Flexible paper rolling system and method for cardboard paper machine
By using a flexible paper roll system with a U-shaped base, fully automatic strapping machine and tension control module in the box board paper machine, the waste and processing progress impact caused by glue fixation in the prior art is solved, and glue-free fixation and automation are achieved An efficient solution for collecting rolls.
Patent Information
- Application Number
- CN202510075909.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2045-01-17
AI Technical Summary
The existing box board paper rolling method is fixed with glue or tape, which leads to waste and impact on processing progress, and increases power loss.
Adopt a flexible paper rolling system for box board paper machine including a U-shaped base, fully automatic bundling machine and tension control module. The box board paper is pushed and suction cup fixed through multi-stage electric push rod and fixing plate, and the drive motor and cylinder are collected. Rolls and are bundled and fixed by fully automatic strapping machine.
It realizes the need for glue-free fixed box paper, reducing waste and power loss, while reducing manpower operations through automated processes and improving processing efficiency.
Smart Images

Figure CN119460839A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of boxboard paper reeling, and more specifically to a flexible paper reeling system and method for a boxboard paper machine. Background Art
[0002] Container board, also known as kraft paper and cow cardboard, is one of the main types of paper for cartons. It is mainly made into corrugated boxes after being bonded with corrugated paper cores. It is used to package household appliances, daily necessities, needle-cotton fabrics, cultural supplies, and outer packaging of Chinese and Western medicines. During production, it is generally rolled and stored through a flexible paper rolling system. The flexible paper rolling system generally contains a roll support device, a tension control system, a correction device, a guide roller, a tension detection system, a winding shaft, a pressure control device and a tension control system for automatic regulation and winding to ensure the quality of the container board after winding. The existing winding methods are divided into two types: winding with a shaft core and winding without a shaft core.
[0003] When the existing shaft core reel is reeled up, the shaft core is generally installed on the reel by plugging or snapping, and then one end of the corrugated board paper is fixed to the shaft core by glue or tape, and then fixed by a full-automatic strapping machine when the reeling is completed. However, fixing the corrugated board paper to the shaft core by glue or tape can easily lead to the pasted part being unusable, thereby causing waste. At the same time, fixing by glue requires waiting for a period of time or using cooling equipment to cool and fix it before reeling can be carried out, which can easily affect the processing progress, increase power loss, and is inconvenient to use. Summary of the invention
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a flexible paper winding system and method for a boxboard machine to solve the problems existing in the above-mentioned background technology.
[0005] The present invention provides the following technical solutions: a flexible paper winding system and method for a boxboard machine, comprising a U-shaped base, a fully automatic strapping machine and a tension control module, wherein the fully automatic strapping machine and the tension control module are installed on the side of the U-shaped base, a mounting plate is installed on the top of the U-shaped base, a cylinder is installed on the top of the mounting plate, a cutting knife is installed on the output end of the cylinder, two winding cores are arranged in the U-shaped base, and an adjusting pushing and rotating mechanism adapted to the winding core is arranged on the U-shaped base; The adjusting, pushing and rotating mechanism includes a horizontal plate installed on the side of the U-shaped base, the side of the horizontal plate and the side inner wall of the U-shaped base are respectively installed with a first conveyor belt and a second conveyor belt, the side of the winding core is provided with a fixing hole, and the first conveyor belt is provided with a plurality of arc-shaped limit plates adapted to the fixing holes, four cylinders adapted to the winding core are provided in the U-shaped base, the circumferential outer walls of the four cylinders are all installed with L-shaped blocks, the top inner wall of the L-shaped block is installed with a plurality of suction cups, the four L-shaped blocks are each provided with a fixing cavity connected to the plurality of suction cups, pistons are each provided in the four fixing cavities, a fixing plate is provided in the U-shaped base, and a driving and pushing assembly for rotating the cylinder and moving the fixing plate is provided on the U-shaped base.
[0006] Preferably, the driving and pushing assembly comprises an output motor and a driving motor installed on the side of the U-shaped base, the side of the U-shaped base is provided with two rotating holes, and a movable column and a rotating column are rotatably installed on the two rotating holes, one end of the movable column and the rotating column are respectively installed on the output shafts of the output motor and the driving motor, and a round block is installed on the other end of the movable column, four round holes are provided on the side of the round block, and the four round columns are rotatably installed on the four round holes respectively, rectangular grooves are provided at the ends of the four round columns, and moving blocks are provided in the four rectangular grooves, movable grooves are provided at the ends of the four moving blocks, and arc blocks are provided in the four movable grooves, and arc grooves matching the arc blocks are provided on the outer wall of the circumferential side of the rotating column, and elastic units are provided on the sides of the four arc blocks, and four movable plates are installed on the sides of the four pistons, and the circumferential sides of the four cylinders The outer wall and the side of the four L-shaped blocks are each provided with four movable holes adapted for the movable plates, the four cylinders are each provided with an active cavity, the other ends of the four movable plates on one side are each extended into the active cavity and are respectively rotatably installed with connecting plates, the sides of the four movable blocks are each provided with movable plates, the four rectangular grooves are respectively provided with through holes connected to the four active cavities, the four movable plates respectively penetrate the four through holes, and the other ends of the four connecting plates on one side are rotatably installed on the side of one of the movable plates, the U-shaped base and the rotating column are each provided with a pulling unit for moving the movable block, the side inner wall of the U-shaped base is provided with a sliding groove, the side inner wall of the sliding groove is provided with a multi-stage electric push rod, the output end of the multi-stage electric push rod is provided with a movable block, the fixed plate is installed on the side of the movable block, and a lifting and fixing unit is provided on the movable block.
[0007] Preferably, the elastic unit comprises a first spring mounted on a side portion of the arc block, and the other end of the first spring is mounted on an inner wall of a side portion of the movable groove.
[0008] Preferably, the lifting and fixing unit includes a lifting hole opened at the top of the movable block, a lifting rod is slidably installed on the upper side of the lifting hole, a horizontal block and an L-shaped support plate are installed at the bottom and top of the lifting rod respectively, a trapezoidal fixing block matched with the horizontal block is installed on the side inner wall of the U-shaped base, an elastic element is arranged on the top of the trapezoidal fixing block, a fixed roller is rotatably installed on the side of the L-shaped support plate, and a sensor is installed on the side inner wall of the U-shaped base.
[0009] Preferably, the elastic element comprises a horizontal block, and the other end of the second spring is mounted on the bottom of the movable block.
[0010] Preferably, the pulling unit includes an annular plate installed on the side of the moving block, the rotating column is sleeved with a reciprocating threaded guide sleeve, the reciprocating threaded guide sleeve is threadedly sleeved with an L-shaped threaded plate, the side inner wall of the U-shaped base is installed with a guide rod, the side of the L-shaped threaded plate is provided with a guide hole compatible with the guide rod, the side of the L-shaped threaded plate is provided with an avoidance groove, the relative inner wall of the avoidance groove is installed with a fixing rod, the fixed rod is rotatably sleeved with a pulling plate, the side of the pulling plate is installed with an elastic sheet, the other end of the elastic sheet is installed on the side inner wall of the avoidance groove, the side inner wall of the U-shaped base is installed with a trapezoidal extrusion block, and a limiting element is provided on the moving block.
[0011] Preferably, the limiting element comprises an L-shaped clamping plate installed on the side of the moving block, and four annular gear blocks adapted to the L-shaped clamping plate are installed on the side of the circular block.
[0012] Preferably, a pushing motor is installed on the side of the U-shaped base, and a top plate is installed on the top of the U-shaped base. A fixing groove is provided on the top inner wall of the U-shaped base and the bottom of the top plate. A first screw rod and a second screw rod are rotatably installed on the relative inner walls of the two fixing grooves, one end of the first screw rod is installed on the output shaft of the pushing motor, and a first threaded block and a second threaded block are threadedly sleeved on the first screw rod and the second screw rod, respectively, a first push plate and a second push plate are installed on the top of the first threaded block and the bottom of the second threaded block, and the first screw rod and the second screw rod are installed in cooperation through a transmission assembly.
[0013] Preferably, the transmission assembly comprises a first sprocket and a second sprocket respectively mounted on one end of the first screw rod and the second screw rod, and a chain is meshedly mounted on the first sprocket and the second sprocket.
[0014] A method for a flexible paper reel system for a boxboard machine, comprising the following steps: S1. First, the roll core is placed on the first conveyor belt by an external robot arm and clamped on the arc-shaped limit plate. Then, the first conveyor belt is started to transport the roll core. When the roll core is aligned with the cylinder, the push motor is started. The output of the push motor causes the first push plate and the second push plate to move, thereby causing the roll core to be sleeved on the cylinder. S2, then start the output motor, the output of the output motor will make the cylinder move in a circular motion, so that the winding core corresponds to the fixed plate, and then the fixed plate is inserted into the fixed hole on the winding core through the multi-stage electric push rod, and the fixed roller fixes the boxboard paper at this time; S3. When the boxboard paper contacts the suction cup, the drive motor is started. The output of the drive motor will first make the suction cup absorb and fix the boxboard paper, and at the same time the multi-stage electric push rod will shrink. Then the drive motor will drive the cylinder to rotate, and then the reel core will reel the boxboard paper. S4. When the reel is finished, the cardboard is first fixed by the fixing roller, and then cut by the cutting knife. When the cutting is completed, it is bundled by the fully automatic strapping machine, so there is no need for glue to fix it, reducing waste; S5. When the bundling is completed, the output motor outputs so that the wound core is at the bottom, and then the push motor is started. The push motor output pushes the wound core and the unwound core through the first push plate and the second push plate, so that the wound core is transported through the second conveyor belt, so that the core is automatically replaced to reduce manpower.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. Through the multi-stage electric push rod and the fixed plate, one end of the corrugated board paper can be pushed and contacted with the suction cup, and then the driving motor is used to rotate the rotating column. The rotation of the rotating column will move the moving block through the pulling plate and the annular plate. The movement of the moving block will first move the piston. The movement of the piston will cause the suction cup to adsorb the corrugated board paper and then fix it. Then the moving block continues to move and connects to the rotating column through the arc block. At this time, the rotation of the rotating column will cause the roll core to rotate through the cylinder, and then the corrugated board paper is rolled up. After the rolling is completed and cut, it is bundled from the outside through the fully automatic strapping machine to fix the corrugated board paper, avoiding waste caused by fixing it on the roll core by glue. At the same time, the first conveyor belt, the second conveyor belt, the arc limit plate, the first push plate and the second push plate can automatically position and replace the rolled and unrolled roll cores to reduce manpower.
[0016] 2. The trapezoidal extrusion block can reset the annular plate and the moving block when the core is rolled up and moves in a circular motion. The reset of the moving block will cause the L-shaped clamping plate to engage with the annular gear block to limit the position of the cylinder, thereby preventing the rotation from deviating from the initial position and affecting subsequent use.
[0017] 3. Through the setting of the lifting rod, horizontal block, L-shaped support plate, second spring and fixed roller, the boxboard paper can be limited when it is pushed, so as to avoid one end of the boxboard paper from tilting up and affecting the subsequent adsorption and fixation. Through the setting of the round block, the four cylinders can be installed and rotated, so that when winding, the wound core and the unwound core can be replaced, avoiding separate replacement time and affecting the processing progress. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is a schematic diagram of a three-dimensional structure from a first viewing angle in this embodiment; Figure 2 is a schematic diagram of a three-dimensional structure at a second viewing angle in this embodiment; Figure 3 for Figure 2 The enlarged structural diagram at A in the middle; Figure 4 It is a schematic diagram of a partially cutaway three-dimensional structure of the U-shaped base in this embodiment; Figure 5 for Figure 4 The enlarged structural diagram at B in the middle; Figure 6 It is a schematic diagram of a three-dimensional structure of a partially cut-away cylinder in this embodiment; Figure 7 for Figure 6 The enlarged structural diagram at C in the middle; Figure 8 It is a schematic diagram of a partially cutaway three-dimensional structure of a U-shaped base, a rotating column and an L-shaped threaded plate in this embodiment; Fig. 9 for Figure 8 The enlarged structural diagram at D in the middle; Fig.10 It is a schematic diagram of a partially cutaway three-dimensional structure of the U-shaped base in this embodiment.
[0019] The accompanying drawings are marked as follows: 1, U-shaped base; 2, push motor; 3, output motor; 4, drive motor; 5, cylinder; 6, fully automatic strapping machine; 7, first conveyor belt; 8, second conveyor belt; 9, winding core; 10, cylinder; 11, movable column; 12, round block; 13, moving block; 14, annular plate; 15, arc block; 16, first spring; 17, L-shaped block; 18, suction cup; 19, piston; 20, moving plate; 21, connecting plate; 22, movable plate; 23, rotating column; 24, reciprocating threaded guide sleeve; 25, L-shaped threaded plate; 26, pulling plate; 27, spring Sex piece; 28, electromagnet; 29, trapezoidal extrusion block; 30, L-shaped card plate; 31, annular gear block; 32, sensor; 33, multi-stage electric push rod; 34, trapezoidal fixed block; 35, movable block; 36, fixed plate; 37, lifting rod; 38, horizontal block; 39, second spring; 40, fixed roller; 41, first screw rod; 42, first threaded block; 43, first push plate; 44, top plate; 45, second screw rod; 46, second threaded block; 47, second push plate; 48, first sprocket; 49, second sprocket; 50, chain; 51, tension control module. DETAILED DESCRIPTION
[0020] The present invention is further described below in conjunction with specific embodiments. However, people familiar with the art should understand that the detailed description given here in conjunction with the drawings is for better explanation, and the structure of the present invention necessarily exceeds these limited embodiments. For some equivalent replacement schemes or common means, they are no longer described in detail herein, but still belong to the scope of protection of the present application.
[0021] Figure 1 - Fig.10 The best embodiment of the present invention is shown below in conjunction with the attached Figure 1 - Attachment Fig.10 The present invention is further described.
[0022] A flexible paper winding system and method for a boxboard machine, comprising a U-shaped base 1, a fully automatic strapping machine 6 and a tension control module 51. Specifically, the fully automatic strapping machine 6 comprises a belt feeding motor, a belt feeding wheel, a tensioning motor, a track, a cutting mechanism and a sensor, etc., and can bundle the rolled boxboard paper when in use. The tension control module 51 comprises a strain gauge tension sensor, a fully automatic tension controller and a motor, etc., and can control the tension of the boxboard paper when in use. It belongs to the existing structure and will not be described in detail here. The fully automatic strapping machine 6 and the tension control module 51 are installed on the side of the U-shaped base 1, a mounting plate is installed on the top of the U-shaped base 1, a cylinder 5 is installed on the top of the mounting plate, a cutting knife is installed on the output end of the cylinder 5, two winding cores 9 are arranged in the U-shaped base 1, and an adjustment, pushing and rotating mechanism adapted to the winding cores 9 is arranged on the U-shaped base 1; The adjusting pushing and rotating mechanism includes a horizontal plate installed on the side of the U-shaped base 1, and the first conveyor belt 7 and the second conveyor belt 8 are respectively installed on the side of the horizontal plate and the inner wall of the side of the U-shaped base 1, and a fixing hole is provided on the side of the winding core 9, and a plurality of arc-shaped limit plates adapted to the fixing holes are provided on the first conveyor belt 7. Four cylinders 10 adapted to the winding core 9 are provided in the U-shaped base 1, and L-shaped blocks 17 are installed on the outer walls of the circumferential sides of the four cylinders 10, and a plurality of suction cups 18 are installed on the top inner wall of the L-shaped block 17. A fixing cavity connected to the plurality of suction cups 18 is opened on the four L-shaped blocks 17, and pistons 19 are provided in the four fixing cavities. A fixing plate 36 is provided in the U-shaped base 1, and a driving pushing component for rotating the cylinder 10 and moving the fixing plate 36 is provided on the U-shaped base 1.
[0023] By means of the above structure, the unwound core 9 and the wound core 9 can be positioned and conveyed by the first conveyor belt 7 and the second conveyor belt 8, and the core 9 can be limited by the cylinder 10 so that it can rotate with the cylinder 10. At the same time, the L-shaped block 17 and the suction cup 18 can be placed in the fixed hole through the cylinder 10, so that it is convenient for the subsequent piston 19 to move to adsorb one end of the box board paper. Through the setting of the fixed plate 36, it is convenient to convey one end of the box board paper, so that the box board paper is at the bottom of the suction cup 18, so as to support it during adsorption and fixation.
[0024] The driving and pushing assembly includes an output motor 3 and a driving motor 4 installed on the side of the U-shaped base 1. Two rotating holes are provided on the side of the U-shaped base 1. A movable column 11 and a rotating column 23 are rotatably installed on the two rotating holes respectively. One end of the movable column 11 and the rotating column 23 are respectively installed on the output shafts of the output motor 3 and the driving motor 4. A round block 12 is installed on the other end of the movable column 11. Four round holes are provided on the side of the round block 12. Four cylinders 10 are rotatably installed on the four round holes respectively. Rectangular grooves are provided at the ends of the four cylinders 10. Moving blocks 13 are provided in the four rectangular grooves. Movable grooves are provided at the ends of the four moving blocks 13. Arc blocks 15 are provided in the four movable grooves. Arc grooves matching the arc blocks 15 are provided on the outer wall of the circumference of the rotating column 23. Elastic units are provided on the sides of the four arc blocks 15. Four movable plates 20 are installed on the sides of the four pistons 19. Four movable holes matched with the movable plate 20 are provided on the wall and the sides of the four L-shaped blocks 17, and movable cavities are provided on the four cylinders 10. The other ends of the four movable plates 20 on one side extend into the movable cavities and are rotatably installed with connecting plates 21 respectively. The sides of the four movable blocks 13 are installed with movable plates 22. Through holes connected with the four movable cavities are respectively provided in the four rectangular grooves. The four movable plates 22 pass through the four through holes respectively. The other ends of the four connecting plates 21 on one side are rotatably installed on the side of one of the movable plates 22. Pulling units for moving the movable block 13 are provided on the U-shaped base 1 and the rotating column 23. A sliding groove is provided on the inner wall of the side of the U-shaped base 1. A multi-stage electric push rod 33 is installed on the inner wall of the side of the sliding groove. A movable block 35 is installed on the output end of the multi-stage electric push rod 33. A fixed plate 36 is installed on the side of the movable block 35. A lifting and fixing unit is provided on the movable block 35.
[0025] In this solution, by arranging the output motor 3, the drive motor 4, the movable column 11, the round block 12, the moving block 13, the arc block 15, the L-shaped block 17, the moving plate 20, the connecting plate 21, the movable plate 22, the rotating column 23, the multi-stage electric push rod 33 and the movable block 35, it is convenient to rotate the cylinder 10, move the piston 19 and move the fixed plate 36.
[0026] Specifically, the cylinder 10 can be moved in a circle through the output motor 3, the movable column 11 and the round block 12, so that one cylinder 10 can be fixed and wound, and the other wound core 9 and the unwound core 9 are respectively disconnected from or connected to the other two cylinders 10. By setting the driving motor 4, the movable block 13, the arc block 15, the L-shaped block 17, the movable plate 20, the connecting plate 21, the movable plate 22 and the rotating column 23, the piston 19 can be moved first, and then the cylinder 10 and the rotating column 23 are connected and rotated. By setting the multi-stage electric push rod 33 and the movable block 35, the fixed plate 36 can be easily moved.
[0027] The elastic unit includes a first spring 16 installed on the side of the arc block 15, and the other end of the first spring 16 is installed on the inner wall of the side of the movable groove.
[0028] In this solution, the arc block 15 can be contracted by setting the first spring 16.
[0029] Specifically, by providing the first spring 16 , the arc block 15 can be retracted to avoid being stuck due to the arc block 15 continuously moving while not aligning with the arc groove.
[0030] The lifting and fixing unit includes a lifting hole opened at the top of the movable block 35, a lifting rod 37 is slidably installed on the upper part of the lifting hole, a horizontal block 38 and an L-shaped support plate are installed at the bottom and top of the lifting rod 37 respectively, a trapezoidal fixed block 34 matched with the horizontal block 38 is installed on the side inner wall of the U-shaped base 1, an elastic element is arranged on the top of the trapezoidal fixed block 34, a fixed roller 40 is rotatably installed on the side of the L-shaped support plate, and a sensor 32 is installed on the side inner wall of the U-shaped base 1. Specifically, the sensor 32 is an infrared sensor. When in use, the thickness of the boxboard paper rolled on the reel 9 is detected. It belongs to the existing structure and will not be elaborated here.
[0031] In this solution, the boxboard paper on the fixing plate 36 is easily fixed by setting the lifting rod 37, the horizontal block 38, the L-shaped support plate, the horizontal block 38, the trapezoidal fixing block 34 and the sensor 32.
[0032] Specifically, the boxboard paper can be fixed by the fixing roller 40 to prevent the boxboard paper from becoming loose when the fixing plate 36 is pushed and affecting the adsorption and fixation of the suction cup 18 . The boxboard paper rolled up by the reel 9 can be detected by the sensor 32 .
[0033] The elastic element includes a horizontal block 38 , and the other end of the second spring 39 is mounted on the bottom of the movable block 35 .
[0034] In this solution, the second spring 39 is provided to facilitate the reset of the horizontal block 38 .
[0035] Specifically, by providing the second spring 39, the fixing roller 40 can be easily reset, thereby canceling the fixing of the boxboard.
[0036] The pulling unit includes an annular plate 14 installed on the side of the moving block 13, a reciprocating threaded guide sleeve 24 is sleeved on the rotating column 23, an L-shaped threaded plate 25 is threadedly sleeved on the reciprocating threaded guide sleeve 24, a guide rod is installed on the side inner wall of the U-shaped base 1, a guide hole matched with the guide rod is opened on the side of the L-shaped threaded plate 25, an avoidance groove is opened on the side of the L-shaped threaded plate 25, a fixed rod is installed on the opposite inner wall of the avoidance groove, a pulling plate 26 is rotatably sleeved on the fixed rod, an elastic sheet 27 is installed on the side of the pulling plate 26, and the other end of the elastic sheet 27 is installed on the side inner wall of the avoidance groove, a trapezoidal extrusion block 29 is installed on the side inner wall of the U-shaped base 1, and a limiting element is arranged on the moving block 13.
[0037] In this solution, the movable block 13 is easily moved by arranging the annular plate 14 , the reciprocating threaded guide sleeve 24 , the fixing rod, the pulling plate 26 and the trapezoidal extrusion block 29 .
[0038] Specifically, the movable block 13 can be moved through the annular plate 14, the reciprocating threaded guide sleeve 24, the fixed rod and the pull plate 26, so that the arc block 15 is connected to the rotating column 23, and the movable block 13 is easily reset through the trapezoidal extrusion block 29.
[0039] The limiting element includes an L-shaped clamping plate 30 installed on the side of the moving block 13 , and four annular gear blocks 31 adapted to the L-shaped clamping plate 30 are installed on the side of the circular block 12 .
[0040] In this solution, the L-shaped clamping plate 30 and the annular gear block 31 are provided to facilitate the limiting of the moving block 13 .
[0041] Specifically, when the moving block 13 is in the initial position, it can be limited by the L-shaped clamping plate 30 and the annular gear block 31. At the same time, under the action of the friction force of the piston 19, the cylinder 10 is prevented from rotating during the circular movement to cause the initial position to deviate.
[0042] A pushing motor 2 is installed on the side of the U-shaped base 1, and a top plate 44 is installed on the top of the U-shaped base 1. Fixed grooves are provided on the top inner wall of the U-shaped base 1 and the bottom of the top plate 44. The first screw rod 41 and the second screw rod 45 are rotatably installed on the opposite inner walls of the two fixing grooves. One end of the first screw rod 41 is installed on the output shaft of the pushing motor 2, and the first screw rod 41 and the second screw rod 45 are respectively threaded with a first thread block 42 and a second thread block 46. The top of the first thread block 42 and the bottom of the second thread block 46 are respectively installed with a first push plate 43 and a second push plate 47. The first screw rod 41 and the second screw rod 45 are installed through a transmission assembly.
[0043] In this solution, the winding core 9 is easily pushed by setting the pushing motor 2, the top plate 44, the first screw rod 41, the second screw rod 45, the first threaded block 42, the second threaded block 46, the first push plate 43 and the second push plate 47.
[0044] Specifically, the first push plate 43 and the second push plate 47 can be moved by pushing the motor 2, the top plate 44, the first screw rod 41, the second screw rod 45, the first threaded block 42 and the second threaded block 46. The first push plate 43 and the second push plate 47 will push the wound core 9 and the unwound core 9 respectively, thereby replacing the core 9.
[0045] The transmission assembly includes a first sprocket 48 and a second sprocket 49 respectively mounted on one end of the first screw rod 41 and the second screw rod 45 , and a chain 50 is mounted on the first sprocket 48 and the second sprocket 49 in meshing relationship with each other.
[0046] In this solution, the first sprocket 48, the second sprocket 49 and the chain 50 are arranged to facilitate the first screw rod 41 and the second screw rod 45 to rotate simultaneously.
[0047] Specifically, by disposing the first sprocket 48 , the second sprocket 49 and the chain 50 , the first push plate 43 and the second push plate 47 move simultaneously, thereby pushing the two winding cores 9 simultaneously.
[0048] A method for a flexible paper reel system for a boxboard machine, comprising the following steps: S1. First, the roll core 9 is placed on the first conveyor belt 7 by an external robot arm and clamped on the arc-shaped limit plate. Then, the first conveyor belt 7 is started to convey the roll core 9. When the roll core 9 is aligned with the cylinder 10, the push motor 2 is started. The output of the push motor 2 causes the first push plate 43 and the second push plate 47 to move, thereby causing the roll core 9 to be sleeved on the cylinder 10. S2, then start the output motor 3, the output of the output motor 3 will make the cylinder 10 move in a circular motion, so that the winding core 9 corresponds to the fixed plate 36, and then the fixed plate 36 is inserted into the fixed hole on the winding core 9 through the multi-stage electric push rod 33, and at this time the fixed roller 40 fixes the boxboard paper; S3, when the boxboard paper contacts the suction cup 18, the drive motor 4 is started, and the output of the drive motor 4 first causes the suction cup 18 to absorb and fix the boxboard paper, and at the same time the multi-stage electric push rod 33 contracts, and then the drive motor 4 drives the cylinder 10 to rotate, so that the winding core 9 reels the boxboard paper; S4. When the winding is completed, the boxboard is first fixed by the fixing roller 40, and then cut by the cutting knife. When the cutting is completed, it is bundled by the full-automatic strapping machine 6, so there is no need for glue to fix, which reduces waste.
[0049] S5. When the bundling is completed, the output motor 3 outputs so that the wound core 9 is at the bottom, and then the push motor 2 is started. The output of the push motor 2 will push the wound core 9 and the unwound core 9 through the first push plate 43 and the second push plate 47, so that the wound core 9 is transported through the second conveyor belt 8, so that the core 9 is automatically replaced to reduce manpower.
[0050] In order to make the arc block 15 more stable when moving or rotating, the following embodiment 2 is provided. Fig. 9 The present invention is further optimized.
[0051] An electromagnet 28 is installed on the inner wall of the side of the arc groove. The power line of the electromagnet 28 is connected to the external power supply through a coupling. By starting the electromagnet 28, the electromagnet 28 adsorbs the arc block 15 to move it, and then the electromagnet 28 contacts the arc block 15, so that the arc block 15 is connected to the rotating column 23 or its stability effect is increased.
[0052] The working principle and use process of the present invention are as follows: when in use, the winding core 9 is first placed on the first conveyor belt 7 by an external robot or manually, and is clamped on the arc-shaped limit plate, and then the first conveyor belt 7 is started to transport the winding core 9. When the winding core 9 is aligned with the cylinder 10, the pushing motor 2 is started, and the output of the pushing motor 2 causes the first screw rod 41 to rotate, and the rotation of the first screw rod 41 causes the first sprocket wheel 48 to rotate, and the rotation of the first sprocket wheel 48 causes the second sprocket wheel 49 to rotate through the chain 50, and the rotation of the second sprocket wheel 49 causes the second screw rod 45 to rotate, and the rotation of the first screw rod 41 and the second screw rod 45 causes the first threaded block 42 and the second threaded block 46 to move respectively, and the movement of the first threaded block 42 and the second threaded block 46 causes the first push plate 43 and The second push plate 47 moves, and the movement of the second push plate 47 will push the winding core 9 to move it, thereby making the winding core 9 sleeved on the cylinder 10, and at the same time the L-shaped block 17 is in the fixed hole to limit it, and then the push motor 2 outputs in the reverse direction, and the output of the push motor 2 will make the first push plate 43 and the second push plate 47 reset and move, when the first push plate 43 and the second push plate 47 are reset, the output motor 3 is started, and the output of the output motor 3 will make the movable column 11 rotate, and the rotation of the movable column 11 will make the round block 12 rotate, and the rotation of the round block 12 will make the cylinder 10 move in a circle, and when the cylinder 10 with the winding core 9 inserted is aligned with the rotating column 23, the output motor 3 stops outputting, and at the same time the multi-stage electric push rod 33 outputs, and the output of the multi-stage electric push rod 33 will make the movable block 35 move, and the movable The movement of block 35 will cause the fixed plate 36 to move. When the fixed plate 36 is inserted into the fixed hole, the boxboard is placed on top of the fixed plate 36, and then the output motor 3 is started to make the cylinder 10 move in a circle, so that the suction cup 18 is pressed against the top of the boxboard. When pressed against, the drive motor 4 is started, and the output of the drive motor 4 will cause the rotating column 23 to rotate. The rotation of the rotating column 23 will cause the L-shaped threaded plate 25 to reciprocate through the reciprocating threaded guide sleeve 24 and the guide rod. The reciprocating movement of the L-shaped threaded plate 25 will cause the pulling plate 26 to reciprocate through the fixing rod. When the back of the pulling plate 26 contacts the annular plate 14, the L-shaped threaded plate 25 continues to move, which will cause the pulling plate 26 to be squeezed and rotate to avoid. When the pulling plate 26 moves to the other side of the annular plate 14, the pulling plate 26 is on the elastic sheet. The L-shaped threaded plate 25 is reset under the action of 27, and is limited by the L-shaped threaded plate 25 and cannot rotate in the opposite direction. At this time, the L-shaped threaded plate 25 continues to rotate and pulls the annular plate 14 through the pulling plate 26. The annular plate 14 moves under the force. The movement of the annular plate 14 causes the moving block 13 to move. The movement of the moving block 13 causes the arc block 15 and the movable plate 22 to move. The movement of the movable plate 22 gives a pulling force to the connecting plate 21. The connecting plate 21 is forced to pull the moving plate 20 to move it. The movement of the moving plate 20 causes the piston 19 to move, and then the suction cup 18 adsorbs one end of the boxboard paper, thereby fixing the boxboard paper to avoid waste by fixing with glue. Then, the tension is regulated by the tension control module 51, and the arc block 15 contacts the rotating column 23 at the same time.Then, the movable block 35 and the fixed plate 36 are reset by the multi-stage electric push rod 33, and the movable block 13 continues to move. When the arc block 15 does not correspond to the arc groove, the movable block 13 continues to move, which causes the arc block 15 to be squeezed and retracted into the movable groove. When the arc block 15 corresponds to the arc groove, the arc block 15 enters the rotating column 23 under the action of the first spring 16. At this time, the rotation of the rotating column 23 causes the arc block 15 to rotate, and the rotation of the arc block 15 causes the movable block 13 to rotate. The rotation of the movable block 13 causes the cylinder 10 to rotate, and the rotation of the cylinder 10 causes the winding core 9 to rotate, thereby winding the boxboard paper. When the sensor 32 senses that the winding core 9 is wound, When the roll reaches a certain thickness, the driving motor 4 stops outputting, and the multi-stage electric push rod 33 outputs again. The multi-stage electric push rod 33 outputs again, which will move the movable block 35. The movement of the movable block 35 will move the lifting rod 37. The movement of the lifting rod 37 will move the L-shaped support plate and the horizontal block 38. The movement of the L-shaped support plate will move the fixed roller 40. The movement of the horizontal block 38 will be squeezed by the trapezoidal fixed block 34 and move downward. The downward movement of the horizontal block 38 will move the lifting rod 37 downward. The downward movement of the lifting rod 37 will move the fixed roller 40 downward through the L-shaped support plate, thereby squeezing the boxboard to fix it. When the fixation is completed, the multi-stage electric push rod 33 stops outputting, and then The rear cylinder 5 outputs, and the output of the cylinder 5 causes the cutting knife to descend to perform a cutting operation. When the cutting is completed, the fully automatic strapping machine 6 straps the rolled boxboard paper. When strapping is completed, the output motor 3 starts to rotate the round block 12, and the round block 12 causes the arc block 15 to pass under the arc groove. At the same time, the annular plate 14 contacts the trapezoidal extrusion block 29. At this time, the round block 12 continues to rotate, causing the annular plate 14 to be squeezed and reset. The reset movement of the annular plate 14 causes the movable block 13 to reset. The reset movement of the movable block 13 resets the piston 19 through the movable plate 20, the connecting plate 21 and the movable plate 22, and the reset of the piston 19 causes the suction cup 18 does not adsorb and fix the cardboard. At this time, since the cardboard is tied and fixed, the cardboard will not be loose. Then the round block 12 continues to move to make the cylinder 10 continue to move. When another cylinder 10 is aligned with another winding core 9, the output motor 3 stops outputting and the push motor 2 starts. The push motor 2 starts to move the first push plate 43 and the second push plate 47. The movement of the first push plate 43 will push the wound winding core 9, so that the winding core 9 moves to the second conveyor belt 8 for transportation. At the same time, the second push plate 47 pushes another winding core 9 to another cylinder 10, so as to load and unload materials, thereby positioning and replacing the winding core 9 and reducing manpower.
[0053] When the rolled-up core 9 is pushed, another core 9 will correspond to the fixed plate 36. At this time, the multi-stage electric push rod 33 continues to output to move the movable block 35, thereby making the box board paper contact with the suction cup 18. When the box board paper is fixed, the multi-stage electric push rod 33 contracts to reset the fixed plate 36. At this time, the fixed roller 40 will rotate. When the horizontal block 38 is not in contact with the trapezoidal fixed block 34, the horizontal block 38 will reset under the action of the second spring 39. The reset of the horizontal block 38 will reset the fixed roller 40, thereby releasing the fixation of the box board paper.
[0054] When the moving block 13 moves, the L-shaped clamping plate 30 will move together. The L-shaped clamping plate 30 will engage or disengage with the annular gear block 31, thereby limiting the cylinder 10 when the round block 12 rotates, thereby preventing the cylinder 10 from rotating during circular movement and causing the initial position to shift.
[0055] In the second embodiment, in order to make the arc block 15 move or rotate more stably, the electromagnet 28 can be activated to magnetically attract the arc block 15, thereby moving the arc block 15 or limiting it, so that the arc block 15 is connected to the rotating column 23 or its stability is increased.
[0056] The above is only a preferred embodiment of the present invention, and does not limit the present invention in other forms. Any technician familiar with the profession may use the above disclosed technical content to change or modify it into an equivalent embodiment with equivalent changes. However, any simple modification, equivalent change and modification made to the above embodiment according to the technical essence of the present invention without departing from the technical solution of the present invention still belongs to the protection scope of the technical solution of the present invention.
Claims
1. A flexible paper reel system for a boxboard machine, comprising a U-shaped base (1), a fully automatic strapping machine (6) and a tension control module (51), wherein the fully automatic strapping machine (6) and the tension control module (51) are installed on the side of the U-shaped base (1), characterized in that: A mounting plate is mounted on the top of the U-shaped base (1), a cylinder (5) is mounted on the top of the mounting plate, a cutting knife is mounted on the output end of the cylinder (5), two winding cores (9) are arranged inside the U-shaped base (1), and an adjusting pushing and rotating mechanism matched with the winding cores (9) is arranged on the U-shaped base (1); The adjusting push rotation mechanism comprises a horizontal plate mounted on the side of the U-shaped base (1); a first conveyor belt (7) and a second conveyor belt (8) are respectively mounted on the side of the horizontal plate and the inner wall of the side of the U-shaped base (1); a fixing hole is arranged on the side of the winding core (9); a plurality of arc-shaped limit plates matching the fixing holes are arranged on the first conveyor belt (7); four cylinders (10) matching the winding core (9) are arranged in the U-shaped base (1); the four cylinders ( L-shaped blocks (17) are installed on the outer walls of the circumference of the cylinder (10), a plurality of suction cups (18) are installed on the top inner walls of the L-shaped blocks (17), a fixed cavity connected to the plurality of suction cups (18) is opened on the four L-shaped blocks (17), a piston (19) is arranged in the four fixed cavities, a fixed plate (36) is arranged in the U-shaped base (1), and a driving and pushing component for rotating the cylinder (10) and moving the fixed plate (36) is arranged on the U-shaped base (1).
2. The flexible paper reel system of a boxboard machine according to claim 1, characterized in that: The driving and pushing assembly comprises an output motor (3) and a driving motor (4) mounted on the side of the U-shaped base (1); two rotating holes are provided on the side of the U-shaped base (1); a movable column (11) and a rotating column (23) are rotatably mounted on the two rotating holes respectively; one end of the movable column (11) and the rotating column (23) are respectively mounted on the output shafts of the output motor (3) and the driving motor (4); a round block (12) is mounted on the other end of the movable column (11); four round holes are provided on the side of the round block (12); and the four round holes are provided on the four rotating columns (10 ) are rotatably mounted on the four circular holes respectively, the ends of the four cylinders (10) are provided with rectangular grooves, the four rectangular grooves are provided with moving blocks (13), the ends of the four moving blocks (13) are provided with movable grooves, the four movable grooves are provided with arc blocks (15), the outer wall of the circumferential side of the rotating column (23) is provided with arc grooves adapted to the arc blocks (15), the sides of the four arc blocks (15) are provided with elastic units, the sides of the four pistons (19) are provided with four moving plates (20), the four cylinders (10 ) and the sides of the four L-shaped blocks (17) are provided with four movable holes adapted to the movable plates (20), the four cylinders (10) are provided with movable cavities, the other ends of the four movable plates (20) located on one side are extended into the movable cavities and are rotatably mounted with connecting plates (21), the sides of the four movable blocks (13) are provided with movable plates (22), the four rectangular grooves are provided with through holes connected to the four movable cavities, the four movable plates (22) respectively penetrate the four through holes, and the four movable plates (22) located on one side are provided with movable plates (22) connected to the movable cavities. The other end of the connecting plate (21) is rotatably mounted on the side of one of the movable plates (22); a pulling unit for moving the movable block (13) is provided on the U-shaped base (1) and the rotating column (23); a sliding groove is provided on the inner wall of the side of the U-shaped base (1); a multi-stage electric push rod (33) is installed on the inner wall of the side of the sliding groove; a movable block (35) is installed on the output end of the multi-stage electric push rod (33); the fixed plate (36) is installed on the side of the movable block (35); and a lifting and fixing unit is provided on the movable block (35).
3. The flexible paper reel system of a boxboard machine according to claim 2, characterized in that: The elastic unit comprises a first spring (16) mounted on the side of the arc block (15), and the other end of the first spring (16) is mounted on the inner wall of the side of the movable groove.
4. The flexible paper reel system for a boxboard machine according to claim 2, characterized in that: The lifting and fixing unit comprises a lifting hole opened at the top of the movable block (35); a lifting rod (37) is slidably mounted on the upper portion of the lifting hole; a horizontal block (38) and an L-shaped support plate are mounted on the bottom and top of the lifting rod (37) respectively; a trapezoidal fixing block (34) matched with the horizontal block (38) is mounted on the side inner wall of the U-shaped base (1); an elastic element is arranged on the top of the trapezoidal fixing block (34); a fixing roller (40) is rotatably mounted on the side of the L-shaped support plate; and a sensor (32) is mounted on the side inner wall of the U-shaped base (1).
5. The flexible paper reel system of a boxboard machine according to claim 4, characterized in that: The elastic element comprises a horizontal block (38), and the other end of the second spring (39) is mounted on the bottom of the movable block (35).
6. The flexible paper reel system of a boxboard machine according to claim 2, characterized in that: The pulling unit comprises an annular plate (14) mounted on the side of the moving block (13); a reciprocating threaded guide sleeve (24) is sleeved on the rotating column (23); an L-shaped threaded plate (25) is threadedly sleeved on the reciprocating threaded guide sleeve (24); a guide rod is mounted on the inner wall of the side of the U-shaped base (1); a guide hole matching the guide rod is opened on the side of the L-shaped threaded plate (25); an escape groove is opened on the side of the L-shaped threaded plate (25); a fixing rod is mounted on the opposite inner wall of the escape groove; a pulling plate (26) is rotatably sleeved on the fixing rod; an elastic sheet (27) is mounted on the side of the pulling plate (26); the other end of the elastic sheet (27) is mounted on the inner wall of the side of the escape groove; a trapezoidal extrusion block (29) is mounted on the inner wall of the side of the U-shaped base (1); and a limiting element is arranged on the moving block (13).
7. The flexible paper reel system of a boxboard machine according to claim 6, characterized in that: The limiting element comprises an L-shaped clamping plate (30) mounted on the side of the moving block (13), and four annular tooth blocks (31) adapted to the L-shaped clamping plate (30) are mounted on the side of the circular block (12).
8. The flexible paper reel system of a boxboard machine according to claim 1, characterized in that: A push motor (2) is installed on the side of the U-shaped base (1), and a top plate (44) is installed on the top of the U-shaped base (1). A fixing groove is provided on the top inner wall of the U-shaped base (1) and the bottom of the top plate (44). A first screw rod (41) and a second screw rod (45) are rotatably installed on the opposite inner walls of the two fixing grooves. One end of the first screw rod (41) is installed on the output shaft of the push motor (2). A first threaded block (42) and a second threaded block (46) are respectively threadedly sleeved on the first screw rod (41) and the second screw rod (45). A first push plate (43) and a second push plate (47) are respectively installed on the top of the first threaded block (42) and the bottom of the second threaded block (46). The first screw rod (41) and the second screw rod (45) are installed in coordination through a transmission assembly.
9. The flexible paper reel system of a boxboard machine according to claim 8, characterized in that: The transmission assembly comprises a first sprocket (48) and a second sprocket (49) respectively mounted on one end of the first screw rod (41) and the second screw rod (45); a chain (50) is mounted on the first sprocket (48) and the second sprocket (49) in meshing relationship with each other.
10. A method applied to a flexible paper reel system of a boxboard machine according to any one of claims 1 to 9, characterized in that: The steps include: S1. First, the winding core (9) is placed on the first conveyor belt (7) by an external robot arm and clamped on the arc-shaped limit plate. Then, the first conveyor belt (7) is started to transport the winding core (9). When the winding core (9) is aligned with the cylinder (10), the push motor (2) is started. The output of the push motor (2) causes the first push plate (43) and the second push plate (47) to move, thereby causing the winding core (9) to be sleeved on the cylinder (10); S2, then starting the output motor (3), the output of the output motor (3) causes the cylinder (10) to move in a circular motion, thereby causing the winding core (9) to correspond to the fixed plate (36), and then the fixed plate (36) is inserted into the fixed hole on the winding core (9) through the multi-stage electric push rod (33), and at this time, the fixed roller (40) fixes the boxboard paper; S3, when the boxboard paper contacts the suction cup (18), the drive motor (4) is started, and the output of the drive motor (4) first causes the suction cup (18) to absorb and fix the boxboard paper, and at the same time the multi-stage electric push rod (33) contracts, and then the drive motor (4) drives the cylinder (10) to rotate, thereby causing the winding core (9) to reel the boxboard paper; S4, when the reeling is completed, the boxboard is first fixed by a fixing roller (40), and then cut by a cutting knife. When the cutting is completed, it is bundled by a fully automatic bundling machine (6), so that no glue is needed for fixing, thereby reducing waste; S5. When the bundle is tied, the output motor (3) outputs so that the wound core (9) is at the bottom, and then the push motor (2) is started. The output of the push motor (2) pushes the wound core (9) and the unwound core (9) through the first push plate (43) and the second push plate (47), so that the wound core (9) is transported through the second conveyor belt (8), thereby automatically aligning and replacing the core (9) to reduce manpower.
Citation Information
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