automatic tray loader
By designing an automatic tray loading machine, the problem of low efficiency of manual material handling is solved by utilizing the coordinated work of feeding, unloading, and unloading devices, thus realizing automated tray loading and efficient production of workpieces.
Patent Information
- Application Number
- CN202411808075.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2044-12-10
AI Technical Summary
In existing technologies, manual material handling during the packaging process of electronic products is inefficient and cannot meet the needs of automation, resulting in low production efficiency.
An automatic tray loading machine was designed, including a feeding device, a pouring device, and a picking device. Through the coordinated movement of the driving component and the support plate, the workpiece inside the sleeve automatically slides into the receiving groove, and is picked up and placed on the tray by the picking device, thus realizing automated production.
It has improved the level of automation and production efficiency, realized the automated palletizing of workpieces, reduced manual intervention, and improved production efficiency.
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Figure CN119460723B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of automation technology, in particular to an automatic tray loading machine. BACKGROUND
[0002] Some electronic products, such as power transformers, are loaded into sleeves after assembly, and the sleeves are used as containers to transfer the products. The sleeves can prevent external forces from acting on the products and provide isolation protection for the products. When the products need to be baked, the products in the sleeves are poured onto a high-temperature turnover disc. The current manual pouring process is inefficient and cannot meet the automation requirements. SUMMARY
[0003] The present application aims to provide an automatic tray loading machine to improve automation and production efficiency.
[0004] To achieve this purpose, the present application adopts the following technical solutions:
[0005] The automatic tray loading machine comprises:
[0006] a machine table;
[0007] a feeding device mounted on the machine table;
[0008] a pouring device arranged on one side of the feeding device, the pouring device comprising a first bearing plate, a first driving member, and a second bearing plate, the first bearing plate being rotatably mounted on the machine table about a horizontal line, the first bearing plate being used to receive a sleeve containing a workpiece provided by the feeding device, the first driving member being rotatably mounted on the machine table, an output end of the first driving member being hingedly connected to the first bearing plate, the second bearing plate being obliquely mounted on the machine table and located on one side of the first bearing plate, the second bearing plate being provided with a receiving groove for receiving the workpiece sliding out of the sleeve;
[0009] a picking device arranged on one side of the second bearing plate, the picking device being used to pick up the workpiece on the receiving groove and place the workpiece on a tray.
[0010] As an optional technical solution, the pouring device further comprises a second driving member and a positioning plate, the second driving member being mounted on the machine table, the positioning plate being mounted on an output end of the second driving member and facing the first bearing plate, the second driving member being used to drive the positioning plate to position the sleeve on the first bearing plate.
[0011] As an optional technical scheme, the first bearing plate is provided with a blocking pipe near one end of the second bearing plate, the blocking pipe is used to block the sleeve pipe from sliding to the second bearing plate, an internal part of the blocking pipe is provided with a through sliding groove, when the first driving element drives the first bearing plate to rotate by a preset angle, the sliding groove is aligned with the accommodating groove, the workpiece in the internal part of the sleeve pipe can pass through the sliding groove and finally slide into the accommodating groove.
[0012] As an optional technical scheme, the material pouring device further comprises a limiting block, the limiting block is installed on the machine table, and the limiting block is located between the first bearing plate and the second bearing plate, the limiting block is provided with an inclined surface, an inclined angle of the inclined surface of the limiting block is equal to an inclined angle of the second bearing plate, one end of the blocking pipe extends above the limiting block, when the first driving element drives the first bearing plate to rotate by a preset angle, the blocking pipe abuts against the inclined surface of the limiting block, and the sliding groove is aligned with the accommodating groove.
[0013] As an optional technical scheme, the second bearing plate is provided with a third driving element, an output end of the third driving element is provided with a stop element, the stop element faces the accommodating groove, and the third driving element is used to drive the stop element to press the workpiece against the accommodating groove.
[0014] As an optional technical scheme, the output end of the third driving element is further provided with a limiting plate, the limiting plate faces the accommodating groove, and the third driving element is used to drive the limiting plate to cover a part of the workpiece on the accommodating groove.
[0015] As an optional technical scheme, the material taking device comprises:
[0016] A first supporting frame is installed on the machine table, the first supporting frame is provided with a first sliding rail which points to the material pouring device along a horizontal line, and a first sliding block is slidingly installed on the first sliding rail;
[0017] A second sliding block is rotationally installed on the first sliding block;
[0018] A third bearing plate is rotationally installed on the first supporting frame, the third bearing plate is provided with a second sliding rail, and the second sliding rail is slidingly connected with the second sliding block;
[0019] A material taking assembly is installed on the third bearing plate, and the material taking assembly is used to pick up or release the workpiece;
[0020] A fourth driving element is rotationally installed on the first supporting frame, an output end of the fourth driving element is hingedly connected with the third bearing plate, and the fourth driving element is used to drive the third bearing plate to switch between a material taking state facing the second bearing plate and a material releasing state facing the tray.
[0021] As an optional technical solution, the material taking assembly comprises:
[0022] A fifth driving member is installed on the third bearing plate;
[0023] A first mounting seat is slidingly installed on the third bearing plate and connected to the output end of the fifth driving member;
[0024] A second mounting seat is slidingly installed on the third bearing plate, and a first spring is arranged between the first mounting seat and the second mounting seat, and the second mounting seat is provided with a material stripping groove;
[0025] A bolt is screwed into the second mounting seat through the through hole of the first mounting seat;
[0026] A sixth driving member is installed on the second mounting seat, and the output end of the sixth driving member is located in the material stripping groove, the output end of the sixth driving member is provided with a magnetic member, and the sixth driving member is used to drive the magnetic member to extend out of the material stripping groove to adsorb the workpiece with magnetism, when the sixth driving member drives the magnetic member to retract into the material stripping groove, the workpiece abuts against the groove of the material stripping groove and falls into the tray.
[0027] As an optional technical solution, the feeding device and the material reversing device are arranged along the Y-axis direction, and the feeding device comprises:
[0028] A second support frame is installed on the machine table and located on one side of the material reversing device, the second support frame is provided with two installation grooves spaced along the Y-axis direction, and each installation groove is provided with a material outlet at the bottom close to one side of the material reversing device, and the installation groove is used to stack the sleeve;
[0029] A seventh driving member is installed on the machine table;
[0030] An eighth driving member is installed on the output end of the seventh driving member;
[0031] A ninth driving member is installed on the output end of the eighth driving member, the output end of the ninth driving member is provided with a fourth bearing plate, the top of the fourth bearing plate is provided with two material moving grooves spaced apart, the material moving grooves are used to accommodate the sleeve, the driving direction of the seventh driving member and the driving direction of the eighth driving member are both directed to the first bearing plate along the Y-axis direction, and the ninth driving member is used to lift or lower the fourth bearing plate.
[0032] As an optional technical scheme, the first bearing plate is provided with a collecting box away from one side of the feeding device, the collecting box is provided with a guide plate near one side of the first bearing plate, the guide plate is inclined towards the first bearing plate, the fourth bearing plate can push the empty sleeve on the first bearing plate to fall to the guide plate, and the guide plate is used for guiding the empty sleeve to fall into the collecting box.
[0033] The present application has the following beneficial effects:
[0034] The present application provides an automatic tray loading machine, the feeding device places the sleeve loaded with the workpiece on the first bearing plate, the first driving member drives the first bearing plate to rotate by a preset angle, so that the inclination angle of the first bearing plate is equal to the inclination angle of the second bearing plate, the workpiece in the sleeve slides out of the sleeve and slides into the accommodating groove under the action of its own gravity, and the picking device is convenient for picking the workpiece and placing the workpiece on the tray. The automatic tray loading machine has high automation degree and high production efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0035] Figure 1 is a structural schematic view of a first perspective of the automatic tray loading machine of the present application;
[0036] Figure 2 is a structural schematic view of a second perspective of the automatic tray loading machine of the present application;
[0037] Figure 3 is a top view of the automatic tray loading machine of the present application;
[0038] Figure 4 is a structural schematic view of a first perspective of the feeding device of the present application;
[0039] Figure 5 is a structural schematic view of a second perspective of the feeding device of the present application;
[0040] Figure 6 is a structural schematic view of the feeding device of the present application;
[0041] Figure 7 is a sectional view of the feeding device of the present application;
[0042] Figure 8 is a structural schematic view of the righting plate of the present application;
[0043] Figure 9 is a structural schematic view of a first perspective of the picking device of the present application;
[0044] Figure 10 is a structural schematic view of a second perspective of the picking device of the present application;
[0045] Figure 11 is a sectional view of the picking device of the present application;
[0046] Figure 12 is Figure 11 is a partial enlarged view of position A in figure
[0047] in the figure:
[0048] 100, workpiece; 200, sleeve; 300, tray;
[0049] 1, machine table;
[0050] 2, feeding device; 21, second support frame; 211, mounting groove; 212, discharge port; 22, seventh driving member; 23, eighth driving member; 24, ninth driving member; 25, fourth bearing plate; 251, material moving groove; 26, second support plate;
[0051] 3, pouring device; 31, first bearing plate; 32, first driving member; 33, second bearing plate; 331, containing groove; 34, second driving member; 35, alignment plate; 351, alignment groove; 36, pipe blocking member; 361, sliding groove; 37, limiting block; 38, third driving member; 39, stop member; 310, limiting plate; 311, first support plate; 312, buffer;
[0052] 4, material taking device; 41, first support frame; 42, first sliding rail; 43, first sliding block; 44, second sliding block; 45, third bearing plate; 46, second sliding rail; 47, material taking assembly; 471, fifth driving member; 472, first mounting seat; 473, second mounting seat; 474, first spring; 475, bolt; 476, sixth driving member; 477, magnetic attraction member; 48, fourth driving member;
[0053] 5, collection box; 51, guide plate;
[0054] 61, tray warehouse; 62, tray moving module; 63, first tray pushing module; 64, rotating disc module; 65, tray lifting module; 66, second tray pushing module. DETAILED DESCRIPTION
[0055] The application will be further described below in conjunction with the drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the application, and not to limit the application. In addition, it should be noted that, for the convenience of description, only the parts related to the application are shown in the drawings, not all the structures.
[0056] In the description of the present application, unless specifically defined and limited otherwise, the terms "connected", "connected", "fixed" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, or internal communication of two elements or interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0057] In the present application, unless specifically defined and limited otherwise, the first feature "on" or "under" the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature "on", "above" and "above" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0058] In the description of the present embodiment, the terms "up", "down", "right", and other orientation or position relationship are based on the orientation or position relationship shown in the drawings, which is only for the convenience of description and simplification of operation, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second" are only used to distinguish in the description and have no special meaning.
[0059] As shown in Figures 1 to 12 The automatic tray loading machine provided by the present embodiment includes a machine table 1, a feeding device 2, a pouring device 3 and a taking device 4. The feeding device 2 is installed on the machine table 1. The pouring device 3 is arranged on one side of the feeding device 2. The pouring device 3 includes a first bearing plate 31, a first driving member 32 and a second bearing plate 33. The first bearing plate 31 is rotatably installed on the machine table 1 about a horizontal line. The first bearing plate 31 is used to receive the sleeve 200 provided by the feeding device 2 and loaded with the workpiece 100. The first driving member 32 is rotatably installed on the machine table 1. The output end of the first driving member 32 is hingedly connected to the first bearing plate 31. The second bearing plate 33 is obliquely installed on the machine table 1 and located on one side of the first bearing plate 31. The second bearing plate 33 is provided with a receiving groove 331 for receiving the workpiece 100 sliding out of the sleeve 200. The taking device 4 is arranged on one side of the second bearing plate 33. The taking device 4 is used to pick up the workpiece 100 on the receiving groove 331 and place the workpiece 100 on the tray 300.
[0060] Specifically, the feeding device 2 places the sleeve 200 containing the workpieces 100 on the first bearing plate 31, the first driving member 32 drives the first bearing plate 31 to rotate by a preset angle, so that the inclination angle of the first bearing plate 31 is equal to that of the second bearing plate 33, the workpieces 100 in the sleeve 200 slide out of the sleeve 200 under the action of their own gravity and slide into the containing groove 331, and the picking device 4 picks up the workpieces 100 and places them on the tray 300. The automatic tray loading machine in this embodiment has high automation degree and high production efficiency.
[0061] In this embodiment, the first driving member 32 is a pneumatic cylinder.
[0062] Optionally, the machine table 1 is fixedly provided with a first support plate 311, one end of the first bearing plate 31 is rotatably connected to the top of the first support plate 311, the output end of the first driving member 32 is hingedly connected to the other end of the first bearing plate 31, and the first support plate 311 is provided with a buffer 312, which is located below the first bearing plate 31. When the first bearing plate 31 is reset to the horizontal position, the buffer 312 abuts against the bottom of the first bearing plate 31.
[0063] Optionally, the feeding device 2 includes a second support plate 26 extending to one side of the first bearing plate 31, both ends of the sleeve 200 are supported by the first bearing plate 31 and the second support plate 26 respectively, and the middle part of the sleeve 200 is hollow.
[0064] As shown in Figures 6 to 8 Optionally, the feeding device 2 includes a second support plate 26 extending to one side of the first bearing plate 31, both ends of the sleeve 200 are supported by the first bearing plate 31 and the second support plate 26 respectively, and the middle part of the sleeve 200 is hollow.
[0065] Optionally, the second driving member 34 is a pneumatic cylinder, the second driving member 34 is fixedly installed on the top of the first support plate 311, the side of the setting plate 35 facing the first bearing plate 31 is provided with a setting groove 351, and both sides of the setting groove 351 are provided with inclined surfaces. When the second driving member 34 drives the setting plate 35 to approach the sleeve 200 on the first bearing plate 31, the inclined surfaces are used for inclined guiding, so that the sleeve 200 is set in position and attitude. After the sleeve 200 is contained in the setting groove 351, the position and attitude of the sleeve 200 are completed. In order to ensure that the workpieces 100 sliding out of the sleeve 200 can accurately slide into the containing groove 331, when the first driving member 32 drives the first bearing plate 31 to incline to pour out the workpieces 100, the second driving member 34 drives the setting plate 35 to retract, and the setting plate 35 always acts on the sleeve 200 in the process of inclining the first bearing plate 31, so as to prevent the sleeve 200 from falling.
[0066] Optionally, the first bearing plate 31 is provided with a blocking pipe 36 at one end close to the second bearing plate 33, the blocking pipe 36 is used to block the sleeve pipe 200 from sliding to the second bearing plate 33, the blocking pipe 36 is internally provided with a through sliding groove 361, when the first driving part 32 drives the first bearing plate 31 to rotate by a preset angle, the sliding groove 361 is aligned with the accommodating groove 331, and the workpiece 100 inside the sleeve pipe 200 can pass through the sliding groove 361 and finally slide into the accommodating groove 331.
[0067] The blocking pipe 36 moves along with the first bearing plate 31, the cross section of the sliding groove 361 is smaller than that of the sleeve pipe 200, when the first bearing plate 31 rotates and inclines, the sleeve pipe 200 cannot pass through the sliding groove 361, while the workpiece 100 can pass through the sliding groove 361 and slide into the accommodating groove 331.
[0068] Optionally, the pouring device 3 further comprises a limiting block 37, the limiting block 37 is installed on the machine table 1 and located between the first bearing plate 31 and the second bearing plate 33, the limiting block 37 is provided with an inclined surface, the inclination angle of the inclined surface of the limiting block 37 is equal to that of the second bearing plate 33, one end of the blocking pipe 36 extends above the limiting block 37, when the first driving part 32 drives the first bearing plate 31 to rotate by a preset angle, the blocking pipe 36 abuts against the inclined surface of the limiting block 37, and the sliding groove 361 is aligned with the accommodating groove 331.
[0069] When the sliding groove 361 is aligned with the accommodating groove 331, the blocking pipe 36 abuts against the inclined surface of the limiting block 37, preventing the blocking pipe 36 from continuing to rotate and ensuring that the sliding groove 361 is aligned with the accommodating groove 331.
[0070] Optionally, the second bearing plate 33 is provided with a third driving part 38, the output end of the third driving part 38 is provided with a stop part 39, the stop part 39 faces the accommodating groove 331, and the third driving part 38 is used to drive the stop part 39 to press the workpiece 100 tightly in the accommodating groove 331.
[0071] The third driving part 38 is installed at the middle part of the second bearing plate 33, when the third driving part 38 drives the stop part 39 to move close to the accommodating groove 331, the workpiece 100 corresponding to the stop part 39 can be fixed in the accommodating groove 331, preventing the workpiece 100 from sliding to the bottom of the accommodating groove 331.
[0072] Optionally, the output end of the third driving part 38 is provided with a third mounting seat, the stop part 39 is slidingly installed on the third mounting seat, the periphery of the stop part 39 is sleeved with a second spring, and the second spring is used to push the stop part 39 to slide to the accommodating groove 331, so as to elastically abut against the workpiece 100.
[0073] Optionally, the output end of the third driving member 38 is further provided with a limiting plate 310, the limiting plate 310 faces the accommodating groove 331, and the third driving member 38 is used to drive the limiting plate 310 to cover a part of the workpiece 100 on the accommodating groove 331, so as to prevent the workpiece 100 from jumping when sliding in the accommodating groove 331.
[0074] As shown in Figures 9 to 12 Optionally, the taking device 4 comprises a first support frame 41, a second sliding block 44, a third bearing plate 45, a taking assembly 47 and a fourth driving member 48. The first support frame 41 is installed on the machine table 1, and the first support frame 41 is provided with a first sliding rail 42 facing the pouring device 3 along a horizontal line, and the first sliding rail 42 is slidingly installed with a first sliding block 43. The second sliding block 44 is rotationally installed on the first sliding block 43. The third bearing plate 45 is rotationally installed on the first support frame 41, and the third bearing plate 45 is installed with a second sliding rail 46 which is slidingly connected with the second sliding block 44. The taking assembly 47 is installed on the third bearing plate 45, and the taking assembly 47 is used to pick up or release the workpiece 100. The fourth driving member 48 is rotationally installed on the first support frame 41, and the output end of the fourth driving member 48 is hingedly connected to the third bearing plate 45. The fourth driving member 48 is used to drive the third bearing plate 45 to switch between a taking state facing the second bearing plate 33 and a pouring state facing the tray 300.
[0075] Specifically, the fourth driving member 48 is a pneumatic cylinder, the taking device 4 and the pouring device 3 are arranged at intervals along the X-axis direction, and the fourth driving member 48 is located on the side of the third bearing plate 45 close to the taking device 4. When the output end of the fourth driving member 48 is retracted to pull the third bearing plate 45, the third bearing plate 45 rotates towards the second bearing plate 33, and the first sliding block 43 and the second sliding block 44 move towards the second bearing plate 33. The second sliding block 44 rotates around the first sliding block 43, the second sliding rail 46 slides relative to the second sliding block 44, and the taking assembly 47 faces the workpiece 100 on the second bearing plate 33. After the taking assembly 47 is aligned with the second bearing plate 33, i.e. the extension direction of the third bearing plate 45 is perpendicular to the extension direction of the second bearing plate 33, the workpiece 100 is picked up by the taking assembly 47. The tray 300 is horizontally arranged directly below the third bearing plate 45. After the taking assembly 47 picks up the workpiece 100, the output end of the fourth driving member 48 is extended to push the third bearing plate 45, so that the third bearing plate 45 rotates towards the tray 300, and the taking assembly 47 places the workpiece 100 on the tray 300.
[0076] Optionally, the taking-out assembly 47 comprises a fifth driving member 471, a first mounting base 472, a second mounting base 473, a bolt 475 and a sixth driving member 476. The fifth driving member 471 is mounted to the third bearing plate 45. The first mounting base 472 is slidingly mounted to the third bearing plate 45 and connected to an output end of the fifth driving member 471. The second mounting base 473 is slidingly mounted to the third bearing plate 45. A first spring 474 is arranged between the first mounting base 472 and the second mounting base 473. The second mounting base 473 is provided with a taking-off groove. The bolt 475 passes through a through hole of the first mounting base 472 and is screwed to the second mounting base 473. The sixth driving member 476 is mounted to the second mounting base 473. An output end of the sixth driving member 476 is located in the taking-off groove. The output end of the sixth driving member 476 is provided with a magnetic member 477. The sixth driving member 476 is used to drive the magnetic member 477 to extend out of the taking-off groove so as to adsorb the workpiece 100 with magnetism. When the sixth driving member 476 drives the magnetic member 477 to retract into the taking-off groove, the workpiece 100 abuts against the notch of the taking-off groove and falls into the tray 300.
[0077] When the taking-out assembly 47 moves towards the second bearing plate 33, the fifth driving member 471 drives the first mounting base 472, the second mounting base 473 and the sixth driving member 476 to move towards the second bearing plate 33. The sixth driving member 476 drives the magnetic member 477 to abut against the workpiece 100 with magnetism on the second bearing plate 33. Since the first mounting base 472 and the second mounting base 473 are connected by the first spring 474, the magnetic member 477 elastically contacts the workpiece 100, which prevents the workpiece 100 from being crushed. Due to the connecting effect of the bolt 475, the second mounting base 473 can be prevented from completely separating from the third bearing plate 45.
[0078] In the embodiment, the output end of the sixth driving member 476 is provided with a mounting plate. The mounting plate is provided with a row of magnetic members 477. The taking-out assembly 47 can adsorb multiple workpieces 100 at a time and place the workpieces 100 on the tray 300 in the form of a whole row.
[0079] Optionally, the fifth driving member 471 and the sixth driving member 476 are both air cylinders.
[0080] As Figure 4 and Figure 5As shown, the optional feeding device 2 and the pouring device 3 are arranged along the Y-axis direction, the feeding device 2 comprises a second support frame 21, a seventh driving member 22, an eighth driving member 23 and a ninth driving member 24, the second support frame 21 is installed on the machine table 1 and located on one side of the pouring device 3, the second support frame 21 is provided with two mounting grooves 211 arranged along the Y-axis direction, each mounting groove 211 is provided with a discharge port 212 at the bottom near one side of the pouring device 3, and the mounting groove 211 is used for stacking the sleeve 200; the seventh driving member 22 is installed on the machine table 1; the eighth driving member 23 is installed on the output end of the seventh driving member 22; the ninth driving member 24 is installed on the output end of the eighth driving member 23, and the output end of the ninth driving member 24 is installed with a fourth bearing plate 25, and the top of the fourth bearing plate 25 is provided with two material moving grooves 251 arranged at intervals, the material moving groove 251 is used for accommodating the sleeve 200, and the driving direction of the seventh driving member 22 and the driving direction of the eighth driving member 23 are both along the Y-axis direction to the first bearing plate 31, and the ninth driving member 24 is used for lifting or lowering the fourth bearing plate 25.
[0081] When the fourth bearing plate 25 moves to the position directly below the second support frame 21, the two material moving grooves 251 correspond to the two mounting grooves 211 one by one, the ninth driving member 24 lifts the fourth bearing plate 25, the sleeve 200 located at the bottom layer of the mounting groove 211 is accommodated in the material moving groove 251, the seventh driving member 22 drives the eighth driving member 23, the ninth driving member 24 and the fourth bearing plate 25 to slide to the first bearing plate 31, the sleeve 200 slides out of the discharge port 212 of the mounting groove 211, the first bearing plate 31 and the second support plate 26 are hollow, the fourth bearing plate 25 moves to the hollow position between the first bearing plate 31 and the second support plate 26, so that the previous material moving groove 251 is aligned with the first bearing plate 31 and the second support plate 26, the ninth driving member 24 lowers the fourth bearing plate 25, so that the two ends of the sleeve 200 located in the material moving groove 251 are respectively loaded on the first bearing plate 31 and the second support plate 26, when the workpiece 100 in the sleeve 200 is completely poured out, the eighth driving member 23 drives the ninth driving member 24 and the fourth bearing plate 25 to continue to slide along the Y-axis direction, so that the next material moving groove 251 is aligned with the first bearing plate 31 and the second support plate 26, and the ninth driving member 24 lowers the fourth bearing plate 25 to place another sleeve 200 between the first bearing plate 31 and the second support plate 26.
[0082] Optionally, the seventh driving member 22, the eighth driving member 23 and the ninth driving member 24 are all air cylinders.
[0083] Optionally, the first bearing plate 31 is provided with a collecting box 5 away from the feeding device 2, the collecting box 5 is provided with a guide plate 51 close to the side of the first bearing plate 31, the guide plate 51 is inclined towards the first bearing plate 31, the fourth bearing plate 25 can push the empty sleeve 200 on the first bearing plate 31 to the guide plate 51, and the guide plate 51 is used for guiding the empty sleeve 200 to fall into the collecting box 5.
[0084] Optionally, the automatic tray loading machine further comprises a tray warehouse 61, a tray moving module 62, a first tray pushing module 63, a rotating tray module 64, a tray lifting module 65 and a second tray pushing module 66, the tray warehouse 61 is located on one side of the bottom of the material taking device 4, the tray moving module 62 is located directly below the material taking device 4, the first tray pushing module 63 and the rotating tray module 64 are respectively arranged on the two sides of the tray moving module 62, the tray lifting module 65 is located on the side, away from the tray moving module 62, of the rotating tray module 64, and the second tray pushing module 66 is located above the rotating tray module 64, the tray moving module 62 moves the empty tray 300 provided by the tray warehouse 61 to the position directly below the material taking device 4, and then transports the full tray 300 to the side of the first tray pushing module 63 after the tray 300 is fully loaded, the first tray pushing module 63 pushes the tray 300 on the tray moving module 62 into the rotating tray module 64, the rotating tray module 64 drives the tray 300 to rotate by 90° and then moves to the position above the tray lifting module 65, the tray lifting module 65 lifts the tray 300 to the side of the second tray pushing module 66, and the second tray pushing module 66 pushes the tray 300 on the tray lifting module 65 into the oven.
[0085] In the embodiment, the vertical direction is the Z-axis direction.
[0086] Obviously, the above-mentioned embodiments of the present application are only examples for clearly explaining the present application, and are not intended to limit the embodiments of the present application. For those skilled in the art, various obvious changes, re-adjustments and replacements can be made without departing from the protection scope of the present application. Here, it is unnecessary and impossible to enumerate all the embodiments. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the claims of the present application.
Claims
1. An automatic tray loader, characterized in that, Include: Machine table (1); Loading device (2) is installed on the machine table (1); Pouring device (3) is arranged on one side of the loading device (2), the pouring device (3) includes first bearing plate (31), first driving element (32) and second bearing plate (33), the first bearing plate (31) is rotatably installed on the machine table (1), the first bearing plate (31) is used for receiving the sleeve (200) provided with workpiece (100) by the loading device (2), the first driving element (32) is rotatably installed on the machine table (1), the output end of the first driving element (32) is hinged to the first bearing plate (31), the second bearing plate (33) is obliquely installed on the machine table (1), and the second bearing plate (33) is located on one side of the first bearing plate (31), the second bearing plate (33) is provided with accommodating groove (331), the accommodating groove (331) is used for receiving the workpiece (100) sliding out of the sleeve (200); Material taking device (4) is arranged on one side of the second bearing plate (33), the material taking device (4) is used for picking up the workpiece (100) on the accommodating groove (331) and placing the workpiece (100) on the tray (300); The material taking device (4) includes: First support frame (41) is installed on the machine table (1), the first support frame (41) is provided with first sliding rail (42) pointing to the pouring device (3) along the horizontal line, the first sliding rail (42) is slidably installed with first sliding block (43); Second sliding block (44) is rotatably installed on the first sliding block (43); Third bearing plate (45) is rotatably installed on the first support frame (41), the third bearing plate (45) is installed with second sliding rail (46), and the second sliding rail (46) is slidably connected with the second sliding block (44); Material taking assembly (47) is installed on the third bearing plate (45), the material taking assembly (47) is used for picking up or releasing the workpiece (100); Fourth driving element (48) is rotatably installed on the first support frame (41), the output end of the fourth driving element (48) is hinged to the third bearing plate (45), and the fourth driving element (48) is used for driving the third bearing plate (45) to switch between the material taking state towards the second bearing plate (33) and the material placing state towards the tray (300); The first bearing plate (31) is installed with pipe blocking element (36) near one end of the second bearing plate (33), the pipe blocking element (36) is used for blocking the sleeve (200) from sliding to the second bearing plate (33), the inside of the pipe blocking element (36) is provided with through sliding groove (361), when the first driving element (32) drives the first bearing plate (31) to rotate by a predetermined angle, the sliding groove (361) is aligned with the accommodating groove (331), and the workpiece (100) located in the sleeve (200) can pass through the sliding groove (361) and finally slide into the accommodating groove (331); The pouring device (3) further comprises a limiting block (37) installed on the machine table (1), and the limiting block (37) is located between the first bearing plate (31) and the second bearing plate (33), the limiting block (37) is provided with an inclined surface, the inclination angle of the inclined surface of the limiting block (37) is equal to the inclination angle of the second bearing plate (33), one end of the blocking pipe (36) extends above the limiting block (37), when the first driving part (32) drives the first bearing plate (31) to rotate by a preset angle, the blocking pipe (36) abuts against the inclined surface of the limiting block (37), and the sliding groove (361) is aligned with the containing groove (331).
2. The automatic tray loader according to claim 1, characterized in that The pouring device (3) further comprises a second driving part (34) and a righting plate (35), the second driving part (34) is installed on the machine table (1), the righting plate (35) is installed on the output end of the second driving part (34) and faces the first bearing plate (31), and the second driving part (34) is used for driving the righting plate (35) to right the position and posture of the sleeve pipe (200) on the first bearing plate (31).
3. The automatic tray loader of claim 1, wherein, The second bearing plate (33) is provided with a third driving part (38), the output end of the third driving part (38) is provided with a limiting part (39), the limiting part (39) faces the containing groove (331), and the third driving part (38) is used for driving the limiting part (39) to press the workpiece (100) to the containing groove (331).
4. The automatic tray loader according to claim 3, characterized in that The output end of the third driving part (38) is further provided with a limiting plate (310), the limiting plate (310) faces the containing groove (331), and the third driving part (38) is used for driving the limiting plate (310) to cover a part of the workpiece (100) on the containing groove (331).
5. The automatic tray loader of claim 1, wherein, The material taking assembly (47) comprises: A fifth driving part (471) is installed on the third bearing plate (45); A first mounting seat (472) is slidingly installed on the third bearing plate (45) and connected to the output end of the fifth driving part (471); A second mounting seat (473) is slidingly installed on the third bearing plate (45), a first spring (474) is arranged between the second mounting seat (473) and the first mounting seat (472), and the second mounting seat (473) is provided with a material removing groove; A bolt (475) penetrates through the through hole of the first mounting seat (472) and is threadedly connected to the second mounting seat (473); A sixth driving member (476) is installed on the second mounting base (473), and an output end of the sixth driving member (476) is located in the material ejection groove. The output end of the sixth driving member (476) is provided with a magnetic member (477). The sixth driving member (476) is used to drive the magnetic member (477) to extend out of the material ejection groove, so as to adsorb the workpiece (100) with magnetism. When the sixth driving member (476) drives the magnetic member (477) to retract into the material ejection groove, the workpiece (100) abuts against the notch of the material ejection groove and falls into the tray (300).
6. The automatic tray loader of claim 1, wherein, The feeding device (2) and the material ejection device (3) are arranged along the Y-axis direction. A second support frame (21) is installed on the machine table (1) and located on one side of the material ejection device (3). The second support frame (21) is provided with two mounting grooves (211) arranged along the Y-axis direction. Each mounting groove (211) is provided with a material outlet (212) on the side close to the material ejection device (3). The mounting groove (211) is used to stack the sleeve (200). A seventh driving member (22) is installed on the machine table (1). An eighth driving member (23) is installed on the output end of the seventh driving member (22). A ninth driving member (24) is installed on the output end of the eighth driving member (23). The output end of the ninth driving member (24) is provided with a fourth bearing plate (25). The top of the fourth bearing plate (25) is provided with two material moving grooves (251) arranged along the Y-axis direction. The material moving groove (251) is used to accommodate the sleeve (200). The driving direction of the seventh driving member (22) and the driving direction of the eighth driving member (23) are both along the Y-axis direction and point to the first bearing plate (31). The ninth driving member (24) is used to lift or lower the fourth bearing plate (25).
7. The automatic tray loader according to claim 6, characterized in that The first bearing plate (31) is provided with a collection box (5) on the side away from the feeding device (2). The collection box (5) is provided with a guide plate (51) on the side close to the first bearing plate (31). The guide plate (51) is inclined towards the first bearing plate (31). The fourth bearing plate (25) can push the empty sleeve (200) on the first bearing plate (31) to fall onto the guide plate (51). The guide plate (51) is used to guide the empty sleeve (200) to fall into the collection box (5).
Citation Information
Patent Citations
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