopper 2 and the T-block 1 are an integral structure, in contact with the plane of the workpiece, and play a role in alignment. The slide block 3 plays a role in increasing the height of the stopper. The stopper 2 and the slide block 3 are slidably connected through the boss 2-1 and the groove 3-1, and the tightening screw 5 plays a role in fixing the stopper 1.
[0032] The block 2 needs to be used in groups to achieve the purpose of aligning the straightness. Before installing the workpiece, fix the block 2 in the T-slot 7 on both sides of the workbench 6 and align it in advance, and tighten and fix it by tightening the screws 5 in conjunction with the screw holes 4 in the T-block 1. The position of the T-block 2 is determined according to the shape and size of the material. When the height of the block 2 does not meet the use requirements, it is necessary to install the slider 3 to increase the height of the block. For local narrow spaces, the slider 3 can be installed in an offset manner to achieve the purpose of alignment. This device can meet the processing and alignment of refractory materials of different specifications and shapes in daily processing. It has a wide range of uses, strong versatility, simple assembly, convenient disassembly, high reliability and high precision. This device has high alignment efficiency. During use, the refractory material is not prone to losing corners and blocks, which better guarantees the integrity of the material appearance and alignment accuracy.
[0033] It is known from common technical knowledge that the present invention can be implemented by other embodiments that do not deviate from its spirit or essential features. Therefore, the above disclosed embodiments are only illustrative in all respects, not exclusive, and all changes within the scope of the present invention or equivalent to the scope of the present invention are included in the present invention.
Claims
1. A special refractory material processing and alignment device, characterized in that: include: T-block (1), stopper (2), slide block (3), tightening screw (5) and workbench (6); The stopper (2) is arranged on the top of the T-block (1), and the stopper (2) and the T-block (1) are integrated. A boss (2-1) is arranged on the stopper (2), a groove (3-1) is arranged on the bottom of the slider (3), the slider (3) is mounted on the boss (2-1) through the groove (3-1), a T-slot (7) is arranged on the workbench (6), and the T-block (1) is mounted in the T-slot (7) and fixed on the workbench (6) through a tightening screw (5).
2. A special refractory material processing and alignment device according to claim 1, characterized in that: The width (B) of the T-shaped block (1) is smaller than the width (B-1) of the T-shaped slot (7), the width (C) of the bottom edge of the T-shaped block (1) is smaller than the width (C-1) of the T-shaped slot (7), the width (D) of the T-shaped block (1) is larger than the width (D-1) of the T-shaped slot (7), and the width (A) of the top edge of the T-shaped block (1) is smaller than the width (A-1) of the T-shaped slot (7).
3. A special refractory material processing and alignment device according to claim 2, characterized in that: The accuracy between width (B) and width (B-1) is -0.05mm~-0.1mm, the accuracy between the lower edge width (C) and width (C-1) is -0.05mm~-0.1mm, the accuracy between width (D) and width (D-1) is 0.5mm~1mm, and the accuracy between the upper edge width (A) and width (A-1) is -0.02mm~-0.05mm.
4. A special refractory material processing and alignment device according to claim 1, characterized in that: The boss (2-1) is connected to the groove (3-1) by interference fit.
5. A special refractory material processing and alignment device according to claim 1, characterized in that: The center of the boss (2-1) is consistent with the center of the thickness (F) of the stopper (2), and the symmetry of the boss (2-1) relative to the thickness (F) of the stopper (2) is less than or equal to 0.02 mm.
6. A special refractory material processing and alignment device according to claim 5, characterized in that: The center of the groove (3-1) is consistent with the center of the thickness (E) of the slider (3), and the symmetry of the groove (3-1) relative to the thickness (E) of the slider (3) is less than or equal to 0.02 mm.
7. A special refractory material processing and alignment device according to claim 6, characterized in that: The error between thickness (E) and thickness (F) is less than 0.02mm.
8. A special refractory material processing and alignment device according to claim 1, characterized in that: The height (H) of the stopper (2) is greater than 50 mm and less than 80 mm, the length (G) of the stopper (2) is greater than 90 mm and less than 120 mm, the height (K) of the slider (3) is greater than 50 mm and less than 80 mm, and the length (J) of the slider (3) is greater than 90 mm and less than 120 mm.
9. A method for installing a special refractory material processing and alignment device, characterized in that: The processing alignment device according to any one of claims 1 to 8 comprises the following steps: Place the T-block (1) into the T-slot (7) to ensure that the T-block (1) can slide in the T-slot (7); According to the shape of the workpiece to be processed, the stopper (2) is slid through the T-block (1) in the T-slot (7) for alignment. After the alignment is completed, the T-block (1) is fixed on the workbench (6) by the tightening screw (5); Finally, the workpiece to be processed is mounted between the stoppers (2) for processing.
10. The installation method according to claim 9, characterized in that: When the height (H) of the stopper (2) cannot meet the height of the workpiece to be processed, the slider (3) is installed on the boss (2-1) through an interference fit of the groove (3-1), and the slider (3) and the stopper (2) are matched for alignment.