Metal smelting blank ingot distributing device

Abstract

The invention discloses a metal smelting blank ingot distributing device, and relates to the technical field of blank ingot distributing, the metal smelting blank ingot distributing device comprises a chain plate line device and a detection sensor, a material stirring device is arranged outside the chain plate line device, and the detection sensor is installed on one side of the outer portion of the chain plate line device; a guide material distributing device is arranged on the side, away from the material stirring device, of the outer portion of the chain plate line device, and the material stirring device comprises a supporting frame, a material stirring wheel, a bearing support, a motor, a limiting sliding groove and a floating air cylinder. According to the metal smelting blank ingot distributing device, the state of materials on a chain plate line of the chain plate line device is detected through the detection sensor, when it is detected that the materials are stacked together, the material stirring device is started to disperse the stacked materials, then the materials enter the chain plate line, all sections of the chain plate line have different speeds, and the materials are conveyed into the chain plate line. Materials close to each other are separated through the speed difference, and then the materials are distributed into the two sub-chain plate lines through the guiding and distributing device, so that follow-up automatic grabbing is facilitated, and the whole set of equipment runs automatically.

Description

Technical Field

[0001] The invention relates to the technical field of blank ingot splitting, in particular to a metal smelting blank ingot splitting device. Background Art

[0002] With the continuous improvement of industrial capacity, the use of various metals and alloys has increased dramatically, playing an important role in the automotive industry, metallurgical industry, shipbuilding industry and other industries. For example, after the production and processing of the blank ingot, the blank ingot needs to be transported and divided. Since most of the metallurgical enterprises have old production lines, the overall transformation is difficult. At this stage, it is mainly partial automation transformation or semi-automatic transformation.

[0003] Currently, most of the work is done manually, and the scattered metal ingots are sorted and stacked. This working method has high labor intensity, and the scattered stacked metal ingots are also at risk of collapse and falling, which puts workers at a greater risk of injury.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a metal smelting blank ingot dividing device is proposed. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a metal smelting blank ingot dividing device, which solves the problems raised in the above-mentioned background technology.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a metal smelting blank ingot dividing device, including a chain plate line device and a detection sensor, a material discharging device is arranged outside the chain plate line device, the detection sensor is installed on the outside side of the chain plate line device, and a guide material discharging device is arranged on the side of the chain plate line device away from the material discharging device. The material discharging device includes a support frame, a material discharging wheel, a bearing support, a motor, a limiting slide groove and a floating cylinder, and a motor is arranged inside the material discharging device, and a material discharging wheel is installed on the output end of the motor through a driving shaft and a chain transmission, and a floating cylinder is arranged on the outside side of the material discharging wheel, and a limiting slide groove is arranged on one side of the output end of the floating cylinder, and bearing supports are installed on both sides of the material discharging device.

[0007] Furthermore, the support frame is fixedly arranged inside the material shifting device, and the width of the material shifting device is greater than the width of the chain plate line device.

[0008] Furthermore, an oil-free bushing is arranged inside the bearing support, and two groups of bearing supports are arranged.

[0009] Furthermore, the guiding and material distributing device includes a chute limiting plate and a cylinder. A chute limiting plate is arranged inside the guiding and material distributing device. A cylinder is installed on one side outside the chute limiting plate. The output end of the cylinder is equipped with a movable guiding plate, and a guiding plate is installed on one side outside the movable guiding plate.

[0010] Furthermore, the guiding and material distributing device further includes a guiding plate and a movable guiding plate. The output end of the cylinder is equipped with a movable guiding plate, and a guiding plate is installed on one side outside the movable guiding plate.

[0011] Furthermore, an installation plate is arranged on the outer surface of the chain plate line device, and a stabilizing frame is installed in the middle of the outer surface of the installation plate.

[0012] Furthermore, a horizontal frame is arranged at the top of the stabilizing frame, and the horizontal frame and the stabilizing frame form a "C"-shaped structure.

[0013] Furthermore, the material pushing wheel includes a cylinder body and auxiliary cylinders. The cylinder body is arranged at the end of the material pushing wheel, and the auxiliary cylinders are equidistantly installed on the outer surface of the cylinder body.

[0014] Furthermore, the material pushing wheels are annularly distributed about the center of the cylinder body, and the material pushing wheels are in a rectangular structure.

[0015] Furthermore, there are two groups of supporting frames. One group of supporting frames has four, and the four supporting frames are symmetrically distributed about the center of the material pushing device.

[0016] The present invention provides a material distributing device for metal smelting blank ingots, having the following beneficial effects: 1. For this material distributing device for metal smelting blank ingots, the material state on the chain plate of the chain plate line device is detected by a detection sensor. When it is detected that the materials are stacked together, the material pushing device is activated to disperse the stacked materials, and then they enter the chain plate line. Each section of the chain plate line has different speeds, and the materials that are close together are separated by the speed difference. Subsequently, the materials are distributed into two sub-chain plate lines through the guiding and material distributing device, so as to facilitate subsequent automatic grasping. The whole set of equipment operates automatically without manual intervention, eliminating the risk of injury that may be caused by manual participation, reducing the labor intensity, and facilitating long-term operation.

[0017] 2. This material distributing device for metal smelting blank ingots can further sort the initially flattened materials to obtain a material arrangement with a single row and spaced apart, so as to save a large amount of manpower, reduce the labor intensity of workers, reduce the risk of injury, and can also directly transform the existing production line with small transformation difficulty and quick results. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of a material distributing device for metal smelting blank ingots of the present invention; Figure 2 It is a structural schematic diagram of a material shifting device of a metal smelting blank ingot dividing device of the present invention; Figure 3 It is a structural schematic diagram of a guide material distribution device of a metal smelting blank ingot distribution device of the present invention; Figure 4 The present invention is a schematic diagram of a horizontal frame structure of a metal smelting blank ingot dividing device.

[0019] In the figure: 1. Chain line device; 2. Material shifting device; 3. Detection sensor; 4. Guide and material distribution device; 5. Support frame; 6. Material shifting wheel; 7. Bearing support; 8. Motor; 9. Limit slide; 10. Floating cylinder; 11. Guide plate; 12. Movable guide plate; 13. Slide limit plate; 14. Cylinder; 15. Horizontal frame; 16. Stabilizing frame; 17. Mounting plate; 18. Column; 19. Auxiliary column. DETAILED DESCRIPTION

[0020] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0021] like Figure 1-Figure 4As shown, the present invention provides a technical solution: a metal smelting blank ingot dividing device, including a chain plate line device 1, a material diverting device 2, a detection sensor 3, a guide dividing device 4, a support frame 5, a material diverting wheel 6, a bearing support 7, a motor 8, a limiting slide 9, a floating cylinder 10, a guide plate 11, a movable guide plate 12, a slide limit plate 13, a cylinder 14, a horizontal frame 15, a stabilizing frame 16, a mounting plate 17, a column 18 and an auxiliary column 19, the chain plate line device 1 is provided with a material diverting device 2 outside, and the support frame 5 is fixedly arranged on The inside of the material dispensing device 2, and the width of the material dispensing device 2 is greater than the width of the chain plate line device 1, two groups of support frames 5 are provided, one group of support frames 5 is provided with four, and the four support frames 5 are symmetrically distributed about the center of the material dispensing device 2, and the detection sensor 3 is installed on the outer side of the chain plate line device 1. A plurality of detection sensors 3 are installed on the chain plate line, which can detect the material state of the metal ingots on the chain plate line in real time, providing a basis for intelligent control. A guide material dispensing device 4 is provided on the outer side of the chain plate line device 1 away from the material dispensing device 2, and the material dispensing device The device 2 includes a support frame 5, a material-dispensing wheel 6, a bearing support 7, a motor 8, a limiting slide 9 and a floating cylinder 10, and the motor 8 is arranged inside the material-dispensing device 2, and the output end of the motor 8 is installed with the material-dispensing wheel 6 through a driving shaft and a chain transmission, and a floating cylinder 10 is arranged on one side of the outside of the material-dispensing wheel 6, and the material-dispensing wheel 6 is driven by the motor 8 through a chain transmission, and a floating mechanism is arranged, and the material-dispensing wheel 6 can float in the limiting slide 9 to protect the mechanism, wherein the floating cylinder 10 of the material-dispensing device 2 is used as a floating power control, and the floating cylinder 10 is used to control the floating power. The compressibility of gas acts as a buffer, which minimizes the impact between the device and the metal ingot and reduces the damage to both. The tapping wheel 6 includes a column 18 and an auxiliary column 19, and the end of the tapping wheel 6 is provided with a column 18, and the outer surface of the column 18 is equidistantly installed with auxiliary columns 19. The tapping wheel 6 is distributed in a ring shape around the center of the column 18, and the tapping wheel 6 has a rectangular structure. The column 18 in the tapping wheel 6 is driven by the motor 8 through a chain transmission, so that the tapping wheel 6 will rotate with the column 18 as the center, so as to tap the material.

[0022] like Figure 1 and Figure 2As shown in the figure, a limit chute 9 is provided on one side of the output end of the floating cylinder 10. Bearing supports 7 are installed on both sides of the material feeding device 2. When the stacked ingot materials enter the chain plate line device 1, relying on the combined action of the chain plate line device 1 and the material feeding device 2, the two move in opposite directions, and the stacked ingots can be processed into a single layer. Subsequently, the chain plate line has a multi-stage increasing speed, and the adjacent ingots can be separated. The guiding and material distributing device 4 diverts the ingots by controlling the movable guiding plate 12, completing the separation of the ingots. Among them, the chain plate line selects a multi-stage progressive speed, and the adjacent ingots are separated by the speed difference. By controlling the conveying speed of the chain plate line, the gradually increasing speed can smoothly separate the materials. An oil-free bushing is provided inside the bearing support 7, and there are two groups of bearing supports 7. The oil-free bushing is installed inside the bearing support 7 of the material feeding device 2, which can resist the impact during the material distribution process.

[0023] As Figure 1 , Figure 3 and Figure 4 shown in the figure, the guiding and material distributing device 4 includes a chute limiting plate 13 and a cylinder 14. A chute limiting plate 13 is provided inside the guiding and material distributing device 4. A cylinder 14 is installed on the outer side of one side of the chute limiting plate 13. The output end of the cylinder 14 is installed with a movable guiding plate 12. A guiding plate 11 is installed on the outer side of one side of the movable guiding plate 12. The guiding and material distributing device 4 also includes a guiding plate 11 and a movable guiding plate 12. The output end of the cylinder 14 is installed with a movable guiding plate 12. A guiding plate 11 is installed on the outer side of one side of the movable guiding plate 12. The guiding and material distributing device 4 guides the materials by the guiding plate 11, and controls the movable guiding plate 12 through the cylinder 14 to move inside the chute limiting plate 13 to distribute the materials. An installation plate 17 is provided on the outer surface of the chain plate line device 1, and a stabilizing frame 16 is installed in the middle of the outer surface of the installation plate 17. A horizontal frame 15 is provided on the top of the stabilizing frame 16, and the horizontal frame 15 and the stabilizing frame 16 form a "C"-shaped structure. Through the structural design composed of the horizontal frame 15 and the stabilizing frame 16, it is convenient for the horizontal frame 15 to be above the chain plate line, which is beneficial to providing support for the guiding and material distributing device 4.

[0024] In summary, as Figure 1-Figure 4As shown, the metal smelting blank ingot dividing device, when in use, when the stacked metal ingot materials enter the chain plate line device 1, relying on the joint action of the chain plate line device 1 and the material dispensing device 2, the two move in opposite directions, and the stacked metal ingots can be processed into a single layer, and then the chain plate line has multiple stages of increasing speed, which can separate the adjacent metal ingots, and the guide dividing device 4 controls the movable guide plate 12 to divert the metal ingots to complete the dividing of the metal ingots, wherein the chain plate line selects multiple stages of progressive speed, and separates the adjacent metal ingots by the speed difference, and by controlling the conveying speed of the chain plate line, the gradually increasing speed can separate the materials more smoothly, and the above separates the adjacent materials by the speed difference, and then distributes the materials to the two sub-chain plate lines through the guide dividing device 4, so as to facilitate the subsequent automatic grabbing, and the whole set of equipment runs automatically without manual intervention, eliminating the risk of injury caused by manual participation, reducing labor intensity, and facilitating long-term operation, wherein a plurality of detection sensors 3 are installed on the chain plate line, which can detect the material status of the metal ingots on the chain plate line in real time, providing a basis for intelligent control; The cylinder 18 in the material-dispensing wheel 6 is driven by the motor 8 through a chain transmission, so that the material-dispensing wheel 6 will rotate around the cylinder 18 as the center, which is used to dispense the material, and a floating mechanism is provided. The material-dispensing wheel 6 can float in the limiting chute 9 to protect the mechanism. The floating cylinder 10 of the material-dispensing device 2 is used as a floating power control, and the compressibility of air is used as a buffer, which minimizes the impact between the device and the metal ingot and reduces the damage of both. The guide and material distribution device 4 guides the material by the guide plate 11, and controls the movable guide plate 12 through the cylinder 14, so that the material moves inside the chute limit plate 13 to distribute the material.

[0025] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A metal smelting blank ingot dividing device, comprising a chain plate line device (1) and a detection sensor (3), characterized in that: A feeding device (2) is arranged outside the chain plate line device (1). The detection sensor (3) is installed on one side outside the chain plate line device (1). A guiding and sorting device (4) is arranged on the side of the chain plate line device (1) far from the feeding device (2). The feeding device (2) includes a support frame (5), a feeding wheel (6), a bearing support (7), a motor (8), a limiting chute (9) and a floating cylinder (10). And a motor (8) is arranged inside the feeding device (2). The output end of the motor (8) is installed with a feeding wheel (6) through a driving shaft and a chain. And a floating cylinder (10) is arranged on one side outside the feeding wheel (6). A limiting chute (9) is arranged on one side of the output end of the floating cylinder (10). Bearing supports (7) are installed on both sides of the feeding device (2).

2. A metal smelting ingot dividing device according to claim 1, characterized in that: The support frame (5) is fixedly arranged inside the feeding device (2), and the width of the feeding device (2) is greater than the width of the chain plate line device (1).

3. The metal smelting blank ingot dividing device according to claim 1, characterized in that: An oil-free bushing is arranged inside the bearing support (7), and there are two groups of bearing supports (7).

4. A metal smelting ingot dividing device according to claim 1, characterized in that: The guiding and sorting device (4) includes a chute limiting plate (13) and a cylinder (14). And a chute limiting plate (13) is arranged inside the guiding and sorting device (4). A cylinder (14) is installed on one side outside the chute limiting plate (13). And a movable guiding plate (12) is installed at the output end of the cylinder (14). A guiding plate (11) is installed on one side outside the movable guiding plate (12).

5. A metal smelting ingot dividing device according to claim 4, characterized in that: The guiding and sorting device (4) further includes a guiding plate (11) and a movable guiding plate (12). The output end of the cylinder (14) is installed with a movable guiding plate (12). A guiding plate (11) is installed on one side outside the movable guiding plate (12).

6. The metal smelting blank ingot dividing device according to claim 1, characterized in that: An installation plate (17) is arranged on the outer surface of the chain plate line device (1), and a stabilizing frame (16) is installed in the middle of the outer surface of the installation plate (17).

7. A metal smelting ingot dividing device according to claim 6, characterized in that: A horizontal frame (15) is arranged at the top of the stabilizing frame (16), and the horizontal frame (15) and the stabilizing frame (16) form a "C"-shaped structure.

8. The metal smelting blank ingot dividing device according to claim 1, characterized in that: The feeding wheel (6) includes a cylinder body (18) and auxiliary columns (19). And a cylinder body (18) is arranged at the end of the feeding wheel (6). Auxiliary columns (19) are equidistantly installed on the outer surface of the cylinder body (18).

9. A metal smelting blank ingot dividing device according to claim 8, characterized in that: The feeding wheels (6) are annularly distributed about the center of the cylinder body (18), and the feeding wheels (6) are of rectangular structure.

10. The metal smelting blank ingot dividing device according to claim 1, characterized in that: There are two groups of support frames (5). One group of support frames (5) has four, and the four support frames (5) are symmetrically distributed about the center of the feeding device (2).

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