Preparation process and application of high-permeability and high-temperature-resistant chinlon ultra-high-speed spinning oil

Through a high permeability and high temperature resistant nylon ultra-high-speed spinning oil preparation process, the existing spinning oil has been solved, and the high smoothness and gloss of the fibers have been achieved, and the Thermal resistance and stability of spinning oil.

CN119465450AInactive Publication Date: 2025-02-18NANTONG HENGRUN CHEM
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Patent Information

Application Number
CN202411566463.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-02-18
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing nylon ultra-high-speed spinning oil has poor permeability and cannot penetrate into the fiber quickly, resulting in a decrease in the smoothness and gloss of the fiber, and its stability and heat resistance are not good.

Method used

A high permeability and high temperature resistance nylon ultra-high-speed spinning oil preparation process is adopted. The mineral oil, emulsifier and bundling agent are heated and mixed to form raw material A, and the penetration aid is added to form raw material C, and then the temperature-resistant and stable material is added to form Raw material D and filtered to form spinning oil.

Benefits of technology

It significantly improves the permeability of spinning oil, so that it can penetrate into the fiber quickly, improves the smoothness and gloss of the fiber, and at the same time improves the stability and heat resistance of spinning oil, and extends its service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a preparation process and application of high-permeability and high-temperature-resistant chinlon ultra-high-speed spinning oil, and relates to the technical field of chinlon ultra-high-speed spinning oil preparation. The method comprises the following steps: S1, selecting raw materials; s2, heating and mixing the raw materials to form a raw material A; the spinning oil is prepared from the following raw materials in parts by weight: 50-85 parts of mineral oil, 5-15 parts of an emulsifier and 3-9 parts of a bundling agent, S3, a permeation promoter is added into the raw material A, and the permeation promoter and the raw material A are mixed to form a raw material C, S4, a temperature-resistant stable material is added into the raw material C, and the temperature-resistant stable material and the raw material C are mixed to form a raw material D, and S5, the raw material D is filtered to form the spinning oil, and the raw materials comprise, by weight, 50-85 parts of mineral oil, 5-15 parts of an emulsifier and 3-9 parts of a bundling agent. The mineral oil is one of polyethers or synthetic esters, the mineral oil converts acidic substances into water-soluble salts through saponification reaction, the water-soluble salts are removed through water washing, the raw materials are put into a stirring kettle to be mixed, the temperature in the stirring kettle is 40-60 DEG C, and the stirring time of the stirring kettle is 20-30 minutes.
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Description

Technical Field

[0001] The invention relates to the technical field of nylon ultra-high-speed spinning oil preparation, and in particular to a preparation process and application of high-permeability, high-temperature-resistant nylon ultra-high-speed spinning oil. Background Art

[0002] The ultra-high-speed spinning process of nylon requires the spinning speed to be run at an extremely high level, usually above 4000 m / min, which is nearly 1000 m / min higher than the traditional spinning process. This high-speed spinning process places more stringent requirements on the performance of the oil. The oil needs to maintain stable lubricity, antistatic properties and smoothness under high temperature and high-speed conditions to ensure the smooth progress of the spinning process and the excellent quality of the final product. The oil needs to be able to effectively reduce the friction coefficient between fibers so that the fibers can pass through each process smoothly during the spinning process. However, the existing ultra-high-speed spinning oil for nylon has poor permeability and cannot quickly penetrate into the fiber, reducing the smoothness and glossiness of the fiber.

[0003] The defects of existing nylon ultra-high speed spinning oil are:

[0004] 1. Patent document CN115896982B discloses a preparation process of an environmentally friendly spinning oil, "including: step 1, reacting vegetable oil and ethanol through transesterification to generate vegetable oil monoester, and using hydrogen peroxide to convert the double bonds in the vegetable oil monoester into saturated epoxy bonds; step 2, adding p-aminobenzenesulfonamide to the epoxidized vegetable oil ester, keeping the reaction temperature to react, and after the reaction is completed, decompressing and filtering to collect the product; step 3, adding fatty acids to the product to open the epoxy bonds to form a vegetable oil monoester containing hydroxyl groups, and then esterifying the generated hydroxyl groups with anhydride to generate a polyester vegetable oil ester; step 4, adding a sizing agent, an emulsifier and an antistatic agent to a reaction vessel, heating and stirring evenly, then adding vegetable oil, stirring, and then adding other additives, stirring evenly, cooling, filtering to obtain the product", but the existing nylon ultra-high-speed spinning oil has a short oxidation induction time and poor oxidation performance. The spinning oil is easy to deteriorate in long-term use;

[0005] 2. Patent document CN111378134A discloses a preparation process of an antistatic agent for chemical fiber spinning oil, "including the following steps: step 1, adding epoxy modified silicone oil into a reactor for heating to 100-250°C and keeping warm for 1-4 hours; step 2, preheating polyol to 70-120°C, then adding it into the reactor and mixing it with epoxy modified silicone oil for sufficient reaction, stirring the mixed system in the reactor, adjusting the temperature in the reactor to 80-220°C, and the reaction time is 4-6 hours, an antistatic agent for chemical fiber spinning oil is obtained. In the process of preparing the antistatic agent, the epoxy group on the modified silicone oil reacts with the hydroxyl group of the polyol, and the alcohol hydroxyl group can open the epoxy group to react to form a highly cross-linked polyether structure, which has a certain antistatic property. The antistatic agent is combined with the silicone oil component to solve the problem of poor compatibility between the two in the oil. However, the existing nylon ultra-high-speed spinning oil has poor permeability and cannot quickly penetrate into the fiber, reducing the smoothness and glossiness of the fiber;

[0006] 3. Patent document CN112281261A discloses a high-speed spinning oil with strong permeability and its preparation process. "The ultrafine filament spinning oil is composed of the following raw materials in parts by weight: 20-30 parts of vegetable oil, 1-4 parts of mineral oil, 5-8 parts of fatty alcohol ester, 5-8 parts of polyol ester, 2-5 parts of potassium salt of vinyl ether phosphate, 2-4 parts of antistatic agent, 11-14 parts of wetting agent, 3-5 parts of anti-splashing agent, 3-5 parts of polyether polyol ester, 6-10 parts of emulsifier, 1-5 parts of coconut oil glycol amide, 5-10 parts of penetrant, 1-3 parts of defoaming agent, 5-7 parts of sodium carbonate, 20-30 parts of deionized water. After the high-permeability high-speed spinning processing oil agent of the present invention is applied, the wetting permeability of the high-speed spinning oil agent can be optimized, the oil agent molecules can quickly adhere to and diffuse on the fiber, so that the oil agent is evenly attached to the spinning, and the smoothing effect, antistatic effect and bundling effect of the high-speed spinning oil agent can be normally exerted, avoiding the phenomenon of fiber fluffy, spear head, broken end, winding Rota, adhesion equipment, etc., but the existing nylon ultra-high-speed spinning oil has low stability and low heat resistance stability. Summary of the invention

[0007] The purpose of the present invention is to provide a high-permeability, high-temperature resistant nylon ultra-high-speed spinning oil preparation process and application, so as to solve the technical problem raised in the above background technology that the existing nylon ultra-high-speed spinning oil has poor permeability and cannot quickly penetrate into the fiber, thereby reducing the smoothness and glossiness of the fiber.

[0008] To achieve the above object, the present invention provides the following technical solution: a process for preparing high-permeability, high-temperature-resistant nylon ultra-high-speed spinning oil, comprising the following steps;

[0009] Step S1, selection of raw materials;

[0010] Step S2, the raw materials are heated and mixed to form raw material A;

[0011] Step S3, adding a penetration enhancer into raw material A, and mixing the penetration enhancer with raw material A to form raw material C;

[0012] Step S4, adding a heat-resistant and stable material into the raw material C, and mixing the heat-resistant and stable material with the raw material C to form a raw material D;

[0013] Step S5, the raw material D is filtered to form spinning oil;

[0014] The raw materials include the following parts by weight: 50-85 parts of mineral oil, 5-15 parts of emulsifier, and 3-9 parts of sizing agent. The mineral oil is one of polyethers or synthetic esters. The mineral oil converts acidic substances into water-soluble salts through saponification reaction. The water-soluble salts are removed by washing. The raw materials are put into a stirring kettle for mixing. The temperature in the stirring kettle is 40-60° C. The stirring time of the stirring kettle is 20-30 minutes. After the stirring of the stirring kettle is completed, raw material A is formed. At this time, the stirring kettle is opened to add a penetration enhancer into the raw material A. The raw material A is added After the penetration enhancer is added, the temperature in the stirring kettle is 30-45°C, and the stirring time in the stirring kettle is 10-20 minutes. After the raw material A and the penetration enhancer are stirred, raw material C is formed. At this time, the stirring kettle is opened to add heat-resistant and stable materials into the raw material C. After the heat-resistant and stable materials are added into the raw material C, the temperature in the stirring kettle is 30-40°C, and the stirring time in the stirring kettle is 5-10 minutes. After the raw material C and the heat-resistant and stable materials are stirred, raw material D is formed, and preparation A is added into the raw material D. After the preparation A is added into the raw material D, impurities are filtered out through a 200-mesh sieve to form spinning oil.

[0015] Preferably, the emulsifier is one or more of sodium dodecyl sulfate, sodium dodecylbenzene sulfonate, phosphatidylcholine, phosphatidylethanolamine, lecithin, soybean lecithin, methyl cellulose, and sodium carboxymethyl cellulose.

[0016] Preferably, the sizing agent is one or more of sulfonated castor oil, diethanolamine salt of higher fatty acid, ester type nonionic surfactant, ether type nonionic surfactant, alkyl alcohol amide, betaine type amphoteric surfactant.

[0017] Preferably, the temperature-resistant and stable material is one or more of tert-butylhydroquinone, alkylphenol, dihydric phenol, diphenylamine, alkyldiphenylamine, TPP, and TDP.

[0018] Preferably, the penetration aid is one or more of a silicone oil penetrant, a phosphate penetrant, and a polyolefin penetrant.

[0019] Preferably, the preparation A is an antistatic agent or a defoaming agent.

[0020] Preferably, the antistatic agent is one or more of polyethylene oxide, polyether ester amide, methacrylate copolymer containing quaternary ammonium salt and silicone containing hydrophilic group.

[0021] Preferably, the defoamer is a polyether internal mixed defoamer including one of GP type, GPE type and GPES type.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] 1. The present invention is provided with raw materials including 65 parts of mineral oil, 6 parts of emulsifier and 4 parts of sizing agent in the following weight parts, wherein the mineral oil is one of polyethers or synthetic esters, wherein the mineral oil converts the acidic substance into a water-soluble salt by saponification reaction, and the water-soluble salt is removed by washing with water, and the raw materials are put into a stirring kettle for mixing, the temperature in the stirring kettle is 40-60° C., the stirring time of the stirring kettle is 20-30 minutes, and the raw material A is formed after the stirring of the stirring kettle is completed, and the stirring kettle is opened at this time to add the penetration enhancer into the raw material A, and the temperature in the stirring kettle after the penetration enhancer is added into the raw material A is 30-45° C., and the stirring is performed. The stirring time of the kettle is 10 to 20 minutes. After the raw material A and the penetration enhancer are stirred, the raw material C is formed. At this time, the stirring kettle is opened to add the heat-resistant and stable material into the raw material C. After the heat-resistant and stable material is added into the raw material C, the temperature in the stirring kettle is 30 to 40° C. The stirring time of the stirring kettle is 5 to 10 minutes. After the raw material C and the heat-resistant and stable material are stirred, the raw material D is formed. The preparation A is added into the raw material D. After the preparation A is added into the raw material D, the impurities are filtered through a 200-mesh sieve to form the spinning oil. The spinning oil of the present invention has a significantly improved oxidation induction time and good anti-oxidation performance and is not easy to deteriorate in long-term use.

[0024] 2. The present invention is provided with raw materials including 65 parts of mineral oil, 6 parts of emulsifier, and 4 parts of sizing agent in the following weight parts, wherein the mineral oil is one of polyethers or synthetic esters, and the mineral oil converts acidic substances into water-soluble salts through saponification reaction, and the water-soluble salts are removed by washing with water. The raw materials are placed in a stirring kettle for mixing, and the temperature in the stirring kettle is 40-60° C. The stirring time of the stirring kettle is 20-30 minutes. After the stirring of the stirring kettle is completed, raw material A is formed. At this time, the stirring kettle is opened to add a penetration enhancer to the raw material A. After the penetration enhancer is added to the raw material A, the temperature in the stirring kettle is 30-45° C. The stirring time of the stirring kettle is 10-20 minutes. After the raw material A and the penetration enhancer are stirred, raw material C is formed, and the penetration enhancer is one or more of silicone oil penetrant, phosphate penetrant, and polyolefin penetrant, so that the spinning oil of the present invention has significantly improved permeability and can quickly penetrate into the fiber, thereby improving the smoothness and glossiness of the fiber;

[0025] 3. The present invention is equipped with raw materials including the following weight parts of mineral oil 65 parts, emulsifier 6 parts, and sizing agent 4 parts, the mineral oil is one of polyethers or synthetic esters, the mineral oil converts acidic substances into water-soluble salts through saponification reaction, and the water-soluble salts are removed by washing with water. The raw materials are placed in a stirring tank for mixing, the temperature in the stirring tank is 40-60°C, the stirring time of the stirring tank is 20-30 minutes, and the raw material A is formed after the stirring of the stirring tank is completed. At this time, the stirring tank is opened to add a penetration agent to the raw material A. After the penetration agent is added to the raw material A, the temperature in the stirring tank is 30-45°C, and the stirring time of the stirring tank is 10-20 minutes. After the raw material A and the penetration agent are stirred, the raw material C is formed, and the stirring tank is opened to add a heat-resistant and stable material to the raw material C. The heat-resistant and stable material is one or more of tert-butylhydroquinone, alkylphenol, dihydric phenol, diphenylamine, alkyldiphenylamine, TPP, and TDP. The spinning oil stability of the present invention is significantly improved and the heat resistance stability is significantly improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the detection data of the present invention. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, it can be understood according to the specific situation.

[0030] Example 1: Please refer to Figure 1 , an embodiment provided by the present invention: a process for preparing high-permeability, high-temperature-resistant nylon ultra-high-speed spinning oil, comprising the following steps;

[0031] Step S1, selection of raw materials;

[0032] Step S2, the raw materials are heated and mixed to form raw material A;

[0033] Step S3, adding a penetration enhancer into raw material A, and mixing the penetration enhancer with raw material A to form raw material C;

[0034] Step S4, adding a heat-resistant and stable material into the raw material C, and mixing the heat-resistant and stable material with the raw material C to form a raw material D;

[0035] Step S5, the raw material D is filtered to form spinning oil;

[0036] The raw materials include the following parts by weight: 65 parts of mineral oil, 6 parts of emulsifier, and 4 parts of sizing agent, wherein the mineral oil is one of polyethers or synthetic esters, and the mineral oil converts the acidic substance into a water-soluble salt through a saponification reaction, and the water-soluble salt is removed by washing with water. The raw materials are put into a stirring kettle for mixing, the temperature in the stirring kettle is 40-60° C., and the stirring time of the stirring kettle is 20-30 minutes. After the stirring of the stirring kettle is completed, raw material A is formed, at this time, the stirring kettle is opened to add a penetration enhancer into the raw material A, the temperature in the stirring kettle after the penetration enhancer is added into the raw material A is 30-45° C., and the stirring time of the stirring kettle is 10-20 minutes. After the stirring of the raw material A and the penetration enhancer is completed, raw material C is formed, at this time, the stirring kettle is opened to add a heat-resistant and stable material into the raw material C, the temperature in the stirring kettle after the heat-resistant and stable material is added into the raw material C is 30-40° C., and the stirring time of the stirring kettle is 5-10 minutes. After the stirring of the raw material C and the heat-resistant and stable material is completed, raw material D is formed, preparation A is added into the raw material D, and after the preparation A is added into the raw material D, it is sieved through a 200-mesh screen. After filtering impurities, spinning oil is formed. The emulsifier is one or more of sodium dodecyl sulfate, sodium dodecylbenzene sulfonate, phosphatidylcholine, phosphatidylethanolamine, lecithin, soybean lecithin, methylcellulose, and sodium carboxymethylcellulose. The sizing agent is one or more of sulfonated castor oil, higher fatty acid diethanolamine salt, ester type nonionic surfactant, ether type nonionic surfactant, alkyl alcohol amide, and betaine type amphoteric surfactant. The temperature-resistant and stable material is one or more of tert-butylhydroquinone, alkylphenol, dihydric phenol, diphenylamine, alkyldiphenylamine, TPP, and TDP. The penetration aid is one or more of silicone oil penetrant, phosphate penetrant, and polyolefin penetrant. The preparation A is an antistatic agent and a defoamer. The antistatic agent is one or more of polyethylene oxide, polyether ester amide, methacrylate copolymer containing quaternary ammonium salt, and silicone containing hydrophilic group. The defoamer is a polyether internal mixed defoamer including GP type, GPE type, and GPES type.

[0037] Example 2: Please refer to Figure 1 , an embodiment provided by the present invention: a process for preparing high-permeability, high-temperature-resistant nylon ultra-high-speed spinning oil, comprising the following steps;

[0038] Step S1, selection of raw materials;

[0039] Step S2, the raw materials are heated and mixed to form raw material A;

[0040] Step S3, adding a penetration enhancer into raw material A, and mixing the penetration enhancer with raw material A to form raw material C;

[0041] Step S4, adding a heat-resistant and stable material into the raw material C, and mixing the heat-resistant and stable material with the raw material C to form a raw material D;

[0042] Step S5, the raw material D is filtered to form spinning oil;

[0043] The raw materials include the following parts by weight: 70 parts of mineral oil, 10 parts of emulsifier, and 6 parts of sizing agent, wherein the mineral oil is one of polyethers or synthetic esters, and the mineral oil converts acidic substances into water-soluble salts through saponification reaction, and the water-soluble salts are removed by washing with water. The raw materials are put into a stirring kettle for mixing, the temperature in the stirring kettle is 40-60° C., and the stirring time of the stirring kettle is 20-30 minutes. After the stirring of the stirring kettle is completed, raw material A is formed, at this time, the stirring kettle is opened to add a penetration enhancer into the raw material A, the temperature in the stirring kettle after the penetration enhancer is added into the raw material A is 30-45° C., and the stirring time of the stirring kettle is 10-20 minutes. After the stirring of the raw material A and the penetration enhancer is completed, raw material C is formed, at this time, the stirring kettle is opened to add a heat-resistant and stable material into the raw material C, the temperature in the stirring kettle after the heat-resistant and stable material is added into the raw material C is 30-40° C., and the stirring time of the stirring kettle is 5-10 minutes. After the stirring of the raw material C and the heat-resistant and stable material is completed, raw material D is formed, preparation A is added into the raw material D, and after the preparation A is added into the raw material D, it is sieved through a 200-mesh screen. After filtering impurities, spinning oil is formed. The emulsifier is one or more of sodium dodecyl sulfate, sodium dodecylbenzene sulfonate, phosphatidylcholine, phosphatidylethanolamine, lecithin, soybean lecithin, methylcellulose, and sodium carboxymethylcellulose. The sizing agent is one or more of sulfonated castor oil, higher fatty acid diethanolamine salt, ester type nonionic surfactant, ether type nonionic surfactant, alkyl alcohol amide, and betaine type amphoteric surfactant. The temperature-resistant and stable material is one or more of tert-butylhydroquinone, alkylphenol, dihydric phenol, diphenylamine, alkyldiphenylamine, TPP, and TDP. The penetration aid is one or more of silicone oil penetrant, phosphate penetrant, and polyolefin penetrant. The preparation A is an antistatic agent and a defoamer. The antistatic agent is one or more of polyethylene oxide, polyether ester amide, methacrylate copolymer containing quaternary ammonium salt, and silicone containing hydrophilic group. The defoamer is a polyether internal mixed defoamer including GP type, GPE type, and GPES type.

[0044] Example 3: Please refer to Figure 1 , an embodiment provided by the present invention: a process for preparing high-permeability, high-temperature-resistant nylon ultra-high-speed spinning oil, comprising the following steps;

[0045] Step S1, selection of raw materials;

[0046] Step S2, the raw materials are heated and mixed to form raw material A;

[0047] Step S3, adding a penetration enhancer into raw material A, and mixing the penetration enhancer with raw material A to form raw material C;

[0048] Step S4, adding a heat-resistant and stable material into the raw material C, and mixing the heat-resistant and stable material with the raw material C to form a raw material D;

[0049] Step S5, the raw material D is filtered to form spinning oil;

[0050] The raw materials include the following parts by weight: 65 parts of mineral oil, 5 parts of emulsifier, and 5 parts of sizing agent, wherein the mineral oil is one of polyethers or synthetic esters, and the mineral oil converts the acidic substance into a water-soluble salt through a saponification reaction, and the water-soluble salt is removed by washing with water. The raw materials are put into a stirring kettle for mixing, the temperature in the stirring kettle is 40-60° C., and the stirring time of the stirring kettle is 20-30 minutes. After the stirring of the stirring kettle is completed, raw material A is formed, at this time, the stirring kettle is opened to add a penetration enhancer into the raw material A, the temperature in the stirring kettle after the penetration enhancer is added into the raw material A is 30-45° C., and the stirring time of the stirring kettle is 10-20 minutes. After the stirring of the raw material A and the penetration enhancer is completed, raw material C is formed, at this time, the stirring kettle is opened to add a heat-resistant and stable material into the raw material C, the temperature in the stirring kettle after the heat-resistant and stable material is added into the raw material C is 30-40° C., and the stirring time of the stirring kettle is 5-10 minutes. After the stirring of the raw material C and the heat-resistant and stable material is completed, raw material D is formed, preparation A is added into the raw material D, and after the preparation A is added into the raw material D, it is sieved through a 200-mesh screen. After filtering impurities, spinning oil is formed. The emulsifier is one or more of sodium dodecyl sulfate, sodium dodecylbenzene sulfonate, phosphatidylcholine, phosphatidylethanolamine, lecithin, soybean lecithin, methylcellulose, and sodium carboxymethylcellulose. The sizing agent is one or more of sulfonated castor oil, higher fatty acid diethanolamine salt, ester type nonionic surfactant, ether type nonionic surfactant, alkyl alcohol amide, and betaine type amphoteric surfactant. The temperature-resistant and stable material is one or more of tert-butylhydroquinone, alkylphenol, dihydric phenol, diphenylamine, alkyldiphenylamine, TPP, and TDP. The penetration aid is one or more of silicone oil penetrant, phosphate penetrant, and polyolefin penetrant. The preparation A is an antistatic agent and a defoamer. The antistatic agent is one or more of polyethylene oxide, polyether ester amide, methacrylate copolymer containing quaternary ammonium salt, and silicone containing hydrophilic group. The defoamer is a polyether internal mixed defoamer including GP type, GPE type, and GPES type.

[0051] Example 4: Please refer to Figure 1 , an embodiment provided by the present invention: a process for preparing high-permeability, high-temperature-resistant nylon ultra-high-speed spinning oil, comprising the following steps;

[0052] Step S1, selection of raw materials;

[0053] Step S2, the raw materials are heated and mixed to form raw material A;

[0054] Step S3, adding a penetration enhancer into raw material A, and mixing the penetration enhancer with raw material A to form raw material C;

[0055] Step S4, adding a heat-resistant and stable material into the raw material C, and mixing the heat-resistant and stable material with the raw material C to form a raw material D;

[0056] Step S5, the raw material D is filtered to form spinning oil;

[0057] The raw materials include the following parts by weight: 80 parts of mineral oil, 13 parts of emulsifier, and 7 parts of sizing agent, wherein the mineral oil is one of polyethers or synthetic esters, and the mineral oil converts acidic substances into water-soluble salts through saponification reaction, and the water-soluble salts are removed by washing with water. The raw materials are put into a stirring kettle for mixing, the temperature in the stirring kettle is 40-60° C., and the stirring time of the stirring kettle is 20-30 minutes. After the stirring of the stirring kettle is completed, raw material A is formed, at this time, the stirring kettle is opened to add a penetration enhancer into the raw material A, the temperature in the stirring kettle after the penetration enhancer is added into the raw material A is 30-45° C., and the stirring time of the stirring kettle is 10-20 minutes. After the stirring of the raw material A and the penetration enhancer is completed, raw material C is formed, at this time, the stirring kettle is opened to add a heat-resistant and stable material into the raw material C, the temperature in the stirring kettle after the heat-resistant and stable material is added into the raw material C is 30-40° C., and the stirring time of the stirring kettle is 5-10 minutes. After the stirring of the raw material C and the heat-resistant and stable material is completed, raw material D is formed, preparation A is added into the raw material D, and after the preparation A is added into the raw material D, it is sieved through a 200-mesh screen. After filtering impurities, spinning oil is formed. The emulsifier is one or more of sodium dodecyl sulfate, sodium dodecylbenzene sulfonate, phosphatidylcholine, phosphatidylethanolamine, lecithin, soybean lecithin, methylcellulose, and sodium carboxymethylcellulose. The sizing agent is one or more of sulfonated castor oil, higher fatty acid diethanolamine salt, ester type nonionic surfactant, ether type nonionic surfactant, alkyl alcohol amide, and betaine type amphoteric surfactant. The temperature-resistant and stable material is one or more of tert-butylhydroquinone, alkylphenol, dihydric phenol, diphenylamine, alkyldiphenylamine, TPP, and TDP. The penetration aid is one or more of silicone oil penetrant, phosphate penetrant, and polyolefin penetrant. The preparation A is an antistatic agent and a defoamer. The antistatic agent is one or more of polyethylene oxide, polyether ester amide, methacrylate copolymer containing quaternary ammonium salt, and silicone containing hydrophilic group. The defoamer is a polyether internal mixed defoamer including GP type, GPE type, and GPES type.

[0058] Example 5: Please refer to Figure 1 , an embodiment provided by the present invention: a process for preparing high-permeability, high-temperature-resistant nylon ultra-high-speed spinning oil, comprising the following steps;

[0059] Step S1, selection of raw materials;

[0060] Step S2, the raw materials are heated and mixed to form raw material A;

[0061] Step S3, adding a penetration enhancer into raw material A, and mixing the penetration enhancer with raw material A to form raw material C;

[0062] Step S4, adding a heat-resistant and stable material into the raw material C, and mixing the heat-resistant and stable material with the raw material C to form a raw material D;

[0063] Step S5, the raw material D is filtered to form spinning oil;

[0064] The raw materials include the following parts by weight: 84 parts of mineral oil, 14 parts of emulsifier, and 8 parts of sizing agent, wherein the mineral oil is one of polyethers or synthetic esters, and the mineral oil converts acidic substances into water-soluble salts through saponification reaction, and the water-soluble salts are removed by washing with water. The raw materials are put into a stirring kettle for mixing, the temperature in the stirring kettle is 40-60° C., and the stirring time of the stirring kettle is 20-30 minutes. After the stirring of the stirring kettle is completed, raw material A is formed, and the stirring kettle is opened at this time to add a penetration enhancer into the raw material A. After the penetration enhancer is added into the raw material A, the temperature in the stirring kettle is 30-45° C., and the stirring time of the stirring kettle is 10-20 minutes. After the stirring of the raw material A and the penetration enhancer is completed, raw material C is formed, and the stirring kettle is opened at this time to add a heat-resistant and stable material into the raw material C. After the heat-resistant and stable material is added into the raw material C, the temperature in the stirring kettle is 30-40° C., and the stirring time of the stirring kettle is 5-10 minutes. After the stirring of the raw material C and the heat-resistant and stable material is completed, raw material D is formed, and preparation A is added into the raw material D, and after the preparation A is added into the raw material D, it is sieved through a 200-mesh screen. After filtering impurities, spinning oil is formed. The emulsifier is one or more of sodium dodecyl sulfate, sodium dodecylbenzene sulfonate, phosphatidylcholine, phosphatidylethanolamine, lecithin, soybean lecithin, methylcellulose, and sodium carboxymethylcellulose. The sizing agent is one or more of sulfonated castor oil, higher fatty acid diethanolamine salt, ester type nonionic surfactant, ether type nonionic surfactant, alkyl alcohol amide, and betaine type amphoteric surfactant. The temperature-resistant and stable material is one or more of tert-butylhydroquinone, alkylphenol, dihydric phenol, diphenylamine, alkyldiphenylamine, TPP, and TDP. The penetration aid is one or more of silicone oil penetrant, phosphate penetrant, and polyolefin penetrant. The preparation A is an antistatic agent and a defoamer. The antistatic agent is one or more of polyethylene oxide, polyether ester amide, methacrylate copolymer containing quaternary ammonium salt, and silicone containing hydrophilic group. The defoamer is a polyether internal mixed defoamer including GP type, GPE type, and GPES type.

[0065] The invention discloses an application of a high-permeability, high-temperature-resistant nylon ultra-high-speed spinning oil, including application in a spinning process and application in a post-processing process. The application in the spinning process is to evenly apply the prepared high-permeability, high-temperature-resistant spinning oil on the fiber during the ultra-high-speed spinning process of nylon, which helps to reduce the friction coefficient between the fibers and improve the smoothness and bundling of the fibers, thereby ensuring the smooth progress of the spinning process. The high-temperature resistance of the spinning oil helps to prevent the fibers from being deformed or damaged at high temperatures, thereby ensuring the quality of the finished fibers. The application in the post-processing process is to apply an appropriate amount of high-permeability, high-temperature-resistant spinning oil in the stretching and elasticizing processes during the post-processing of nylon fibers, thereby helping to further improve the physical properties of the fibers, such as strength and wear resistance. At the same time, the antistatic property of the spinning oil helps to prevent static electricity accumulation in the fibers during the processing process, thereby avoiding the failures caused by this.

[0066] Comparative experiment:

[0067] The difference between Comparative Example 1 and Example 1 is that;

[0068] The raw materials include the following parts by weight of mineral oil 65 parts, emulsifier 6 parts, and sizing agent 4 parts, the mineral oil is one of polyethers or synthetic esters, the mineral oil converts the acidic substance into a water-soluble salt by saponification reaction, and the water-soluble salt is removed by washing with water, the raw materials are put into a stirring kettle for mixing, the temperature in the stirring kettle is 40-60°C, the stirring time of the stirring kettle is 20-30 minutes, and the stirring of the stirring kettle is completed to form raw material A, at this time, the stirring kettle is opened to add the penetration enhancer to the raw material A, and the penetration enhancer is added to the raw material A and stirred The temperature in the mixing kettle is 30-45°C, and the stirring time of the mixing kettle is 10-20 minutes. After the raw material A and the penetration aid are stirred, raw material C is formed. At this time, the mixing kettle is opened to add the heat-resistant and stable material to the raw material C. After the heat-resistant and stable material is added to the raw material C, the temperature in the mixing kettle is 30-40°C, and the stirring time of the mixing kettle is 5-10 minutes. After the raw material C and the heat-resistant and stable material are stirred, raw material D is formed, and preparation A is added to the raw material D. After the preparation A is added to the raw material D, impurities are filtered out through a 200-mesh sieve to form spinning oil.

[0069] The difference between Comparative Example 1 and Example 2 is that;

[0070] The raw materials include the following parts by weight of mineral oil 70 parts, emulsifier 10 parts, and sizing agent 6 parts, the mineral oil is one of polyethers or synthetic esters, the mineral oil converts the acidic substance into a water-soluble salt by saponification reaction, and the water-soluble salt is removed by washing with water, the raw materials are put into a stirring kettle for mixing, the temperature in the stirring kettle is 40-60°C, the stirring time of the stirring kettle is 20-30 minutes, and the stirring of the stirring kettle is completed to form raw material A, at this time, the stirring kettle is opened to add the penetration enhancer to the raw material A, and the penetration enhancer is added to the raw material A and stirred The temperature in the mixing kettle is 30-45°C, and the stirring time of the mixing kettle is 10-20 minutes. After the raw material A and the penetration aid are stirred, raw material C is formed. At this time, the mixing kettle is opened to add the heat-resistant and stable material to the raw material C. After the heat-resistant and stable material is added to the raw material C, the temperature in the mixing kettle is 30-40°C, and the stirring time of the mixing kettle is 5-10 minutes. After the raw material C and the heat-resistant and stable material are stirred, raw material D is formed, and preparation A is added to the raw material D. After the preparation A is added to the raw material D, impurities are filtered out through a 200-mesh sieve to form spinning oil.

[0071] The difference between Comparative Example 1 and Example 3 is that;

[0072] The raw materials include the following parts by weight of mineral oil 65 parts, emulsifier 5 parts, and sizing agent 5 parts, the mineral oil is one of polyethers or synthetic esters, the mineral oil converts the acidic substance into a water-soluble salt by saponification reaction, and the water-soluble salt is removed by washing with water, the raw materials are put into a stirring kettle for mixing, the temperature in the stirring kettle is 40-60°C, the stirring time of the stirring kettle is 20-30 minutes, and the stirring of the stirring kettle is completed to form raw material A, at this time, the stirring kettle is opened to add a penetration enhancer to the raw material A, and the penetration enhancer is added to the raw material A and stirred The temperature in the mixing kettle is 30-45°C, and the stirring time of the mixing kettle is 10-20 minutes. After the raw material A and the penetration aid are stirred, raw material C is formed. At this time, the mixing kettle is opened to add the heat-resistant and stable material to the raw material C. After the heat-resistant and stable material is added to the raw material C, the temperature in the mixing kettle is 30-40°C, and the stirring time of the mixing kettle is 5-10 minutes. After the raw material C and the heat-resistant and stable material are stirred, raw material D is formed, and preparation A is added to the raw material D. After the preparation A is added to the raw material D, impurities are filtered out through a 200-mesh sieve to form spinning oil.

[0073] The difference between Comparative Example 1 and Example 4 is that;

[0074] The raw materials include the following parts by weight of mineral oil 80 parts, emulsifier 13 parts, and sizing agent 7 parts, the mineral oil is one of polyethers or synthetic esters, the mineral oil converts the acidic substance into a water-soluble salt by saponification reaction, and the water-soluble salt is removed by washing with water, the raw materials are put into a stirring kettle for mixing, the temperature in the stirring kettle is 40-60°C, the stirring time of the stirring kettle is 20-30 minutes, and the stirring of the stirring kettle is completed to form raw material A, at this time, the stirring kettle is opened to add a penetration enhancer to the raw material A, and the penetration enhancer is added to the raw material A and stirred The temperature in the mixing kettle is 30-45°C, and the stirring time of the mixing kettle is 10-20 minutes. After the raw material A and the penetration aid are stirred, raw material C is formed. At this time, the mixing kettle is opened to add the heat-resistant and stable material to the raw material C. After the heat-resistant and stable material is added to the raw material C, the temperature in the mixing kettle is 30-40°C, and the stirring time of the mixing kettle is 5-10 minutes. After the raw material C and the heat-resistant and stable material are stirred, raw material D is formed, and preparation A is added to the raw material D. After the preparation A is added to the raw material D, impurities are filtered out through a 200-mesh sieve to form spinning oil.

[0075] The difference between Comparative Example 1 and Example 5 is that;

[0076] The raw materials include the following parts by weight of mineral oil 84 parts, emulsifier 14 parts, and sizing agent 8 parts, the mineral oil is one of polyethers or synthetic esters, the mineral oil converts the acidic substance into a water-soluble salt by saponification reaction, and the water-soluble salt is removed by washing with water, the raw materials are put into a stirring kettle for mixing, the temperature in the stirring kettle is 40-60°C, the stirring time of the stirring kettle is 20-30 minutes, and the stirring of the stirring kettle is completed to form raw material A, at this time, the stirring kettle is opened to add a penetration enhancer to the raw material A, and the penetration enhancer is added to the raw material A and stirred The temperature in the mixing kettle is 30-45°C, and the stirring time of the mixing kettle is 10-20 minutes. After the raw material A and the penetration aid are stirred, raw material C is formed. At this time, the mixing kettle is opened to add the heat-resistant and stable material to the raw material C. After the heat-resistant and stable material is added to the raw material C, the temperature in the mixing kettle is 30-40°C, and the stirring time of the mixing kettle is 5-10 minutes. After the raw material C and the heat-resistant and stable material are stirred, raw material D is formed, and preparation A is added to the raw material D. After the preparation A is added to the raw material D, impurities are filtered out through a 200-mesh sieve to form spinning oil.

[0077] The spinning oils of Examples 1, 2, 3, 4 and 5 of the present invention and the conventional spinning oil (Comparative Example 1) were subjected to heat resistance test, oxidation resistance test and permeability test respectively. The heat resistance test was to place the spinning oil in a 500°C environment and observe its thermal stability. The oxidation resistance test was to evaluate the oxidation resistance of the spinning oil by an accelerated aging test method. The oxidation resistance experiment was an OXITEST oxidation stability reactor method. The permeability test was to simulate the spinning process and calculate and statistically calculate the values ​​respectively. The results are shown in Table 1.

[0078] Oxidation induction time (min) Permeability (%) Stability (%) Example 1 50 80 98 Example 2 52 85 97 Example 3 55 82 97 Example 4 52 81 96 Example 5 51 82 97 Comparative Example 1 40 65 90

[0079] From the data in Table 1, it can be seen that the oxidation induction time of the spinning oil in Example 1, Example 2, Example 3, Example 4 and Example 5 of the present invention are 50, 52, 55, 52 and 51, respectively, which are significantly longer than the oxidation induction time of the spinning oil in Comparative Example 1. This shows that the oxidation induction time of the spinning oil of the present invention is significantly improved, and the spinning oil with good antioxidant properties is not easy to deteriorate during long-term use.

[0080] From the data in Table 1, it can be seen that the permeability of the spinning oil in Example 1, Example 2, Example 3, Example 4 and Example 5 of the present invention is 80, 85, 82, 81, and 82, which are significantly higher than the permeability of the spinning oil in Comparative Example 1. This shows that the permeability of the spinning oil of the present invention is significantly improved and can quickly penetrate into the interior of the fiber, thereby improving the smoothness and glossiness of the fiber.

[0081] From the data in Table 1, it can be seen that the stability of the spinning oils in Examples 1, 2, 3, 4 and 5 of the present invention are 98, 97, 97, 96 and 97 respectively, which are significantly higher than the stability of the spinning oil in Comparative Example 1. This indicates that the stability of the spinning oil of the present invention is significantly improved and the heat resistance stability is significantly improved.

[0082] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A process for preparing high-permeability, high-temperature-resistant nylon ultra-high-speed spinning oil, characterized in that: The steps include: Step S1, selection of raw materials; Step S2, the raw materials are heated and mixed to form raw material A; Step S3, adding a penetration enhancer into raw material A, and mixing the penetration enhancer with raw material A to form raw material C; Step S4: Add heat-resistant and stable materials into raw material C, and mix the heat-resistant and stable materials with raw material C to form raw material D. Step S5, the raw material D is filtered to form spinning oil; The raw materials include the following parts by weight: 50-85 parts of mineral oil, 5-15 parts of emulsifier, and 3-9 parts of sizing agent. The mineral oil is one of polyethers or synthetic esters. The mineral oil converts acidic substances into water-soluble salts through saponification reaction. The water-soluble salts are removed by washing. The raw materials are put into a stirring kettle for mixing. The temperature in the stirring kettle is 40-60° C. The stirring time of the stirring kettle is 20-30 minutes. After the stirring of the stirring kettle is completed, raw material A is formed. At this time, the stirring kettle is opened to add a penetration enhancer into the raw material A. The raw material A is added After the penetration enhancer is added, the temperature in the stirring kettle is 30-45°C, and the stirring time in the stirring kettle is 10-20 minutes. After the raw material A and the penetration enhancer are stirred, raw material C is formed. At this time, the stirring kettle is opened to add heat-resistant and stable materials into the raw material C. After the heat-resistant and stable materials are added into the raw material C, the temperature in the stirring kettle is 30-40°C, and the stirring time in the stirring kettle is 5-10 minutes. After the raw material C and the heat-resistant and stable materials are stirred, raw material D is formed, and preparation A is added into the raw material D. After the preparation A is added into the raw material D, impurities are filtered out through a 200-mesh sieve to form spinning oil.

2. The process for preparing a high-permeability, high-temperature-resistant nylon ultra-high-speed spinning oil according to claim 1, characterized in that: The emulsifier is one or more of sodium dodecyl sulfate, sodium dodecylbenzene sulfonate, phosphatidylcholine, phosphatidylethanolamine, lecithin, soybean lecithin, methyl cellulose, and sodium carboxymethyl cellulose.

3. The process for preparing a high-permeability, high-temperature-resistant nylon ultra-high-speed spinning oil according to claim 1, characterized in that: The sizing agent is one or more of sulfonated castor oil, higher fatty acid diethanolamine salt, ester type nonionic surfactant, ether type nonionic surfactant, alkyl alcohol amide, betaine type amphoteric surfactant.

4. The process for preparing a high-permeability, high-temperature-resistant nylon ultra-high-speed spinning oil according to claim 1, characterized in that: The temperature-resistant and stable material is one or more of tert-butylhydroquinone, alkylphenol, dihydric phenol, diphenylamine, alkyldiphenylamine, TPP, and TDP.

5. The process for preparing a high-permeability, high-temperature-resistant nylon ultra-high-speed spinning oil according to claim 4, characterized in that: The penetration aid is one or more of a silicone oil penetrant, a phosphate penetrant, and a polyolefin penetrant.

6. The process for preparing a high-permeability, high-temperature-resistant nylon ultra-high-speed spinning oil according to claim 1, characterized in that: The preparation A is an antistatic agent and a defoaming agent.

7. The process for preparing a high-permeability, high-temperature-resistant nylon ultra-high-speed spinning oil according to claim 6, characterized in that: The antistatic agent is one or more of polyethylene oxide, polyether ester amide, methacrylate copolymer containing quaternary ammonium salt and organic silicon containing hydrophilic group.

8. The process for preparing a high-permeability, high-temperature-resistant nylon ultra-high-speed spinning oil according to claim 6, characterized in that: The defoamer is a polyether internal mixed defoamer, including one of GP type, GPE type and GPES type.

Citation Information

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