Mosaic block typesetting and film sticking machine

By designing a mosaic block type filming machine, the automatic arrangement and filming of mosaic blocks are realized, which solves the problems of low efficiency and difficult to guarantee traditional manual operation, improves production efficiency and stability, and reduces labor costs.

CN119458884AActive Publication Date: 2025-02-18CENT SOUTH UNIV +1
View PDF 14 Cites 0 Cited by

Patent Information

Application Number
CN202411655480.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-02-18
Estimated Expiration
2044-11-19

AI Technical Summary

Technical Problem

In the production process of existing mosaic blocks, typesetting and filming rely on manual operations, which are low in efficiency, difficult to guarantee quality, and labor intensity. With widespread applications, labor costs increase, and traditional manual operations are difficult to meet the needs.

Method used

A mosaic block type filming machine is designed, including a frame, a rotating table, an arrangement mechanism, a transfer and conveying mechanism and a filming mechanism. Through the coordinated work of these mechanisms, the automatic arrangement and automatic filming of the mosaic blocks are realized.

Benefits of technology

The automated production of mosaic blocks is realized, production efficiency is improved, dependence on labor, labor intensity and labor costs are reduced, and production continuity and stability are ensured.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119458884A_ABST
    Figure CN119458884A_ABST
Patent Text Reader

Abstract

The invention discloses a mosaic block typesetting and film sticking machine, which comprises a rack provided with a feeding mechanism; the rotating table is rotationally mounted on the rack, and a material stacking disc is arranged on the rotating table; the arrangement mechanism is installed on the rack, located on the peripheral side of the rotating table and used for receiving the mosaic blocks output by the feeding mechanism and guiding the mosaic blocks to be arranged and placed; the transfer conveying mechanism is installed on the rack in a sliding mode and provided with a suction cup, and the suction cup is used for sucking the mosaic blocks arranged on the arrangement mechanism and placing the mosaic blocks on the material stacking disc so that the mosaic blocks can be arranged on the material stacking disc in a matrix arrangement mode; and the film pasting mechanism is used for pasting films on the mosaic blocks arranged on the material stacking disc in a matrix mode. Through cooperative work of the feeding mechanism, the rotating table, the arrangement mechanism, the transfer conveying mechanism and the film pasting mechanism, automatic arrangement and automatic film pasting of the mosaic blocks are achieved, and the production efficiency is greatly improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of mosaic block film pasting, and in particular to a mosaic block typesetting and film pasting machine. Background Art

[0002] The pipelines in the chemical and mining fields have a short service life due to wear and corrosion, and often leak, which makes inspection and maintenance very difficult. To this end, relevant companies have developed an alumina ceramic mosaic, which is attached to the inside of the pipeline through epoxy resin to increase the wear resistance and corrosion resistance of the pipeline. After research and development and gradual promotion, a wear-resistant ceramic mosaic industry has been gradually formed, which is widely used in high-wear and high-corrosion occasions such as steel mills, thermal power plants, and cement plants. At present, in the production process of mosaic blocks, typesetting and film pasting are done manually. Relying on manual operation is not only inefficient, but also difficult to guarantee the quality of film pasting, and the labor intensity is high. With the increasing application of mosaics, labor costs are getting higher and higher, and traditional manual operations are difficult to meet the requirements. Summary of the invention

[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention provides a mosaic block typesetting and laminating machine.

[0004] To achieve the above purpose, the technical solution adopted by the present invention is as follows:

[0005] A mosaic block typesetting and laminating machine comprises: a frame, on which a feeding mechanism is installed; a rotating table, which is rotatably installed on the frame, and a coding tray is arranged on the rotating table; an arranging mechanism, which is installed on the frame and located on the peripheral side of the rotating table, and is used to receive mosaic blocks output by the feeding mechanism and guide the mosaic blocks to be arranged and placed; a transfer and conveying mechanism, which is slidably installed on the frame and is provided with a suction cup, and the suction cup is used to absorb the mosaic blocks arranged and placed on the arranging mechanism and place the mosaic blocks on the coding tray, so that the mosaic blocks are arranged in a matrix on the coding tray; and a laminating mechanism, which is used to laminating the mosaic blocks arranged in a matrix on the coding tray.

[0006] Furthermore, the overall outline of the coding tray is a rectangle, and baffle bars are provided on two adjacent sides of the coding tray. The frame is provided with an alignment drive mechanism on the other two adjacent sides of the coding tray. The alignment drive mechanism is provided with a movable end, and the movable end is connected to an alignment plate. The alignment plate can move with the movable end to approach or move away from the corresponding baffle bar.

[0007] Further, the arrangement mechanism includes an arrangement bar and a limit drive mechanism, the arrangement bar is fixedly installed on the frame, the arrangement bar is provided with an arrangement groove docking with the output port of the feeding mechanism, the limit drive mechanism is installed on the frame, the limit drive mechanism has a rotating end that can rotate and move, the rotating end is connected to a cover plate, the cover plate has an open state for opening the space above the arrangement groove and a limited state for blocking the arrangement groove to limit the mosaic block in the arrangement groove, and the gap between the cover plate in the limited state and the bottom wall of the arrangement groove only allows a single mosaic block to pass through.

[0008] Furthermore, the film laminating mechanism includes a mounting frame slidably mounted on a frame, a film roller is mounted on the mounting frame, a film guiding and pressing frame is hingedly connected to the mounting frame, a film pressing driving mechanism for driving the film guiding and pressing frame to rotate is mounted on the mounting frame, a guide roller and a pressing roller close to the rotating table are provided on the film guiding and pressing frame, and a cutter that can move along the axis of the pressing roller is movably mounted on the film guiding and pressing frame.

[0009] Furthermore, an upper pressure plate is provided on the film guiding and pressing frame, and a first telescopic driving mechanism is installed on the film guiding and pressing frame, the telescopic movable end of the first telescopic driving mechanism is connected to a second telescopic driving mechanism, and the telescopic movable end of the second telescopic driving mechanism is connected to a lower pressure plate located below the upper pressure plate, and the lower pressure plate can cooperate with the upper pressure plate to clamp or release the film material passing through the middle of the two, and the cutter is located between the pressure roller and the upper pressure plate, and the first telescopic driving mechanism is used to drive the film material on the lower pressure plate to be sent to the bottom of the pressure roller.

[0010] Furthermore, it also includes an automatic lifting mechanism, the arrangement mechanism, the film-sticking mechanism and the automatic lifting mechanism are distributed around and spaced along the rotation direction of the rotating table, and the automatic lifting mechanism is used to lift the edge of the mosaic block matrix after film-sticking located above it.

[0011] Furthermore, the automatic ejecting mechanism includes a lifting plate and a height control ring, the lifting plate has an ejection state and a retracted state, the lifting plate is elastically lifted and movably installed on the frame, the height control ring is connected to the rotating table, the height control ring can control the lifting and lowering of the lifting plate as the rotating table rotates to achieve the switching between the ejection state and the retracted state, the rotating table is provided with a first through-hole for the lifting plate to pass through, the coding disk is provided with a second through-hole for the lifting plate to pass through, the upper end of the lifting plate in the ejection state passes through the first through-hole and the second through-hole to lift the edge of the mosaic block matrix, and the lifting plate in the retracted state avoids the rotation path of the rotating table.

[0012] Furthermore, a roller is installed on one side of the bottom of the lifting plate, and the height control ring is provided with a low section, a high section and a transition section. The height of the high section is higher than that of the low section, and both ends of the high section are connected to the ends of the adjacent low section through a transition section. The high section is aligned with the first perforation and the second perforation, and the roller rolls in contact along the bottom surface of the height control ring. When the roller contacts the high section, the lifting plate is in an ejected state; when the roller contacts the low section, the lifting plate is in a retracted state.

[0013] Furthermore, circular holes are provided on both sides of the bottom of the lifting plate, and the frame is provided with a vertical column, which passes through the circular hole, and a compression spring is sleeved on the vertical column, and two ends of the compression spring are respectively against the lifting plate and the frame.

[0014] Furthermore, the height control ring is connected and fixed to the rotating table via columns that are distributed at intervals.

[0015] The present invention has the following beneficial effects:

[0016] Through the coordinated work of the feeding mechanism, rotating table, arranging mechanism, transfer and conveying mechanism and film pasting mechanism, the automatic arrangement and automatic film pasting of mosaic blocks are realized, which greatly improves the production efficiency. Compared with the traditional manual operation, the automatic device can work continuously, is not affected by human factors, and can quickly and accurately complete the film pasting task; the automatic film pasting device reduces the dependence on manual labor, reduces labor intensity and labor costs. The operator only needs to perform simple monitoring and maintenance to ensure the normal operation of the device; it has high stability and reliability and can operate stably for a long time. It reduces production interruptions and quality problems caused by human operating errors and improves the continuity and stability of production.

[0017] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 It is a schematic diagram of the installation structure of the film sticking mechanism;

[0021] Figure 3 It is a cross-sectional view of the film guide and film pressing frame;

[0022] Figure 4It is a structural schematic diagram of the film sticking mechanism;

[0023] Figure 5 It is a partial view of the present invention;

[0024] Figure 6 It is a schematic diagram of the principle in the ejection state;

[0025] Figure 7 This is a partial view of the automatic ejection mechanism;

[0026] Figure 8 This is a partial view of the disassembled state of the automatic ejection mechanism;

[0027] Fig. 9 It is a schematic diagram of the structure of the lifting plate and the height control ring;

[0028] Fig.10 It is a schematic diagram of the cooperation between the lifting plate and the height control ring in the ejection state;

[0029] Fig.11 This is another partial view of the automatic ejection mechanism in an exploded state.

[0030] Legend:

[0031] Frame 100, mosaic block 101, feeding mechanism 110, alignment drive mechanism 120, alignment plate 121, vertical column 130, threaded column 131, nut 132, compression spring 140;

[0032] The rotating table 200, the coding plate 210, the blocking bar 211, the second through hole 212, and the first through hole 220;

[0033] Arrangement mechanism 300, arrangement bar 310, arrangement groove 311, limit drive mechanism 320, cover plate 321;

[0034] Transfer conveying mechanism 400, suction cup 410;

[0035] Film laminating mechanism 500, mounting frame 510, film roller 520, film material 521, film guide and laminating frame 530, guide roller 531, pressing roller 532, cutter 533, film laminating drive mechanism 540, upper pressing plate 550, second telescopic drive mechanism 560, lower pressing plate 561, first telescopic drive mechanism 570;

[0036] Automatic lifting mechanism 600 , lifting plate 610 , roller 611 , round hole 612 , base 613 , height control ring 620 , low section 621 , high section 622 , transition section 623 , column 630 . DETAILED DESCRIPTION

[0037] It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.

[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0039] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0040] In addition, the descriptions of "first", "second", etc. in the present invention are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0041] Please refer to Figure 1 and Figure 2 A mosaic block typesetting and laminating machine in a preferred embodiment of the present invention includes a frame 100, a rotating table 200, an arranging mechanism 300, a transfer and conveying mechanism 400 and a laminating mechanism 500.

[0042] The frame 100 is equipped with a feeding mechanism 110. The frame 100 is provided with an operating table. The rotating table 200, the arrangement mechanism 300, the transfer and conveying mechanism 400 and the film sticking mechanism 500 are all installed on the operating table. The rotating table 200 is rotatably installed on the frame 100. It can be understood that a rotating drive mechanism is installed on the frame 100 to drive the rotating table 200 to rotate. The rotating drive mechanism can be a motor. The rotating table 200 is provided with a code plate 210 for carrying and placing the mosaic block 101.

[0043] The arrangement mechanism 300 is installed on the frame 100 and is located on the side of the rotating table 200. The arrangement mechanism 300 is used to receive the mosaic blocks 101 output by the feeding mechanism 110 and guide the mosaic blocks 101 to be arranged and placed, so as to facilitate the subsequent transfer of rows of mosaic blocks 101 to the coding tray 210 to form a matrix-arranged mosaic block 101. The feeding mechanism 110 can be a rotary vibrating discharging screen.

[0044] The transfer and conveying mechanism 400 is slidably mounted on the frame 100, and a slide rail is mounted on the frame 100. The transfer and conveying mechanism 400 includes a base frame, and the base frame is slidably mounted on the slide rail. A driving mechanism for driving the transfer and conveying mechanism 400 to slide is installed on the slide rail. The driving mechanism can be a telescopic motor, a motor-matched screw nut pair, or a telescopic cylinder and other mechanisms with telescopic drive. The transfer and conveying mechanism 400 is provided with a suction cup 410, which is arranged on the base frame. The suction cup 410 is used to absorb the mosaic blocks 101 arranged on the arrangement mechanism 300 and place the mosaic blocks 101 on the code tray 210, so that the mosaic blocks 101 are arranged in a matrix on the code tray 210. It can be understood that in order to achieve the overall absorption of the arranged mosaic blocks 101, a plurality of suction cups 410 are also arranged to achieve absorption of a row of mosaic blocks 101 at a time, thereby improving the transfer efficiency.

[0045] The film sticking mechanism 500 is used to stick films to the mosaic blocks 101 arranged in a matrix on the code material tray 210. The surface of the film material 521 that sticks to the mosaic block 101 is sticky so that the film material 521 sticks to the mosaic block 101.

[0046] The mosaic block typesetting and laminating machine provided by the present invention realizes automatic arrangement and automatic laminating of mosaic blocks through the coordinated work of a feeding mechanism 110, a rotating table 200, an arranging mechanism 300, a transfer and conveying mechanism 400, and a laminating mechanism 500, thereby greatly improving production efficiency. Compared with traditional manual operation, the automated device can work continuously, is not affected by human factors, and can quickly and accurately complete the laminating task; the automated laminating device reduces dependence on manual labor, reduces labor intensity and labor costs. The operator only needs to perform simple monitoring and maintenance to ensure the normal operation of the device; it has high stability and reliability, and can operate stably for a long time. It reduces production interruptions and quality problems caused by human operating errors, and improves the continuity and stability of production.

[0047] Reference Figure 7In some embodiments of the present invention, the overall outline of the code plate 210 is rectangular, and the code plate 210 and the rotating table 200 are provided with corresponding holes to be connected and fixed by fasteners. The two adjacent sides of the code plate 210 are provided with baffles 211, and the frame 100 is provided with an alignment drive mechanism 120 on the other two adjacent sides of the code plate 210. The alignment drive mechanism 120 is provided with a movable end, and the movable end is connected with an alignment plate 121. The alignment plate 121 can move with the movable end to move toward or away from the corresponding baffle 211; the alignment drive mechanism 120 can be a cylinder or a telescopic motor, and the movable end is a push rod of the cylinder, so as to drive the alignment plate 121 to move toward or away from the baffle 211 opposite thereto. When the alignment plate 121 is close to the baffle 211, the mosaic blocks 101 located between the two can be arranged neatly and tightly. The alignment drive mechanism 120 and the baffle 211 are provided with two groups, so that the mosaic blocks 101 can be aligned and arranged in the horizontal and vertical directions, and the mosaic blocks 101 can be arranged tightly.

[0048] Reference Figure 5 In some embodiments of the present invention, the arrangement mechanism 300 includes an arrangement bar 310 and a limit drive mechanism 320. The arrangement bar 310 is fixedly mounted on the frame 100. The arrangement bar 310 is provided with an arrangement groove 311 that is docked with the output port of the feeding mechanism 110, so as to receive the mosaic block 101 output from the output port of the feeding mechanism 110. In order to achieve the arrangement of the mosaic block 101, the width of the arrangement groove 311 is adapted to the mosaic block 101. The limit drive mechanism 320 is mounted on the frame. The limit drive mechanism 320 has a rotating end that can rotate and move. The limit drive mechanism 320 can be a motor, and the rotating end is the rotating output shaft of the motor. The rotating end is connected to a cover plate 321, and the cover plate 321 has an open state that opens the space above the arrangement groove 311 and a limit state that blocks the arrangement groove 311 to limit the mosaic block 101 in the arrangement groove 311. The gap between the cover plate 321 in the limited state and the bottom wall of the arrangement groove 311 only allows a single mosaic block 101 to pass through, thereby preventing the mosaic blocks 101 from stacking up and down after entering the arrangement groove 311. When the arrangement groove 311 has entered a row of mosaic blocks 101, the limit drive mechanism 320 can drive the cover plate 321 in the limited state to rotate to an open state. At this time, the cover plate 321 does not block the space above the arrangement groove 311, so that the suction cup 410 can absorb the mosaic blocks 101 in the arrangement groove 311.

[0049] Reference Figure 2 and Figure 3In a further embodiment of the present invention, the film laminating mechanism 500 includes a mounting frame 510 slidably mounted on the frame 100. Specifically, the frame 100 is provided with a slide rail for sliding installation, and a driving mechanism for driving the mounting frame 510 to slide is installed on the slide rail. The driving mechanism can be a telescopic motor, a motor-matched screw nut pair, or a telescopic cylinder and other mechanisms with telescopic drive. A film roller 520 is installed on the mounting frame 510, and a roll of film material 521 can be placed on the film roller 520. The mounting frame 510 is hinged with a film guiding and pressing frame 530, and the film guiding and pressing frame 530 is provided with a guide roller 531 and a pressing roller 532 close to the rotating table 200. The guide roller 531 is used for winding and extending the film material, so that the film material is in a tensioned state and not loose. The mounting frame 510 is provided with a film pressing driving mechanism 540 for driving the film guiding and pressing frame 530 to rotate, thereby driving the pressing roller 532 to press down to fit the film and the mosaic block 101. Then, in conjunction with the sliding of the mounting frame 510, the pressing roller 532 presses the film material 521 to fit the mosaic block 101 and slides along the sliding direction of the mounting frame 510 to fit the film material 521 and the mosaic blocks 101 arranged in a matrix as a whole. A cutter 533 that can move along the axis of a pressing roller 532 is movably mounted on the film guiding and pressing frame 530, so that after the film material 521 is integrally fitted with the mosaic blocks 101 arranged in a matrix, the film material 521 is cut by the cutter 533. The cutter 533 can be provided with a sliding frame, and the sliding frame slides along the slide rail on the film guiding and pressing frame 530. The film guiding and pressing frame 530 is provided with a driving mechanism for driving the cutter 533 to slide. The driving mechanism can be a mechanism with a telescopic drive, such as a telescopic motor, a motor-matching screw nut pair or a telescopic cylinder.

[0050] Reference Figures 2 to 4In a further embodiment of the present invention, an upper pressure plate 550 is provided on the film guiding and pressing frame 530, and a first telescopic driving mechanism 570 is installed on the film guiding and pressing frame 530. The telescopic movable end of the first telescopic driving mechanism 570 is connected to the second telescopic driving mechanism 560, and the telescopic movable end of the second telescopic driving mechanism 560 is connected to the lower pressure plate 561 located below the upper pressure plate 550. The lower pressure plate 561 can cooperate with the upper pressure plate 550 to clamp or release the film material passing through the middle of the two. The cutter 533 is located between the pressure roller 532 and the upper pressure plate 550. The first telescopic driving mechanism 570 is used to drive the film material on the lower pressure plate to be sent to the bottom of the pressure roller 532. The first telescopic drive mechanism and the second telescopic drive mechanism can both be cylinders or telescopic motors, and the telescopic movable end is the telescopic push rod of the cylinder or telescopic motor, thereby driving the components connected thereto to telescope, and the second telescopic drive mechanism 560 drives the lower pressing plate 561 to telescope, so as to change the distance between the lower pressing plate 561 and the upper pressing plate 550, thereby achieving the clamping or loosening of the film material 521. The lower pressing plate 561 can cooperate with the upper pressing plate 550 to clamp or loosen the film material passing through the middle of the two, and the cutter 533 is located between the pressing roller 532 and the upper pressing plate 550. When the pressing roller 532 presses the film material 521 to fit the mosaic block 101 and slides along the sliding direction of the mounting frame 510 to fit the film material 521 to the mosaic block 101 arranged in a matrix as a whole, the lower pressing plate 561 and the upper pressing plate 550 release the film material 521 to prevent the lower pressing plate 561 from causing greater resistance to the output of the film material 521. At other times, the lower pressing plate 561 and the upper pressing plate 550 cooperate to clamp the film material 521 to prevent the film material 521 from shaking greatly when moving with the mounting frame 510 and the film guiding and pressing frame 530, causing the film material 521 to stick and fold. The bottom surface of the film material 521 is sticky, so the film material 521 will adhere to the lower pressure plate 561. When film pasting is required, the first telescopic drive mechanism 570 drives the lower pressure plate 561 to move toward the pressure roller 532, so that the film material moves to the bottom of the pressure roller 532, making it convenient for the subsequent pressure roller 532 to press the film material onto the mosaic block.

[0051] Reference Figure 1In some embodiments of the present invention, an automatic lifting mechanism 600 is further included. The arrangement mechanism 300, the film pasting mechanism 500 and the automatic lifting mechanism 600 are arranged in a circle and spaced manner along the rotation direction of the rotating table 200. The automatic lifting mechanism 600 is used to lift the edge of the mosaic block 101 matrix after film pasting located above it. In order to improve the processing efficiency, the arrangement mechanism 300 and the transfer and conveying mechanism 400 are provided in two groups and are arranged adjacent to each other. The two groups of arrangement mechanisms 300 and the transfer and conveying mechanisms 400, the film pasting mechanism 500 and the automatic lifting mechanism 600 are evenly arranged around the rotating table 200, corresponding to four processing positions. Correspondingly, there are four evenly arranged code trays 210, corresponding to four processing positions, that is, the rotating table 200 can realize the material station switching each time it rotates 90 degrees. The code tray 210 passes through the arrangement mechanism 300 and the transfer and conveying mechanism 400 twice in sequence to realize the arrangement and stacking of the mosaic blocks 101. Then the code tray 210 passes through the film pasting mechanism 500 for film pasting, and finally passes through the automatic lifting mechanism 600 to be lifted up, so as to facilitate manual removal of the material. The code tray 210 passes through the arrangement mechanism 300 and the transfer and conveying mechanism 400 twice, and each time realizes the arrangement and arrangement of half the number of mosaic blocks 101, so that the matrix arrangement of the predetermined number of mosaic blocks 101 is realized through two times of arrangement and stacking. Thereby reducing the number of mosaic blocks 101 that need to be stacked and arranged by a set of arrangement mechanisms 300 and transfer and conveying mechanisms 400, and improving the processing efficiency. The coding trays 210 and the four processing positions are arranged evenly around each other, so that the four coding trays 210 will correspond to one of the processing positions at the same time, so that the four coding trays 210 correspond to different processing steps, that is, two coding trays 210 correspond to the arrangement and coding of two groups of arrangement mechanisms 300 and the transfer and conveying mechanism 400, and the other two coding trays 210 correspond to the film pasting mechanism 500 and the automatic lifting mechanism 600, respectively, so as to realize film pasting and material unloading, thereby ensuring that each mechanism works continuously and improving processing efficiency.

[0052] Reference Figures 7 to 11 In a further embodiment of the present invention, the automatic ejection mechanism 600 includes a lifting plate 610 and a height control ring 620. The lifting plate 610 has an ejection state and a retracted state. The lifting plate 610 is elastically lifted and movably installed on the frame 100. The elastic force is used to push the lifting plate 610 from the retracted state to the ejection state. The height control ring 620 is connected to the rotating table 200. The height control ring 620 can control the lifting and lowering of the lifting plate 610 as the rotating table 200 rotates to achieve the switching between the ejection state and the retracted state. When the coding plate 210 moves to the top of the lifting plate 610, the height control ring 620 controls the lifting plate 610 to rise to the ejection state, so as to eject the edge of the mosaic block 101 connected as a whole after the film is applied on the coding plate 210, so as to facilitate material removal. Figure 6As shown, at this time, the lifting plate 610 is in the ejection state, and the edge of the mosaic block 101 connected together after the film is applied is lifted up, so that the edge of a whole plate of mosaic blocks 101 is lifted higher than the baffle 211, so that it is convenient to take out a whole plate of mosaic blocks 101 from this side. If there is no automatic ejection mechanism 600, when taking out the material, a whole plate of mosaic blocks 101 is placed flat on the coding plate 210, and the edges around it are blocked by the baffle 211 and the alignment plate 121, and it is not convenient to pinch the edge of a whole plate of mosaic blocks 101 to take it out. The rotating table 200 is provided with a first through hole 220 for the lifting plate 610 to pass through, and the code plate 210 is provided with a second through hole 212 for the lifting plate 610 to pass through. The upper end of the lifting plate 610 in the ejection state passes through the first through hole 220 and the second through hole 212 to lift the edge of the matrix of the mosaic block 101, and the lifting plate 610 in the contracted state avoids the rotation path of the rotating table 200, thereby avoiding interference with the rotation of the rotating table 200. The height control ring 620 is used to rotate with the rotating table 200 to control the lifting and lowering of the lifting plate 610, so that the lifting and lowering of the lifting plate 610 is coordinated and synchronized with the rotation of the rotating table 200. Only when the rotating table 200 rotates to the point where the code plate 210 is located above the lifting plate 610, the lifting plate 610 will reach the ejection state, and there is no need to set an additional driving mechanism to control the lifting and lowering of the lifting plate 610, thereby reducing equipment cost and control complexity, and using the synchronous coordination of the mechanism structure to make the action coordinated and accurate.

[0053] Reference Figures 8 to 11In a further embodiment of the present invention, a roller 611 is installed on one side of the bottom of the lifting plate 610, and the height control ring 620 is provided with a low section 621, a high section 622 and a transition section 623. The height of the high section 622 is higher than that of the low section 621. The two ends of the high section 622 are connected to the ends of the adjacent low section 621 through the transition section 623. The high section 622 is aligned with the first through hole 220 and the second through hole 212. The roller 611 rolls along the bottom surface of the height control ring 620. When the roller 611 contacts the high section 622, the lifting plate 610 is in an ejected state; when the roller 611 contacts the low section 621, the lifting plate 610 is in an ejected state. When the lifting plate 610 is in a retracted state, it is understandable that the height change of the lifting plate 610 and the roller 611 cannot be a sudden change. In order to achieve smooth movement when the height changes, a transition section 623 is set. The height change of the transition section 623 gradually changes with the extension of the ring in the opposite direction. It is understandable that the transition section 623 is an inclined plate set obliquely, thereby guiding the gradual change in the height of the lifting plate 610 and the roller 611. The height change of the lifting plate 610 is controlled by the height change of the height control ring 620, and the roller 611 is used to reduce friction, so that the wear between the structures is reduced, and the resistance and wear are reduced. In addition, the number and position of the high-level section 622 and the transition section 623 need to be set corresponding to the position and number of the code plate 210, so that when each code plate 210 passes above the lifting plate 610, the lifting plate 610 will lift up a whole plate of mosaic blocks 101 on it. In addition, it can be understood that since the height of the lifting plate 610 changes gradually, the lifting plate 610 rotates at the same time when the height changes. In order to avoid structural interference, the width of the lifting plate 610 is smaller than the first perforation 220 and the second perforation 212, and chamfers are set on both sides of the upper end of the lifting plate 610 to avoid interference with the edges of the first perforation 220 and the second perforation 212 when the lifting plate 610 rotates and changes in height.

[0054] Reference Figure 8 In a further embodiment of the present invention, circular holes 612 are provided on both sides of the bottom of the lifting plate 610, and the frame 100 is provided with a vertical column 130, and two vertical columns 130 are provided. The vertical columns 130 penetrate into the circular holes 612, and the vertical columns 130 cooperate with the circular holes 612 to realize the lifting and lowering guide. A compression spring 140 is sleeved on the vertical column 130, and the two ends of the compression spring 140 are respectively against the lifting plate 610 and the frame 100, thereby providing an upward elastic force to the lifting plate 610. Specifically, a base 613 is provided at the bottom of the lifting plate 610, and the circular hole 612 is provided on the base 613. In order to limit the rising height of the lifting plate 610 and prevent the lifting plate 610 from detaching from the vertical column 130, the upper end of the vertical column 130 passes through the circular hole 612 and is provided with a threaded column 131, and a nut 132 is threadedly connected to the threaded column 131.

[0055] In a specific embodiment of the present invention, the height control ring 620 is connected and fixed to the rotating table 200 via spaced columns 630. The connection between the columns 630 and the height control ring 620 and the rotating table 200 can be welded or fixed via fasteners, so that the height control ring 620 and the rotating table 200 rotate synchronously.

[0056] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A mosaic block typesetting and laminating machine, characterized in that: include: A frame (100) is provided with a feeding mechanism (110); A rotating table (200) is rotatably mounted on the frame (100), and a coding disc (210) is provided on the rotating table (200); An arranging mechanism (300) is installed on the frame (100) and is located on the peripheral side of the rotating platform (200), and is used to receive the mosaic blocks (101) output by the feeding mechanism (110) and guide the mosaic blocks (101) to be arranged and placed; A transfer and conveying mechanism (400) is slidably mounted on the frame (100) and is provided with a suction cup (410), wherein the suction cup (410) is used to suck the mosaic blocks (101) arranged and placed on the arrangement mechanism (300) and place the mosaic blocks (101) on the coding tray (210), so that the mosaic blocks (101) are arranged in a matrix on the coding tray (210); The film pasting mechanism (500) is used for pasting films on mosaic blocks (101) arranged in a matrix on a coding material tray (210).

2. The mosaic block typesetting and laminating machine according to claim 1, characterized in that: The overall outline of the coding disc (210) is rectangular, and two adjacent sides of the coding disc (210) are provided with blocking bars (211). The frame (100) is provided with an alignment driving mechanism (120) on the other two adjacent sides of the coding disc (210), and the alignment driving mechanism (120) is provided with a movable end, and the movable end is connected to an alignment plate (121), and the alignment plate (121) can move with the movable end to approach or move away from the corresponding blocking bar (211).

3. The mosaic block typesetting and laminating machine according to claim 1, characterized in that: The arrangement mechanism (300) comprises an arrangement bar (310) and a position limiting driving mechanism (320), wherein the arrangement bar (310) is fixedly mounted on a frame (100), the arrangement bar (310) is provided with an arrangement groove (311) docking with an output port of a feeding mechanism (110), the position limiting driving mechanism (320) is mounted on the frame, the position limiting driving mechanism (320) has a rotating end capable of rotating, the rotating end is connected to a cover plate (321), the cover plate (321) has an open state for opening the space above the arrangement groove (311) and a position limiting state for shielding the arrangement groove (311) to limit the position of the mosaic block (101) in the arrangement groove (311), and the gap between the cover plate (321) and the bottom wall of the arrangement groove (311) in the position limiting state only allows a single mosaic block (101) to pass through.

4. The mosaic block typesetting and laminating machine according to claim 1, characterized in that: The film laminating mechanism (500) comprises a mounting frame (510) slidably mounted on a frame (100), a film roller (520) being mounted on the mounting frame (510), a film guiding and pressing frame (530) being hingedly connected to the mounting frame (510), a film pressing driving mechanism (540) being mounted on the mounting frame (510) for driving the film guiding and pressing frame (530) to rotate and move, a guide roller (531) and a pressing roller (532) close to the rotating table (200) being provided on the film guiding and pressing frame (530), and a cutter (533) being movably mounted on the film guiding and pressing frame (530) and being movable along the axis of the pressing roller (532).

5. The mosaic block typesetting and laminating machine according to claim 4, characterized in that: The film guiding and pressing frame (530) is provided with an upper pressing plate (550), and the film guiding and pressing frame (530) is installed with a first telescopic driving mechanism (570), the telescopic movable end of the first telescopic driving mechanism (570) is connected to the second telescopic driving mechanism (560), and the telescopic movable end of the second telescopic driving mechanism (560) is connected to the lower pressing plate (561) located below the upper pressing plate (550), and the lower pressing plate (561) can cooperate with the upper pressing plate (550) to clamp or release the film material passing through the middle of the two, and the cutter (533) is located between the pressing roller (532) and the upper pressing plate (550), and the first telescopic driving mechanism (570) is used to drive the film material on the lower pressing plate to be sent to the bottom of the pressing roller (532).

6. The mosaic block typesetting and laminating machine according to claim 1, characterized in that: It also includes an automatic lifting mechanism (600), wherein the arrangement mechanism (300), the film pasting mechanism (500) and the automatic lifting mechanism (600) are distributed at intervals around the rotating direction of the rotating table (200), and the automatic lifting mechanism (600) is used to lift the edge of the matrix of mosaic blocks (101) after film pasting located above it.

7. The mosaic block typesetting and laminating machine according to claim 6, characterized in that: The automatic ejection mechanism (600) comprises a lifting plate (610) and a height control ring (620), wherein the lifting plate (610) has an ejection state and a retracted state, the lifting plate (610) is elastically and movably mounted on a frame (100), and the height control ring (620) is connected to a rotating table (200), and the height control ring (620) can control the lifting plate (610) to rise and fall as the rotating table (200) rotates, so as to realize the switching between the ejection state and the retracted state. In another embodiment, the rotating table (200) is provided with a first through hole (220) for the lifting plate (610) to pass through, and the coding disk (210) is provided with a second through hole (212) for the lifting plate (610) to pass through. The upper end of the lifting plate (610) in the ejected state passes through the first through hole (220) and the second through hole (212) to lift the edge of the mosaic block (101) matrix, and the lifting plate (610) in the retracted state avoids the rotation path of the rotating table (200).

8. The mosaic block typesetting and laminating machine according to claim 7, characterized in that: A roller (611) is installed on one side of the bottom of the lifting plate (610); the height control ring (620) is provided with a low section (621), a high section (622) and a transition section (623); the high section (622) is higher than the low section (621); two ends of the high section (622) are connected to the ends of the adjacent low section (621) through the transition section (623); the high section (622) is aligned with the first through hole (220) and the second through hole (212); the roller (611) rolls along the bottom surface of the height control ring (620); when the roller (611) contacts the high section (622), the lifting plate (610) is in an ejected state; when the roller (611) contacts the low section (621), the lifting plate (610) is in a retracted state.

9. The mosaic block typesetting and laminating machine according to claim 7, characterized in that: The bottom of the lifting plate (610) is provided with round holes (612) on both sides, the frame (100) is provided with a vertical column (130), the vertical column (130) is inserted into the round hole (612), a compression spring (140) is sleeved on the vertical column (130), and the two ends of the compression spring (140) are respectively against the lifting plate (610) and the frame (100).

10. The mosaic block typesetting and laminating machine according to claim 7, characterized in that: The height control ring (620) is connected and fixed to the rotating platform (200) via columns (630) that are distributed at intervals.

Citation Information

Patent Citations

  • Mosaic tile automatic arrangement and mold-entering mechanism

    CN102555638A

  • Automatic wheat wheel assembly mechanism

    CN109822338A

  • Film pasting device

    CN114516444A

  • Glue spraying and paper sticking device for mosaic processing

    CN117884311A

  • Continuous feeding, film pasting and discharging mechanism

    CN212024058U